CN115431368A - Mildew-proof wood composite material and preparation method thereof - Google Patents
Mildew-proof wood composite material and preparation method thereof Download PDFInfo
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- CN115431368A CN115431368A CN202211213054.7A CN202211213054A CN115431368A CN 115431368 A CN115431368 A CN 115431368A CN 202211213054 A CN202211213054 A CN 202211213054A CN 115431368 A CN115431368 A CN 115431368A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/025—Controlling the process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/0207—Pretreatment of wood before impregnation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/16—Inorganic impregnating agents
- B27K3/163—Compounds of boron
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/16—Inorganic impregnating agents
- B27K3/20—Compounds of alkali metals or ammonium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/16—Inorganic impregnating agents
- B27K3/22—Compounds of zinc or copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/34—Organic impregnating agents
- B27K3/36—Aliphatic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/52—Impregnating agents containing mixtures of inorganic and organic compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F120/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F120/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F120/52—Amides or imides
- C08F120/54—Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
- C08F120/56—Acrylamide; Methacrylamide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K2240/00—Purpose of the treatment
- B27K2240/20—Removing fungi, molds or insects
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Abstract
The invention discloses a mildew-proof wood composite material and a preparation method thereof, wherein the preparation method of the mildew-proof wood composite material comprises the following steps: s1, performing surface modification treatment on wood to form a hydrophilic cellulose network on the surface of the wood; s2, soaking the wood treated in the step S1 in a polymer hydrogel precursor solution; the polymer hydrogel precursor solution comprises the following components: acrylamide, glycerol, a water-soluble antibacterial agent and water; s3, adding an oxidant and a cross-linking agent into the polymer hydrogel precursor solution, and stirring; and S4, placing the wood treated in the step S3 in a high-temperature environment to fully polymerize acrylamide, so as to obtain the mildew-proof wood composite material. Based on the physical barrier effect and the antibacterial agent slow-release bactericidal effect of the polymer hydrogel, the composite wood prepared by the method has good mildew resistance, stable performance, weather resistance and water resistance.
Description
Technical Field
The invention relates to the technical field of wood processing, in particular to a mildew-proof wood composite material and a preparation method thereof.
Background
The wood material has beautiful color and texture, excellent humidity regulation and mechanical property, is a key material for developing sustainable ecological buildings, and is applied to the fields of indoor decoration, furniture and the like. However, wood is rich in polysaccharides (e.g., starch), minerals (e.g., mg, fe, ca), vitamins, proteins, etc., resulting in wood that is susceptible to mold attack in humid environments. The mould can not only affect the color texture of the wood elements, but also threaten the physical health of people. Therefore, it is important to enhance the mold resistance of wood.
At present, the wood mildew preventive measures comprise: physical barrier, bactericide filling, chemical denaturation, and the like. The physical barrier can obviously increase the mildew-proof effect of the wood, but the conventional coating materials (such as paraffin and red paint) lack bonding effect with the wood, so that the barrier layer is easy to fall off. Commonly used biocides are water soluble materials that are susceptible to attack by liquid water resulting in failure. In addition, the bactericide contains volatile organic compounds, fluorine, chromium, arsenic and other toxic elements, and thus, the bactericide poses potential threats to human health. Modification technologies such as carbonization can decompose the nutrient substances contained in the wood, reduce the moisture absorption performance of the wood, and thus increase the mildew resistance of the wood. But the carbonization cost is high, the process is complex, uniform carbonization is not easy to realize, and the processing of whole wood is not utilized.
Therefore, it is necessary to develop a new technology with remarkable mildew-proof effect, stable performance, low price and simple processing mode.
Disclosure of Invention
The invention aims to provide a mildew-proof wood composite material and a preparation method thereof, and solves the problems of poor water resistance and unstable mildew-proof effect of the existing mildew-proof technology.
The invention is realized by the following technical scheme:
the preparation method of the mildew-proof wood composite material comprises the following steps:
s1, performing surface modification treatment on wood to form a hydrophilic cellulose network on the surface of the wood;
s2, soaking the wood treated in the step S1 in a polymer hydrogel precursor solution; the polymer hydrogel precursor solution comprises the following components:
acrylamide, glycerin, a water-soluble antibacterial agent and water;
s3, adding an oxidant and a cross-linking agent into the polymer hydrogel precursor solution, and stirring;
and S4, placing the wood treated in the step S3 in a high-temperature environment to fully polymerize acrylamide, so as to obtain the mildew-proof wood composite material.
The purpose of step S1 of the invention is to artificially construct a porous cellulose hydrophilic network and then fill the polyacrylamide hydrogel in situ in the cellulose network.
The acrylamide of the invention forms polymer gel in a cellulose network after polymerization; glycerin is used as a typical moisture absorbent material to increase the moisturizing properties of polymer hydrogels.
The water-soluble antibacterial agent in the polymer hydrogel precursor solution has mildew-proof performance, and the polymer hydrogel protective layer has a slow-release bactericidal effect by adding the water-soluble antibacterial agent in the polymer hydrogel precursor solution, so that the mildew-proof wood composite material prepared by the preparation method has a mildew-proof effect.
According to the invention, acrylamide in the polymer hydrogel precursor solution can be physically crosslinked with cellulose of wood (hydrogen bond and Van der Waals force), the bonding force between the polymer hydrogel protective layer and the wood is improved, the stability of the mildew-proof effect is improved, and the polymer hydrogel protective layer has a physical barrier effect and can improve the water resistance.
The water in the polymer hydrogel precursor solution of the present invention may be distilled or deionized water.
In conclusion, the composite wood prepared by the method has good mildew resistance, stable performance, good weather resistance and water resistance, and solves the problems of poor water resistance and unstable mildew resistance effect of the existing mildew-proof technology.
Compared with carbonization, the preparation method has the advantage of simple process.
The wood suitable for the preparation method comprises Barsha, fir, poplar or rubber wood.
Further, in step S1, the surface modification treatment is:
soaking the wood in a composite alkali liquor for 3-6 h, and then carrying out heat treatment, wherein the composite alkali liquor is a mixture of sodium hydroxide and sodium sulfite.
Further, in the step S1, the temperature of the heat treatment is 80-120 ℃ and the time is 6-48 h.
Further, deionized water is adopted to clean residual alkali liquor and is soaked in clear water so as to prevent cross-linking of the cellulose network artificially constructed on the surface of the wood due to water loss, and the specific operation process can be as follows:
cleaning the wood subjected to surface modification treatment, soaking in water, and transferring the wood to a polymer hydrogel precursor solution; or the wood after surface modification treatment is washed and soaked in water, and then acrylamide, glycerol and a water-soluble antibacterial agent are added into the water to obtain a polymer hydrogel precursor solution.
Further, in step S2, the polymer hydrogel precursor solution comprises the following components:
every 500ml of water contains 100g of acrylamide, 5-200 ml of glycerol and 5-200 g of water-soluble antibacterial agent.
Further, in step S2, the water-soluble antibacterial agent includes at least one of boric acid, a quaternary ammonium salt, and copper ions.
Further, in step S2, the soaking time is 6 to 24 hours.
Further, in step S3, the oxidizing agent is potassium persulfate, and the crosslinking agent is N, N-tetramethylethylenediamine, wherein the amounts of the potassium persulfate and the N, N-tetramethylethylenediamine are as follows:
each 500ml of water contains 0.1-1 g of potassium persulfate and 0.1-5.0 ml of N, N, N, N-tetramethylethylenediamine.
Further, in step S3, the stirring time is 5 to 30min.
Further, in step S4, the temperature of the high-temperature environment is 50-70 ℃, and the polymerization time is 6-48 h.
The wood used for the mildew-proof wood composite material comprises balsa, cedar, poplar or rubber wood.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. the preparation method of the invention firstly carries out surface modification on wood, artificially constructs a porous cellulose hydrophilic network, then fills polyacrylamide hydrogel in the cellulose network in situ, obtains the wood composite material with high interface stability based on physical crosslinking between cellulose and polyacrylamide, and can improve the stability of the mildew-proof effect.
2. Based on the physical barrier effect and the antibacterial agent slow-release sterilization effect of the polymer hydrogel, the composite wood prepared by the method has good mildew resistance, stable performance, good weather resistance and good water resistance.
3. The mildew-proof wood composite material prepared by the preparation method disclosed by the invention has obvious inhibition on penicillium, mucor, aspergillus niger, aspergillus flavus and other molds; even if the composite material is stored for 180 days in a high-humidity environment of 90%, the original color and luster texture of the composite material are kept, and the bacteriostasis rate reaches 100%.
4. The preparation method of the invention has simple processing technology and is easy for large-scale popularization.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is an SEM photograph of natural Barsha wood of example 1;
FIG. 2 is an SEM photograph of the mildewproof wood composite prepared in example 1;
FIG. 3 is an optical photomicrograph of the mildewproof wood composite prepared in example 1;
fig. 4 is a test (digital photograph) of the mildewproof performance of the mildewproof wood composite prepared in example 1 when it is left for 180 days in a high humidity environment of 90%;
fig. 5 is a mildew resistance test (optical microscope photograph) of the mildew-resistant wood composite prepared in example 1 left for 180 days in a 90% high humidity environment;
FIG. 6 is a Ring inhibition test of the polymer hydrogel with/without boric acid of example 2;
FIG. 7 test of mildew resistance of various wood composites;
FIG. 8 is a test of the mold resistance of the bamboo in example 3;
FIG. 9 is a test of the mold resistance of the composite material of example 4 after soaking in clear water.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.
Example 1:
the preparation method of the mildew-proof wood composite material comprises the following steps:
s1, surface modification of a wood material: soaking Barbados into a mixture of 2.5M sodium hydroxide and 0.4M sodium sulfite, standing for 6h, and soaking at 100 deg.C for 12h, and named as DW;
s2, soaking the pretreated batten in 500ml of water, then adding 100g of acrylamide, 100ml of glycerol and 50g of boric acid, and stirring at room temperature for 6 hours to obtain a polymer hydrogel precursor solution;
s3, adding 0.4g of potassium persulfate and 1.0ml of N, N, N, N-tetramethylethylenediamine into the polymer hydrogel precursor solution obtained in the step S2, and stirring for several minutes;
s4, ageing of the wood composite material: and (3) transferring the wood into a heat preservation box, setting the temperature to be 60 ℃ and the heat preservation time to be 12h, and fully polymerizing acrylamide to obtain the mildew-proof wood composite material named as DW/PAM/BH.
Comparative example 1:
this comparative example is based on example 1 and differs from example 1 in that:
the polymer hydrogel precursor solution does not contain boric acid, other modification steps are completely the same as chemical components, and the composite wood prepared by the comparative example is named as DW/PAM.
The mildewproof wood composite prepared in example 1 was subjected to material characterization and testing:
1) And carrying out field emission scanning electron microscope (FE-SEM) tests on the original Barsha Wood (BW) and DW/PAM/BH composite materials. As shown in fig. 1, 2, the original balsa wood exhibits a closed cell structure, while the dried DW/PAM samples exhibited dense characteristics, meaning that the polymer hydrogel had been fully packed in the cellulose network. As can be seen from fig. 3, boric acid is uniformly distributed in the wood.
2) The original Barsha Wood (BW) and DW/PAM/BH samples are subjected to mildew resistance tests, and the specific test process is as follows: after being placed in a high-humidity environment of 90% for 180 days, as shown in fig. 4 and 5, as can be seen from fig. 4 and 5, when being placed in a high-humidity environment of 90% for 180 days, no mold is observed on the surface of the composite material (DW/PAM/BH), and a 100% bacteriostasis rate is still shown; and mould is observed on the surface of the original Balsawood (BW), and the bacteriostatic effect is poor.
Example 2:
study of the mildew-resistant effect of the polymer hydrogel:
the formulations of the polymer hydrogel containing boric acid and the polymer hydrogel without boric acid were the same as in example 1, and the polymer hydrogel without boric acid was the formulation of example 1 with boric acid excluded.
The mold-proofing effects of both are shown in fig. 6:
the polymer hydrogel (PAM) without boric acid (antimicrobial) added had no bacteriostatic effect; the polymer hydrogel (PAM/BH) added with the boric acid presents an obvious bacteriostatic ring, which indicates that the boric acid slowly released by the hydrogel can effectively sterilize.
Example 3:
the influence of the polymer hydrogel on the mildew resistance of materials of different materials is researched. This example is based on example 1, and differs from example 1 in that: the original materials are different in type, and other modification technologies are completely the same. In this example, the comparison between the original wood of the red willow, the balsa wood and the bamboo wood and the mildewproof wood composite material treated by the preparation method of the example 1 is compared, and the result is shown in fig. 7, and as can be seen from fig. 7, the polymer hydrogel has efficient mildewproof performance and has no requirements on the types of the materials.
In addition, after the unmodified bamboo was left in a humid environment for 30 days, as shown in fig. 8, penicillium, mucor, aspergillus niger, aspergillus flavus, etc. were observed, but no mold was observed on the surface of the modified bamboo.
Example 4:
this example investigates the effect of different fungicides on the mildew resistance of wood. The present example is based on example 1, and differs from example 1 in that: the sterilization material is quaternary ammonium salt, and other modification technologies are completely the same. As can be seen from fig. 9, the quaternary ammonium salt modified wood (balsa wood composite) was soaked in clear water for 15 days and then placed in a humid environment for 180 days, and no mold was observed on the surface of the material; while mould was observed on the surface of untreated virgin wood (balsa).
In conclusion, the wood composite material prepared by the method shows a surprising mildew-proof effect: the antibacterial agent has obvious inhibition on penicillium, mucor, aspergillus niger, aspergillus flavus and other fungi; even if the composite material is stored for 180 days in a high-humidity environment of 90%, the original color and luster texture of the composite material is kept, and the antibacterial rate reaches 100%.
The above-mentioned embodiments, objects, technical solutions and advantages of the present invention are further described in detail, it should be understood that the above-mentioned embodiments are only examples of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. The preparation method of the mildew-proof wood composite material is characterized by comprising the following steps of:
s1, performing surface modification treatment on wood to form a hydrophilic cellulose network on the surface of the wood;
s2, soaking the wood treated in the step S1 in a polymer hydrogel precursor solution; the polymer hydrogel precursor solution comprises the following components:
acrylamide, glycerol, a water-soluble antibacterial agent and water;
s3, adding an oxidant and a cross-linking agent into the polymer hydrogel precursor solution, and stirring;
and S4, placing the wood treated in the step S3 in a high-temperature environment to fully polymerize acrylamide, so as to obtain the mildew-proof wood composite material.
2. The method for preparing the mildewproof wood composite material according to claim 1, wherein in the step S1, the surface modification treatment comprises the following steps:
soaking the wood in a composite alkali liquor for 3-6 h, and then carrying out heat treatment, wherein the composite alkali liquor is a mixture of sodium hydroxide and sodium sulfite.
3. The method for preparing the mildewproof wood composite material according to claim 1, wherein the heat treatment temperature in the step S1 is 80 to 120 ℃ and the time is 6 to 48 hours.
4. The method for preparing the mildewproof wood composite material according to claim 1, wherein the wood subjected to the surface modification treatment is washed and soaked in water, and then is transferred to the polymer hydrogel precursor solution; or the wood after surface modification treatment is washed and soaked in water, and then acrylamide, glycerol and a water-soluble antibacterial agent are added into the water to obtain a polymer hydrogel precursor solution.
5. The method for preparing the mildewproof wood composite material according to claim 1, wherein in the step S2, the polymer hydrogel precursor solution comprises the following components:
every 500ml of water contains 100g of acrylamide, 5-200 ml of glycerol and 5-200 g of water-soluble antibacterial agent.
6. The method of claim 1, wherein in step S2, the water-soluble antimicrobial agent comprises at least one of boric acid, quaternary ammonium salt, and copper ion.
7. The method for preparing the mildewproof wood composite according to claim 1, wherein the soaking time in the step S2 is 6 to 24 hours.
8. The method of claim 1, wherein in step S3, the oxidizing agent is potassium persulfate and the crosslinking agent is N, N-tetramethylethylenediamine, wherein the amounts of potassium persulfate and N, N-tetramethylethylenediamine are as follows:
each 500ml of water contains 0.1-1 g of potassium persulfate and 0.1-5.0 ml of N, N, N, N-tetramethylethylenediamine.
9. The method for preparing the mildewproof wood composite material according to claim 1, wherein in the step S4, the temperature of the high-temperature environment is 50-70 ℃, and the polymerization time is 6-48 hours.
10. A mouldproof wood composite material obtainable by the process according to any one of claims 1 to 9, wherein the wood used comprises balsa, cedar, poplar or rubber wood.
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