CN115432724A - Resourceful treatment method of waste ammonium magnesium salt - Google Patents

Resourceful treatment method of waste ammonium magnesium salt Download PDF

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CN115432724A
CN115432724A CN202211323501.4A CN202211323501A CN115432724A CN 115432724 A CN115432724 A CN 115432724A CN 202211323501 A CN202211323501 A CN 202211323501A CN 115432724 A CN115432724 A CN 115432724A
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ammonium
magnesium
carbonate
waste
magnesium sulfate
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CN115432724B (en
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黎国兰
李松
姜二林
王毅
刘树信
罗权丽
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Qingchuan Qingyunshang Manganese Industry Co ltd
Mianyang Normal University
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Qingchuan Qingyunshang Manganese Industry Co ltd
Mianyang Normal University
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F5/00Compounds of magnesium
    • C01F5/40Magnesium sulfates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01CAMMONIA; CYANOGEN; COMPOUNDS THEREOF
    • C01C1/00Ammonia; Compounds thereof
    • C01C1/26Carbonates or bicarbonates of ammonium
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity

Abstract

The invention discloses a resourceful treatment method of waste ammonium magnesium salt, which comprises the following steps: (1) low-temperature calcination; (2) carbonizing; (3) leaching; (4) removing impurities; (5) cooling and crystallizing; and (6) recrystallizing. The method takes waste ammonium magnesium sulfate salt generated in an electrolytic manganese factory as a raw material, and volatile substances generated by the thermal reaction of carbonate minerals and the ammonium magnesium salt are absorbed by water and carbonized to prepare the ammonium bicarbonate; and (3) soaking the solid after the thermal reaction in water, removing impurities and separating, and using the filtrate for producing magnesium sulfate. The method can well separate magnesium and ammonium in the waste ammonium magnesium salt, can obtain two products of ammonium bicarbonate and magnesium sulfate heptahydrate, can utilize intermediate products generated during resource recycling, and has good economic benefit and environmental protection benefit.

Description

Resourceful treatment method of waste ammonium magnesium salt
Technical Field
The invention belongs to the field of industrial solid waste comprehensive utilization, and particularly relates to a resourceful treatment method of waste ammonium magnesium salt in an electrolytic manganese production process.
Background
The production process mainly comprises the steps of preparing qualified electrolyte by using manganese ore, then electrolyzing to obtain electrolytic manganese, and recycling the electrolyzed anolyte after acid addition, so that easily soluble metal ions in ores are circularly accumulated, particularly magnesium ions, quickly reach higher concentration in the circulating process, and are separated out in the form of ammonium magnesium sulfate hexahydrate double salt at the impurity removal stage of the electrolyte to produce 1 ton of electrolytic manganese, and the generated ammonium magnesium waste salt reaches about 1 ton. The waste ammonium-magnesium salt also contains about 1-5% of manganese sulfate, and meanwhile, due to the property that ammonium sulfate and magnesium sulfate are co-crystallized to generate double salt, the waste ammonium-magnesium salt is difficult to be effectively separated in a crystallization separation mode at low cost, and the mixture lacks of market demands, so that the waste ammonium-magnesium salt is not well utilized, and an electrolytic manganese factory needs to spend funds to dispose every year.
At present, for the disposal and utilization of the ammonium magnesium waste salt, the following three methods are mainly used:
(1) The ammonium is converted into ammonia gas by using alkaline substances such as lime, magnesium oxide or sodium hydroxide and the like, and the ammonia gas is evaporated, and simultaneously, the magnesium is converted into magnesium sulfate or magnesium hydroxide. The method has the problems that a large amount of alkaline substances are needed, the price of the alkaline substances is high, the economic benefit of the method is poor, the obtained solid contains manganese, and the secondary treatment of the manganese-containing waste residue is difficult;
(2) Ammonium and magnesium in the waste salt are effective components of the fertilizer, and the compound fertilizer is prepared by adding potassium, phosphorus and nitrogen and adjusting the proportion of the nitrogen, the phosphorus, the potassium and the magnesium. The method has two problems, namely, the waste salt contains manganese which is a trace element required by plant growth, but not all soils need manganese, and the application amount of the manganese as a trace element is strictly limited; in the waste salt, magnesium sulfate and ammonium sulfate are main components, magnesium is a medium-amount fertilizer, and the amount of potassium, phosphorus and nitrogen fertilizers required to be added is large, so that 3 ten thousand tons of waste salt is produced in a small electrolytic manganese factory which takes manganese carbonate ore as a raw material, at least more than 15 ten thousand tons of compound fertilizer is produced, and the development of the application market of the compound fertilizer is a great challenge.
(3) Mixing manganese carbonate ore and waste salt, performing primary calcination treatment at 550 ℃ to generate a semi-finished product mainly containing magnesium sulfate and manganese sulfate, simultaneously generating mixed gas mainly containing ammonia and sulfur dioxide, performing two-stage absorption on the mixed gas, preparing ammonium sulfate by the primary absorption, preparing ammonia water by the secondary absorption, and then performing calcination treatment on the semi-finished product solid at the temperature of over 1200 ℃ to generate solid slag mainly containing magnesium oxide and manganese dioxide and SO 2 Gas, then SO 2 The gas is prepared into sulfuric acid, and the obtained solid slag is used for producing the silicon-manganese alloy. The treatment process has the advantages of long process flow, large investment, high energy consumption and unobvious economic benefit, and is not suitable for application in small electrolytic manganese plants.
In summary, for small electrolytic manganese plants, a method for recycling waste ammonium magnesium salt with simple process, economy and high efficiency is urgently needed, and the aim of achieving clean production is urgently needed in the field of comprehensive utilization of industrial solid waste.
Disclosure of Invention
The invention aims to: the recycling method of the waste ammonium-magnesium salt with simple process is provided, magnesium and ammonium in the waste ammonium-magnesium salt can be well separated to obtain two products of ammonium bicarbonate and magnesium sulfate heptahydrate, only hydrogen peroxide is needed to be additionally used for removing impurities in the implementation process, and the intermediate product generated in recycling can be utilized, so that the recycling method has good economic benefit and environmental protection benefit.
The technical scheme of the invention is as follows:
a resource treatment method of waste ammonium magnesium salt comprises the following steps:
(1) And (3) low-temperature calcination: grinding and mixing the waste ammonium magnesium salt and carbonate minerals uniformly, introducing gas for heating, and reacting to obtain solid and gas volatile matter CO 2 、NH 3 And H 2 O;
(2) Carbonizing: collecting the gas volatile matter obtained in the step (1) by using water, carrying out carbonization reaction on the obtained ammonium carbonate solution, and filtering a reaction product to obtain ammonium bicarbonate solid and ammonium bicarbonate mother liquor;
(3) Leaching: hot-dipping the solid obtained after the reaction in the step (1) with water, and separating while hot to obtain calcium sulfate dihydrate residue and filtrate;
(4) Removing impurities: adding an impurity removal reagent into the filtrate obtained in the step (3), and heating to remove impurities and recover manganese to obtain a filtrate;
(5) Cooling and crystallizing: cooling and crystallizing the filtrate obtained in the step (4), and filtering to obtain primary crystallized magnesium sulfate heptahydrate solid and magnesium sulfate-containing mother liquor;
(6) And (3) recrystallization: and (4) recrystallizing the primary crystallized magnesium sulfate heptahydrate solid obtained in the step (5) to obtain an industrial grade magnesium sulfate heptahydrate product and a mother liquor containing magnesium sulfate.
Further, the carbonate mineral in step (1) is an ore containing calcium carbonate or magnesium carbonate, specifically magnesite, dolomite or limestone, and more preferably magnesite.
Further, the molar ratio of the carbonate-containing mineral carbonate to the ammonium contained in the waste ammonium magnesium salt in the step (1) is 0.50-1: 1, more preferably 0.55 to 0.70:1.
further, the reaction temperature in the step (1) is 260 to 500 ℃, more preferably 320 to 450 ℃, and the reaction time is 0.5 to 3 hours.
Further, the gas introduced in the step (1) is air and water vapor, wherein the content of the water vapor is 0-10%, and the total flow of the gas introduced per kilogram of solid is 1.5-50L/min.
Further, carrying out a carbonization reaction after the total ammonia nitrogen content in the ammonium carbonate solution in the step (2) reaches 22-70 g/L, and preferably further carrying out the carbonization reaction after the total ammonia nitrogen content in the ammonium carbonate solution reaches 30-50 g/L.
Further, the temperature in the carbonization in the step (2) is 15 to 30 ℃, and the partial pressure of carbon dioxide is 1.0 to 10.0 atm, preferably 3.0 to 6.0 atm.
Further, the liquid-solid ratio of the hot leaching in the step (3) is 1-4: 1, and further preferably 2 to 3:1, the leaching temperature is 80-100 ℃, and the cooling crystallization temperature is 0-30 ℃.
Further, in the step (4), the impurity removal reagent is magnesium carbonate and hydrogen peroxide.
The principle involved in the above technical scheme is as follows:
1. heating phase
(NH 4 ) 2 SO 4 +MgCO 3 →2NH 3 ↑+CO 2 ↑+MgSO 4 +H 2 O↑
(NH 4 ) 2 SO 4 +CaCO 3 →2NH 3 ↑+CO 2 ↑+CaSO 4 +H 2 O↑
2. Water absorption stage of gaseous volatile
2NH 3 (g)+CO 2 (g)+H 2 O→(NH 4 ) 2 CO 3 (aq)
3. Carbonization stage
(NH 4 ) 2 CO 3 (aq)+CO 2 (g)→2NH 4 HCO 3
4. Magnesium leaching stage
The magnesium sulfate heptahydrate is obtained by utilizing the characteristics that the magnesium sulfate is easily dissolved in water, the solubility of the magnesium sulfate is very obvious along with the change of temperature, and the calcium sulfate is slightly dissolved in water, simultaneously, utilizing the heat carried by the solid after the ammonium removal, leaching the magnesium sulfate with proper amount of water in hot water, removing impurities, cooling and crystallizing.
5. Impurity removal reaction in magnesium sulfate solution
2Fe 2+ +H 2 O 2 →2Fe 3+ +H 2 O+H +
2H + +MgCO 3 →CO 2 +H 2 O+Mg 2+
M 2+ +MgCO 3 →MCO 3 ↓+Mg 2+ (M = metal ion such as Mn, ca, zn, pb, etc.)
Fe 3+ +3OH - →Fe(OH) 3
The invention provides a resource treatment method of waste ammonium magnesium salt, which realizes resource utilization of the waste ammonium magnesium salt and specifically comprises the following steps:
1. cheap magnesium or calcium carbonateDeaminating agent, converting ammonium in waste ammonium magnesium salt into ammonium carbonate solution at lower temperature (usually lower than 400 ℃), and reusing CO from electrolytic manganese factory 2 And carbonizing the waste gas to obtain an ammonium bicarbonate product, and simultaneously performing partial carbon emission reduction.
2. Magnesium in the waste salt is used as a magnesium source, a magnesium sulfate heptahydrate product is obtained at low preparation cost, the product quality reaches an industrial first-grade product, and the magnesium sulfate yield is further improved by adopting magnesium carbonate-containing ores.
3. The whole production process is conventional chemical equipment, depends on electrolytic manganese production, is compact and simple, saves energy, protects environment, generates little waste gas, waste water and waste residue, and does not detect ammonia and SO in tail gas after adopting three-level water absorption at a set lower ventilation rate 2 And can be directly discharged.
4. Under the optimized reaction condition, the decomposition of ammonium sulfate into SO can be effectively inhibited 2 The effective utilization rate of the ammonium sulfate is improved, and the main component of the escaped volatile gas is NH 3 、CO 2 And H 2 And O, condensing and absorbing and directly converting into ammonium carbonate, so that the formation of ammonium carbamate can be avoided.
5. The ammonium bicarbonate mother liquor obtained in the step (2) can be used for manganese precipitation in electrolytic manganese plants; the calcium sulfate dihydrate residue obtained in the step (3) can be sent to a cement plant as a retarder; the magnesium-iron-containing manganese carbonate waste residue obtained in the step (3) can be recycled for acid leaching in the electrolytic manganese process; the magnesium sulfate-containing mother liquor obtained in the step (5) can be reused for hot leaching in the step (3) after impurity removal and purification, can also react with the ammonium carbonate solution obtained in the step (2) to obtain magnesium carbonate, and can be used as an impurity removal reagent in the step (3) after heating and washing; the magnesium sulfate-containing mother liquor obtained in the step (6) can be reused in the step of recrystallization after impurity removal and purification, and therefore, the process can be used for resource utilization of waste ammonium magnesium salt, and the generated intermediate product can be applied to the process and an electrolytic manganese plant, so that the process has good environmental protection benefits.
In summary, by adopting the above technical scheme, the beneficial effects of the invention are as follows:
the method can well separate magnesium and ammonium in the waste ammonium magnesium salt generated by the electrolytic manganese plant,obtaining two products of ammonium bicarbonate and magnesium sulfate heptahydrate, only needing to additionally use hydrogen peroxide and carbonate minerals in the implementation process, and utilizing CO of electrolytic manganese plants 2 The waste gas is carbonized, partial carbon emission reduction is carried out, one part of the magnesium sulfate-containing mother liquor generated in the process can be recycled, the other part of the magnesium sulfate-containing mother liquor and the generated ammonium carbonate solution generate magnesium carbonate as an impurity removal reagent, the adopted raw materials are low in price, the yield of magnesium sulfate can be further improved, the generated intermediate products can be utilized during resource treatment, the final product, namely the calcium sulfate dihydrate residue can be used as a retarder and sent to a cement plant, and the ammonium bicarbonate solid and the industrial grade magnesium sulfate heptahydrate have great market demands, so that the method has good economic benefits and environmental protection benefits.
Drawings
FIG. 1 is a process diagram of the process for recycling waste ammonium magnesium salts.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Example 1
Taking 1000g of ammonium-magnesium waste salt as a raw material, wherein the magnesium content is 6.8%, the ammonium ion content is 8.7%, the manganese content is 0.98%, and the water content is 23%, taking 450g of dolomite powder, wherein the magnesium carbonate content is 27.3%, and the calcium carbonate content is 58%, mixing the two solids, grinding and mixing the two solids by using a grinder, placing the mixture in a tubular furnace, setting the reaction temperature to 350 ℃ for calcination, introducing air and water vapor, wherein the total flow of each kilogram of gas is 10L/min, the water vapor content is 10%, reacting for 1.5h, and absorbing the generated volatile gas by using water until the total ammonia nitrogen content in the solution reaches 30g/L for carbonization; leaching the calcined solid with 2L hot water at 90 ℃, adding 10mL of 27.5% aqueous hydrogen peroxide and 20g of magnesium carbonate into the filtrate to remove impurities, cooling and crystallizing to obtain primary crystalline prismatic magnesium sulfate heptahydrate, and recrystallizing to obtain industrial magnesium sulfate heptahydrate.
Example 2
Taking 1000g of ammonium-magnesium waste salt as a raw material, wherein the magnesium content is 6.8 percent, the ammonium ion content is 8.7 percent, the manganese content is 0.98 percent, and the water content is 23 percent, taking 500g of limestone, wherein the magnesium carbonate content is 2 percent, and the calcium carbonate content is 79 percent, mixing the two solids by grinding and grinding by a grinder, placing the mixture in a tubular furnace, setting the reaction temperature to be 400 ℃, introducing air and water vapor, wherein the total flow of each kilogram of gas is 20L/min, the water vapor content is 7.5 percent, calcining for 1.5h, absorbing the generated volatile gas by water, and carbonizing when the total ammonia nitrogen content in the solution reaches 40 g/L; leaching the calcined solid with 2L hot water at 90 ℃, adding 10mL of 27.5% aqueous hydrogen peroxide and 20g of magnesium carbonate into the filtrate to remove impurities, cooling and crystallizing to obtain primary crystalline prismatic magnesium sulfate heptahydrate, and recrystallizing to obtain industrial magnesium sulfate heptahydrate.
Example 3
Taking 1000g of waste ammonium-magnesium salt as a raw material, wherein the magnesium content is 6.8%, the ammonium ion content is 8.7%, the manganese content is 0.98%, and the water content is 23%, taking 400g of magnesite, wherein the magnesium carbonate content is 78%, mixing two solids, grinding the two solids by using a grinder, placing the mixture in a tubular furnace, setting the reaction temperature to be 450 ℃, introducing air and water vapor, wherein the total flow rate of each kilogram of gas is 50L/min, the water vapor content is 4%, calcining for 1.5h, absorbing the generated volatile gas by using water, and carbonizing when the total ammonia nitrogen content in the solution reaches 50 g/L; leaching the calcined solid with 2L hot water at 90 ℃, adding 10mL of 27.5 mass percent aqueous hydrogen peroxide and 20g of magnesium carbonate into the filtrate to remove impurities, cooling and crystallizing to obtain primary crystalline prismatic magnesium sulfate heptahydrate, and recrystallizing to obtain industrial magnesium sulfate heptahydrate.
Example 4
Taking 1000g of waste ammonium-magnesium salt as a raw material, wherein the waste ammonium-magnesium salt contains 6.8% of magnesium, 8.7% of ammonium ions, 0.98% of manganese and 23% of water, taking 600g of limestone, wherein the magnesium content is 1.2% and the calcium carbonate content is 79%, mixing the two solids, grinding and mixing the two solids by using a grinder, placing the mixture in a tubular furnace, setting the reaction temperature to be 500 ℃, introducing air, wherein the gas flow per kg is 20L/min, calcining for 2h, absorbing the generated volatile gas by using water, and carbonizing when the total ammonia nitrogen content in the solution reaches 40 g/L; leaching the calcined solid with 2L hot water at 90 ℃, adding 10mL of 27.5% aqueous hydrogen peroxide and 20g of magnesium carbonate into the filtrate to remove impurities, cooling and crystallizing to obtain primary crystalline prismatic magnesium sulfate heptahydrate, and recrystallizing to obtain industrial magnesium sulfate heptahydrate.
The Mg leaching rate, the ammonium radical removal rate, the residual ammonium radical in the solid and the SO in the absorption liquid in examples 1 to 4 were measured 3 2- The content was measured as shown in table 1.
Table 1 test results of examples 1 to 4
Figure BDA0003911474840000071
* Calculating the Mg leaching rate: the total amount of magnesium leached (including both crystallized and crystallized magnesium) was divided by the total amount of magnesium in the ammonium magnesium waste salt, not counting the magnesium contained in the carbonate ore.
As can be seen from Table 1, the low reaction temperature and the introduction of steam effectively inhibit the side reaction of decomposition of ammonium sulfate to sulfur dioxide.
Test example 1
The ammonium carbonate solution obtained by water absorption in example 3 was tested to have an ammonium content of 61g/L and CO 3 2- (containing HCO) 3- ) The content is 109g/L, 500mL of the solution is put into a high-pressure reaction kettle, and CO is introduced under 3.5 atmospheric pressures 2 ,CO 2 The flow rate is 2.5L/min, the reaction time is 120min, and needle-shaped ammonium bicarbonate crystals 205g are obtained.
Test example 2
500g of the primary crystalline magnesium sulfate heptahydrate obtained in example 3 was taken, 100g of water was added, the mixture was heated to 80 ℃, dissolved by stirring, cooled to 15 ℃, and recrystallized to obtain 432g of secondary crystalline magnesium sulfate heptahydrate crystals, and the impurity content in the prepared magnesium sulfate heptahydrate was measured as shown in Table 2.
TABLE 2 determination of impurity content in magnesium sulfate heptahydrate (%)
Figure BDA0003911474840000081
As can be seen from Table 2, the magnesium sulfate heptahydrate obtained in example 3 meets the standards of technical grade or reagent grade (chemical purity).
In conclusion, the method for recycling the ammonium magnesium waste salt relies on electrolytic manganese production, is compact and simple, saves energy, protects environment, and has good economic benefit and environmental benefit.
The above description is intended to be illustrative of the preferred embodiment of the present invention and should not be taken as limiting the invention, but rather, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.

Claims (9)

1. A resource treatment method of waste ammonium magnesium salt is characterized by comprising the following steps:
(1) Low-temperature calcination: grinding and mixing the waste ammonium magnesium salt and carbonate minerals uniformly, introducing gas for heating, and reacting to obtain solid and gas volatile matter CO 2 、NH 3 And H 2 O;
(2) Carbonizing: collecting the gas volatile matter obtained in the step (1) by using water, carrying out carbonization reaction on the obtained ammonium carbonate solution, and filtering a reaction product to obtain ammonium bicarbonate solid and ammonium bicarbonate mother liquor;
(3) Leaching: hot-dipping the solid obtained after the reaction in the step (1) with water, and separating while hot to obtain calcium sulfate dihydrate residue and filtrate;
(4) Removing impurities: adding an impurity removal reagent into the filtrate obtained in the step (3), and heating to remove impurities to obtain magnesium-iron-containing manganese carbonate waste residues and filtrate;
(5) Cooling and crystallizing: cooling and crystallizing the filtrate obtained in the step (4), and filtering to obtain primary crystallized magnesium sulfate heptahydrate solid and magnesium sulfate-containing mother liquor;
(6) And (3) recrystallization: and (4) recrystallizing the primary crystallized magnesium sulfate heptahydrate solid obtained in the step (5) to obtain an industrial grade magnesium sulfate heptahydrate product and a magnesium sulfate-containing mother liquor.
2. The method for recycling waste ammonium magnesium salts according to claim 1, wherein the carbonate mineral in step (1) is an ore containing calcium carbonate or magnesium carbonate.
3. The method for recycling waste ammonium magnesium salts according to claim 1, wherein the carbonate mineral in step (1) contains carbonate groups in a molar ratio of 0.50 to 1:1.
4. the method for recycling waste ammonium magnesium salts according to claim 1, wherein the reaction temperature in step (1) is 260-500 ℃ and the reaction time is 0.5-3 h.
5. A method as claimed in claim 1, wherein the gas introduced in step (1) is air and water vapor, wherein the water vapor content is 0-10%, and the total flow rate of gas introduced per kg solid is 1.5-50L/min.
6. The method for recycling waste ammonium magnesium salts as claimed in claim 1, wherein the carbonization reaction is performed after the total ammonia nitrogen content in the ammonium carbonate solution in the step (2) reaches 22-70 g/L.
7. The method for recycling waste ammonium magnesium salts according to claim 1, wherein the temperature in step (2) is 15 to 30 ℃ and the partial pressure of carbon dioxide is 1.0 to 10.0 atm.
8. The method for recycling waste ammonium magnesium salts according to claim 1, wherein the liquid-solid ratio in step (3) is 1-4: 1, the leaching temperature is 80-100 ℃, and the cooling crystallization temperature is 0-30 ℃.
9. A resource utilization method of waste ammonium magnesium salt according to claim 1, characterized in that in the step (4), the impurity removal reagent is magnesium carbonate and hydrogen peroxide.
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CN115991496A (en) * 2023-02-22 2023-04-21 西南科技大学 Preparation method of hydrated magnesium ammonium sulfate

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