CN115432861A - A kind of nuclear crystal condensation induced granulation, salt separation and crystallization water treatment device with seed crystal regeneration system - Google Patents
A kind of nuclear crystal condensation induced granulation, salt separation and crystallization water treatment device with seed crystal regeneration system Download PDFInfo
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Abstract
一种带有晶种再生系统的核晶凝聚诱导造粒分盐结晶水处理装置,包括反应器本体和晶种再生系统;反应器本体包括具有间距的外筒和内筒,内筒连接晶种置入管路、进水管、加药管及内筒排泥管,外筒内位于内筒的上方设置有齿形溢流堰,外筒筒壁上与齿形溢流堰底部正对的位置上设有出水管,外筒底部连接外筒排泥管;晶种再生系统包括再生腔,再生腔内置过滤网将腔内分为再生区和滤液区,再生区设置内外筒排泥固液分离进水口和硝酸进药管,内外筒排泥固液分离进水口与内筒排泥管和外筒排泥管连接。本发明实现了废水的深度处理以及资源化利用,使用运行过程中的产物可直接作为其他工艺的原料,且使用过程简单快捷,节约时间,提高效率。
A nuclear crystal condensation-induced granulation salt separation crystallization water treatment device with a seed crystal regeneration system, including a reactor body and a seed crystal regeneration system; the reactor body includes an outer cylinder and an inner cylinder with spacing, and the inner cylinder is connected to the seed crystal Insert pipelines, water inlet pipes, dosing pipes and mud discharge pipes in the inner cylinder. There is a toothed overflow weir in the outer cylinder above the inner cylinder. The position on the wall of the outer cylinder is directly opposite to the bottom of the toothed overflow weir. There is a water outlet pipe on the top, and the bottom of the outer cylinder is connected to the mud discharge pipe of the outer cylinder; the seed crystal regeneration system includes a regeneration chamber, and the built-in filter screen in the regeneration chamber divides the chamber into a regeneration area and a filtrate area, and the regeneration area is set to separate the inner and outer cylinders for solid-liquid separation The water inlet and the nitric acid feed pipe, the inner and outer cylinder mud discharge solid-liquid separation water inlet are connected with the inner cylinder mud discharge pipe and the outer cylinder mud discharge pipe. The invention realizes the advanced treatment and resource utilization of waste water, and the products in the operation process can be directly used as raw materials for other processes, and the use process is simple and fast, saving time and improving efficiency.
Description
技术领域technical field
本发明属于水质净化技术领域,涉及一种核晶凝聚诱导造粒分盐结晶水处理装置,特别涉及一种带有晶种再生系统的核晶凝聚诱导造粒分盐结晶水处理装置。The invention belongs to the technical field of water quality purification, and relates to a water treatment device for crystallization-induced granulation, salt separation and crystallization, in particular to a water treatment device for crystallization-coagulation-induced granulation, salt separation and crystallization with a seed regeneration system.
背景技术Background technique
工业废水在水环境污染中所占的比重较大,已成为当今环境工作亟待解决的重大问题之一。不同于有机物可以被分解破坏,重金属只能转移其存在位置和改变它们的物理和化学状态。目前常用的重金属废水的处理方法主要包括化学沉淀法、还原法、吸附法、膜分离法、混凝法、离子交换法、电化学法等。针对运行稳定、处理效果好、投资少及运作费用低、易于管理和操作、不产生二次污染等要求,上述方法还不能完全满足要求。因此,本领域迫切需要开发出一种满足上述要求的重金属废水处理工艺,在实现高效脱除重金属的同时,对于其中的重金属进行分类回收及资源化利用。Industrial wastewater accounts for a relatively large proportion of water environmental pollution, and has become one of the major problems to be solved in environmental work today. Unlike organic matter which can be destroyed by decomposition, heavy metals can only shift their location and change their physical and chemical state. At present, the commonly used heavy metal wastewater treatment methods mainly include chemical precipitation method, reduction method, adsorption method, membrane separation method, coagulation method, ion exchange method, electrochemical method and so on. For the requirements of stable operation, good treatment effect, low investment and operating costs, easy management and operation, and no secondary pollution, the above methods cannot fully meet the requirements. Therefore, there is an urgent need in this field to develop a heavy metal wastewater treatment process that meets the above requirements, while achieving efficient removal of heavy metals, the heavy metals therein are classified, recycled and resource utilized.
发明内容Contents of the invention
为了克服上述现有技术的缺点,本发明的目的在于提供一种带有晶种再生系统的核晶凝聚诱导造粒分盐结晶水处理装置,以期以一体化的结构实现污水处理和处理产物分类回收及资源化利用。In order to overcome the shortcomings of the above-mentioned prior art, the object of the present invention is to provide a nuclear crystal coagulation-induced granulation, salt separation and crystallization water treatment device with a seed crystal regeneration system, in order to realize sewage treatment and treatment product classification with an integrated structure Recycling and resource utilization.
为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种带有晶种再生系统的核晶凝聚诱导造粒分盐结晶水处理装置,包括反应器本体和晶种再生系统;A nuclear crystal condensation-induced granulation salt separation crystallization water treatment device with a seed crystal regeneration system, including a reactor body and a seed crystal regeneration system;
所述反应器本体包括外筒和内筒,所述内筒设置于外筒内的中下部且二者之间具有间距,所述内筒连接晶种置入管路、进水管、加药管以及内筒排泥管,所述外筒内位于内筒的上方设置有齿形溢流堰,外筒筒壁上与齿形溢流堰底部正对的位置上设有出水管,外筒底部连接外筒排泥管;The reactor body includes an outer cylinder and an inner cylinder, the inner cylinder is arranged in the middle and lower part of the outer cylinder with a distance between them, and the inner cylinder is connected with the seed crystal insertion pipeline, the water inlet pipe, and the dosing pipe As well as the mud discharge pipe of the inner cylinder, a toothed overflow weir is arranged in the outer cylinder above the inner cylinder, and a water outlet pipe is arranged on the wall of the outer cylinder at a position opposite to the bottom of the toothed overflow weir, and the bottom of the outer cylinder Connect the mud discharge pipe of the outer cylinder;
所述晶种再生系统包括再生腔,所述再生腔内置过滤网将腔内分为再生区和滤液区,所述再生区设置内外筒排泥固液分离进水口和硝酸进药管,所述内外筒排泥固液分离进水口与所述内筒排泥管和外筒排泥管连接。The seed crystal regeneration system includes a regeneration chamber, and the built-in filter screen in the regeneration chamber divides the chamber into a regeneration zone and a filtrate zone. The regeneration zone is provided with an inner and outer cylinder mud discharge solid-liquid separation inlet and a nitric acid feed pipe. The mud discharge solid-liquid separation water inlet of the inner and outer cylinders is connected with the mud discharge pipe of the inner cylinder and the mud discharge pipe of the outer cylinder.
在一个实施例中,所述晶种置入管路为料斗,所述料斗竖直设置,入口端位于外筒顶部,出口端位于内筒的中上部。In one embodiment, the seed crystal insertion pipeline is a hopper, the hopper is arranged vertically, the inlet end is located at the top of the outer cylinder, and the outlet end is located at the upper middle of the inner cylinder.
在一个实施例中,所述进水管的进水流速使得内筒中的晶种处于悬浮状态,所述加药管用于注入碱性药剂,使得反应在反应器本体中不断进行,所述晶种在内筒中的填充高度为装置有效高度的10%-15%,所述装置有效高度指进水管与出水管之间的纵向距离。In one embodiment, the water inlet flow rate of the water inlet pipe makes the crystal seeds in the inner cylinder in a suspended state, and the dosing pipe is used to inject alkaline reagents, so that the reaction continues in the reactor body, and the crystal seeds are in the reactor body. The filling height in the inner cylinder is 10%-15% of the effective height of the device, which refers to the longitudinal distance between the water inlet pipe and the water outlet pipe.
在一个实施例中,所述内筒的底部为锥形,所述进水管和加药管水平连接于内筒的下部,所述内筒排泥管竖直连接于内筒的底部。In one embodiment, the bottom of the inner cylinder is conical, the water inlet pipe and the dosing pipe are horizontally connected to the lower part of the inner cylinder, and the inner cylinder mud discharge pipe is vertically connected to the bottom of the inner cylinder.
在一个实施例中,所述进水管和加药管处于同一水平面,且均与内筒切向连接。In one embodiment, the water inlet pipe and the medicine feeding pipe are on the same horizontal plane, and both are connected tangentially to the inner cylinder.
在一个实施例中,所述外筒排泥管水平设置。In one embodiment, the outer cylinder mud discharge pipe is arranged horizontally.
在一个实施例中,所述外筒底部连接回流水出水管,所述内筒下部连接循环水进水管,所述回流水出水管与所述循环水进水管连通,所述循环水进水管与内筒切向连接。In one embodiment, the bottom of the outer cylinder is connected to a backflow water outlet pipe, the bottom of the inner cylinder is connected to a circulating water inlet pipe, the backflow water outlet pipe is connected to the circulating water inlet pipe, and the circulating water inlet pipe is connected to the circulating water inlet pipe. The inner barrel is connected tangentially.
在一个实施例中,所述晶种再生系统位于整个反应器本体的下方。In one embodiment, the seed regeneration system is located below the entire reactor body.
在一个实施例中,所述硝酸进药管向再生区送入质量浓度为10-15%的稀硝酸。In one embodiment, the nitric acid feed pipe feeds dilute nitric acid with a mass concentration of 10-15% to the regeneration zone.
在一个实施例中,所述晶种再生系统中的各部分均涂覆一层用于防止硝酸腐蚀的涂料。In one embodiment, each part of the seed crystal regeneration system is coated with a coating for preventing nitric acid corrosion.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、反应器本体与再生系统的一体化,实现了废水中重金属离子的脱除、晶种再生以及重金属离子的分类回收的连续化操作。1. The integration of the reactor body and the regeneration system realizes the continuous operation of the removal of heavy metal ions in wastewater, the regeneration of crystal seeds, and the classification and recovery of heavy metal ions.
2、大大缩短了工艺流程,减少了占地面积,提高了工作效率,间接提高了经济效益。2. The technological process is greatly shortened, the occupied area is reduced, the work efficiency is improved, and the economic benefit is indirectly improved.
3、装置易于操作,自动化程度高,对复杂水体的适应性强。3. The device is easy to operate, has a high degree of automation, and has strong adaptability to complex water bodies.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:
图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.
图2为图1中A-A向剖视图。Fig. 2 is a sectional view along A-A in Fig. 1 .
图3为图1中B-B向剖视图。Fig. 3 is a sectional view along B-B in Fig. 1 .
图4为图1中C-C向剖视图。Fig. 4 is a sectional view along line C-C in Fig. 1 .
附图标记reference sign
图中:1、外筒;2、料斗;3、内筒;4、进水管;5、加药管;6、循环水进水管;7、内筒排泥管;8、外筒排泥管;9、回流水出水管;10、内外筒排泥固液分离进水口;11、硝酸进药管;12、过滤网;13、渗滤液排出管;14、齿形溢流堰;15、出水管。In the figure: 1. Outer cylinder; 2. Hopper; 3. Inner cylinder; 4. Water inlet pipe; 5. Dosing pipe; 6. Circulating water inlet pipe; 7. Inner cylinder mud discharge pipe; 8. Outer cylinder mud discharge pipe 9. Backflow water outlet pipe; 10. Inlet for solid-liquid separation of inner and outer cylinders; 11. Nitric acid feed pipe; 12. Filter screen; 13. Leachate discharge pipe; 14. Toothed overflow weir; water pipe.
具体实施方式detailed description
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。此处所描述的具体实施例仅用于解释本发明,而非对本发明的限定。基于所描述的本发明的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。In order to more clearly understand the above objects, features and advantages of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the described embodiments are some, not all, embodiments of the present invention. The specific embodiments described here are only used to explain the present invention, but not to limit the present invention. All other embodiments obtained by those skilled in the art based on the described embodiments of the present invention belong to the protection scope of the present invention.
如前所述,现有的核晶凝聚诱导造粒分盐结晶水处理设备可以有效的实现废水中重金属离子的高效脱除与分类回收,但使用后的晶种所产生的经济效益仍然较低,且由于晶种对废水中的重金属离子具有选择性诱导造粒的特性,因而有必要实现晶种的回收再利用以及重金属离子分类回收及资源化利用,并减少工艺流程,增加装置的可操作性。As mentioned above, the existing nuclear crystal coagulation-induced granulation, salt separation and crystallization water treatment equipment can effectively realize the efficient removal and classified recovery of heavy metal ions in wastewater, but the economic benefits generated by the used seed crystals are still low , and because the seed crystal has the characteristic of selectively inducing granulation to heavy metal ions in wastewater, it is necessary to realize the recovery and reuse of the crystal seed and the classified recovery and resource utilization of heavy metal ions, reduce the process flow, and increase the operability of the device sex.
基于此,本发明将反应器本体与晶种再生系统一体化,在此一体化装置中,可同时实现废水中重金属离子的高效脱除、晶种的再生以及重金属离子的资源化利用,从而提高工作效率,减小占地面积,提升经济效益。Based on this, the present invention integrates the reactor body and the seed crystal regeneration system. In this integrated device, the efficient removal of heavy metal ions in wastewater, the regeneration of seed crystals, and the resource utilization of heavy metal ions can be realized simultaneously, thereby improving Work efficiency, reduce floor space, improve economic benefits.
本发明“核晶凝聚诱导造粒分盐结晶水处理”的含义如下:核晶凝聚诱导造粒指的是通过向水体中投加晶种及碱性药剂,并优化调控水力参数,诱导水体中的重金属离子在晶种表面结晶沉淀,从而达到去除水体中重金属离子的目的;分盐结晶指的是,通过不同属性特征晶种的投加,选择性的诱导复合水体中同一属性重金属离子在相应特征晶种表面进行结晶沉淀,从而实现不同重金属离子梯级去除的目的。本发明中,所用的晶种可以为金属氧化物改性阴离子交换树脂,也可以为其它类型晶种。The meaning of "nuclear crystal coagulation-induced granulation and salt separation and crystallization water treatment" in the present invention is as follows: nuclear crystal coagulation-induced granulation refers to adding crystal seeds and alkaline chemicals to the water body, and optimizing and adjusting the hydraulic parameters to induce water in the water body. The heavy metal ions crystallize and precipitate on the surface of the seed crystals, so as to achieve the purpose of removing heavy metal ions in the water body; the salt-splitting crystallization refers to the selective induction of heavy metal ions of the same attribute in the composite water body through the addition of seeds with different attributes and characteristics. The surface of the characteristic seed crystal is crystallized and precipitated, so as to achieve the purpose of stepwise removal of different heavy metal ions. In the present invention, the used crystal seeds can be metal oxide modified anion exchange resins, or other types of crystal seeds.
本发明带有晶种再生系统的核晶凝聚诱导造粒分盐结晶水处理装置主要包括反应器本体和晶种再生系统,具体如图1、图2、图3和图4所示:The present invention's nuclear crystal coagulation induced granulation salt separation crystallization water treatment device with a seed crystal regeneration system mainly includes a reactor body and a seed crystal regeneration system, as shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4:
反应器本体主要包括外筒1和内筒3,内筒3设置于外筒1内,具体宜设置于中下部,且内筒3的外壁与外筒1的内壁之间应具有间距。内筒3连接晶种置入管路2、进水管4、加药管5以及内筒排泥管7,分别实现加晶种,进水、加药以及排泥。外筒1内设置有齿形溢流堰14,齿形溢流堰14位于内筒3的上方,可以起到过滤的作用。外筒1筒壁上设有出水管15,出水管15与齿形溢流堰14底部正对,外筒1底部连接外筒排泥管8。The reactor body mainly includes an outer cylinder 1 and an inner cylinder 3. The inner cylinder 3 is arranged in the outer cylinder 1, preferably in the middle and lower part, and there should be a distance between the outer wall of the inner cylinder 3 and the inner wall of the outer cylinder 1. The inner cylinder 3 is connected with the seed
晶种再生系统主要包括再生腔16,再生腔16内置过滤网12,过滤网12将腔内分为再生区和滤液区。再生区设置有内外筒排泥固液分离进水口10和硝酸进药管11,其中,内外筒排泥固液分离进水口10与内筒排泥管7和外筒排泥管8连接。The seed crystal regeneration system mainly includes a
在反应器运行期间,内筒3与外筒1中产生的污泥等物质,在蠕动泵的作用下通过内外筒排泥固液分离进水口10注入晶种再生系统中,通过过滤网12进行固液分离,其中,蠕动泵与各管口之间通过硅胶管相连接。在再生区,过滤网12截留所得的污泥,在由硝酸进药管11注入的硝酸的作用下,逐步溶解污泥颗粒表面的沉淀。示例地,硝酸选用的是浓度为10-15%的稀硝酸,硝酸的用量与水体中目标污染物的含量之比为1.5:1(摩尔比),且硝酸的用量不宜超出过多,否则会造成再生晶种的损坏以及导致渗滤液中存在杂质离子。During the operation of the reactor, the sludge and other substances produced in the inner cylinder 3 and the outer cylinder 1 are injected into the seed crystal regeneration system through the inner and outer cylinder mud discharge solid-
在本发明的一个实施例中,晶种置入管路2为料斗,料斗竖直设置,入口端位于外筒1顶部,出口端位于内筒3内的中上部,以便向内筒3中填充晶种。其中内筒3可通过两根钢板固定于外筒1中。In one embodiment of the present invention, the seed
在本发明的一个实施例中,内筒3的底部为锥形,进水管4和加药管5水平连接于内筒3的下部,内筒排泥管7竖直连接于内筒3的底部。示例地,进水管4和加药管5处于同一水平面,且均与内筒3切向连接,切向进水有助于药剂与原水的均匀混合,从而提升废水的处理效果。In one embodiment of the present invention, the bottom of the inner cylinder 3 is conical, the
在本发明的一个实施例中,在齿形溢流堰14上设置滤网起到进一步的滤除杂物的效果,最终出水由出水管15排出。In one embodiment of the present invention, a filter screen is provided on the
在本发明的一个实施例中,进水管4的进水流速使得内筒3中的晶种处于悬浮状态,加药管5用于注入碱性药剂,使得反应在反应器本体中不断进行,晶种在内筒3中的填充高度为装置有效高度的10%-15%。本发明中,装置有效高度指进水管4与出水管15之间的纵向距离。In one embodiment of the present invention, the water inlet flow rate of the
在本发明的一个实施例中,外筒排泥管8水平设置。In one embodiment of the present invention, the outer cylinder
在本发明的一个实施例中,外筒1底部连接回流水出水管9,内筒3下部连接循环水进水管6,回流水出水管9与循环水进水管6连通,循环水进水管6与内筒3切向连接。In one embodiment of the present invention, the bottom of the outer cylinder 1 is connected to the backflow water outlet pipe 9, the bottom of the inner cylinder 3 is connected to the circulating
在本发明的一个实施例中,晶种再生系统位于整个反应器本体的下方。In one embodiment of the present invention, the seed regeneration system is located below the entire reactor body.
在本发明的一个实施例中,晶种再生系统中的各部分均涂覆一层用于防止硝酸腐蚀的涂料。示例地,防腐蚀涂料可以是KN22耐强氧化涂料,也可以是ZS-1032型耐强氧化涂料。In one embodiment of the present invention, each part in the seed crystal regeneration system is coated with a coating for preventing nitric acid corrosion. Exemplarily, the anti-corrosion paint may be KN22 strong oxidation resistant paint, or ZS-1032 strong oxidation resistant paint.
本发明的处理流程如下:Processing flow of the present invention is as follows:
先向内筒3中填充晶种,示例地,可填充装置有效高度的15%;随后通过进水管4注入废水,并调整流速使晶种处于悬浮状态,随后通过加药管5注入碱性药剂,从而使得反应在反应器中不断进行,反应后的出水通过齿形溢流堰14之后从出水管15流出。内筒排泥管7以及外筒排泥管8所排出的物质通过内外筒固液分离进水口10进入晶种再生系统,在晶种再生系统中通过过滤网12进行固液分离,分离完全后,通过硝酸进药管11注入硝酸,使其与晶种再生区中的污泥进行反应,示例地,硝酸浓度为10%。最终得到再生晶种以及含有单一重金属离子的硝酸盐溶液,实现对产物进行分类回收及资源化利用。First fill the inner cylinder 3 with seed crystals, for example, 15% of the effective height of the device can be filled; then inject waste water through the
在本发明中,齿形溢流堰14主要用于保证液体的均匀溢出并起到固液分离的效果,核晶凝聚诱导造粒反应主要发生在内筒3中,水体中的重金属离子与碱性药剂发生沉淀并附着于晶种表面,从而形成致密的造粒体进入晶种再生系统,与晶种再生系统种的硝酸进行作用,实现晶种的再生以及重金属离子回收。是含有重金属离子的硝酸盐溶液由渗滤液排出管13排出。In the present invention, the tooth-shaped
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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