CN115446760A - A clamping component and a method for clamping assembly equipment thereof - Google Patents
A clamping component and a method for clamping assembly equipment thereof Download PDFInfo
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- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
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Abstract
Description
技术领域technical field
本发明涉及轨道车辆组件装配技术领域,具体是一种卡接组件、及其卡接装配设备的方法。The invention relates to the technical field of assembly of rail vehicle components, in particular to a clamping component and a method for clamping assembly equipment thereof.
背景技术Background technique
在车辆的功能性日新月异发展同时,仪表以及其他设备组件都采用便于组装的装配结构来进行,以提高车辆的装配效率,而随着我国轨道交通行业的快速发展,为了满足快速化装配需求,以及检修维护的便利性,装配效率的要求也越来越高。While the functionality of the vehicle is changing with each passing day, instruments and other equipment components are carried out in an assembly structure that is easy to assemble to improve the assembly efficiency of the vehicle. With the rapid development of my country's rail transit industry, in order to meet the needs of rapid assembly, and The convenience of overhaul and maintenance, and the requirements for assembly efficiency are getting higher and higher.
目前常采用卡接的形式进行设备组件的安装,操作简单,无需使用专用工具就可以完成设备的拆装,在这其中有两种方案作为突出,一是金属弹片弹性形变的卡接方案,另一是倒刺结构的卡接方案,各有优缺点。At present, the installation of equipment components is often carried out in the form of clamping. The operation is simple, and the disassembly and assembly of the equipment can be completed without using special tools. Among them, there are two schemes that stand out. One is the clamping scheme of elastic deformation of metal shrapnel, and the other The first is the barbed connection scheme, each with its own advantages and disadvantages.
具体说来,采用金属弹片弹性形变的卡接方案,一般是需要设置一个底座,作为金属弹片的接口,金属弹片与底座相连接。在安装过程中,金属弹片产生弹性形变,待行程完成后,金属弹片不再受安装孔的约束,弹片恢复原状,并产生一定的支撑力,实现安置零件与安装孔的装配。但这一卡接方案受金属弹片的形变制约,提供的稳定性有限,且对零件配合要求的精度高,对金属弹片的接口底座一般需要进行精准开模方可确保精度。也就是说装配精度要求高且无法适应于强震动的安装环境。Specifically, the clamping solution of the elastic deformation of the metal shrapnel generally needs to set up a base as the interface of the metal shrapnel, and the metal shrapnel is connected to the base. During the installation process, the metal shrapnel produces elastic deformation. After the stroke is completed, the metal shrapnel is no longer constrained by the installation hole, the shrapnel returns to its original shape, and generates a certain supporting force to realize the assembly of the placement parts and the installation hole. However, this clamping solution is limited by the deformation of the metal shrapnel, which provides limited stability, and requires high precision for parts matching. The interface base of the metal shrapnel generally requires precise mold opening to ensure accuracy. That is to say, the assembly precision is high and cannot be adapted to the installation environment of strong vibration.
采用倒刺结构的卡接方案,是将所需安装的设备和接口配合后,卡接组件利用“倒刺”结构的形变,产生弹力,实现设备和接口的紧固。这一卡接方案受“倒刺”结构的材料限制,提供的稳定性有限,且接触面的切向方向会存在间隙,设备会在运行中产生微小振颤,不适合较大重量的装配使用。The clamping solution using the barb structure is to match the equipment to be installed with the interface, and the clamping component uses the deformation of the "barb" structure to generate elastic force to realize the fastening of the equipment and the interface. This clamping solution is limited by the material of the "barb" structure, and the stability provided is limited, and there will be gaps in the tangential direction of the contact surface, and the device will vibrate slightly during operation, so it is not suitable for assembly with a large weight .
因此,需要一种新型的卡接组件结构以适应轨道交通车辆中大重量、低精度安装要求的需求。Therefore, there is a need for a new clamping component structure to meet the requirements of heavy weight and low precision installation in rail transit vehicles.
发明内容Contents of the invention
本发明的目的是要提供一种卡接组件、及其卡接装配设备的方法,其可有效克服现有技术的不足,提高卡接稳定性,同时满足大重量设备的安装需求,且安装精度要求低,便于操作。The purpose of the present invention is to provide a clamping component and a method for clamping assembly equipment thereof, which can effectively overcome the deficiencies of the prior art, improve the stability of the clamping, and at the same time meet the installation requirements of heavy weight equipment, and the installation accuracy Low requirements, easy to operate.
为达到上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
本发明提供了一种卡接组件,用于固定连接设备与C型槽,其特征在于,包括卡扣与卡扣支撑,其中,The present invention provides a clamping assembly for fixing connection equipment and a C-shaped slot, which is characterized in that it includes a buckle and a buckle support, wherein,
所述卡扣包括活动支架、设置于活动支架两端的固定块,所述固定块的顶部开设有用于卡接C型槽的卡槽,所述活动支架采用金属弹片制成;The buckle includes a movable bracket and fixed blocks arranged at both ends of the movable bracket, the top of the fixed block is provided with a slot for clamping the C-shaped groove, and the movable bracket is made of metal shrapnel;
所述卡扣支撑包括U形支撑块,所述卡扣装配在C型槽内时活动支架弯折形成内凹的U形弧,所述U形支撑块插设固定在所述U形弧内并且此时所述U形支撑块与整体呈U形的所述活动支架之间为过渡配合。The buckle support includes a U-shaped support block. When the buckle is assembled in the C-shaped groove, the movable bracket is bent to form a concave U-shaped arc, and the U-shaped support block is inserted and fixed in the U-shaped arc. And at this moment, the transition fit between the U-shaped support block and the U-shaped movable bracket as a whole.
对于上述技术方案,申请人还有进一步的优化措施。Regarding the above technical solution, the applicant has further optimization measures.
可选地,所述活动支架分为上下对称的两部分,两部分的连接处通过转轴连接在一起。Optionally, the movable bracket is divided into two parts that are symmetrical up and down, and the joints of the two parts are connected together by a rotating shaft.
可选地,所述活动支架的上端部与下端部均具有呈T形的插条,在所述固定块的底部沿长度方向开设有T形插槽,所述插条插设在所述T形插槽,固定所述活动支架与两个所述固定块。Optionally, both the upper end and the lower end of the movable bracket have T-shaped insertion strips, and a T-shaped slot is opened at the bottom of the fixed block along the length direction, and the insertion strips are inserted into the T Shaped slot, fixes described movable bracket and two described fixed blocks.
进一步地,卡接组件还包括两个辅助支撑块,在所述活动支架内设置有通槽,所述两个辅助支撑块分别通过销轴固定在所述通槽内,辅助支撑块设置于通槽的上下两端处,所述卡扣装配在C型槽内时所述辅助支撑块位于所述固定块的下方。Further, the clamping assembly also includes two auxiliary support blocks, a through slot is provided in the movable bracket, and the two auxiliary support blocks are respectively fixed in the through slot by pin shafts, and the auxiliary support blocks are arranged in the through slot. At the upper and lower ends of the slot, the auxiliary support block is located below the fixed block when the buckle is assembled in the C-shaped slot.
更进一步地,所述卡扣装配在C型槽内时所述U形支撑块卡接在上下两个辅助支撑块之间,所述U形支撑块与辅助支撑块之间之间为过渡配合。Furthermore, when the buckle is fitted in the C-shaped groove, the U-shaped support block is clamped between the upper and lower auxiliary support blocks, and there is a transition fit between the U-shaped support block and the auxiliary support block .
可选地,设备通过卡爪与所述固定块固定连接,或者设备与所述固定块直接固定连接。Optionally, the device is fixedly connected to the fixed block through claws, or the device is directly fixedly connected to the fixed block.
可选地,所述卡扣支撑还包括十字支撑块,所述十字支撑块固定连接所述U形支撑块,所述卡爪搭靠在所述十字支撑块的两侧的台阶状的肩部。Optionally, the buckle support further includes a cross support block, the cross support block is fixedly connected to the U-shaped support block, and the claws rest on the stepped shoulders on both sides of the cross support block .
进一步地,所述卡爪上开设有用于对接固定设备的卡槽或者螺纹孔。Further, the claw is provided with a slot or a threaded hole for docking with the fixing device.
可选地,卡槽的外缘沿长度方向设置有限位边,所述限位边卡接所述C型槽的内侧壁。Optionally, the outer edge of the locking groove is provided with a limiting edge along the length direction, and the limiting edge is engaged with the inner sidewall of the C-shaped groove.
特别地,本申请还提供了一种采用如上所述的卡接组件卡接C型槽与设备的方法,包括如下的操作步骤:In particular, the present application also provides a method for clamping the C-shaped slot and the device using the clamping assembly as described above, including the following steps:
步骤1、插设固定卡扣;Step 1. Insert the fixing buckle;
相对地捏合两固定块,压缩活动支架,然后将活动支架伸入C型槽;Knead the two fixed blocks relatively, compress the movable bracket, and then extend the movable bracket into the C-shaped slot;
步骤2、固定设备;Step 2, fix the equipment;
释放两固定块使得所述活动支架张开,并且两固定块的卡槽卡接C型槽的壁板,将卡爪装配在所述固定块上,并将设备与所述卡爪固定连接;Release the two fixed blocks so that the movable bracket is opened, and the slots of the two fixed blocks are engaged with the wall plate of the C-shaped groove, the claws are assembled on the fixed blocks, and the device is fixedly connected with the claws;
步骤3、插设卡扣支撑;
将卡扣支撑的U形支撑块插入至已经弯折呈U形的活动支架之间,同时所述U形支撑块与辅助支撑块贴合并向两侧固定块的方向顶推所述辅助支撑块,进而所述辅助支撑块贴合并顶推所述固定块,用于锁死所述固定块与C形槽。Insert the U-shaped support block supported by the buckle between the movable brackets that have been bent into a U shape, and at the same time, the U-shaped support block fits with the auxiliary support block and pushes the auxiliary support block in the direction of the fixed blocks on both sides , and then the auxiliary support block fits and pushes the fixing block, so as to lock the fixing block and the C-shaped groove.
与现有技术相比较,本申请的优点在于:Compared with the prior art, the advantages of the present application are:
本申请的卡接组件能够通过金属弹片支撑的活动支架将固定块初步定位到C型槽处,再使用卡扣支撑对弯折后的活动支架以及固定块进行进一步的支撑,从而可靠锁死卡接组件与C型槽,满足大重量设备的组装需求,且抗震型效果更佳。除此之外,整体结构简单,使用该卡接组件进行设备的装配时,需使用专用工具就可以完成设备的拆装,操作简单方便。The clamping assembly of the present application can initially position the fixed block to the C-shaped groove through the movable bracket supported by the metal shrapnel, and then use the buckle support to further support the bent movable bracket and the fixed block, so as to reliably lock the card Connecting components and C-shaped slots meet the assembly needs of heavy equipment, and the anti-seismic effect is better. In addition, the overall structure is simple. When using the clamping assembly to assemble the equipment, special tools are needed to complete the disassembly and assembly of the equipment, and the operation is simple and convenient.
附图说明Description of drawings
后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present invention will be described in detail by way of illustration and not limitation with reference to the accompanying drawings. The same reference numerals in the drawings designate the same or similar parts or parts. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the attached picture:
图1是根据本发明一个实施例的卡接组件的结构示意图;FIG. 1 is a schematic structural diagram of a clamping assembly according to an embodiment of the present invention;
图2是根据本发明一个实施例的卡接组件的装配步骤1的结构示意图;Fig. 2 is a structural schematic diagram of the assembly step 1 of the clamping assembly according to an embodiment of the present invention;
图3是根据本发明一个实施例的卡接组件的装配步骤2的结构示意图;Fig. 3 is a structural schematic diagram of the assembly step 2 of the clamping assembly according to an embodiment of the present invention;
图4是根据本发明一个实施例的卡接组件的装配步骤3的结构示意图。Fig. 4 is a schematic structural diagram of the
附图标记说明如下:The reference signs are explained as follows:
1、卡扣,11、固定块,12、活动支架,121、上活动支架,122、下活动支架,123、转轴,13、辅助支撑块,14、限位边,15、插条,16、卡槽,17、插槽;1, buckle, 11, fixed block, 12, movable bracket, 121, upper movable bracket, 122, lower movable bracket, 123, rotating shaft, 13, auxiliary support block, 14, limit edge, 15, inserting strip, 16, Card slot, 17, slot;
2、卡扣支撑,21、U形支撑块,22、卡爪纵向支撑,23、卡爪横向支撑;2. Buckle support, 21. U-shaped support block, 22. Vertical support of claws, 23. Horizontal support of claws;
3、C型槽,31、C型槽的壁板;3. C-shaped groove, 31. Wall plate of C-shaped groove;
4、设备;4. Equipment;
5、卡爪。5. Jaws.
具体实施方式detailed description
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.
实施例1:Example 1:
本实施例描述了一种卡接组件,用于固定连接设备4与C型槽3,如图1至4所示,卡接组件一般性地可以包括卡扣1与卡扣支撑2,其中,This embodiment describes a clamping assembly for fixing the
所述卡扣1包括活动支架12、设置于活动支架12两端的固定块11,所述固定块11的顶部开设有用于卡接C型槽3的卡槽16,所述卡槽16沿着所述固定块11的长度方向设置。卡槽16可以采用直接卡接C型槽3壁板31的U型槽,也可以采用如图1所示结构,也就是卡槽16采用位于固定块11顶部的L型槽,L型槽直接在固定块11下部的活动支架12的弹性支撑下卡住C型槽3壁板31,为了进一步防止固定块11与C型槽3脱钩,还可以在卡槽16的外缘沿长度方向设置限位边14,所述限位边14卡接所述C型槽3的壁板31的内侧壁。The buckle 1 includes a
具体说来,所述活动支架12采用金属弹片制成,装配后活动支架12呈U形的形变状态卡设在两固定块11之间,因而能够给予固定块11远离活动支架12的顶推力,使得固定块11与C型槽3之间产生大的应力,将固定块11固定在C型槽3处。Specifically, the
所述活动支架12可以通过片状金属一体加工成型,再在其中部横向开设折痕,使得对活动支架12弯折时顺利形成U形弧。The
所述活动支架12也可以加工为上下对称的两部分,包括上活动支架121与下活动支架122,所述上活动支架121与下活动支架122这两部分的连接处通过转轴123连接在一起,上活动支架121与下活动支架122能够以转轴123作为中心轴发生弹性形变,最终顺利形成U形弧。The
所述卡扣支撑2一般性地可以包括U形支撑块21,即外缘呈U形。所述卡扣1装配在C型槽3内时活动支架12弯折形成内凹的U形弧,所述U形支撑块21即可插设固定在所述U形弧内,并且此时所述U形支撑块21与整体呈U形的所述活动支架12之间为过渡配合。The buckle support 2 may generally include a
活动支架12可与上下两个固定块11直接焊接固定或者螺钉、铆接等其他方式进行固定,也可以采用其他可拆卸的固定结构。但固定时优选将活动支架12的端部与固定块11底面的中部或者靠中间的位置进行固定,这样在装配时活动支架12弯折后其两端有部分是与固定块11底面相接触的,在插入卡扣支撑2后能够顶推活动支架12以及固定块11,从而达到更佳的固定支撑效果。The
在本实施例中,为了能够实现活动支架12与上下两个固定块11之间的可拆卸固定,所述活动支架12的上端部与下端部均具有呈T形的插条15,在所述固定块11的底部沿长度方向开设有T形插槽17,所述插条15插设在所述T形插槽17,固定所述活动支架12与两个所述固定块11。这样的结构便于更换活动支架12,有利于维护更换,再有就是活动支架12与固定块11可以分别运输,在现场进行组装,因而便于运输,防止运输过程的损坏损耗。In this embodiment, in order to realize the detachable fixing between the
为了能够进一步提高卡扣支撑2与固定块11之间的顶推作用力,卡接组件还包括两个辅助支撑块13,在所述活动支架12内设置有通槽,所述两个辅助支撑块13分别通过销轴固定在所述通槽内,辅助支撑块13设置于通槽的上下两端处,所述卡扣1装配在C型槽3内时所述辅助支撑块13位于所述固定块11的下方。所述辅助支撑块13的厚度略大于所述活动支架12的厚度,并且辅助支撑块13可优选采用柔性垫块(橡胶、硅胶等)制备,所述卡扣1装配在C型槽3内时所述U形支撑块21卡接在上下两个辅助支撑块13之间,所述U形支撑块21与辅助支撑块13之间之间为过渡配合。In order to further improve the pushing force between the buckle support 2 and the fixed
至于设备4与卡接组件的连接,可直接将设备4或者设备4连接板与所述固定块11直接固定连接,比如说焊接、螺钉紧固等。还可以将设备4或者设备4连接板通过卡爪5与所述固定块11固定连接,所述卡爪5与固定块11之间可以焊接或者螺钉紧固,也可以采用如图1所示的插接式的结构将卡爪5插设在固定块11上所开的槽中,在卡爪5上开设有用于对接固定设备4的卡槽16或者螺纹孔,设备4或者设备4连接板直接卡设在卡槽16中,或者在设备4处设置长圆孔,通过螺钉穿设固定设备4与卡爪5。As for the connection between the
在本实施例中,针对卡爪5还设有辅助支撑的结构,在所述卡扣支撑2还包括十字支撑块,所述十字支撑块固定连接所述U形支撑块21,所述卡爪5搭靠在所述十字支撑块的两侧的台阶状的肩部。十字支撑块的结构使得其具有横向支撑23与纵向支撑22,在每个固定块11上分别设置两个卡爪5,上部的固定块11处的两个卡爪5搭设在横向支撑23上,横向支撑23卡设在上下卡爪5之间,而纵向支撑22则卡设在每个固定块11的两个卡爪5之间,相对应的,横向支撑23的高度与上下两个卡爪5间的距离相等,纵向支撑22的长度与固定块11处左右两个卡爪5间的间距相等。In this embodiment, an auxiliary support structure is also provided for the
实施例2:Example 2:
本实施例提供了一种卡接组件卡接C型槽3与设备4的方法,其中,卡接组件的结构如实施例所述,包括如下的操作步骤:This embodiment provides a method for the clamping component to clamp the C-shaped
步骤1、插设固定卡扣1;Step 1. Insert the fixing buckle 1;
如图2所示,相对地捏合两固定块11,压缩活动支架12,然后将活动支架12伸入C型槽3,让活动支架12通过绕轴形变,可让固定块11端部的卡槽16避开C型槽3的端部壁板31;As shown in Figure 2, knead the two fixed
步骤2、固定设备4;Step 2, fixing
如图3所示,释放两固定块11使得所述活动支架12张开,两固定块11的卡槽16卡接C型槽3的壁板31,将卡爪5装配在所述固定块11上,并将设备4与所述卡爪5固定连接;As shown in Figure 3, the two fixed
步骤3、插设卡扣支撑2;
如图4所示,将卡扣支撑2的U形支撑块21插入至已经弯折呈U形的活动支架12之间,同时所述U形支撑块21与辅助支撑块13贴合并向两侧固定块11的方向顶推所述辅助支撑块13,进而所述辅助支撑块13贴合并顶推所述固定块11,用于锁死所述固定块11与C形槽。卡扣支撑2与辅助支撑块13贴合,辅助支撑块13的外部实现对固定块11的贴合并将支撑推力作用在固定块11上,增大固定块11与C型槽3壁板31端部的支持力,实现本实施例卡接组件的卡接固定。As shown in Figure 4, insert the
综上可知,本申请的卡接组件能够通过金属弹片支撑的活动支架12将固定块11初步定位到C型槽3处,再使用卡扣支撑2对弯折后的活动支架12以及固定块11进行进一步的支撑,从而可靠锁死卡接组件与C型槽3,满足大重量设备4的组装需求,且抗震型效果更佳。除此之外,整体结构简单,使用该卡接组件进行设备4的装配时,需使用专用工具就可以完成设备4的拆装,操作简单方便。In summary, the clamping assembly of the present application can initially position the fixed
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention. Equivalent changes or modifications made in the spirit shall fall within the protection scope of the present invention.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211220106.3A CN115446760B (en) | 2022-10-08 | 2022-10-08 | Clamping assembly and method for clamping assembly equipment thereof |
| PCT/CN2023/123255 WO2024074138A1 (en) | 2022-10-08 | 2023-10-07 | Snap-fit assembly and method thereof for snap-fit with assembly apparatus |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211220106.3A CN115446760B (en) | 2022-10-08 | 2022-10-08 | Clamping assembly and method for clamping assembly equipment thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2024074138A1 (en) * | 2022-10-08 | 2024-04-11 | 中车南京浦镇车辆有限公司 | Snap-fit assembly and method thereof for snap-fit with assembly apparatus |
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| CN115446760B (en) * | 2022-10-08 | 2025-08-01 | 中车南京浦镇车辆有限公司 | Clamping assembly and method for clamping assembly equipment thereof |
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- 2022-10-08 CN CN202211220106.3A patent/CN115446760B/en active Active
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| Publication number | Publication date |
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| CN115446760B (en) | 2025-08-01 |
| WO2024074138A1 (en) | 2024-04-11 |
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