CN115434071A - Method for integrally weaving and forming flat belt chain and weaving machine - Google Patents
Method for integrally weaving and forming flat belt chain and weaving machine Download PDFInfo
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- CN115434071A CN115434071A CN202211082330.0A CN202211082330A CN115434071A CN 115434071 A CN115434071 A CN 115434071A CN 202211082330 A CN202211082330 A CN 202211082330A CN 115434071 A CN115434071 A CN 115434071A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C1/00—Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
- D04C1/06—Braid or lace serving particular purposes
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Abstract
The invention discloses a method and a weaving machine for integrally weaving and forming a flat belt chain, wherein the method comprises the following steps: arranging a weaving method of integrally weaving the flat belt chain, and storing the weaving method of integrally weaving in a weaving machine; controlling a yarn on a weaving machine to form a mesh belt of a flat belt chain based on the integrally woven weaving method; cutting the woven belt according to a preset length to obtain a flat belt chain; through the integrally woven flat belt chain, the connection part of the flat belt and the rope flap hanging ring is sewn and formed, the flat belt yarn can be effectively prevented from being damaged by sewing needles, the tensile strength of the flat belt chain is high, and the use cost of raw materials is low.
Description
Technical Field
The invention mainly relates to the technical field of spinning, in particular to a method for integrally knitting and forming a flat belt chain and a weaving machine.
Background
The chrysanthemum rope is also called a flat belt chain, is necessary basic climbing equipment during climbing, can be used for connecting a block buckle by a user, provides buffer, is convenient to carry various climbing equipment and the like, and provides a lot of convenience for the user.
The existing chrysanthemum rope preparation method is characterized in that two woven belts are formed firstly, then two woven belts are sewn mechanically to form rope flap hanging rings, namely, a plurality of rope flap hanging rings are integrally formed at preset positions of the two flat belts by sewing mechanical equipment, the mechanical sewing mode can damage yarns in the flat belts and possibly break original yarns, so that the tensile strength of a flat belt chain is influenced, the sewing mode is based on the flat belts additionally provided with the rope flap hanging rings, the yarns sewn on the flat belts can increase the weight of the rope flap hanging rings, the material consumption is also large, the safety of the flat belt chain is not high, and the manufacturing cost of raw materials is high.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides a method and a weaving machine for integrally weaving and forming a flat belt chain.
The invention provides a method for integrally weaving and forming a flat belt chain, which comprises the following steps:
arranging a weaving method of integrally weaving the flat belt chain, and storing the weaving method of integrally weaving in a weaving machine;
controlling a yarn on a weaving machine to form a mesh belt of a flat belt chain based on the integrally woven weaving method;
and cutting the woven belt according to a preset length to obtain the flat belt chain.
Further, the weaving method for integrally weaving the flat belt chain comprises the following steps:
setting a preset length value, a preset width value and a preset yarn parameter value of each flat belt in the flat belt chain;
setting the distance between each rope flap hanging ring in the flat belt chain and the position of the ring consolidation and connection part;
and knitting parameter values integrally knitted in the flat belt chain.
Further, the webbing for controlling the yarn-forming ribbon chain on the weaving machine based on the integrally woven weave includes:
the first step is as follows: controlling a weaving machine to pull the yarn of the first flat belt to form a head hanging ring;
the second step is that: when the first hanging ring forming and the first ring consolidation are completed, controlling the weaving machine to pull the yarns of the second flat belt and the yarns of the first flat belt to form and consolidate the first ring;
the third step: after the head ring is formed by consolidation, controlling a weaving machine to pull the yarn of the second flat belt and the yarn of the first flat belt to form a first rope flap hanging ring at the same time;
the fourth step: when the first connecting part is formed by the first rope flap hanging ring, controlling a weaving machine to pull the yarn of the second flat belt and the yarn of the first flat belt to form the first connecting part at the same time;
the fifth step: alternately forming the remaining rope flap hanging rings and the connecting parts in the flat belt chain based on the third step and the fourth step until the tail ring is solidified;
and a sixth step: when the forming tail ring is consolidated, the weaving machine is controlled to pull the yarn of the second flat belt and the yarn of the first flat belt to simultaneously form the forming tail ring, and then the yarn of the second flat belt is stopped to be pulled and the yarn of the first flat belt is continuously pulled to form the tail hanging ring.
The first ring is fixedly connected with the woven belt of the first flat belt and clamps the woven belt of the second flat belt to form the first flat belt.
The connecting part in the flat belt chain is provided with a first flat belt yarn and a second flat belt yarn which are interwoven into an integral sewing thread.
The tail ring is fixedly connected with the woven belt of the first flat belt and clamps the woven belt of the second flat belt to form.
Further, the yarn parameter values include: yarn component value and yarn color value.
Further, the yarn components include: ultra high molecular weight polyethylene and nylon.
Furthermore, the weaving cloth on each rope flap hanging ring in the flat belt chain is formed by alternately arranging and weaving yarns along the longitude and latitude directions.
The invention also provides a weaving machine comprising:
weaving setting module: designing a weaving method for integrally weaving the flat belt chain, and storing the weaving method for integrally weaving in a weaving machine;
the working module comprises: controlling a yarn on a weaving machine to form a mesh belt of the flat belt chain based on the integrally woven weaving method;
a cutting module: and cutting the woven belt according to a preset length to obtain the flat belt chain.
The invention provides an integrally-woven flat belt chain and a weaving machine, which are based on the integrally-woven flat belt chain, the weaving method of the integrally-woven flat belt chain is used for controlling yarns on the weaving machine to form a woven belt of the flat belt chain and form the flat belt chain, the connection part of a flat belt and a rope flap hanging ring is formed by sewing, the integrally-woven mode has no damage of stitches to flat belt yarns, the problem of breakage of the yarns at the ring fixing part and the connection part on the flat belt chain is solved, the tensile strength of the manufactured flat belt chain is high, the use safety of the whole flat belt chain is improved, and the flat belt chain is integrally formed in the preparation process by the integrally-woven mode, the yarns are not sewn on the flat belt, and the use cost of raw materials is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a structural view of a flat belt link in a novel embodiment of the invention;
FIG. 2 is a graph showing tension measurements of a flat belt chain in accordance with the novel embodiment of the present invention;
FIG. 3 is a tensile load test chart of a rope flap suspension loop in the novel embodiment of the invention;
FIG. 4 is a structural view of a connecting portion in a novel embodiment of the invention;
FIG. 5 is a structural view of ring consolidation in an embodiment of the present invention
FIG. 6 is a flow chart of a method of integrally knitting a molded flat belt link in an embodiment of the present invention;
FIG. 7 is a flow chart of a method of forming a flat belt link from yarns in a weaving machine in an embodiment of the present invention;
FIG. 8 is a schematic view of the structure of a weaving machine in an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Specifically, fig. 1 shows a structural view of a flat belt chain in an embodiment of the present invention, where the flat belt chain 1 includes an upper flat belt 2 and a lower flat belt 3, and the upper flat belt 2 and the lower flat belt 3 adopt a plurality of rope flap hanging rings 4 integrally woven, so that the structure is stable and reliable and is not easy to crack. The upper layer bandlet 2 and the lower layer bandlet 3 are double-opening strip bandlets which are connected through ring consolidation to form a double-layer bandlet. The rope flap hanging rings 4 are distributed on the flat belt chain 1 at preset intervals and used for connecting quick buckles, providing buffering, conveniently carrying various mountaineering equipment and the like, and convenience is brought to users.
It should be noted that the whole tension of the flat belt chain 1 at least reaches or exceeds 22KN, and the tension of the rope flap suspension loop 4 at least reaches or exceeds 3KN to meet the safety requirements of the climbing user.
Specifically, referring to fig. 2-3, fig. 2 shows a tensile force test chart of a flat belt chain in an embodiment of the present invention, and fig. 3 shows a tensile force load test chart of a rope flap suspension loop in an embodiment of the present invention.
The whole 1 pulling force of flat belt chain is 27KN, the tensile load intensity of rope lamella link 4 is 5KN, needn't use the protection of double lock when needing to shorten flat belt chain like this, makes user's operation more convenient, has reduced the problem that the user wrongly operated.
Specifically, the flat belt chain 1 is nylon, or nylon and nylon. A plurality of flat belt chains 1 made of different materials are provided, and different requirements of rock climbing users can be met.
Specifically, the width of the upper layer flat belt 2 and the width of the lower layer flat belt 3 are any value between 12 mm and 20 mm, so that the flat belt chain 1 is guaranteed to bear firmly, the length of the flat belt chain is any value between 90 cm and 180 cm, the flat belt within the length range cannot be used by a user due to overlong, and the normal activity of the user cannot be blocked due to overlong.
More, upper strata bandlet 2 and lower floor's bandlet 3 are the tubular woven bandlet, realize durable purpose durable.
More, the flat belt chain 1 is formed by one or more groups of yarns and warps in a perpendicular intersecting mode, and the design enables the whole tension of the flat belt chain 1 to be strong.
Specifically, the surface of the flat belt chain 1 is provided with a coating adhesive, and the coating adhesive is polyacrylate, polyurethane, polyvinyl chloride, organic silicon or synthetic rubber, so that the purposes of water resistance, skid resistance and wear resistance are achieved.
More, the colour of upper layer bandlet 2 and lower floor's bandlet 3 is different, and/or the width of upper layer bandlet 2 and lower floor's bandlet 3 is different for conveniently distinguish upper layer bandlet 2 and lower floor's bandlet 3, judge the length of different positions directly perceived.
Specifically, fig. 4 shows a structural view of a connecting portion in an embodiment of the present invention, adjacent rope flap loops 4 in the plurality of rope flap loops 4 are connected by a connecting portion 5, and the connecting portion 5 is provided with multiple layers of stitches, so that the rope flap loops 4 have a strong tensile force, and the rope flap loops 4 are ensured to bear a load firmly.
Specifically, fig. 5 shows a structural view of a ring fastener in an embodiment of the present invention, where the ring fastener 6 is a three-layer structure formed by clamping the upper-layer flat band 2 by the lower-layer flat band 3, yarns of the upper-layer flat band 2 and yarns of the lower-layer flat band 3 are also arranged on the ring fastener 6 and are interwoven into an integral seam, the seam of the ring fastener 6 is thicker than the multilayer seam of the connecting portion 5, and the tensile strength of the ring fastener 6 is higher.
Further, fig. 6 shows a flow chart of a method for integrally knitting a molded flat belt link according to an embodiment of the present invention, the method including:
s61: and arranging a weaving method of integrally weaving the flat belt chain, and storing the weaving method of integrally weaving in a weaving machine.
Specifically, the weaving method for integrally weaving the flat belt chain comprises the following steps: setting a preset length value, a preset width value and a preset yarn parameter value of each flat belt in the flat belt chain; setting the space of each rope flap hanging ring in the flat belt chain and the positions of ring consolidation and connection parts; and (4) knitting parameter values integrally knitted in the flat belt chain.
The parameter values are set for defining the molded product of the flat belt chain.
Further, the yarn parameter values include: yarn component value and yarn color value.
Further, the first strap and the second strap are of different colors.
Further, the yarn comprises the following components in percentage by weight: 50-60% of ultra-high molecular weight polyethylene and 40-50% of nylon.
It should be noted that UHMWPE (ultra high molecular weight polyethylene) is a thermoplastic engineering plastic with linear structure and excellent comprehensive properties, and has a molecular weight of up to 150 ten thousand, and has the characteristics of low density, good wear resistance, self-lubricating property, impact resistance, corrosion resistance, etc.
Furthermore, the preset length value of each flat belt ranges from 90 cm to 180 cm, and the width value ranges from 12 mm to 20 mm, so that the flat belts are not unfavorable for users due to overlong length, the users cannot be hindered from normal movement due to overlong length, and the flat belt chain is guaranteed to bear firmly.
S62: and controlling the yarn on the weaving machine to form the mesh belt of the flat belt chain based on the integrally woven weaving method.
Specifically, fig. 7 shows a flowchart of a method for controlling a yarn-forming flat belt chain on a weaving machine based on the integrally woven weaving method in an embodiment of the present invention, where the method includes:
s71: controlling a weaving machine to pull a yarn forming head hanging ring of a first flat belt;
s72: when the first hanging ring forming head ring consolidation is finished, controlling a weaving machine to pull the yarns of the second flat belt and the yarns of the first flat belt to form the head ring consolidation at the same time, wherein the head part is the head part of the flat belt chain;
s73: after the head ring is consolidated and formed, controlling a weaving machine to pull the yarn of the second flat belt and the yarn of the first flat belt to simultaneously form a first rope flap hanging ring, wherein the rope flap hanging ring is arranged between the head ring consolidation and the tail ring consolidation and is used for connecting a quick buckle, providing buffering, conveniently carrying various mountaineering equipment and the like;
s74: when the first connecting part is formed by the first rope flap hanging ring, controlling a weaving machine to pull the yarn of the second flat belt and the yarn of the first flat belt to simultaneously form the first connecting part, wherein the connecting part is arranged between the adjacent rope flap hanging rings;
s75: alternately forming the remaining rope flap suspension loops and connecting parts in the flat belt chain based on S73 and S74 until the tail ring is fixedly connected, so as to circularly weave a plurality of rope flap suspension loops and connecting parts;
s76: when the forming tail ring is consolidated, the weaving machine is controlled to pull the yarns of the second flat belt and the yarns of the first flat belt to simultaneously form the forming tail ring consolidation, then the yarns of the second flat belt are stopped being pulled, and the yarns of the first flat belt are continuously pulled to form the tail hanging ring, namely the tail of the flat belt chain.
Furthermore, the head ring is fixedly connected with the woven belt of the first flat belt and formed by clamping the woven belt of the second flat belt.
Furthermore, the head hanging ring is formed by a first flat belt and is arranged above the head ring.
Furthermore, each connecting part in the flat belt chain is provided with a suture line formed by interweaving the yarns of the first flat belt and the yarns of the second flat belt into a whole, so that the rope valve hanging ring is guaranteed to be firm in bearing.
Furthermore, the tail ring is fixedly connected with the woven belt of the first flat belt and clamps the woven belt of the second flat belt to form.
Furthermore, the tail hanging ring is formed by a first flat belt and is arranged below the tail ring fixing structure.
Furthermore, the weaving cloth on each rope flap hanging ring in the flat belt chain is formed by alternately arranging and weaving yarns in the warp and weft directions, so that the whole tension of the flat belt chain is strong.
Furthermore, the first flat belt and the second flat belt are tubular flat belts, and have the characteristics of firmness and durability, the manufacturing principle of the tubular flat belts is that before weaving, yarns are wound into weft tubes through spooling and winding, the weft tubes are inserted into a fixed toothholder of a weaving machine, and then the weft tubes rotate and move along the 8-shaped track to draw the yarns to be woven in a cross mode.
S63: and cutting the woven belt according to a preset length to obtain the flat belt chain.
An embodiment of the present invention further provides a weaving machine, and fig. 8 shows a schematic structural diagram of the weaving machine in the embodiment of the present invention, where the weaving machine includes:
weave setting module 10: designing a weaving method for integrally weaving the flat belt chain, and storing the weaving method for integrally weaving in a weaving machine;
the working module 20: controlling a yarn on a weaving machine to form a mesh belt of a flat belt chain based on the integrally woven weaving method;
the cutting module 30: and cutting the woven belt according to a preset length to obtain the flat belt chain.
The embodiment of the invention provides a method for integrally knitting and forming a flat belt chain and a weaving machine, wherein yarns on the weaving machine are controlled to form a woven belt of the flat belt chain and form the flat belt chain through the integrally knitted weaving method, so that the connection part of the flat belt and a rope flap hanging ring is sewn and formed, the integrally knitted mode has no damage of stitches to flat belt yarn, the problem of annular consolidation of the flat belt chain and breakage of the yarns of the connection part do not exist, the manufactured flat belt chain has high tensile strength, the use safety of the whole flat belt chain is improved, the flat belt chain is integrally formed in the preparation process through the integrally knitted mode, the yarns are not sewn on the flat belt, and the use cost of raw materials is reduced.
The method and the weaving machine for integrally weaving and forming the flat belt chain according to the embodiments of the present invention are described in detail above, and the principle and the embodiments of the present invention are described herein by using specific embodiments, and the description of the above embodiments is only used to help understanding the method and the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (10)
1. A method of forming a flat belt link based on integral weaving, the method comprising:
arranging a weaving method of integrally weaving the flat belt chain, and storing the weaving method of integrally weaving in a weaving machine;
controlling a yarn on a weaving machine to form a mesh belt of the flat belt chain based on the integrally woven weaving method;
and cutting the woven belt according to a preset length to obtain the flat belt chain.
2. The method for integrally knitting a belt chain according to claim 1, wherein the knitting method for providing the integral knitting of the belt chain includes:
setting a preset length value, a preset width value and a preset yarn parameter value of each flat belt in the flat belt chain;
setting the space of each rope flap hanging ring in the flat belt chain and the positions of ring consolidation and connection parts;
and knitting parameter values integrally knitted in the flat belt chain.
3. The method of claim 2, wherein controlling the webbing of the yarn-forming belt chain on the weaving machine based on the integrally woven weave comprises:
the first step is as follows: controlling a weaving machine to pull the yarn of the first flat belt to form a head hanging ring;
the second step is that: when the first hanging ring forming and the first ring consolidation are completed, controlling the weaving machine to pull the yarns of the second flat belt and the yarns of the first flat belt to form and consolidate the first ring;
the third step: after the head ring is formed by consolidation, controlling a weaving machine to pull the yarn of the second flat belt and the yarn of the first flat belt to form a first rope flap hanging ring at the same time;
the fourth step: when the first connecting part is formed by the first rope flap hanging ring, controlling a weaving machine to pull the yarn of the second flat belt and the yarn of the first flat belt to form the first connecting part at the same time;
the fifth step: alternately forming the remaining rope flap hanging rings and the connecting parts in the flat belt chain based on the third step and the fourth step until the tail ring is solidified;
and a sixth step: when the forming tail ring is consolidated, the weaving machine is controlled to pull the yarn of the second flat belt and the yarn of the first flat belt to simultaneously form the forming tail ring, and then the yarn of the second flat belt is stopped to be pulled and the yarn of the first flat belt is continuously pulled to form the tail hanging ring.
4. The method for integrally knitting a belt link according to claim 3 wherein the first loop is formed by a first strap webbing gripping a second strap webbing.
5. The method for integrally knitting a molded belt link according to claim 3, wherein the yarns of the first belt and the yarns of the second belt are interwoven with an integral stitch at the connecting portion of the belt link.
6. The method for integrally knitting a belt link according to claim 3 wherein the tail ring is formed by attaching a strap of a second strap to a strap of a first strap.
7. The method for integrally braiding a belt chain according to claim 2, wherein the yarn parameter values comprise: yarn component value and yarn color value.
8. The method for forming a ribbon chain based on integral weaving of claim 7, wherein the yarn component comprises: ultra high molecular weight polyethylene and nylon.
9. The method for integrally knitting the ribbon chain as claimed in claim 3, wherein the woven cloth on each of the flap loops in the ribbon chain is knitted by alternately arranging yarns in the warp and weft directions.
10. A weaving machine, characterized in that it comprises:
weaving setting module: designing a weaving method for integrally weaving the flat belt chain, and storing the weaving method for integrally weaving in a weaving machine;
the working module comprises: controlling a yarn on a weaving machine to form a mesh belt of a flat belt chain based on the integrally woven weaving method;
a cutting module: and cutting the woven belt according to a preset length to obtain the flat belt chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211082330.0A CN115434071B (en) | 2022-09-05 | 2022-09-05 | Method for forming flat belt chain based on integral braiding and weaving machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211082330.0A CN115434071B (en) | 2022-09-05 | 2022-09-05 | Method for forming flat belt chain based on integral braiding and weaving machine |
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| Publication Number | Publication Date |
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| CN115434071A true CN115434071A (en) | 2022-12-06 |
| CN115434071B CN115434071B (en) | 2023-10-03 |
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| CN202211082330.0A Active CN115434071B (en) | 2022-09-05 | 2022-09-05 | Method for forming flat belt chain based on integral braiding and weaving machine |
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| CN110592801A (en) * | 2019-10-09 | 2019-12-20 | 鲁普耐特集团有限公司 | Multifunctional decorative rope and manufacturing method thereof |
| US20210052452A1 (en) * | 2018-04-11 | 2021-02-25 | V. Guldmann A/S | Strap for sling and method for manufacturing such a strap and use of such strap |
| CN114134612A (en) * | 2021-12-10 | 2022-03-04 | 东莞特大纺织科技有限公司 | Elastic buffering woven belt, weaving method and weaving equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090095232A1 (en) * | 2007-10-15 | 2009-04-16 | Mckay Sean | Hands free extraction drag strap |
| CN202179825U (en) * | 2011-07-22 | 2012-04-04 | 湛江市玛雅旅游用品有限公司 | Climbing rope and climbing device |
| CN204530130U (en) * | 2014-12-17 | 2015-08-05 | 特大纺织制品（深圳）有限公司 | A kind of rope |
| US20170127808A1 (en) * | 2015-11-09 | 2017-05-11 | Got Your Gear, Llc | Single piece hammock strap with integral woven eyelets |
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| CN115434071B (en) | 2023-10-03 |
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