CN115420516A - Bench braking screech test method under humid working condition - Google Patents
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Abstract
The invention particularly relates to a bench brake squeal test method under a humid working condition. The method comprises the following specific steps: s1, building a test tool and installing a sample piece; s2, setting the environmental humidity; s3, running in a sample piece; s4, operating the dynamometer to perform primary braking to enable the brake disc to reach the initial temperature; s5, operating an inertia dynamometer to enable the inertia dynamometer to reach an initial speed; s6, according to different brake pressure values, a rack is used for recording brake screaming larger than 70dB and related information thereof; s7, respectively carrying out forward and backward tests once according to a dragging program, and ensuring the temperature of the brake disc to be the initial temperature; s8, changing the simulated speed of the inertia dynamometer for four times, and repeating the test steps from S6 to S7; s9, sequentially increasing the initial temperature of the brake disc, and repeating the test steps from S6 to S8; and S10, sequentially reducing the initial temperature of the brake disc, and repeating the test steps from S6 to S8. The invention can fully identify whether the brake squeal problem exists under the wet working condition in the stage of bench test.
Description
Technical Field
The invention relates to the field of brake systems, in particular to a bench brake squeal test method under a humid working condition.
Background
Brake squeal is a vibration problem that is caused by friction between the brake pads and the brake disc. This vibration propagates acoustically, and this problem is called "self-excited vibration". It is different from "forced" vibrations, such as vehicle body vibrations. The self-excited vibration generates further vibration to the self, and the stronger the vibration is, the larger the energy is.
The brake scream is similar to the sound amplification phenomenon, and the principle of the sound amplification phenomenon is as follows: sound enters the microphone from the speaker, is amplified by the loudspeaker, and then repeatedly exits the speaker, eventually becoming louder.
In the case of self-excited vibration, once vibration is generated, it expands and becomes large. The larger the amplitude, the more damping is required to stop the vibration. During braking, the brake pads are in close contact with the brake disc, so it is difficult to attenuate vibration.
In the case of brake squeal, the frequency of generation varies. Even if a brake squeal of a certain frequency is reduced, another brake squeal is generated at a different frequency. Due to different vehicle types, the frequency is different, and besides general vibration, other vibration is difficult to reduce. And the effectiveness of reducing vibration sometimes occurs and sometimes does not.
Brake squeal is caused by friction between the brake pads and the brake disc, so the coefficient of friction of the brake pads correlates to brake squeal. It is therefore quite difficult to both prevent squeal and increase the braking effectiveness, and in practice, squeal occurs when a large amount of energy in the brake pads is transmitted to the brake disc.
The friction coefficient of the brake friction plate is increased due to the oxidation of the surfaces of the brake disc and the brake friction plate, or the moisture absorption of the friction plate is increased, so that the brake squeal phenomenon is easy to occur.
In the existing whole vehicle development project, more and more vehicle types have brake screams under a wet working condition, but the existing bench test method cannot cover the verification under the wet working condition, so that the problem of identification at the bench stage cannot be solved, once the brake screams under the wet environment appear at the whole vehicle stage, the problems are solved in reverse, and the waste of the development period and the development resources can be caused.
Disclosure of Invention
In order to solve the problems, the invention provides a bench brake squeal test method under a wet working condition, which is used for performing bench test on brake squeal under the wet working condition.
The invention provides a bench brake squeal test method under a humid working condition, which comprises the following steps:
s1, building a test tool according to the coordinates of a whole vehicle, installing a friction plate to be verified into a brake caliper assembly, assembling the brake caliper assembly and a brake disc onto the test tool, installing a sensor required by an inertia dynamometer test, and clamping a test sample piece and the test tool into the inertia dynamometer;
s2, setting the ambient humidity in the inertia dynamometer;
s3, running the dynamometer, and running in the test sample by using a running-in program;
s4, after the running-in is finished, operating the dynamometer for primary braking to enable the brake disc to reach the initial temperature;
s5, operating an inertia dynamometer to enable the inertia dynamometer to reach an initial speed;
s6, according to different brake pressure values, a rack is used for recording brake squeal and related information of the brake squeal which are larger than 70dB, and the temperature of the brake disc is ensured to be the initial temperature before braking each time;
s7, respectively carrying out forward and backward tests once according to a dragging program, and ensuring the temperature of the brake disc to be the initial temperature;
s8, changing the speed simulated by the inertia dynamometer for four times, and repeating the test steps from S6 to S7;
s9, sequentially increasing the initial temperature of the brake disc, and repeating the test steps from S6 to S8;
and S10, sequentially reducing the initial temperature of the brake disc, and repeating the test steps from S6 to S8.
Further, the ambient humidity is set to 90%.
Further, characterized in that the initial temperature is set to 20 ℃.
Further, the initial speed was set to 3km/h.
Further, the different values of the brake pressure are 2bar, 4bar, 6bar, 8bar, 10bar, 12bar and 15bar respectively.
Further, the four times of the inertia dynamometer simulation of the vehicle speed is changed into the adjustment of the dynamometer simulation of the vehicle speed to 5km/h, 7km/h, 10km/h and 15km/h respectively.
Further, the initial temperatures of the brake discs sequentially increased in sequence are respectively 50 ℃, 110 ℃, 130 ℃, 150 ℃ and 170 ℃.
Further, the initial temperatures of the brake discs sequentially decreased in sequence are 170 ℃, 150 ℃, 110 ℃, 130 ℃, 50 ℃ and 20 ℃.
The invention provides an electronic device comprising a memory and a processor, wherein the memory stores a computer program, and the processor implements the steps of any one of the methods of the testing method when executing the computer program.
The present invention provides a computer readable storage medium for storing computer instructions, wherein the computer instructions, when executed by a processor, implement the steps of any of the methods of the assay methods.
The invention has the beneficial effects that:
the invention provides a test method for bench brake squeal under a wet working condition, and aims to fully identify whether the brake squeal problem exists under the wet working condition in a bench test stage. The existing test method does not provide verification under a humid working condition, and the invention provides a test method for innovation.
In the existing whole vehicle development project, more and more vehicle types have brake screams under a wet working condition, but the existing bench test method cannot cover the verification under the wet working condition, so that the problem of identification at the bench stage cannot be solved, once the brake screams under the wet environment appear at the whole vehicle stage, the problems are solved in reverse, and the waste of the development period and the development resources can be caused. The test method for the brake scream of the bench under the wet working condition provided by the invention fully identifies the problem in the early stage, and can solve the problem in the bench stage if the brake scream problem of the scheme is really existed under the wet working condition of the bench, so that the test method is not required to be carried to a whole vehicle, and development resources are saved.
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FIG. 1 is a flow chart of the test of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a test method for bench brake squeal under a wet working condition, which comprises the following steps as shown in figure 1:
s1, building a test tool according to the coordinates of a whole vehicle, assembling a friction plate to be verified into a brake caliper assembly, assembling the brake caliper assembly and a brake disc onto the test tool, installing a sensor required by an inertia dynamometer test, and clamping a test sample piece and the test tool into the inertia dynamometer.
And S2, setting the ambient humidity in the inertia dynamometer.
And S3, running the dynamometer, and running in the test sample by using a running-in program.
And S4, after the running-in is finished, operating the dynamometer for primary braking to enable the brake disc to reach the initial temperature.
And S5, operating the inertia dynamometer to enable the inertia dynamometer to reach the initial speed.
And S6, recording the brake squeal and related information of the brake squeal larger than 70dB by using a rack according to different brake pressure values, and ensuring that the temperature of the brake disc is the initial temperature before braking every time.
S7, respectively carrying out forward and backward tests according to a dragging program, and ensuring the temperature of the brake disc to be the initial temperature.
And S8, changing the simulated speed of the inertia dynamometer for multiple times, and repeating the test steps from S6 to S7.
And S9, sequentially increasing the initial temperature of the brake disc, and repeating the test steps from S6 to S8.
And S10, sequentially reducing the initial temperature of the brake disc, and repeating the test steps from S5 to S8.
The invention provides an electronic device comprising a memory and a processor, wherein the memory stores a computer program, and the processor implements the steps of any one of the test methods when executing the computer program.
The present invention provides a computer readable storage medium for storing computer instructions, wherein the computer instructions, when executed by a processor, perform the steps of any of the methods of the assay methods of the present invention.
The present invention will now be described with reference to specific examples, which follow.
Example 1.
A test method for bench brake screech under a wet working condition comprises the following steps:
s1: and (3) building a test tool by using chassis parts such as a steering knuckle, a hub bearing, a control arm, a shock absorber and the like of the whole vehicle according to the coordinates of the whole vehicle. And (3) installing the friction plate needing to be verified into the brake caliper assembly, assembling the brake caliper assembly and the brake disc onto a test tool, and installing corresponding sensors required by a dynamometer test. And clamping the test sample piece and the test tool into the inertia dynamometer.
S2: the humidity of the environment in the inertia dynamometer is set to be 90%.
S3: the inertia dynamometer is run and the test sample is run in using the run-in procedure in the SAE J252 test method.
S4: and after the running-in is finished, operating the inertia dynamometer to perform primary braking to enable the initial temperature of the brake disc to reach 20 ℃, and starting the test.
S5: and operating an inertia dynamometer to enable the speed to reach 3km/h.
S6: the brake pressure is respectively 2bar, 4bar, 6bar, 8bar, 10bar, 12bar and 15bar, the brake squeal which is larger than 70dB and relevant information are recorded by using a rack, and the temperature of the brake disc is ensured to be the initial temperature before braking each time.
S7: the forward and reverse tests are respectively carried out according to the dragging procedure in the test method SAE J-2521, and the temperature of the brake disc is ensured to be the initial temperature.
S8: and (5) respectively adjusting the speed of the inertia dynamometer to 5km/h, 7km/h, 10km/h and 15km/h, and repeating the test steps from S6 to S7.
S9: the initial temperature of the brake disc is adjusted to 50 ℃, 110 ℃, 130 ℃, 150 ℃ and 170 ℃ in sequence, and the test steps from S6 to S8 are repeated.
S10: the initial temperature of the brake disc is adjusted to 170 ℃, 150 ℃, 110 ℃, 130 ℃, 50 ℃ and 20 ℃ in sequence, and the test steps from S5 to S8 are repeated.
Example 2.
A test method for bench brake screech under a wet working condition comprises the following steps:
s1: and (3) building a test tool by using chassis parts such as a steering knuckle, a hub bearing, a control arm, a shock absorber and the like of the whole vehicle according to the coordinates of the whole vehicle. And (3) installing the friction plate to be verified into the brake caliper assembly, assembling the brake caliper assembly and the brake disc onto a test tool, and installing a corresponding sensor required by a dynamometer test. And clamping the test sample piece and the test tool into the inertia dynamometer.
S2: the humidity of the environment in the inertia dynamometer is set to 93%.
S3: and (4) operating an inertia dynamometer, and running in the test sample by using a running-in program in the SAE J252 test method.
S4: and after the running-in is finished, operating the inertia dynamometer to perform primary braking to enable the initial temperature of the brake disc to reach 20 ℃, and starting the test.
S5: and operating an inertia dynamometer to enable the speed to reach 3km/h.
S6: the brake pressure is respectively 3bar, 5bar, 7bar, 9bar, 11bar, 13bar and 15bar, the brake squeal which is larger than 70dB and relevant information are recorded by using a rack, and the temperature of the brake disc is ensured to be the initial temperature before braking each time.
S7: the forward and reverse tests are respectively carried out according to the dragging procedure in the test method SAE J-2521, and the temperature of the brake disc is ensured to be the initial temperature.
S8: and (4) regulating the speed of the inertia dynamometer in simulation to 4km/h, 8km/h, 12km/h and 16km/h respectively, and repeating the test steps from S6 to S7.
S9: the initial temperature of the brake disc is adjusted to 30 ℃, 60 ℃, 90 ℃, 120 ℃, 150 ℃ and 180 ℃ in sequence, and the test steps S6-S8 are repeated.
S10: the initial temperature of the brake disc is adjusted to 180 ℃, 150 ℃, 120 ℃, 90 ℃, 60 ℃ and 30 ℃ in sequence, and the test steps from S5 to S8 are repeated.
Example 3.
A test method for bench brake scream under a wet working condition comprises the following steps:
s1: and (4) setting up a test tool by using chassis parts such as a steering knuckle, a hub bearing, a control arm, a shock absorber and the like of the whole vehicle according to the coordinates of the whole vehicle. And (3) installing the friction plate to be verified into the brake caliper assembly, assembling the brake caliper assembly and the brake disc onto a test tool, and installing a corresponding sensor required by a dynamometer test. And clamping the test sample piece and the test tool into the inertia dynamometer.
S2: and setting the humidity of the environment in the inertia dynamometer to be 95%.
S3: and (4) operating an inertia dynamometer, and running in the test sample by using a running-in program in the SAE J252 test method.
S4: and after the running-in is finished, operating the inertia dynamometer to perform primary braking to enable the initial temperature of the brake disc to reach 20 ℃, and starting the test.
S5: and operating an inertia dynamometer to enable the speed to reach 3km/h.
S6: the brake pressure is respectively 2bar, 4bar, 6bar, 8bar, 10bar, 12bar and 14bar, the brake squeal and related information which are more than 70dB are recorded by using a rack, and the temperature of the brake disc is ensured to be the initial temperature before each brake.
S7: the forward and reverse tests are carried out according to the dragging procedure in the SAE J-2521 test method, and the temperature of the brake disc is ensured to be the initial temperature.
S8: and adjusting the speed of the inertia dynamometer simulation to 6km/h, 8km/h, 10km/h, 12km/h and 14km/h respectively, and repeating the test steps from S6 to S7.
S9: the initial temperatures of the brake disks were adjusted to 30 deg.C, 50 deg.C, 110 deg.C, 130 deg.C, 150 deg.C and 170 deg.C in order, and the test steps of S6-S8 were repeated.
S10: the initial temperatures of the brake disks were adjusted in sequence to 170 deg.C, 150 deg.C, 110 deg.C, 130 deg.C, 50 deg.C and 30 deg.C, respectively, and the test steps of S5-S8 were repeated.
Claims (10)
1. A bench brake squeal test method under a wet working condition is characterized by comprising the following steps:
s1, building a test tool according to the coordinates of a whole vehicle, installing a friction plate to be verified into a brake caliper assembly, assembling the brake caliper assembly and a brake disc onto the test tool, installing a sensor required by an inertia dynamometer test, and clamping a test sample piece and the test tool into the inertia dynamometer;
s2, setting the ambient humidity in the inertia dynamometer;
s3, running the dynamometer, and running in the test sample by using a running-in program;
s4, after the running-in is finished, operating the dynamometer for primary braking to enable the brake disc to reach the initial temperature;
s5, operating an inertia dynamometer to enable the inertia dynamometer to reach an initial speed;
s6, according to different brake pressure values, a rack is used for recording brake squeal and related information of the brake squeal which are larger than 70dB, and the temperature of the brake disc is ensured to be the initial temperature before braking each time;
s7, respectively carrying out forward and backward tests once according to a dragging program, and ensuring the temperature of the brake disc to be the initial temperature;
s8, changing the simulated speed of the inertia dynamometer for multiple times, and repeating the test steps from S6 to S7;
s9, sequentially increasing the initial temperature of the brake disc, and repeating the test steps from S6 to S8;
and S10, sequentially reducing the initial temperature of the brake disc, and repeating the test steps from S5 to S8.
2. The method of claim 1, wherein the ambient humidity is set to greater than or equal to 90%.
3. The method of claim 1, wherein the initial temperature is set at 20 ℃.
4. The method of claim 1, wherein the initial speed is set to 3km/h.
5. The method for testing the bench brake squeal under the wet condition according to claim 1, wherein the different brake pressures are 2bar, 4bar, 6bar, 8bar, 10bar, 12bar and 15bar respectively.
6. The method for testing platform brake squeal under wet conditions according to claim 1, wherein the inertia dynamometer simulation is performed for a plurality of times, and the dynamometer simulation is performed for a speed of 5km/h, 7km/h, 10km/h and 15km/h.
7. The method of claim 1, wherein the brake discs are sequentially increased to initial temperatures of 50 ℃, 110 ℃, 130 ℃, 150 ℃ and 170 ℃.
8. The method of claim 1, wherein the brake discs are sequentially reduced to initial temperatures of 170 ℃, 150 ℃, 110 ℃, 130 ℃, 50 ℃ and 20 ℃.
9. An electronic device comprising a memory and a processor, the memory storing a computer program, wherein the processor implements the steps of the method according to any one of claims 1-8 when executing the computer program.
10. A computer-readable storage medium storing computer instructions, which when executed by a processor implement the steps of the method of any one of claims 1 to 8.
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