CN115421450A - Intelligent management and control system for insulating box processing production line - Google Patents
Intelligent management and control system for insulating box processing production line Download PDFInfo
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- CN115421450A CN115421450A CN202210950602.8A CN202210950602A CN115421450A CN 115421450 A CN115421450 A CN 115421450A CN 202210950602 A CN202210950602 A CN 202210950602A CN 115421450 A CN115421450 A CN 115421450A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 66
- 238000012545 processing Methods 0.000 title claims abstract description 26
- 238000009413 insulation Methods 0.000 claims abstract description 20
- 238000003860 storage Methods 0.000 claims abstract description 4
- 238000012544 monitoring process Methods 0.000 claims description 56
- 238000001514 detection method Methods 0.000 claims description 9
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 238000007726 management method Methods 0.000 description 36
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 239000011120 plywood Substances 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000003913 materials processing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses an intelligent management and control system for an insulation box processing production line, which is characterized by comprising the following components: the system comprises a field device layer, a control layer and a field management layer; wherein the field device layer includes a plurality of production zones; the control layer comprises a PLC, and the PLC is connected with the single machine equipment of each production area; the field management layer comprises a field server, and the field server is connected with the PLC of the control layer and is used for being responsible for data processing, storage, equipment management and production management of the whole production line.
Description
Technical Field
The invention particularly relates to an intelligent management and control system for an insulation box processing production line.
Background
At present, plywood in an insulation box production workshop is subjected to decentralized processing by each single machine device, operation personnel are required to turnover plywood between each single machine device according to the sequence of a process flow list, manual use and efficiency are greatly influenced, production beats cannot be globally controlled, the production efficiency of the insulation box is restricted, and subsequent large-batch continuous production planning is not facilitated. Through the panel manufacturing procedure research discovery to each position of all kinds of insulating cases, plywood raw and other materials processing procedure, the essential process includes: leveling, trimming, chamfering, slotting, chamfering, drilling, installing wedge blocks and the like. According to the processing requirements, a brand-new processing production line is formed by classified combination, and the requirements of an intelligent management and control system are brought in line so as to meet the requirements of operation, management and the like of control field equipment.
Disclosure of Invention
The invention aims to provide an intelligent management and control system for an insulation box processing production line, which meets the intelligent management and control requirements of the insulation box processing production line and improves the monitoring efficiency.
In order to achieve the purpose, the invention is realized by the following technical scheme:
the utility model provides an intelligent management and control system for insulating case processing lines which characterized in that contains: the system comprises a field device layer, a control layer and a field management layer; wherein the field device layer comprises a plurality of production areas;
the control layer comprises a PLC, and the PLC is connected with the single machine equipment of each production area;
the field management layer comprises a field server, and the field server is connected with the PLC of the control layer and is used for being responsible for data processing, storage, equipment management and production management of the whole production line.
The single machine equipment in each production area is provided with a detection device, the detection device monitors the production condition and the operation condition of the single machine equipment, converts monitored production and operation signals into monitoring signals capable of being received by a PLC, and the single machine equipment receives control signals sent by the control layer so as to adjust and control the single machine equipment.
The on-site server is provided with:
the equipment management module is used for displaying the working state and the running record of the single-machine equipment in real time;
the formula management module is used for managing the formula produced by the insulation box;
the alarm management module is used for alarming when the production line is abnormal;
and the MES data interface is used for connecting the MES system.
The detection device comprises one or more of a meter, a sensor, a button or an actuator.
Further comprising:
the information management layer comprises a WEB server, and the WEB server is connected with the field server in the field management layer;
and the remote monitoring layer comprises a remote monitoring computer and a remote monitoring mobile terminal, and the remote monitoring computer and the remote monitoring mobile terminal are connected with the WEB server of the information management layer in a wireless or wired connection mode.
The information management layer also comprises an authority control module which is connected with the WEB server and the remote monitoring layer and is used for carrying out access control on the remote monitoring mobile terminal and the remote monitoring computer.
The remote monitoring computer and the remote monitoring mobile terminal are used for synchronously acquiring monitoring data of the WEB server and outputting corresponding monitoring pictures.
The remote monitoring computer is also used for generating various production reports.
Compared with the prior art, the invention has the following advantages:
1. the control adopts a networked distributed system, the management and control of the whole production line are realized by adopting a mode of combining a multi-stage CPU and an intelligent substation, the PLC is used as a substation node to receive signals of relevant instruments, sensors, buttons, switches and the like of the production line, and the PLC controls executive components of motors, valves and the like of the production line to complete the assembly production flow operation of the insulation box and the coordination with the robot system in the operation.
2. The remote monitoring mobile terminal and the remote monitoring computer in the remote monitoring layer are connected with the WEB server of the information management layer in a wireless or wired connection mode, so that the production monitoring system is simplified, and the production monitoring system is enabled to be convenient
The production monitoring data transmission is faster, the monitoring response is more timely, the monitoring efficiency is improved, and meanwhile, the synchronous online monitoring of the remote monitoring mobile terminal and the remote monitoring computer is realized.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent management and control system for an insulation box processing production line according to the present invention.
Detailed Description
The present invention will now be further described by way of the following detailed description of a preferred embodiment thereof, taken in conjunction with the accompanying drawings.
As shown in fig. 1, an intelligent management and control system for an insulation box processing production line comprises: a field device layer 10, a control layer 20, and a field management layer 30; the field device layer 10 includes a plurality of production areas, and each production area includes a plurality of stand-alone devices; the control layer 20 includes a PLC (programmable logic controller) connected to a stand-alone device in each production area; the field management layer 30 includes a field server, and the field server is connected to the PLC of the control layer and is responsible for data processing, storage, device management, and production management of the entire production line.
Furthermore, each production area can be independently provided with an independent programmable logic controller, all production areas are communicated through the Ethernet, the interior of each area is divided into an area main station and an area intelligent substation according to the control range and the control capability of the controller, and the substations are communicated with the main station through the Ethernet.
The stand-alone equipment comprises a robot system, a motor, a pneumatic element, a field HMI and safety equipment.
The single machine equipment in each production area is provided with a detection device, the detection device monitors the production condition and the operation condition of the single machine equipment, converts monitored production and operation signals into monitoring signals capable of being received by a PLC, and the single machine equipment receives control signals sent by the control layer so as to adjust and control the single machine equipment. The detection means comprise one or more of meters, sensors, buttons or actuators, so as to monitor the operation of the individual types of stand-alone equipment.
The on-site server is provided with: the equipment management module is used for displaying the working state and the running record of the single-machine equipment in real time; the formula management module is used for managing the formula produced by the insulation box; the alarm management module is used for alarming when the production line is abnormal; and the MES data interface is used for connecting the MES system.
The intelligent management and control system further comprises:
the information management layer 40 comprises a WEB server, and the WEB server is connected with the site server in the site management layer;
and the remote monitoring layer 50 comprises a remote monitoring computer and a remote monitoring mobile terminal, and the remote monitoring computer and the remote monitoring mobile terminal are connected with the WEB server of the information management layer in a wireless or wired connection mode.
The information management layer 40 further includes an authority control module, which is connected to the WEB server and the remote monitoring layer, and is used for performing access control on the remote monitoring mobile terminal and the remote monitoring computer.
The remote monitoring computer and the remote monitoring mobile terminal are used for synchronously acquiring monitoring data of the WEB server and outputting corresponding monitoring pictures so as to realize remote production monitoring of the production equipment.
The remote monitoring computer is also used for generating various production reports and can print the production reports through a network printer or a local printer.
In conclusion, the intelligent management and control system for the insulation box processing production line provided by the invention can meet the intelligent management and control requirements of the insulation box processing production line and improve the monitoring efficiency.
It is noted that, herein, relational terms such as "first," "second," "third," and the like, if any, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," "includes," "including," "has," "having" or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or terminal that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or terminal. Without further limitation, an element defined by the phrases "comprising 8230; \8230;" or "comprising 8230; \8230;" does not exclude the presence of additional elements in a process, method, article, or terminal device that comprises the element. Further, herein, "greater than," "less than," "more than," and the like are understood to exclude the present numbers; the terms "above", "below", "within" and the like are to be understood as including the number.
While the present invention has been described in detail with reference to the preferred embodiments, it should be understood that the above description should not be taken as limiting the invention. Various modifications and alterations to this invention will become apparent to those skilled in the art upon reading the foregoing description. Accordingly, the scope of the invention should be determined from the following claims.
Claims (8)
1. The utility model provides an intelligent management and control system for insulating case processing lines which characterized in that contains: the system comprises a field device layer, a control layer and a field management layer; wherein the field device layer includes a plurality of production zones;
the control layer comprises a PLC, and the PLC is connected with the single machine equipment of each production area; the field management layer comprises a field server, and the field server is connected with the PLC of the control layer and is used for being responsible for data processing, storage, equipment management and production management of the whole production line.
2. The intelligent management and control system for the insulated box processing production line as claimed in claim 1, wherein each single machine in each production area is provided with a detection device, the detection device monitors the production condition and the operation condition of the single machine, converts the monitored production and operation signals into monitoring signals capable of being received by a PLC, and the single machine receives control signals sent by the control layer to adjust and control the single machine.
3. The intelligent management and control system for the insulation box processing production line as claimed in claim 1, wherein the on-site server is provided with:
the equipment management module is used for displaying the working state and the running record of the single-machine equipment in real time;
the formula management module is used for managing the formula produced by the insulation box;
the alarm management module is used for alarming when the production line is abnormal;
and the MES data interface is used for connecting the MES system.
4. The intelligent management and control system for the insulation box processing production line as claimed in claim 2, wherein the detection device comprises one or more of a meter, a sensor, a button or an actuator.
5. The intelligent management and control system for the insulation box processing production line of claim 1, further comprising:
the information management layer comprises a WEB server, and the WEB server is connected with the site server in the site management layer;
and the remote monitoring layer comprises a remote monitoring computer and a remote monitoring mobile terminal, and the remote monitoring computer and the remote monitoring mobile terminal are connected with the WEB server of the information management layer in a wireless or wired connection mode.
6. The intelligent management and control system for the insulation box processing production line of claim 1, wherein the information management layer further comprises an authority control module, which is connected to the WEB server and the remote monitoring layer, and is used for performing access control on the remote monitoring mobile terminal and the remote monitoring computer.
7. The intelligent management and control system for the insulation box processing production line as claimed in claim 5, wherein the remote monitoring computer and the remote monitoring mobile terminal are used for synchronously acquiring monitoring data of the WEB server and outputting corresponding monitoring pictures.
8. The intelligent management and control system for the insulation box processing production line of claim 5, wherein the remote monitoring computer is further used for generating various production reports.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210950602.8A CN115421450A (en) | 2022-08-09 | 2022-08-09 | Intelligent management and control system for insulating box processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210950602.8A CN115421450A (en) | 2022-08-09 | 2022-08-09 | Intelligent management and control system for insulating box processing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115421450A true CN115421450A (en) | 2022-12-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210950602.8A Pending CN115421450A (en) | 2022-08-09 | 2022-08-09 | Intelligent management and control system for insulating box processing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115421450A (en) |
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2022
- 2022-08-09 CN CN202210950602.8A patent/CN115421450A/en active Pending
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