CN115434091A - Intelligent cloth dyeing aftertreatment processing line - Google Patents
Intelligent cloth dyeing aftertreatment processing line Download PDFInfo
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- CN115434091A CN115434091A CN202210939494.4A CN202210939494A CN115434091A CN 115434091 A CN115434091 A CN 115434091A CN 202210939494 A CN202210939494 A CN 202210939494A CN 115434091 A CN115434091 A CN 115434091A
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- 239000004744 fabric Substances 0.000 title claims abstract description 168
- 238000004043 dyeing Methods 0.000 title claims abstract description 40
- 238000012545 processing Methods 0.000 title claims abstract description 27
- 238000001514 detection method Methods 0.000 claims abstract description 56
- 238000003756 stirring Methods 0.000 claims abstract description 50
- 238000007654 immersion Methods 0.000 claims abstract description 35
- 239000007788 liquid Substances 0.000 claims abstract description 30
- 230000006835 compression Effects 0.000 claims abstract description 25
- 238000007906 compression Methods 0.000 claims abstract description 25
- 238000003860 storage Methods 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims description 36
- 238000003825 pressing Methods 0.000 claims description 29
- 239000003795 chemical substances by application Substances 0.000 claims description 20
- 230000008439 repair process Effects 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 15
- 238000004513 sizing Methods 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 11
- 238000012805 post-processing Methods 0.000 claims description 11
- 239000012530 fluid Substances 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 5
- 230000006698 induction Effects 0.000 claims description 4
- 238000012163 sequencing technique Methods 0.000 claims description 4
- 230000001174 ascending effect Effects 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000003086 colorant Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 238000011065 in-situ storage Methods 0.000 claims description 3
- 230000001960 triggered effect Effects 0.000 claims description 3
- 238000009736 wetting Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 2
- 210000000056 organ Anatomy 0.000 claims description 2
- 238000001802 infusion Methods 0.000 claims 4
- 238000002203 pretreatment Methods 0.000 claims 1
- 239000000975 dye Substances 0.000 description 8
- 230000004075 alteration Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 238000002791 soaking Methods 0.000 description 4
- 238000005470 impregnation Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
- D06B3/345—Means for controlling the tension in the textile material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H3/00—Inspecting textile materials
- D06H3/08—Inspecting textile materials by photo-electric or television means
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses an intelligent cloth dyeing post-treatment processing line which comprises a detection device, wherein the detection device comprises a storage box, cloth is arranged in the storage box, a first compression roller is rotatably connected to the upper part in the storage box, a group of supports are arranged above the storage box, a second compression roller is arranged between the group of supports, an inductor is arranged in the middle of the second compression roller, a liquid immersion box is arranged on the right side of the second compression roller, a stirring shaft is rotatably connected to the inner part of the liquid immersion box, a plurality of stirring rods are fixed to the surface of the stirring shaft, a moving shaft is arranged between the liquid immersion box and the supports, one end of the moving shaft is slidably connected with a sliding rail, a sliding block is fixed to the other end of the moving shaft, a motor is arranged below the sliding block, and a spiral shaft is fixedly connected to the upper end of the rotating shaft in the motor.
Description
Technical Field
The invention relates to the technical field of textiles, in particular to an intelligent processing line for dyeing and post-processing of cloth.
Background
Dyeing is a relatively complex process, and a series of post-treatment processes are required to carry out final sizing after dyeing of cloth, but in the existing dyeing post-treatment processing line, not only is the accurate color difference repairing function lacked, but also the tension detection function aiming at the cloth is not available, so that the cloth with small tension is easy to deform in the transmission process, and the yield of the cloth in the post-treatment processes is reduced. Therefore, it is necessary to design an intelligent processing line for dyeing and post-processing cloth, which can adjust the stretching position according to the tension of the cloth and has the function of automatically repairing the color difference.
Disclosure of Invention
The invention aims to provide an intelligent processing line for dyeing and post-processing of cloth, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an intelligent cloth dyeing aftertreatment processing line, includes detection device, detection device includes the storage case, the internally mounted of storage case has the cloth, the inside top of storage case is rotated and is connected with compression roller one, the top of storage case is provided with a set of support, and is a set of install compression roller two between the support, the centre of compression roller two is provided with the inductor, the right side of compression roller two is provided with the immersion fluid case, the inside of immersion fluid case is rotated and is connected with the (mixing) shaft, the fixed surface of (mixing) shaft has a plurality of stirring rods, be provided with between immersion fluid case and the support and remove the axle, the one end sliding connection that removes the axle has the slide rail, the other end that removes the axle is fixed with the slider, the below of slider is provided with the motor, rotation axis upper end fixedly connected with the screw axis in the motor, the screw axis is connected with the internal thread of slider, the below of immersion fluid case is provided with the sizing agent case, the inside packing of sizing agent case has the sizing agent, the inside of sizing agent case is connected with the internal pipeline of immersion fluid case, the opposite side of sizing agent case is provided with the drain pipe.
According to the technical scheme, the exposure plate is installed on the right side of immersion fluid case, the scanner is installed to the centre of exposure plate, the reflecting plate is installed to the below of exposure plate, repair the case is installed on the right side of reflecting plate, the centre of repairing the case is provided with the baffle, one side of baffle is provided with the dyestuff groove, the opposite side of baffle is provided with the soaping tank, the top of repairing the case is fixed with the fixed plate, the worker's type groove has been seted up to the inside of fixed plate, the inside sliding connection in worker's type groove has the clamp plate, the inside electric connection of clamp plate has electric installation, bee calling organ is installed to one side of fixed plate.
According to the technical scheme, the detection device comprises a detection and repair system, the detection and repair system comprises a pretreatment module, a main control module and an operation module, the pretreatment module is in signal connection with the main control module, the main control module is in signal connection with the operation module, the pretreatment module is used for cloth transmission and related data detection, the main control module is used for data processing and data transmission, and the operation module is used for data receiving and related instruction execution.
According to the technical scheme, the pretreatment module comprises a transmission module, a tension sensing module, an immersion module and a scanning module, wherein the transmission module is electrically connected with the first compression roller, the tension sensing module is electrically connected with the inductor, the immersion module is electrically connected with the sizing agent box, and the scanning module is electrically connected with the scanner;
the transmission module is used for controlling the running and braking of cloth, the tension sensing module is used for detecting the tension of the transmission fabric so as to control the working time and the rotating direction of the motor, the immersion liquid module is used for controlling the liquid amount of the setting liquid entering the immersion liquid box, and the scanning module is used for detecting color difference and transmitting data.
According to the technical scheme, the main control module comprises a tension judging module, a chromaticity comparison module and a data transmission module, the chromaticity comparison module comprises a chromaticity database, and the tension judging module and the chromaticity comparison module are both electrically connected with the data transmission module;
the tension judging module is used for correspondingly judging according to the data detected by the sensor and the stress received by the tension sensing module, the chromaticity database is used for storing and sequencing contrast data of all color differences, the chromaticity contrast module is used for scanning the chromaticity data detected by the module and comparing primary colors to form a color difference ratio and perform database contrast to obtain a sequence number, and the data transmission module is used for transmitting the tension data and the color difference data to the operation module.
According to the technical scheme, the operation module comprises a slide bar moving module, a stirring force control module, a repairing module and an alarm module, the repairing module comprises a material selecting unit and a time setting unit, the slide bar moving module is electrically connected with the inside of the motor, the stirring force control module is electrically connected with the stirring shaft, the repairing module is in signal connection with an electric device, and the buzzer is electrically connected with the alarm module;
the sliding rod moving module is used for controlling ascending and descending of the moving shaft so as to prevent deformation of cloth, the stirring force control module is used for adjusting the rotating speed of the stirring shaft according to the result obtained by the tension judging module, the repairing module is used for repairing color difference positions, and the alarm module is used for directly alarming under the condition that color difference cannot be repaired so as to remind workers of special condition treatment.
According to the technical scheme, the operation steps of the overhauling and repairing system are as follows:
s1: the transmission module transmits the dyed cloth into the detection device for scanning color difference comparison;
s2: before scanning, the cloth should be wetted, so that detection is easy, and meanwhile, tension transportation of the cloth should be adjusted according to the tension of the cloth;
s3: when the cloth is transmitted, the tension sensing module transmits the tension sensing data to the tension judging module according to the tension data initially received by the sensor, and then the sliding rod moving module is triggered to move the moving shaft to a reasonable position;
s4: the immersion module starts to work before the cloth is transported, and the setting liquid enters the immersion box from the setting agent box through a pipeline, so that the cloth entering the immersion box is wetted by the setting liquid, primary surface impurity removal of the cloth is performed on one hand, and subsequent light scanning is facilitated on the other hand;
s5: according to the tension of the cloth, the stirring force module receives the data transmitted by the tension judging module and then controls the rotating speed of the stirring shaft in real time, when the tension of the cloth is small, the rotating speed of the stirring shaft is reduced in advance, and when the tension of the cloth is large, the rotating speed of the stirring shaft is properly increased, and the rotating speed and the tension of the cloth are in direct proportion;
s6: when the cloth is wetted, the scanning effect of the color difference after wetting is better, the scanning module transmits the scanning result to the chromaticity comparison module, and then transmits the result to the repairing module, so that the pressing plate moves to the corresponding position and the color difference is repaired;
s7: if no color difference is detected, the cloth is directly moved out of the detection device under the action of the transmission module after being wetted by the setting liquid, if the repairable color difference is detected, the subsequent drying, cleaning and other processes are carried out after the repairing treatment, and if the color difference is detected and the color difference is irremediable, the alarm module is directly started to make the buzzer sound, so as to remind a worker to carry out independent treatment on the cloth, and the utilization rate of the dyed cloth is improved;
s8: and repeating S1-S7 in subsequent work until the cloth detection is finished.
According to the technical scheme, the specific operation steps of S3 are as follows:
s31: the cloth is transmitted by the lower side of the first pressing roller and the upper side of the second pressing roller, and meanwhile, the tension of the cloth is detected by the sensor on the second pressing roller, so that the cloth is prevented from deforming in the detection process;
s32: the tension judging module sets a tension threshold, and when the detected tension is not lower than the threshold, the sliding block on the movable shaft is in situ positioned at the lower end of the spiral shaft, so that the dyed cloth is fully stretched, and the cloth is prevented from being wrinkled during shaping;
s33: when the tension is detected to be lower than the tension threshold value, the motor works and drives the spiral shaft to rotate, so that the sliding block moves upwards along with the rotation of the spiral shaft, the whole moving shaft moves upwards, the moving distance of the sliding block driving the moving shaft can be determined by controlling the running time of the motor, the cloth with low tension can be effectively conveyed, and meanwhile, the cloth is prevented from being deformed;
s34: and meanwhile, after the stirring force control module receives the cloth tension detection data, the stirring shaft rotation speed is adjusted according to the tension of the cloth, and when the cloth tension is small, the rotation speed of the stirring shaft is reduced, so that the stirring rod slowly beats the cloth soaked in the sizing solution and the cloth is soaked in the solution.
According to the technical scheme, the specific operation steps of S6 are as follows:
s61: the irradiation plate irradiates the moistened cloth with light, the light penetrates through the cloth, passes through the reflection plate and then is reflected by the cloth above, and the scanner absorbs the reflected light;
s62: the scanner judges the position of the color difference according to the absorbed light intensity, and the scanning module compares the scanned light intensity with a chromaticity database so as to judge the intensity of the color difference and perform special treatment;
s63: it is known that after dyeing, a cloth partially absorbs light passing through the cloth, and the reflected light intensity D of the cloth after normal dyeing is a standard value, where D represents a range, and if the dyeing degree is too high, the detected light reflected intensity D is a standard value Detection of The lower and vice versa, D Examination of The larger;
s64: will D Examination of The data is transmitted to a material selecting unit, the material selecting unit drives a pressing plate to slide into a groove at a corresponding position, and the color difference position is repaired by the pressing plate according to the position information, if D is detected Examination of If D is larger than D, the dyeing place is not enough, the color of the dyeing place is lighter, and the color difference position of the cloth moves to the upper part of the dye trough, if D is larger than D, the dyeing place is lighter Detection of When the color difference is smaller than D, the dye used at the color difference position is excessive, so that the color difference position of the cloth is moved to the upper part of the soap washing groove, and then the repairing module controls the electric module to control the pressing plate in real time, so that the pressing plate slides and is positioned in the groove.
According to the technical scheme, the time setting unit is used for controlling the braking time of the transmission module and the color difference of the pressing plate pairTime of repairing according to | D-D Detection of The value of | is set for a time, and as the value is larger, the braking time and the repair time are longer.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the detection device and the detection and repair device are arranged, on one hand, the tension of the fabric is detected, the position of the moving shaft is changed, so that the fabric with small tension is prevented from deforming in the transportation process, on the other hand, the dyed fabric is subjected to color difference scanning, and the positioning and accurate repair are carried out according to the color difference degree, so that the finished product rate of the dyed fabric is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall elevational view of the present invention;
FIG. 2 is a schematic diagram of the system of the present invention;
FIG. 3 is a schematic view of the light reflection of the present invention;
in the figure: 1. a material storage box; 2. a first compression roller; 3. a second compression roller; 4. a screw shaft; 5. a slider; 6. a setting agent box; 7. an immersion liquid tank; 8. a slide rail; 9. a stirring shaft; 10. irradiating the plate; 11. a reflective plate; 12. repairing the box; 13. a fixing plate; 14. a tool-shaped groove; 15. pressing a plate; 16. a dye trough; 17. a soap washing tank; 18. a separator.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: an intelligent cloth dyeing post-treatment processing line comprises a detection device, wherein the detection device comprises a storage box 1, cloth is arranged inside the storage box 1, a first compression roller 2 is rotatably connected above the inside of the storage box 1, a group of supports are arranged above the storage box 1, a second compression roller 3 is arranged between the group of supports, an inductor is arranged in the middle of the second compression roller 3, a soaking tank 7 is arranged on the right side of the second compression roller 3, a stirring shaft 9 is rotatably connected inside the soaking tank 7, a plurality of stirring rods are fixed on the surface of the stirring shaft 9, a movable shaft is arranged between the soaking tank 7 and the supports, one end of the movable shaft is slidably connected with a slide rail 8, a slide block 5 is fixed at the other end of the movable shaft, a motor is arranged below the slide block 5, a spiral shaft 4 is fixedly connected at the upper end of a rotating shaft in the motor, the spiral shaft 4 is in threaded connection with the inside of the slide block 5, a setting agent box 6 is arranged below the soaking tank 7, the inside of the setting agent box 6 is filled with setting liquid, the inside of the setting agent box 6 is connected with an internal pipeline of the impregnation box 7, a liquid outlet pipe is arranged at the other side of the setting agent box 6, the dyed cloth is stored in the storage box, the cloth is transmitted inside the detection device through a first compression roller and a second compression roller, when the cloth moves above the second compression roller, a sensor detects the tension of the contacted cloth, when a motor rotates, a spiral shaft rotates forwards along with a rotating shaft, a sliding block drives the moving shaft to move upwards along the upper part of a sliding rail under the drive of a screw thread, so that the distance between the second compression roller and the moving shaft as well as the distance between the moving shaft and the impregnation box are reduced, the cloth with small tension is effectively subjected to tension adjustment, the cloth with small tension is prevented from deforming in the transmission process, and the liquid in the setting agent box enters the inside of the impregnation box through the pipeline, and when need to change design liquid, the drain pipe switch-on, the waste liquid flows, and when the cloth got into the immersion liquid incasement portion, the (mixing) shaft drove the stirring rod and rotates, and the stirring rod is patted the cloth and is made design liquid fully to soak the cloth, not only carries out design processing to the cloth to convenient follow-up scanning to the cloth.
The right side of the immersion box 7 is provided with an irradiation plate 10, the middle of the irradiation plate 10 is provided with a scanner, the lower part of the irradiation plate 10 is provided with a reflection plate 11, the right side of the reflection plate 11 is provided with a repair box 12, the middle of the repair box 12 is provided with a partition plate 18, one side of the partition plate 18 is provided with a dye groove 16, the other side of the partition plate 18 is provided with a soaping groove 17, the upper part of the repair box 12 is fixed with a fixing plate 13, the inside of the fixing plate 13 is provided with a tool groove 14, the inside of the tool groove 14 is connected with a pressing plate 15 in a sliding mode, the inside of the pressing plate 15 is electrically connected with an electric device, one side of the fixing plate 13 is provided with a buzzer, the irradiation plate emits light to moist cloth, the light is reflected by the cloth and the reflection plate to be in the scanner, the scanner performs signal processing on the strength and the position of the reflected light, wherein the strength of the reflected light is influenced by the chromatic aberration, the repair box performs single processing on the chromatic aberration on the cloth, the pressing plate is driven by the electric device to perform positioning sliding in the tool groove in the scanner, when the dyeing degree is deep, the decoloring processing, and the chromatic aberration is performed on the dyeing position, and the color difference processing on the repair position of the feed-added material, thereby, the color difference is detected after the color is detected.
The detection device comprises a detection and repair system, the detection and repair system comprises a pretreatment module, a main control module and an operation module, the pretreatment module is in signal connection with the main control module, the main control module is in signal connection with the operation module, the pretreatment module is used for cloth transmission and related data detection, the main control module is used for data processing and data transmission, and the operation module is used for data receiving and related instruction execution.
The pretreatment module comprises a transmission module, a tension induction module, an immersion module and a scanning module, the transmission module is electrically connected with the first compression roller 2, the tension induction module is electrically connected with the inductor, the immersion module is electrically connected with the setting agent box 6, and the scanning module is electrically connected with the scanner;
the transmission module is used for controlling the running and braking of the cloth, the tension sensing module is used for detecting the tension of the transmission fabric so as to control the working time and the rotating direction of the motor, the immersion liquid module is used for controlling the liquid amount of the setting liquid entering the immersion liquid box 7, and the scanning module is used for detecting the chromatic aberration and transmitting data.
The main control module comprises a tension judging module, a chromaticity comparison module and a data transmission module, the chromaticity comparison module comprises a chromaticity database, and the tension judging module and the chromaticity comparison module are both electrically connected with the data transmission module;
the tension judging module is used for correspondingly judging stress according to data detected by the sensor sent by the tension sensing module, the chrominance database is used for storing and sequencing contrast data of all color differences, the chrominance contrast module is used for scanning the chrominance data detected by the module and comparing primary colors to form a color difference ratio and perform database contrast to obtain a sequencing number, and the data transmission module is used for transmitting the tension data and the color difference data to the operation module.
The operation module comprises a sliding rod moving module, a stirring force control module, a repairing module and an alarm module, the repairing module comprises a material selecting unit and a time setting unit, the sliding rod moving module is electrically connected with the inside of the motor, the stirring force control module is electrically connected with the stirring shaft 9, the repairing module is in signal connection with the electric device, and the buzzer is electrically connected with the alarm module;
the sliding rod moving module is used for controlling ascending and descending of the moving shaft so as to prevent deformation of cloth, the stirring force control module is used for adjusting the rotating speed of the stirring shaft 9 according to the result obtained by the tension judging module, the repairing module is used for repairing color difference positions, and the alarm module is used for directly alarming under the condition that color difference cannot be repaired so as to remind workers to carry out special condition treatment.
The operation steps of the maintenance and repair system are as follows:
s1: the transmission module transmits the dyed cloth into the detection device for scanning color difference comparison;
s2: before scanning, the cloth should be wetted, so that the detection is easy, and meanwhile, the tension transportation of the cloth should be adjusted according to the tension of the cloth;
s3: when the cloth is transmitted, the tension sensing module transmits the tension sensing data to the tension judging module according to the tension data initially received by the sensor, and then the sliding rod moving module is triggered to move the moving shaft to a reasonable position;
s4: the immersion module starts to work before the cloth is transported, and the setting liquid enters the immersion box 7 from the setting agent box 6 through a pipeline, so that the cloth entering the immersion box 7 is wetted by the setting liquid, primary surface impurity removal of the cloth is performed, and subsequent light scanning is facilitated;
s5: according to the tension of the cloth, the stirring force module receives the data transmitted by the tension judging module and then controls the rotating speed of the stirring shaft 9 in real time, when the tension of the cloth is small, the rotating speed of the stirring shaft 9 is reduced in advance, and when the tension of the cloth is large, the rotating speed of the stirring shaft 9 is properly increased, and the rotating speed and the tension are in direct proportion;
s6: when the cloth is wetted, the scanning effect of the color difference after wetting is better, the scanning module transmits the scanning result to the chromaticity comparison module, and then transmits the result to the repairing module, so that the pressing plate 15 moves to a corresponding position and the color difference is repaired;
s7: if no color difference is detected, the cloth is directly moved out of the detection device under the action of the transmission module after being wetted by the setting liquid, if the repairable color difference is detected, the subsequent drying, cleaning and other processes are carried out after the repairing treatment, and if the color difference is detected and the color difference is irremediable, the alarm module is directly started to make the buzzer sound, so as to remind a worker to carry out independent treatment on the cloth, and the utilization rate of the dyed cloth is improved;
s8: and repeating S1-S7 in subsequent work until the cloth detection is finished.
The specific operation steps of S3 are as follows:
s31: the cloth is transmitted by the lower side of the first pressing roller 2 and the upper side of the second pressing roller 3, and meanwhile, the tension of the cloth is detected by an inductor on the second pressing roller 3, so that the cloth is prevented from being deformed in the detection process;
s32: the tension judging module sets a tension threshold, and when the detected tension is not lower than the threshold, the slide block 5 on the movable shaft is in situ positioned at the lower end of the spiral shaft 4, so that the dyed cloth is fully stretched, and the cloth is prevented from being wrinkled during shaping;
s33: when the tension is detected to be lower than the tension threshold value, the motor works and drives the screw shaft 4 to rotate, so that the sliding block 5 moves upwards along with the rotation of the screw shaft 4, the whole moving shaft moves upwards, the moving distance of the moving shaft driven by the sliding block 5 can be determined by controlling the running time of the motor, the cloth with low tension can be effectively conveyed, and meanwhile, the cloth is prevented from being deformed;
s34: meanwhile, after the stirring force control module receives cloth tension detection data, the rotation speed of the stirring shaft 9 is adjusted according to the tension of the cloth, when the cloth tension is small, the rotation speed of the stirring shaft 9 is reduced, and then the stirring rod slowly beats the cloth soaked in the sizing solution and enables the cloth to be soaked.
The specific operation steps of S6 are as follows:
s61: the irradiation plate 10 irradiates the moistened cloth with light, the light penetrates through the cloth, passes through the reflection plate 11, and then is reflected by the cloth above, and the scanner absorbs the reflected light;
s62: the scanner judges the position of the color difference according to the intensity of the absorbed light, and the scanning module compares the intensity of the scanned light with a chromaticity database so as to judge the intensity of the color difference and carry out special treatment;
s63: it is known that a cloth after dyeing partially absorbs light passing through the cloth, and the reflected light intensity D of the cloth after normal dyeing is a standard value, wherein D represents a range, and if the dyeing degree is too high, the detected light reflected intensity D is a standard value Detection of The lower, and vice versa, D Detection of The larger;
s64: will D Detection of The color difference is transmitted to a material selecting unit, the material selecting unit drives the pressing plate 15 to slide into the groove at the corresponding position, and the color difference is repaired by the pressing plate 15 according to the position information, if D is detected Detection of If D is larger than D, it means that the dye used in the dyeing place is insufficient, the color of the dyeing place is lighter, and thus the color difference part of the cloth moves to the upper part of the dye trough 16, if D is larger than D Detection of When the color difference is smaller than D, the dye used at the color difference position is excessive, so that the color difference position of the cloth is moved to the position above the soaping tank 17, and then the repairing module controls the electric module to control the pressing plate 15 in real time, so that the pressing plate 15 slides and is positioned in the tool-shaped groove 14.
The time setting unit is used for controlling the braking time of the transmission module and the time of repairing the color difference position by the pressure plate 15 according to the | D-D Detection of Setting time for the value of |, when the value is larger, the braking time and the repairing time are setThe longer.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an intelligent cloth dyeing aftertreatment processing line, includes detection device, its characterized in that: detection device includes storage case (1), the internally mounted of storage case (1) has the cloth, the inside top of storage case (1) is rotated and is connected with compression roller (2), the top of storage case (1) is provided with a set of support, and is a set of install compression roller two (3) between the support, the centre of compression roller two (3) is provided with the inductor, the right side of compression roller two (3) is provided with infusion case (7), the inside of infusion case (7) is rotated and is connected with (mixing) shaft (9), the fixed surface of (mixing) shaft (9) has a plurality of stirring rods, be provided with between infusion case (7) and the support and remove the axle, the one end sliding connection that removes the axle has slide rail (8), the other end that removes the axle is fixed with slider (5), the below of slider (5) is provided with the motor, rotation axis upper end fixedly connected with screw axis (4) in the motor, the internal thread connection of screw axis (4) and slider (5), the below of infusion case (7) is provided with sizing agent case (6), the inside sizing agent case (6) is filled with the discharge tube (7), the opposite side of sizing agent.
2. The intelligent processing line for dyeing and post-processing cloth according to claim 1, characterized in that: the right side of immersion fluid case (7) is installed and is shone board (10), the scanner is installed to the centre of shining board (10), reflecting plate (11) are installed to the below of shining board (10), repair case (12) are installed to the right side of reflecting plate (11), the centre of repairing case (12) is provided with baffle (18), one side of baffle (18) is provided with dye groove (16), the opposite side of baffle (18) is provided with soaping groove (17), the top of repairing case (12) is fixed with fixed plate (13), industry-shaped groove (14) have been seted up to the inside of fixed plate (13), the inside sliding connection of industry-shaped groove (14) has clamp plate (15), the inside electric connection of clamp plate (15) has electric device, bee calling organ is installed to one side of fixed plate (13).
3. The intelligent processing line for dyeing and post-processing cloth according to claim 2, characterized in that: the detection device comprises a detection and repair system, the detection and repair system comprises a pretreatment module, a main control module and an operation module, the pretreatment module is in signal connection with the main control module, the main control module is in signal connection with the operation module, the pretreatment module is used for cloth transmission and related data detection, the main control module is used for data processing and data transmission, and the operation module is used for data receiving and related instruction execution.
4. The intelligent cloth dyeing post-treatment processing line of claim 3, characterized in that: the pre-treatment module comprises a transmission module, a tension induction module, an immersion module and a scanning module, the transmission module is electrically connected with the first compression roller (2), the tension induction module is electrically connected with the inductor, the immersion module is electrically connected with the setting agent box (6), and the scanning module is electrically connected with the scanner;
the fabric conveying device comprises a conveying module, a tension sensing module, an immersion module and a scanning module, wherein the conveying module is used for controlling the running and braking of fabric, the tension sensing module is used for detecting the tension of the conveyed fabric so as to control the working time and the rotating direction of a motor, the immersion module is used for controlling the liquid amount of the setting liquid entering an immersion tank (7), and the scanning module is used for detecting color difference and transmitting data.
5. The intelligent processing line for dyeing and post-processing cloth according to claim 4, characterized in that: the main control module comprises a tension judging module, a chromaticity comparison module and a data transmission module, the chromaticity comparison module comprises a chromaticity database, and the tension judging module and the chromaticity comparison module are both electrically connected with the data transmission module;
the tension judging module is used for correspondingly judging according to the data detected by the sensor and the stress received by the tension sensing module, the chromaticity database is used for storing and sequencing contrast data of all color differences, the chromaticity contrast module is used for scanning the chromaticity data detected by the module and comparing primary colors to form a color difference ratio and perform database contrast to obtain a sequence number, and the data transmission module is used for transmitting the tension data and the color difference data to the operation module.
6. The intelligent processing line for dyeing and post-processing cloth according to claim 5, wherein: the operation module comprises a slide bar moving module, a stirring force control module, a repairing module and an alarm module, wherein the repairing module comprises a material selecting unit and a time setting unit, the slide bar moving module is electrically connected with the inside of the motor, the stirring force control module is electrically connected with a stirring shaft (9), the repairing module is in signal connection with an electric device, and a buzzer is electrically connected with the alarm module;
the sliding rod moving module is used for controlling ascending and descending of the moving shaft so as to prevent deformation of cloth, the stirring force control module is used for adjusting the rotating speed of the stirring shaft (9) according to the result obtained by the tension judging module, the repairing module is used for repairing color difference positions, and the alarm module is used for directly alarming under the condition that color difference cannot be repaired so as to remind workers of special condition treatment.
7. The intelligent processing line for dyeing and post-processing cloth according to claim 6, characterized in that: the operation steps of the maintenance and repair system are as follows:
s1: the transmission module transmits the dyed cloth to the interior of the detection device for scanning color difference comparison;
s2: before scanning, the cloth should be wetted, so that the detection is easy, and meanwhile, the tension transportation of the cloth should be adjusted according to the tension of the cloth;
s3: when the cloth is transmitted, the tension sensing module transmits the tension sensing data to the tension judging module according to the tension data initially received by the sensor, and then the sliding rod moving module is triggered to move the moving shaft to a reasonable position;
s4: the immersion module starts to work before the cloth is transported, and the setting liquid enters the immersion box (7) from the setting agent box (6) through a pipeline, so that the cloth entering the immersion box (7) is wetted by the setting liquid, primary surface impurity removal is carried out on the cloth, and subsequent light scanning is facilitated;
s5: according to the tension of the cloth, the stirring force module receives the data transmitted by the tension judging module and then controls the rotating speed of the stirring shaft (9) in real time, when the tension of the cloth is small, the rotating speed of the stirring shaft (9) is reduced in advance, and when the tension of the cloth is large, the rotating speed of the stirring shaft (9) is properly increased, and the rotating speed and the cloth are in a direct proportion relation;
s6: when the cloth is wetted, the scanning effect of the color difference after wetting is better, the scanning module transmits the scanning result to the chromaticity comparison module, and then transmits the result to the repairing module, so that the pressing plate (15) moves to a corresponding position and repairs the color difference;
s7: if no color difference is detected, the cloth is directly moved out of the detection device under the action of the transmission module after being wetted by the setting liquid, if the repairable color difference is detected, the subsequent drying, cleaning and other processes are carried out after the repairing process is carried out, and if the color difference is detected and the color difference can not be repaired, the alarm module is directly started to make the buzzer sound, so as to remind a worker to carry out independent treatment on the cloth, so that the utilization rate of the dyed cloth is improved;
s8: and repeating S1-S7 in subsequent work until cloth detection is finished.
8. The intelligent processing line for dyeing and post-processing cloth according to claim 7, characterized in that: the specific operation steps of S3 are as follows:
s31: the cloth is transmitted through the lower side of the first pressing roller (2) and the upper side of the second pressing roller (3), and meanwhile, the tension of the cloth is detected by an inductor on the second pressing roller (3), so that the cloth is prevented from deforming in the detection process;
s32: the tension judging module sets a tension threshold, and when the detected tension is not lower than the threshold, the sliding block (5) on the movable shaft is in situ positioned at the lower end of the spiral shaft (4), so that the dyed cloth is fully stretched, and the cloth is prevented from being wrinkled during sizing;
s33: when the tension is detected to be lower than the tension threshold value, the motor works and drives the screw shaft (4) to rotate, so that the sliding block (5) moves upwards along with the rotation of the screw shaft (4), the whole moving shaft moves upwards, the moving distance of the moving shaft driven by the sliding block (5) can be determined by controlling the running time of the motor, the cloth with low tension can be effectively conveyed, and meanwhile, the cloth is prevented from being deformed;
s34: and meanwhile, after the stirring force control module receives the cloth tension detection data, the rotation speed of the stirring shaft (9) is adjusted according to the tension of the cloth, when the cloth tension is small, the rotation speed of the stirring shaft (9) is reduced, and then the stirring rod slowly beats the cloth soaked in the sizing solution and makes the cloth soaked.
9. The intelligent processing line for dyeing and post-processing cloth according to claim 8, characterized in that: the specific operation steps of S6 are as follows:
s61: the irradiation plate (10) irradiates the wetted cloth with light, the light penetrates through the cloth, passes through the reflection plate (11) and then is reflected by the cloth above, and the scanner absorbs the reflected light;
s62: the scanner judges the position of the color difference according to the absorbed light intensity, and the scanning module compares the scanned light intensity with a chromaticity database so as to judge the intensity of the color difference and perform special treatment;
s63: it is known that after dyeing, a cloth partially absorbs light passing through the cloth, and the reflected light intensity D of the cloth after normal dyeing is a standard value, where D represents a range, and if the dyeing degree is too high, the detected light reflected intensity D is a standard value Detection of The lower and vice versa, D Detection of The larger;
s64: will D Detection of The color difference is transmitted to a material selecting unit, the material selecting unit drives a pressing plate (15) to slide into a groove at a corresponding position, and the color difference is repaired by the pressing plate (15) according to the position information, if D is detected Detection of If D is larger than D, the dyeing place is not enough, the color of the dyeing place is lighter, and the color difference part of the cloth moves to the upper part of the dye groove (16), if D is larger than D, the dyeing place is lighter Examination of When the color difference is smaller than D, the dye used at the color difference position is excessive, so that the color difference position of the cloth is moved to the upper part of the soaping groove (17), and then the repairing module controls the electric module to control the pressing plate (15) in real time, so that the pressing plate (15) slides and is positioned in the work-shaped groove (14).
10. The intelligent processing line for dyeing and post-processing cloth according to claim 9, characterized in that: the time setting unit is used for controlling the braking time of the transmission module and the time of repairing the color difference position by the pressure plate (15) according to the | D-D Detection of The value of | is set for a time, and as the value is larger, the braking time and the repair time are longer.
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| CN117147069A (en) * | 2023-11-01 | 2023-12-01 | 山东路新新材料有限公司 | Geomembrane leakage detection equipment |
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