CN115446915A - Continuous rolling and impacting device for wind-reducing sand-proof plate - Google Patents
Continuous rolling and impacting device for wind-reducing sand-proof plate Download PDFInfo
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- CN115446915A CN115446915A CN202211090346.6A CN202211090346A CN115446915A CN 115446915 A CN115446915 A CN 115446915A CN 202211090346 A CN202211090346 A CN 202211090346A CN 115446915 A CN115446915 A CN 115446915A
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- 238000005096 rolling process Methods 0.000 title claims abstract description 12
- 230000003116 impacting effect Effects 0.000 title claims description 6
- 238000004080 punching Methods 0.000 claims abstract description 42
- 238000005520 cutting process Methods 0.000 claims abstract description 38
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 230000001360 synchronised effect Effects 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims description 13
- 239000002699 waste material Substances 0.000 claims description 13
- 239000004576 sand Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 238000009423 ventilation Methods 0.000 claims description 6
- 230000009467 reduction Effects 0.000 claims description 2
- 239000011799 hole material Substances 0.000 claims 36
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000002265 prevention Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 125000006850 spacer group Chemical group 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000013459 approach Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
- B26F1/14—Punching tools; Punching dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention provides a continuous rolling and punching device for a wind-reducing sand-proof plate, which comprises a rack, and a male die fixing wheel and a female die fixing wheel which are rotatably arranged on the rack, wherein the male die fixing wheel comprises a male die fixing wheel body, a pre-cutting male die, a plurality of vent hole punching male dies and a plurality of mounting hole male dies are arranged on the male die fixing wheel body along the circumferential direction, the female die fixing wheel comprises a female die fixing wheel body, a plurality of vent hole female dies and a plurality of mounting hole female dies which correspond to the vent hole punching male dies and the mounting hole male dies on the male die fixing wheel body are arranged on the female die fixing wheel body along the circumferential direction, the male die fixing wheel is positioned above the female die fixing wheel, and the male die fixing wheel and the female die fixing wheel are synchronously connected in a transmission manner through a synchronous transmission mechanism.
Description
Technical Field
The invention belongs to the technical field of wind-reducing speed sand-proof plate punching, and particularly relates to a continuous rolling punching device for a wind-reducing sand-proof plate.
Background
In the field of wind prevention and sand fixation, china explores a plurality of effective sand prevention measures through years of sand prevention and control practices, wherein the wind-reducing sand prevention plate obtains a relatively obvious shielding effect in deserts and desertification areas, and particularly, the HDPE material wind-reducing quick sand prevention plate ensures that the whole wind-sand protection system has the characteristics of environmental protection, high strength, durability and strong wind erosion resistance, and has the characteristics of convenience and quickness in construction, easiness in repair, low investment, quick response and adaptability to different regions and natural environments.
The structure of HDPE material wind-reducing sand-proof plate is composed of vent holes and mounting holes, the traditional wind-reducing sand-proof plate production process adopts die punching, because every plate has holes with two sizes, only one punching can be completed during blanking, the feeding time between every punching is longer, errors are easily accumulated in the continuous production process, the plate size consistency is poor, the production efficiency is low, the cost of the required die and the press is higher, the mounting space is large, when the die is replaced and maintained, the integral disassembly and assembly maintenance is needed, the process is complicated, the operation is not facilitated, the maintenance period is long, and the cost is high.
Disclosure of Invention
The continuous rolling and punching device comprises a rack, and a male die fixing wheel and a female die fixing wheel which are rotatably arranged on the rack, wherein the male die fixing wheel comprises a male die fixing wheel body, a pre-cutting male die, a plurality of vent hole punching male dies and a plurality of mounting hole male dies are circumferentially arranged on the male die fixing wheel body, the female die fixing wheel comprises a female die fixing wheel body, a plurality of vent hole female dies and a plurality of mounting hole female dies which correspond to the vent hole punching male dies and the mounting hole male dies on the male die fixing wheel body are circumferentially arranged on the female die fixing wheel body, the male die fixing wheel is positioned above the female die fixing wheel, and the male die fixing wheel and the female die fixing wheel are synchronously connected through a synchronous transmission mechanism in a transmission manner.
Preferably, the vent female die and the mounting hole female die are both provided with hollow female die cavities, a discharge space for temporarily storing the plate waste is arranged in the female die fixing wheel body, a plurality of vent leaking grooves and a plurality of mounting hole leaking grooves are circumferentially arranged on the female die fixing wheel body, the vent leaking grooves and the vent female dies are arranged in a one-to-one correspondence manner, the mounting hole leaking grooves and the mounting hole female dies are arranged in a one-to-one correspondence manner, the female die cavities of the vent female dies are communicated with the discharge space through the vent leaking grooves, the female die cavities of the mounting hole female dies are communicated with the discharge space through the mounting hole leaking grooves, a discharge port is arranged on one side of the female die fixing wheel, and the discharge space is communicated with the outside through the discharge port;
and a discharging mechanism for discharging the plate waste in the discharging space from the discharging hole is also arranged in the female die fixing wheel.
Preferably, arrange the material mechanism and include blade fixed axle and helical blade, helical blade is fixed to be set up on the blade fixed axle, and blade fixed axle one end is located ejection of compact space, and the blade fixed axle other end extends to outside the die tight pulley from the discharge gate, and the blade fixed axle is located the outer one end of die tight pulley and passes through the mounting bracket to be connected with the frame, and the blade fixed axle is located the rotatable fixing of the outer one end of die tight pulley on the mounting bracket, is equipped with driving motor on the mounting bracket, and the driving motor output is connected with the outer one end of blade fixed axle position die tight pulley.
Preferably, a plurality of first male die mounting grooves, a plurality of second male die mounting grooves and a plurality of third male die mounting grooves are axially formed in the male die fixing wheel body, the plurality of first male die mounting grooves are circumferentially arranged along the male die fixing wheel, the number of second male die mounting grooves is two, the number of third male die mounting grooves is one and is located between the two second male die mounting grooves, the first male die mounting grooves are formed in the peripheral wall of the male die fixing wheel body which is not provided with the second male die mounting grooves and the third male die mounting grooves, the plurality of vent holes are formed in the first male die mounting grooves in a punching mode at intervals, the plurality of mounting holes are formed in the second male die mounting grooves at intervals, and the pre-cutting male dies are mounted in the third male die mounting grooves.
Preferably, the cross sections of the first male die mounting groove, the second male die mounting groove and the third male die mounting groove are all in a T shape or a dovetail shape, one end of the vent hole punching male die is provided with a T-shaped or dovetail-shaped protrusion matched with the first male die mounting groove, the other end of the vent hole punching male die is an arc-shaped cutting edge, one end of the mounting hole male die is provided with a T-shaped or dovetail-shaped protrusion matched with the second male die mounting groove, the other end of the mounting hole male die is an arc-shaped cutting edge, one end of the pre-cutting male die is provided with a T-shaped or dovetail-shaped protrusion matched with the third male die mounting groove, and the other end of the pre-cutting male die is a V-shaped cutting edge;
the two adjacent air vent punching male dies are arranged at equal intervals through the first male die spacer block, the two adjacent mounting hole male dies are arranged at equal intervals through the second male die spacer block, one end of the male die spacer block is provided with a T-shaped or dovetail-shaped bulge matched with the first male die mounting groove, the other end of the male die spacer block is arc-shaped, and one end of the male die spacer block, which is arc-shaped, is tangent to the outer wall of the male die fixing wheel body;
the height of the part of the punching male die with the vent hole, which is positioned outside the outer wall of the wheel body of the male die fixing wheel, is 1mm larger than the thickness of the plate;
the height of the part of the pre-cutting male die, which is positioned outside the outer wall of the wheel body of the male die fixing wheel, is 2/3 of the thickness of the plate.
Preferably, one end of each of the first male die mounting groove, the second male die mounting groove and the third male die mounting groove is sealed by a male die fixing wheel body, the other end of each of the first male die mounting groove, the second male die mounting groove and the third male die mounting groove is open, and the open ends of the first male die mounting groove, the second male die mounting groove and the third male die mounting groove are detachably connected with male die fixing stop blocks.
Preferably, be equipped with first die mounting groove and second die mounting groove along the axial on the die tight pulley wheel body, first die mounting groove has a plurality ofly, and a plurality of first die mounting grooves arrange along die tight pulley circumference, and the second die mounting groove has two, and two second die mounting grooves are close to the setting mutually, and first die mounting groove sets up on the die tight pulley wheel body perisporium that does not set up the second die mounting groove, a plurality of ventilation hole die intervals are installed in first die mounting groove, and a plurality of mounting hole die intervals are installed in the second die mounting groove.
Preferably, the cross sections of the first female die mounting groove and the second female die mounting groove are both T-shaped or dovetail-shaped, one end of the vent female die is provided with a T-shaped or dovetail-shaped protrusion matched with the first female die mounting groove, the other end of the vent female die is an arc-shaped cutting edge, one end of the mounting hole female die is provided with a T-shaped or dovetail-shaped protrusion matched with the second female die mounting groove, and the other end of the mounting hole female die is an arc-shaped cutting edge;
and the female dies of the two adjacent mounting holes are arranged at equal intervals through female die spacing blocks.
Preferably, first die mounting groove and second die mounting groove one end are sealed by die tight pulley wheel body, and first die mounting groove and second die mounting groove other end opening, first die mounting groove and the equal detachable dog that is connected with of second die mounting groove open end all can be dismantled.
Preferably, the synchronous transmission mechanism comprises a first transmission wheel and a second transmission wheel, the first transmission wheel is arranged on one side of the male die fixing wheel, and the first transmission wheel is coaxially connected with the male die fixing wheel;
the second driving wheel is arranged on one side of the female die fixing wheel and is coaxially connected with the female die fixing wheel;
the first driving wheel is meshed with the second driving wheel, and the second driving wheel is connected with a first driving motor.
The invention has the following beneficial effects:
1. compared with the traditional die production mode, the wind-reducing sand-proof plate is processed by adopting a rolling punching mode, the wind-reducing sand-proof plate has the advantages that the occupied space of the device is small, the investment cost is low, the accumulated error generated in the feeding process can be reduced, the continuous production is easy to realize, and the production efficiency is greatly improved.
2. The pre-cutting process is added in the rolling punching process, the continuity of production is not influenced, the operation is easier in the final cutting process, and the accuracy and the consistency of the size of each plate can be ensured.
3. The punching male die and the punching female die are quickly assembled in a T-shaped groove or dovetail groove inserting structure, the installation and maintenance operations are simple on the basis of ensuring the precision, and meanwhile, the maintenance cost can be saved.
4. Adopt spiral discharge device, can play the effect of arranging material fast, avoid the influence of waste material backlog to punching a hole.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a male die fixing wheel body of the invention;
FIG. 3 is a schematic view of a wheel body structure of the female die fixing wheel of the present invention;
FIG. 4 is a schematic view of the configuration of the male mold of the vent hole of the present invention;
FIG. 5 is a schematic view of the male die structure of the mounting hole of the present invention;
FIG. 6 is a schematic view of the structure of the vent cavity die of the present invention.
FIG. 7 is a schematic view of the structure of the female die for the mounting hole of the present invention;
FIG. 8 is a schematic view of a fixed stop of the punching punch of the present invention;
FIG. 9 is a schematic view of the connection relationship between each male die and the wheel body of the male die fixing wheel according to the present invention;
FIG. 10 is a schematic view of a fixed stop block of the punching die of the present invention;
FIG. 11 is a schematic view of the connection between each female die and the wheel body of the female die fixing wheel according to the present invention;
FIG. 12 is a schematic view of the spiral discharge mechanism of the present invention;
fig. 13 is a schematic view of a wind-reducing sand-proof plate structure.
Reference numbers in the figures: 1-punch fixed wheel, 101-punch fixed wheel body, 102-vent punch, 103-mounting hole punch, 104-pre-cutting punch, 105-first punch mounting groove, 106-punch fixed block, 107-first locating pin, 108-first punch spacing block, 109-first pin hole, 110-second punch spacing block, 111-second punch mounting groove, 112-third punch mounting groove, 2-die fixed wheel, 201-die fixed wheel body, 202-vent die, 203-mounting hole die, 204-first die mounting groove, 205-die fixed block, 206-second locating pin, 207-first bearing, 208-discharge hole, 209-vent groove, 210-die spacing block, 211-second die mounting groove, 212-mounting hole groove, 213-second pin hole, 3-spiral discharge mechanism, 301-spiral blade, 302-blade, 303-mounting rack, 4-rack, 5-first transmission wheel, 6-second transmission wheel, 7-wind reduction and sand prevention plate, 72-mounting hole, 72-fixing shaft.
Detailed Description
In order to make the invention clearer and more comprehensible, the technical solutions of the present invention are described in further detail below with reference to the accompanying drawings and examples, and it should be understood that the examples are given only as one of implementation manners, and do not represent all the examples.
In this specification, terms such as "upper" and "lower" are established based on positional relationships shown in the drawings, and the positional relationships may vary depending on the drawings.
With reference to the accompanying drawings 1-12, a continuous rolling and punching device for a wind-reducing sand-proof plate comprises a frame 4, and a male die fixing wheel 1 and a female die fixing wheel 2 which are rotatably arranged on the frame 4, wherein the male die fixing wheel 1 comprises a male die fixing wheel body 101, a pre-cutting male die 104, a plurality of vent hole punching male dies 102 and a plurality of mounting hole male dies 103 are arranged on the male die fixing wheel body 101 along the circumferential direction, the female die fixing wheel 2 comprises a female die fixing wheel body 201, the female die fixing wheel body 201 is provided with the vent hole punching male dies 102 on the male die fixing wheel body 101, a plurality of vent hole female dies 202 and a plurality of mounting hole female dies 203 corresponding to the mounting hole male dies 103 along the circumferential direction, the male die fixing wheel 1 is positioned above the female die fixing wheel 2, and the male die fixing wheel 1 and the female die fixing wheel 2 are in synchronous transmission connection through a synchronous transmission mechanism.
Specifically, the vent female dies 202 and the mounting hole female dies 203 are both provided with hollow female die cavities, a discharge space for temporarily storing plate waste is arranged in the female die fixing wheel body 201, a plurality of vent leaking grooves 209 and a plurality of mounting hole leaking grooves 212 are circumferentially arranged on the female die fixing wheel body 201, the vent leaking grooves 209 and the vent female dies 202 are arranged in a one-to-one correspondence manner, the mounting hole leaking grooves 212 and the mounting hole female dies 203 are arranged in a one-to-one correspondence manner, the female die cavities of the vent female dies 202 are communicated with the discharge space through the vent leaking grooves 209, the female die cavities of the mounting hole female dies 203 are communicated with the discharge space through the mounting hole leaking grooves 212, a discharge hole 208 is arranged on one side of the female die fixing wheel 2, and the discharge space is communicated with the outside through the discharge hole 208;
and a discharging mechanism 3 for discharging the plate waste in the discharging space from the discharging hole 208 is also arranged in the female die fixing wheel 2.
Specifically, arrange material mechanism 3 and include blade fixed axle 302 and helical blade 301, helical blade 301 is fixed to be set up on blade fixed axle 302, blade fixed axle 302 one end is located ejection of compact space, the blade fixed axle 302 other end extends to outside die fixing wheel 2 from discharge gate 208, blade fixed axle 302 is located the outer one end of die fixing wheel 2 and is connected with frame 4 through mounting bracket 303, the rotatable the fixing on mounting bracket 303 of the outer one end that blade fixed axle 302 is located die fixing wheel 2, be equipped with driving motor (not shown in the figure) on mounting bracket 303, the driving motor output is connected with the outer one end that blade fixed axle 302 is located die fixing wheel 2, it is specific again, blade fixed axle 302 is located die fixing wheel body 201 and is close to the bottom side position, be located the below position in ejection of compact space promptly, the waste material can fall to ejection of compact space bottom under the action of gravity after getting into ejection of compact space, it can more complete contact waste material to set up the below position that blade fixed axle 302 is close to in ejection of compact space, make row material effect better.
Specifically, a first punch mounting groove 105, a second punch mounting groove 111 and a third punch mounting groove 112 are axially formed in the punch fixing pulley body 101, the number of the first punch mounting grooves 105 is multiple, the first punch mounting grooves 105 are circumferentially arranged along the punch fixing pulley 1, the number of the second punch mounting grooves 111 is two, the number of the third punch mounting grooves 112 is one and located between the two second punch mounting grooves 111, the first punch mounting groove 105 is formed in the peripheral wall of the punch fixing pulley body 101 where the second punch mounting groove 111 and the third punch mounting groove 112 are not formed, the plurality of the vent hole punching punches 102 are spaced and mounted in the first punch mounting groove 105, the plurality of the mounting holes punches 103 are spaced and mounted in the second punch mounting groove 111, and the precut punch 104 is mounted in the third punch mounting groove 112.
Specifically, the cross sections of the first male die mounting groove, the second male die mounting groove and the third male die mounting groove are all in a T shape or a dovetail shape, one end of the vent hole punching male die 102 is provided with a T-shaped or dovetail-shaped protrusion matched with the first male die mounting groove, the other end of the vent hole punching male die 102 is an arc-shaped cutting edge, one end of the mounting hole male die 103 is provided with a T-shaped or dovetail-shaped protrusion matched with the second male die mounting groove, the other end of the mounting hole male die 103 is an arc-shaped cutting edge, one end of the pre-cutting male die is provided with a T-shaped or dovetail-shaped protrusion matched with the third male die mounting groove, and the other end of the pre-cutting male die 104 is a V-shaped cutting edge;
the two adjacent air vent punching male dies 102 are arranged at equal intervals through first male die spacing blocks 108, the two adjacent mounting hole male dies 103 are arranged at equal intervals through second male die spacing blocks 110, one end of each male die spacing block 108 is provided with a T-shaped or dovetail-shaped bulge matched with the first male die mounting groove 105, the other end of each male die spacing block 108 is arc-shaped, and one arc-shaped end of each male die spacing block 108 is tangent to the outer wall of the male die fixing wheel body 101;
the height of the part, outside the outer wall of the wheel body 101, of the punching male die 102 of the vent hole, is larger than the thickness dimension of the plate by 1mm, so that the plate can be completely punched, and waste materials are prevented from being ejected;
the height of the part of the pre-cutting male die 104, which is positioned outside the outer wall of the male die fixing wheel body 101, is 2/3 of the thickness of the plate, so that the production continuity of the plate is ensured, and the pre-cutting effect can be achieved.
Specifically, one end of each of the first male die mounting groove 105, the second male die mounting groove 111, and the third male die mounting groove 112 is sealed by the male die fixing pulley body 101, the other end of each of the first male die mounting groove 105, the second male die mounting groove 111, and the third male die mounting groove 112 is open, the open ends of the first male die mounting groove 105, the second male die mounting groove 111, and the third male die mounting groove 112 are detachably connected with the male die fixing stopper 106, each male die is axially limited and fixed by the male die fixing stopper 106 after being mounted in the corresponding male die mounting groove, and then specifically, the open ends of the first male die mounting groove 105, the second male die mounting groove 111, and the third male die mounting groove 112 are provided with the first pin hole 109, the male die fixing stopper 106 is provided with the first mounting hole matched with the first pin hole 109, the male die fixing stopper 106 is detachably connected to each male die mounting groove through the cooperation of the first positioning pin 107, the first mounting hole, and the first pin hole 109, and the specific shape and size of the male die fixing stopper 106 are determined according to the male die mounting grooves to which the male die fixing stopper is correspondingly connected.
Specifically, be equipped with first die mounting groove 204 and second die mounting groove 211 along the axial on die tight pulley wheel body 201, first die mounting groove 204 has a plurality ofly, and a plurality of first die mounting grooves 204 arrange along 2 circumference of die tight pulley, and second die mounting groove 211 has two, and two second die mounting grooves 211 are close to the setting mutually, and first die mounting groove 204 sets up on the die tight pulley wheel body 201 perisporium that does not set up second die mounting groove 211, a plurality of ventilation hole dies 202 interval are installed in first die mounting groove 204, and a plurality of mounting hole dies 203 interval are installed in second die mounting groove 211.
Specifically, the sections of the first female die mounting groove 204 and the second female die mounting groove 211 are both T-shaped or dovetail-shaped, one end of the vent female die 202 is provided with a T-shaped or dovetail-shaped protrusion matched with the first female die mounting groove 204, the other end of the vent female die 202 is an arc-shaped cutting edge, one end of the mounting hole female die 203 is provided with a T-shaped or dovetail-shaped protrusion matched with the second female die mounting groove 211, the other end of the mounting hole female die 203 is an arc-shaped cutting edge, and the arc-shaped cutting edge on the female die;
the two adjacent mounting hole female dies 203 are arranged at equal intervals through female die spacing blocks 210.
Specifically, first die mounting groove 204 and second die mounting groove 211 one end are sealed by die retainer sheave wheel body 201, first die mounting groove 204 and the opening of second die mounting groove 211 other end, first die mounting groove 204 and the equal detachable connection of second die mounting groove 211 open end have die retainer dog 205, each die carries out axial spacing fixed by die retainer dog 205 after installing in the die mounting groove that corresponds, it is specific again, first die mounting groove 204 and second die mounting groove 211 open end are equipped with second cotter hole 213, be equipped with the second mounting hole that matches with second cotter hole 213 on die retainer dog 205, can dismantle die retainer dog 205 and be connected to each die mounting groove through second locating pin 206, the cooperation of second mounting hole and second cotter hole 213, die retainer dog 205 specifically appears the size and confirms according to its die mounting groove that corresponds the connection.
Specifically, the synchronous transmission mechanism comprises a first transmission wheel 5 and a second transmission wheel 6, the first transmission wheel 5 is arranged on one side of the male die fixing wheel 1, and the first transmission wheel 5 is coaxially connected with the male die fixing wheel 1;
the second transmission wheel 6 is arranged on one side of the female die fixing wheel 2, and the second transmission wheel 6 is coaxially connected with the female die fixing wheel 2;
the first driving wheel 5 is engaged with the second driving wheel 6, and the second driving wheel 6 is connected with a first driving motor (not shown).
More specifically, the center positions of two ends of the male die fixed wheel body 101 are provided with first connecting shafts, the first connecting shafts at the two ends are rotationally fixed on the rack 4 through bearings, the first connecting shaft at one end of the male die fixed wheel body 101 extends out of the rack 4, and the first rotating wheel 5 is installed at one end of the first connecting shaft extending out of the rack 4;
a second connecting shaft is arranged at one end, away from the discharge hole 208, of the female die fixing wheel body 201, the second connecting shaft is rotationally fixed on the rack 4 through a bearing, one end, provided with the discharge hole 208, of the female die fixing wheel body 201 is rotationally fixed on the rack 4 through a first bearing 207, the first bearing 207 is sleeved on the outer wall of the female die fixing wheel body 201, the first bearing 207 is embedded on the rack 4, the second connecting shaft on the female die fixing wheel body 201 extends out of the rack 4, the second rotating wheel 6 is arranged on a shaft section, extending out of the rack 4, of the second connecting shaft, and the output end of the first driving motor is connected with one end, away from the rack 4, of the second connecting shaft;
the first driving motor is started during working, the female die fixing wheel 2 is driven to rotate by the first driving motor, the second driving wheel 6 connected with the female die fixing wheel 2 rotates synchronously with the female die fixing wheel 2, so that the first driving wheel 5 meshed with the second driving wheel 6 is driven to rotate, the first driving wheel 5 drives the male die fixing wheel 1 connected with the first driving wheel to rotate, and finally synchronous rotation of the male die fixing wheel 1 and the female die fixing wheel 2 is achieved.
It should be understood that the diameters of the punch fixing wheel 1 and the die fixing wheel 2 are the same, the circumferences of the punch fixing wheel 1 and the die fixing wheel 2 are the same as the length of the required wind-reducing sand-proof plate 7, mounting holes 71 are formed at two ends of the wind-reducing sand-proof plate 7, vent holes 72 are formed in the wind-reducing sand-proof plate 7 between the mounting holes 71 at the two ends, the structure of the wind-reducing sand-proof plate 7 is shown in fig. 13, the number and the arrangement positions of the punches on the punch fixing wheel 1 and the dies on the die fixing wheel 2 correspond to the number and the arrangement positions of the holes to be processed in the wind-reducing sand-proof plate 7, namely, the mounting hole punches 103 and the mounting holes dies 203 correspond to the mounting holes 71, the vent hole punches 102 and the vent holes dies 202 correspond to the vent holes 72, the pre-cut-off punch 104 plates are cut off, and the required wind-reducing sand-proof plate 7 can be punched after the punch fixing wheel 1 and the die fixing wheel 2 rotate for one circle.
It should also be understood that during processing, a plate, each male die and each female die are selected according to the type of the required wind-reducing sand-proof plate 7, for example, a mounting hole female die 203 with a proper shape and size is designed according to the shape and size of the mounting hole 71 of the required wind-reducing sand-proof plate 7, the required mounting hole female die 203 is replaced and mounted on the female die fixing wheel 2, and other female dies and male dies are the same; the width of the selected plate is consistent with the width of the required wind-reducing sand-preventing plate 7, and the length of the plate is determined according to the number of the required wind-reducing sand-preventing plates 7.
The working process is as follows: starting a first driving motor, driving synchronous rotation of the male die fixing wheel 1 and the female die fixing wheel 2 by the first driving motor, placing a plate to be processed between the male die fixing wheel 1 and the female die fixing wheel 2, sequentially punching the mounting hole 71, punching the vent hole 72, punching the mounting hole 71 and cutting the plate along the rotation directions of the two fixing wheels, and realizing production of the air-reducing sand-proof plate 7, namely, punching the mounting hole 71 when the mounting hole male die 103 and the mounting hole female die 203 correspondingly approach, continuously rotating the two fixing wheels, punching the vent hole 72 when the vent hole punching male die 102 and the vent hole female die 202 correspondingly approach, cutting the plate by the pre-cutting male die 104, relatively cutting the plate by the male die and the female die through cutting edges to realize punching, enabling the cut waste to fall into the female die cavity, entering a material leakage groove corresponding to the female die from the female die cavity, enabling the waste to enter a discharge space through the leakage groove, driving the driving motor to drive the blade fixing shaft 302 provided with the spiral blade 301 to rotate at the moment, and discharging the waste from the discharge hole 208 under the drive of the spiral blade 301.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a roll in succession towards device for reducing wind sand guard which characterized in that: including frame (4) and rotation setting terrace die tight pulley (1) and die tight pulley (2) in frame (4), terrace die tight pulley (1) is including terrace die tight pulley wheel body (101), is equipped with along circumference on terrace die tight pulley wheel body (101) and cuts off terrace die (104), a plurality of ventilation hole terrace die (102) and a plurality of mounting hole terrace die (103) in advance, and die tight pulley (2) are including die tight pulley wheel body (201), are equipped with along circumference on die tight pulley wheel body (201) with terrace die tight pulley wheel body (101) ventilation hole terrace die (102), mounting hole terrace die (103) corresponding a plurality of ventilation hole die (202) and a plurality of mounting hole die (203), terrace die tight pulley (1) is located die tight pulley (2) top, and terrace die tight pulley (1) and die tight pulley (2) are connected through synchronous transmission mechanism synchronous transmission.
2. The continuous roll-impact device for wind-reducing sand-protecting boards as claimed in claim 1, wherein: the die comprises a vent hole die (202) and a mounting hole die (203), wherein both the vent hole die (202) and the mounting hole die (203) are provided with hollow die cavities, a discharge space for temporarily storing plate waste is arranged in a die fixing wheel body (201), a plurality of vent hole material leaking grooves (209) and a plurality of mounting hole material leaking grooves (212) are formed in the die fixing wheel body (201) along the circumferential direction, the vent hole material leaking grooves (209) and the vent hole dies (202) are arranged in a one-to-one correspondence manner, the mounting hole material leaking grooves (212) and the mounting hole dies (203) are arranged in a one-to-one correspondence manner, the die cavities of the vent hole dies (202) are communicated with the discharge space through the vent hole material leaking grooves (209), the die cavities of the mounting hole dies (203) are communicated with the discharge space through the mounting hole material leaking grooves (212), a discharge hole (208) is formed in one side of a die fixing wheel (2), and the discharge space is communicated with the outside through the discharge hole (208);
and a discharging mechanism (3) for discharging the plate waste in the discharging space from the discharging hole (208) is also arranged in the female die fixing wheel (2).
3. The continuous rolling and impacting device for the wind-reducing sand-preventing board according to claim 2, is characterized in that: arrange material mechanism (3) including blade fixed axle (302) and helical blade (301), helical blade (301) are fixed to be set up on blade fixed axle (302), blade fixed axle (302) one end is located ejection of compact space, blade fixed axle (302) other end extends to outside die tight pulley (2) from discharge gate (208), blade fixed axle (302) are located the outer one end of die tight pulley (2) and pass through mounting bracket (303) and be connected with frame (4), blade fixed axle (302) are located the outer rotatable fixing of one end of die tight pulley (2) on mounting bracket (303), be equipped with driving motor on mounting bracket (303), the driving motor output is connected with the outer one end of blade fixed axle (302) being located die tight pulley (2).
4. The continuous rolling and impacting device for the wind-reducing sand-preventing board according to claim 1, is characterized in that: the wheel body (101) of the punch fixed wheel is provided with a plurality of first punch mounting grooves (105), a plurality of second punch mounting grooves (111) and a plurality of third punch mounting grooves (112) along the axial direction, the first punch mounting grooves (105) are arranged along the circumferential direction of the punch fixed wheel (1), the number of the second punch mounting grooves (111) is two, the number of the third punch mounting grooves (112) is one and located between the two second punch mounting grooves (111), the first punch mounting grooves (105) are arranged on the circumferential wall of the punch fixed wheel body (101) which is not provided with the second punch mounting grooves (111) and the third punch mounting grooves (112), the plurality of the punching punches (102) of the vent holes are arranged in the first punch mounting grooves (105) at intervals, the plurality of the mounting holes (103) are arranged in the second punch mounting grooves (111) at intervals, and the precutting punches (104) are arranged in the third punch mounting grooves (112).
5. A continuous roll-over apparatus for wind-reducing sand-protecting panels, as claimed in claim 4, wherein: the cross sections of the first male die mounting groove, the second male die mounting groove and the third male die mounting groove are all T-shaped or dovetail-shaped, one end of the vent hole punching male die (102) is provided with a T-shaped or dovetail-shaped protrusion matched with the first male die mounting groove, the other end of the vent hole punching male die (102) is an arc-shaped cutting edge, one end of the mounting hole male die (103) is provided with a T-shaped or dovetail-shaped protrusion matched with the second male die mounting groove, the other end of the mounting hole male die (103) is an arc-shaped cutting edge, one end of the pre-cutting male die is provided with a T-shaped or dovetail-shaped protrusion matched with the third male die mounting groove, and the other end of the pre-cutting male die (104) is a V-shaped cutting edge;
the two adjacent air vent punching male dies (102) are arranged at equal intervals through a first male die spacing block (108), the two adjacent mounting hole male dies (103) are arranged at equal intervals through a second male die spacing block (110), one end of the male die spacing block (108) is provided with a T-shaped or dovetail-shaped bulge matched with the first male die mounting groove (105), the other end of the male die spacing block (108) is arc-shaped, and one end of the male die spacing block (108) which is arc-shaped is tangent to the outer wall of the male die fixing wheel body (101);
the height of the part, outside the outer wall of the punch fixing wheel body (101), of the punch male die (102) with the vent hole is larger than the thickness of the plate by 1mm;
the height of the part of the pre-cutting male die (104) outside the outer wall of the male die fixing wheel body (101) is 2/3 of the thickness of the plate.
6. A continuous roll-over apparatus for wind and sand reduction panels, as claimed in claim 5, wherein: one end of each of the first male die mounting groove (105), the second male die mounting groove (111) and the third male die mounting groove (112) is sealed by the male die fixing wheel body (101), the other end of each of the first male die mounting groove (105), the second male die mounting groove (111) and the third male die mounting groove (112) is open, and the open ends of the first male die mounting groove (105), the second male die mounting groove (111) and the third male die mounting groove (112) are detachably connected with male die fixing stoppers (106).
7. A continuous roll-over arrangement for a wind-reducing sand guard according to claim 1 or 2, characterised in that: be equipped with first die mounting groove (204) and second die mounting groove (211) along the axial on die tight pulley wheel body (201), first die mounting groove (204) have a plurality ofly, die tight pulley (2) circumference is arranged along a plurality of first die mounting grooves (204), second die mounting groove (211) have two, two second die mounting grooves (211) are close to the setting mutually, first die mounting groove (204) set up on die tight pulley wheel body (201) perisporium that does not set up second die mounting groove (211), a plurality of ventilation hole dies (202) interval are installed in first die mounting groove (204), and a plurality of mounting hole dies (203) interval are installed in second die mounting groove (211).
8. The continuous roll-impact device for wind-reducing sand-protecting boards as claimed in claim 7, wherein: the cross sections of the first female die mounting groove (204) and the second female die mounting groove (211) are both T-shaped or dovetail-shaped, one end of the vent female die (202) is provided with a T-shaped or dovetail-shaped bulge matched with the first female die mounting groove (204), the other end of the vent female die (202) is an arc-shaped cutting edge, one end of the mounting hole female die (203) is provided with a T-shaped or dovetail-shaped bulge matched with the second female die mounting groove (211), and the other end of the mounting hole female die (203) is an arc-shaped cutting edge;
the two adjacent mounting hole female dies (203) are arranged at equal intervals through female die spacing blocks (210).
9. The continuous rolling and impacting device for the wind-reducing sand-preventing board according to claim 8, is characterized in that: first die mounting groove (204) and second die mounting groove (211) one end are sealed by die tight pulley wheel body (201), and first die mounting groove (204) and second die mounting groove (211) other end opening, first die mounting groove (204) and second die mounting groove (211) open end all can be dismantled and are connected with die fixed dog (205).
10. The continuous rolling and impacting device for the wind-reducing sand-preventing board according to claim 1, is characterized in that: the synchronous transmission mechanism comprises a first transmission wheel (5) and a second transmission wheel (6), the first transmission wheel (5) is arranged on one side of the male die fixing wheel (1), and the first transmission wheel (5) is coaxially connected with the male die fixing wheel (1);
the second transmission wheel (6) is arranged on one side of the female die fixing wheel (2), and the second transmission wheel (6) is coaxially connected with the female die fixing wheel (2);
the first driving wheel (5) is meshed with the second driving wheel (6), and the second driving wheel (6) is connected with a first driving motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211090346.6A CN115446915B (en) | 2022-09-07 | 2022-09-07 | Continuous rolling and punching device for wind-reducing sand-preventing plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211090346.6A CN115446915B (en) | 2022-09-07 | 2022-09-07 | Continuous rolling and punching device for wind-reducing sand-preventing plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115446915A true CN115446915A (en) | 2022-12-09 |
| CN115446915B CN115446915B (en) | 2024-05-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211090346.6A Active CN115446915B (en) | 2022-09-07 | 2022-09-07 | Continuous rolling and punching device for wind-reducing sand-preventing plate |
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| Country | Link |
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| CN (1) | CN115446915B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117299947A (en) * | 2023-11-28 | 2023-12-29 | 河北滚冲精密机械制造有限公司 | Rolling type continuous punching equipment |
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|---|---|
| CN115446915B (en) | 2024-05-10 |
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