CN115420106A - Silicon carbide smelting system - Google Patents

Silicon carbide smelting system Download PDF

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Publication number
CN115420106A
CN115420106A CN202211123381.3A CN202211123381A CN115420106A CN 115420106 A CN115420106 A CN 115420106A CN 202211123381 A CN202211123381 A CN 202211123381A CN 115420106 A CN115420106 A CN 115420106A
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CN
China
Prior art keywords
feeding
smelting
discharging
smelting furnace
silicon carbide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211123381.3A
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Chinese (zh)
Inventor
姜晓灵
王立公
李秋南
丁志玉
刘文兵
余冯力
周波
许斌
刘凯
吴急涛
黄涛
童捷
张璋
刘东明
段佩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hanjiang Hongyuan Xiangyang Silicon Carbide Special Ceramics Co ltd
Original Assignee
Hanjiang Hongyuan Xiangyang Silicon Carbide Special Ceramics Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Hanjiang Hongyuan Xiangyang Silicon Carbide Special Ceramics Co ltd filed Critical Hanjiang Hongyuan Xiangyang Silicon Carbide Special Ceramics Co ltd
Priority to CN202211123381.3A priority Critical patent/CN115420106A/en
Publication of CN115420106A publication Critical patent/CN115420106A/en
Pending legal-status Critical Current

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B17/00—Furnaces of a kind not covered by any preceding group
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80—Mixing plants; Combinations of mixers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/001—Extraction of waste gases, collection of fumes and hoods used therefor
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/008—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases cleaning gases
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00—Charging; Discharging; Manipulation of charge
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00—Charging; Discharging; Manipulation of charge
    • F27D2003/0034—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
    • F27D2003/0063—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities comprising endless belts

Abstract

The invention discloses a silicon carbide smelting system which comprises at least one smelting furnace, a material mixing mechanism, a feeding and taking mechanism, a crystal cylinder transfer mechanism, a smoke dust treatment mechanism and a waste gas treatment mechanism, wherein the smelting furnaces are arranged side by side; the mixing mechanism is used for mixing a plurality of raw materials into a uniform mixture; the feeding and taking mechanism is arranged above the smelting furnace and used for taking out heat-insulating materials in the smelting furnace, and a feeding end of the feeding and taking mechanism is communicated with a discharging end of the mixing mechanism so as to feed the mixed materials into the smelting furnace; the crystal cylinder transfer mechanism is used for lifting and transferring. The invention has the beneficial effects that: a set of perfect smelting system is formed in the whole smelting process of the silicon carbide, all links are matched with each other, the labor cost is reduced, the smelting efficiency is improved, and meanwhile smoke dust and waste gas generated in the smelting process of the silicon carbide can be effectively treated.

Description

Silicon carbide smelting system
Technical Field
The invention relates to the technical field of silicon carbide smelting, in particular to a silicon carbide smelting system.
Background
Silicon carbide is a raw material with wide application, and is generally formed by high-temperature smelting in a smelting furnace (Acheson furnace) by taking quartz sand and petroleum coke as raw materials, the prior silicon carbide smelting device (such as the high-efficiency environment-friendly silicon carbide smelting furnace disclosed in application number 201911130886.0) needs to mix and stir the raw materials uniformly according to a certain proportion at the beginning of smelting, then the raw materials are put into the smelting furnace for smelting, after the smelting is finished, the silicon carbide in the smelting furnace needs to be waited for cooling, after the cooling is finished, workers enter the furnace body to clean heat insulation materials around a crystal cylinder and dig out the crystal cylinder, a complete smelting system is not formed in the whole process, all links are relatively dispersed and need to depend on manual operation, the labor cost is increased, the efficiency is relatively low, and meanwhile smoke dust and waste gas generated in the smelting process of the silicon carbide are not effectively treated.
Disclosure of Invention
The invention aims to overcome the technical defects, provides a silicon carbide smelting system, and solves the technical problems that in the prior art, a complete smelting system is not formed in the silicon carbide smelting process, all links are dispersed and need to be operated manually, so that the labor cost is increased, the efficiency is relatively low, and meanwhile, smoke dust and waste gas generated in the silicon carbide smelting process are not effectively treated.
In order to achieve the technical purpose, the technical scheme of the invention provides a silicon carbide smelting system, which comprises:
at least one smelting furnace, wherein the smelting furnaces are arranged side by side;
the mixing mechanism is used for mixing a plurality of raw materials into a uniform mixture;
the feeding and taking mechanism is arranged above the smelting furnace and used for taking out heat-insulating materials in the smelting furnace, and a feeding end of the feeding and taking mechanism is communicated with a discharging end of the mixing mechanism so as to feed the mixed materials into the smelting furnace;
the crystal cylinder transferring mechanism is used for hoisting and transferring the crystal cylinders in the smelting furnaces;
the smoke and dust treatment mechanism is used for collecting and treating smoke and dust generated in the working process of the smelting furnace;
and the waste gas treatment mechanism is used for collecting and treating waste gas generated by the smelting furnace in the working process.
Furthermore, the distance between the adjacent smelting furnaces is 70cm-80cm, and a plurality of exhaust ports are formed in the side wall of each smelting furnace.
Further, the compounding mechanism includes two at least material jars, two at least proportioning machines, blendor and conveying mechanism, each be used for storing different powder in the material jar respectively, each the proportioning machine sets up respectively in corresponding under the material jar, the feed end of proportioning machine with the discharge end intercommunication of material jar and be used for weighing the powder, the feed end and each of blendor the discharge end of proportioning machine all communicates and is used for mixing the powder, conveying mechanism's feed end with the discharge end intercommunication of blendor, conveying mechanism's discharge end with the feed end intercommunication of throwing the extracting mechanism.
Furthermore, the conveying mechanism is obliquely arranged, and the discharge end of the conveying mechanism is higher than the feed end of the conveying mechanism.
Furthermore, the feeding and taking mechanism comprises a feeding longitudinal conveyer belt, a discharging longitudinal conveyer belt, a first travelling mechanism, a second travelling mechanism, a feeding transverse conveyer belt, a discharging transverse conveyer belt, a lifting mechanism, a rotation driving mechanism and a discharging machine, the feeding longitudinal conveying belt and the discharging longitudinal conveying belt are respectively and fixedly arranged at two sides of the smelting furnace along the length direction of the smelting furnace, the feeding longitudinal conveyor belt is positioned right below the discharge end of the conveying mechanism, the first travelling mechanism can move along the length direction of the smelting furnace, the second travelling mechanism is arranged on the first travelling mechanism and can move along the width direction of the smelting furnace, the feeding transverse conveying belt and the discharging transverse conveying belt are respectively fixed on the first travelling mechanism along the width direction of the smelting furnace, the feeding end of the feeding transverse conveying belt is positioned right below the feeding longitudinal conveying belt, the discharging end of the discharging transverse conveying belt is positioned right above the discharging longitudinal conveying belt, the lifting mechanism is fixed on the second travelling mechanism, the rotation driving mechanism is fixed on the lifting mechanism, the rotation driving mechanism is fixedly connected with the tapping machine and is used for driving the tapping machine to rotate forwards or backwards, when the tapping machine rotates forwards, the upper end of the tapping machine is a feeding end and is communicated with the discharging end of the feeding transverse conveying belt, the lower end of the tapping machine is a discharging end and is used for feeding materials into the smelting furnace, when the tapping machine rotates reversely, the lower end of the tapping machine is a feeding end and is used for taking out the heat-insulating material in the smelting furnace, the upper end of the discharging machine is a discharging end and is communicated with the feeding end of the discharging transverse conveying belt.
Further, the discharging machine is a chain bucket type feeding and taking integrated machine.
Further, brilliant section of thick bamboo transport mechanism includes brilliant section of thick bamboo lifting machine structure and at least a transfer dolly, brilliant section of thick bamboo lifting machine construct set up in the top of smelting furnace and be used for lifting by crane each brilliant section of thick bamboo in the smelting furnace, each the transfer dolly sets up respectively in adjacent between the smelting furnace and can along the length direction of smelting furnace removes, be used for placing and transporting brilliant section of thick bamboo on the transfer dolly.
Further, crystal barrel lifts by crane the mechanism and includes two third travelling mechanism, two grippers and two hoists, each third travelling mechanism all can follow the length direction or the width direction of smelting furnace remove, two the grippers are used for snatching respectively or unclamping the both ends of crystal barrel, two the hoist is fixed in respectively corresponding on the third travelling mechanism and be used for respectively lifting by crane corresponding the grippers.
Furthermore, the smoke and dust processing mechanism includes an at least gas collecting channel, a first suction fan and smoke and dust clarification plant, each the gas collecting channel slides respectively the cover and locates correspondingly on the smelting furnace, be used for the top of smelting furnace forms an inclosed gas collection chamber, each the gas collecting channel all can be followed the length direction of smelting furnace removes, the entrance point of first suction fan all communicates with each the exit end of gas collecting channel, the entrance point of smoke and dust clarification plant with the exit end intercommunication of first suction fan.
Further, the exhaust-gas treatment mechanism includes gas collecting pipe, second suction fan and exhaust-gas treatment equipment, the entrance point of gas collecting pipe with each the gas vent of smelting furnace all communicates, the entrance point of second suction fan with each the exit end of gas collecting pipe all communicates, exhaust-gas treatment equipment's entrance point with the exit end intercommunication of second suction fan.
Compared with the prior art, the invention has the beneficial effects that: the quartz sand, petroleum coke and the like required by smelting silicon carbide are added into the mixing mechanism, the mixing mechanism can mix the raw materials into uniform mixture, the mixture is conveyed into the feeding and taking mechanism, the mixture is fed into each smelting furnace through the feeding and taking mechanism, after the silicon carbide is smelted, the heat insulation material in each smelting furnace can be taken out through the feeding and taking mechanism, after the heat insulation material is taken out, the crystal cylinders in each smelting furnace can be lifted and transported out of the smelting furnace through the crystal cylinder transporting mechanism, in addition, smoke dust generated in the working process of the smelting furnace can be collected and processed through the smoke dust processing mechanism, and waste gas generated in the working process of the smelting furnace can be collected and processed through the waste gas processing mechanism.
Drawings
FIG. 1 is a schematic structural diagram of a silicon carbide smelting system provided by the present invention;
FIG. 2 is a schematic structural diagram of the silicon carbide smelting system in FIG. 1 without a material mixing mechanism, a smoke treatment mechanism and an exhaust gas treatment mechanism;
in the figure: 100-smelting furnace, 110-air outlet, 200-mixing mechanism, 210-charging bucket, 220-batching machine, 230-mixing machine, 240-conveying mechanism, 300-feeding and taking mechanism, 310-feeding longitudinal conveying belt, 320-discharging longitudinal conveying belt, 330-first travelling mechanism, 340-second travelling mechanism, 350-feeding transverse conveying belt, 360-discharging transverse conveying belt, 370-lifting mechanism, 380-rotary driving mechanism, 390-furnace discharging machine, 400-crystal cylinder transferring mechanism, 410-crystal cylinder lifting mechanism, 411-third travelling mechanism, 412-gripping apparatus, 413-gripping apparatus, 420-transferring trolley, 500-smoke dust processing mechanism, 510-gas collecting hood, 511-gas collecting cavity, 520-first suction fan, 530-smoke dust purifying device, 600-waste gas processing mechanism, 610-gas collecting pipe, 620-second suction fan and 630-waste gas processing device.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The invention provides a silicon carbide smelting system, the structure of which is shown in figure 1, and the silicon carbide smelting system comprises at least one smelting furnace 100, a material mixing mechanism 200, a feeding and taking mechanism 300, a crystal cylinder transfer mechanism 400, a smoke dust treatment mechanism 500 and a waste gas treatment mechanism 600, wherein the smelting furnaces 100 are arranged side by side; the mixing mechanism 200 is used for mixing a plurality of raw materials into a uniform mixture; the feeding and taking mechanism 300 is arranged above the smelting furnace 100 and used for taking out heat-insulating materials in the smelting furnace 100, and a feeding end of the feeding and taking mechanism 300 is communicated with a discharging end of the mixing mechanism 200 so as to feed mixed materials into the smelting furnace 100; the crystal cylinder transfer mechanism 400 is used for hoisting and transferring crystal cylinders in the smelting furnaces 100; the smoke processing mechanism 500 is used for collecting and processing smoke generated by the smelting furnace 100 in the working process; the exhaust gas treatment mechanism 600 is used for collecting and treating the exhaust gas generated by the smelting furnace 100 during the operation.
Adding required quartz sand, petroleum coke etc. of smelting carborundum in the compounding mechanism 200, compounding mechanism 200 can mix these raw materials into even mixture, and the mixture is carried extremely throw in extracting mechanism 300, and pass through throw extracting mechanism 300 and put in each with the mixture in the smelting furnace 100, after the carborundum smelting is accomplished, through throw extracting mechanism 300 can be with each heat preservation material in the smelting furnace 100 takes out, after the heat preservation material is got, rethread crystal cylinder transport mechanism 400 can lift each the crystal cylinder in the smelting furnace 100 back and follow transport out in the smelting furnace 100, in addition, pass through smoke and dust processing mechanism 500 can collect and handle the smoke and dust that smelting furnace 100 produced in the course of the work, through waste gas treatment mechanism 600 can collect and handle the waste gas that smelting furnace 100 produced in the course of the work, and in the invention, the whole smelting process of carborundum has formed one set of smelting system, and each link is mutually supported, to throw material in the smelting furnace 100 in the crystal, the heat preservation material take out and the crystal cylinder again and the perfect waste gas that produces in the course of the work, not only can not only rely on the effectual air pollution of smelting process of also can not only reduce, the effectual pollution of smelting process of also can not only the carborundum.
As a preferred embodiment, please refer to the drawings, the distance between the adjacent smelting furnaces 100 is 70cm to 80cm, which not only facilitates the arrangement of the transfer trolley 420 between the adjacent smelting furnaces 100, but also enables the sliding covers to be arranged on the corresponding gas collecting covers 510 of the smelting furnaces 100 without being affected during the moving process, and each gas exhaust port 110 is opened on the side wall of the smelting furnace 100.
As a preferred embodiment, referring to fig. 1, the mixing mechanism 200 includes at least two material tanks 210, at least two material dispensers 220, a material mixer 230, and a conveying mechanism 240, wherein each material tank 210 is used for storing different powder materials, so that quartz sand, petroleum coke, and the like required for smelting silicon carbide can be added into different material tanks 210, each material dispenser 220 is disposed under the corresponding material tank 210, a feeding end of the material dispenser 220 is communicated with a discharging end of the material tank 210 and used for weighing the powder materials, a weighing mechanism is disposed in the material dispenser 220 and can weigh the powder materials, so as to mix the required mixture materials according to a predetermined ratio, a feeding end of the material mixer 230 is communicated with a discharging end of each material dispenser 220 and used for mixing the powder materials, so that each powder material is sufficiently mixed in the material dispenser 230, a feeding end of the conveying mechanism 240 is communicated with a discharging end of the material dispenser 230, and a discharging end of the conveying mechanism 240 is communicated with a feeding end of the material dispenser 300 and used for conveying the mixture materials into the material dispenser 300.
As a preferred embodiment, referring to fig. 1, the conveying mechanism 240 is arranged obliquely, and the discharge end of the conveying mechanism 240 is higher than the feed end of the conveying mechanism 240, so that the mixture can be conveyed from a lower position to a higher position.
As a preferred embodiment, please refer to fig. 1 and 2, the feeding and reclaiming mechanism 300 includes a feeding longitudinal conveyor belt 310, a discharging longitudinal conveyor belt 320, a first traveling mechanism 330, a second traveling mechanism 340, a feeding transverse conveyor belt 350, a discharging transverse conveyor belt 360, a lifting mechanism 370, a rotation driving mechanism 380 and a tapping machine 390, the feeding longitudinal conveyor belt 310 and the discharging longitudinal conveyor belt 320 are respectively and fixedly disposed on both sides of the smelting furnace 100 along the length direction of the smelting furnace 100, the feeding longitudinal conveyor belt 310 is disposed directly below the discharging end of the conveyor mechanism 240, the first traveling mechanism 330 is movable along the length direction of the smelting furnace 100, the second traveling mechanism 340 is disposed on the first traveling mechanism 330 and movable along the width direction of the smelting furnace 100, the feeding transverse conveyor belt 350 and the discharging transverse conveyor belt 360 are respectively and fixedly disposed on the first traveling mechanism 330 along the width direction of the smelting furnace 100, the feeding transverse conveyor belt 350 is disposed directly below the feeding longitudinal conveyor belt 310, the discharging transverse conveyor belt 350 is disposed on the first traveling mechanism 390 along the width direction of the smelting furnace 100, the feeding transverse conveyor belt 350 is disposed on the feeding longitudinal conveyor belt 310, the upper end of the feeding longitudinal conveyor belt 360 is fixedly disposed on the discharging mechanism 390, the upper end of the furnace 100, the lifting mechanism 380 and used for driving mechanism 380 when the furnace 100 is connected to the furnace 100, the upper end of the lifting mechanism 380, the furnace is connected to the rotating mechanism 380, and the furnace 100, the lower end of the lifting mechanism is connected to the furnace 380, and used for driving mechanism 380, when the furnace 100, the furnace 100 is connected to the rotating mechanism 380, the furnace 100, the lower end of the tapping machine 390 is a feeding end and is used for taking out insulation material in the smelting furnace 100, the upper end of the tapping machine 390 is a discharging end and is communicated with the feeding end of the discharging transverse conveyor 360, mixture material coming out from the discharging end of the conveying mechanism 240 enters the feeding longitudinal conveyor 310, the first traveling mechanism 330 is moved along the length direction of the smelting furnace 100 by operating the first traveling mechanism 330, so that the feeding end of the feeding transverse conveyor 350 is positioned under the discharging end of the feeding longitudinal conveyor 310, mixture material enters the feeding transverse conveyor 350, the lifting mechanism 370 is operated to drive the rotary driving mechanism 380 and the tapping machine 390 to move downwards, so that the lower end of the tapping machine 390 extends into the smelting furnace 100, the rotary driving mechanism 380 is operated to drive the tapping machine 390 and is used for throwing material into the smelting furnace 100, the rotary driving mechanism 380 is operated to drive the tapping machine 390 and is used for driving the tapping machine 390 to move upwards and downwards, so that the tapping machine 100 and the tapping machine 380 can move upwards and uniformly through the lifting mechanism 370 after the tapping mechanism 380 moves along the length direction of the smelting furnace 100, the tapping machine 390 and the lifting mechanism 370, so that the tapping machine 380 can move upwards and the tapping machine 380 and the lifting mechanism 370 can move upwards and the tapping machine 100, and the lifting mechanism 370 can move uniformly through the lifting mechanism 370, so that the lower extreme of tapping machine 390 stretches into once more in the smelting furnace 100, the rethread is controlled rotation actuating mechanism 380 makes rotation actuating mechanism 380 drive the reversal of tapping machine 390 and be used for with heat preservation material in the smelting furnace 100 takes out, and the heat preservation material gets into on the horizontal conveyer belt of ejection of compact 360, and along the discharge end of the horizontal conveyer belt of ejection of compact 360 gets into on the vertical conveyer belt 320 of ejection of compact, quilt finally the vertical conveyer belt 320 of ejection of compact is carried out.
As a preferred embodiment, please refer to fig. 1 and fig. 2, the furnace discharging machine 390 is a bucket type feeding and reclaiming all-in-one machine, when the bucket type feeding and reclaiming all-in-one machine rotates forwards, the upper end of the bucket type feeding and reclaiming all-in-one machine is a feeding end and is communicated with the discharging end of the feeding transverse conveyor 350, the lower end of the bucket type feeding and reclaiming all-in-one machine is a discharging end and is used for feeding materials into the smelting furnace 100, when the bucket type feeding and reclaiming all-in-one machine rotates backwards, the lower end of the bucket type feeding and reclaiming all-in-one machine is a feeding end and is used for taking out heat preservation materials in the smelting furnace 100, and the upper end of the bucket type feeding and reclaiming all-in-one machine is a discharging end and is communicated with the feeding end of the discharging transverse conveyor 360.
As a preferred embodiment, please refer to fig. 1 and fig. 2, the wafer cassette transferring mechanism 400 includes a wafer cassette lifting mechanism 410 and at least one transferring trolley 420, the wafer cassette lifting mechanism 410 is disposed above the smelting furnace 100 and used for lifting each wafer cassette in the smelting furnace 100, a worker no longer needs to enter the smelting furnace 100 and manually excavate the wafer cassette, each transferring trolley 420 is disposed between adjacent smelting furnaces 100 and can move along the length direction of the smelting furnace 100, the transferring trolley 420 is used for placing and transferring the wafer cassette, the wafer cassette is lifted out of the smelting furnace 100 by the wafer cassette lifting mechanism 410 and then placed on the transferring trolley 420, and is transferred by the transferring trolley 420.
As a preferred embodiment, referring to fig. 1 and 2, the wafer drum lifting mechanism 410 includes two third traveling mechanisms 411, two grippers 412 and two spreaders 413, each of the third traveling mechanisms 411 is movable along the length direction or the width direction of the smelting furnace 100, the two grippers 412 are respectively used for gripping or releasing two ends of a wafer drum, the two spreaders 413 are respectively fixed on the corresponding third traveling mechanisms 411 and are respectively used for lifting the corresponding grippers 412, the two third traveling mechanisms 411 can be moved along the length direction or the width direction of the smelting furnace 100 to be right above the wafer drum to be lifted by operating the two third traveling mechanisms 411, and then the two grippers 412 can be operated to respectively grip two ends of a wafer drum, and the two spreaders 413 can be operated to lift the corresponding grippers 412, so as to lift a wafer drum out of the smelting furnace 100 and place the wafer drum on the transfer trolley 420.
As a preferred embodiment, referring to fig. 1, the fume treatment mechanism 500 includes at least one gas collecting hood 510, a first air suction fan 520 and a fume purification device 530, each gas collecting hood 510 is slidably covered on the corresponding smelting furnace 100 to form a closed gas collecting chamber 511 above the smelting furnace 100, each gas collecting hood 510 is movable along the length direction of the smelting furnace 100, an inlet end of the first air suction fan 520 is communicated with an outlet end of each gas collecting hood 510, an inlet end of the fume purification device 530 is communicated with an outlet end of the first air suction fan 520, fumes generated during the silicon carbide smelting process of the smelting furnace 100 can be collected by the gas collecting hood 510, the fumes in the gas collecting chamber 511 can be sucked into the fume purification device 530 by the first air suction fan 520, and the fumes treated by the fume purification device 530 are discharged into the atmosphere, and the treated fumes are discharged into the atmosphere without polluting the surrounding air.
As a preferred embodiment, referring to fig. 1, the exhaust gas treatment mechanism 600 includes a gas collecting pipe 610, a second suction fan 620 and an exhaust gas treatment device 630, the inlet end of the gas collecting pipe 610 is communicated with the exhaust port 110 of each smelting furnace 100, the inlet end of the second suction fan 620 is communicated with the outlet end of each gas collecting pipe 610, the inlet end of the exhaust gas treatment device 630 is communicated with the outlet end of the second suction fan 620, and the second suction fan 620 is turned on, so that the second suction fan 620 sucks the exhaust gas generated in the silicon carbide smelting process of the smelting furnace 100 into the exhaust gas treatment device 630.
For a better understanding of the invention, the working principle of the solution of the invention is explained in detail below with reference to fig. 1 and 2:
adding quartz sand, petroleum coke and the like required for smelting silicon carbide into different charging pots 210, feeding the powder in each charging pot 210 into the corresponding proportioning machine 220, weighing the powder by the proportioning machine 220 so as to mix out the required mixture according to a predetermined proportion, feeding the weighed powder into the mixer 230 and sufficiently mixing the mixture in the mixer 230, conveying the mixture along the conveying mechanism 240 to the feeding longitudinal conveyor belt 310, moving the first traveling mechanism 330 along the length direction of the smelting furnace 100 by operating the first traveling mechanism 330 so that the feeding end of the feeding transverse conveyor belt 350 is positioned right below the discharging end of the feeding longitudinal conveyor belt 310, feeding the mixture onto the feeding transverse conveyor belt 350, and then operating the lifting mechanism 370 so that the lifting mechanism 370 drives the rotary driving mechanism 380 and the furnace 390 to move downwards so that the lower end of the furnace 390 extends into the smelting furnace 100, and then operating the rotary driving mechanism 380 so that the rotary driving mechanism 380 and the furnace driving mechanism 380 are used for moving the furnace 100 out from the furnace 100 to the furnace 100 so that the furnace 100 and the furnace 100 can be moved upwards by the rotary driving mechanism 380 and the lifting mechanism 380 so that the furnace 380 can be moved by the lifting mechanism 390 and the furnace 380 so that the furnace 100 can be moved upwards by operating the lifting mechanism 390 and the lifting mechanism 380 so that the furnace 100 can be moved so that the furnace 100 and the furnace 100 can be moved by operating the lifting mechanism 380 after the furnace 100 and the furnace 380 are moved by the lifting mechanism 390 and the lifting mechanism 380, when the smelting is completed, the lifting mechanism 370 is operated, so that the lifting mechanism 370 drives the rotary driving mechanism 380 and the tapping machine 390 to move downwards, so that the lower end of the tapping machine 390 extends into the smelting furnace 100 again, the rotary driving mechanism 380 is operated, so that the rotary driving mechanism 380 drives the tapping machine 390 to rotate reversely and is used for taking out the heat preservation material in the smelting furnace 100, the heat preservation material enters the discharging transverse conveyor 360 and enters the discharging longitudinal conveyor 320 along the discharging end of the discharging transverse conveyor 360, and is finally conveyed out by the discharging longitudinal conveyor 320, after the heat preservation material is taken out, the two third traveling mechanisms 411 are operated, so that the two third traveling mechanisms 411 can move to the positions right above the crystal cylinder needing lifting along the length direction or the width direction of the smelting furnace 100, and then the two grippers 412 are operated, so that the two grippers 412 can respectively grip the two ends of the crystal cylinder, and by operating the two hangers 413, so that the corresponding grippers can place the dust into the crystal cylinder lifting and lifting device from the air collecting device 412, so as to purify the atmosphere, and the atmosphere is discharged from the air collecting device 510 through the air collecting device 510, and the air collecting device 530 is opened, and the air collecting device 530 is further transferred to the air collecting device 530, make the second suction fan 620 will the waste gas that smelting furnace 100 produced at the in-process of smelting the carborundum inhales waste gas treatment equipment 630, because the waste gas that smelting furnace 100 produced at the in-process of smelting the carborundum is mainly carbon monoxide, carbon monoxide is in waste gas treatment equipment 630 is burnt, and discharge into the atmosphere after generating nontoxic carbon dioxide again, can not cause the pollution to surrounding air, in the invention, the whole smelting process of carborundum has formed one set of perfect smelting system, mutually support between each link, to throw material in smelting furnace 100, taking out of heat preservation material and taking out of crystal barrel no longer need rely on manual operation, not only reduced the human cost, but also improved smelting efficiency, the smoke and dust and the waste gas that carborundum produced in the smelting process also can obtain effectual processing simultaneously, can not cause the pollution to surrounding air.
The silicon carbide smelting system provided by the invention has the following beneficial effects:
(1) The material mixing, the feeding into the smelting furnace 100, the taking out of the heat preservation material and the taking out of the crystal barrel are more automatic, the manual material mixing is not needed, the material feeding into the smelting furnace 100 is not needed, the heat preservation material around the crystal barrel can be cleaned without waiting for the cooling of the silicon carbide in the smelting furnace 100 after the smelting is finished, the crystal barrel is lifted out of the smelting furnace 100, the production efficiency is greatly improved, and the production cost is reduced;
(2) Smoke dust and waste gas generated in the smelting process of the silicon carbide can be effectively treated, and the surrounding air cannot be polluted;
(3) The whole smelting process of the silicon carbide forms a set of perfect smelting system, and all links are matched with each other, so that the labor cost is reduced, and the smelting efficiency is improved.
The above-described embodiments of the present invention should not be construed as limiting the scope of the present invention. Any other corresponding changes and modifications made according to the technical idea of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. A silicon carbide smelting system, comprising:
at least one smelting furnace, wherein the smelting furnaces are arranged side by side;
the mixing mechanism is used for mixing a plurality of raw materials into a uniform mixture;
the feeding and taking mechanism is arranged above the smelting furnace and used for taking out heat-insulating materials in the smelting furnace, and a feeding end of the feeding and taking mechanism is communicated with a discharging end of the mixing mechanism so as to feed the mixed materials into the smelting furnace;
the crystal cylinder transferring mechanism is used for hoisting and transferring the crystal cylinders in the smelting furnaces;
the smoke and dust treatment mechanism is used for collecting and treating smoke and dust generated in the working process of the smelting furnace;
and the waste gas treatment mechanism is used for collecting and treating waste gas generated by the smelting furnace in the working process.
2. The silicon carbide smelting system according to claim 1, wherein the distance between adjacent smelting furnaces is 70cm-80cm, and a plurality of exhaust ports are formed in the side wall of each smelting furnace.
3. The silicon carbide smelting system according to claim 2, wherein the mixing mechanism comprises at least two charging pots, at least two batching machines, a mixer and a conveying mechanism, each of the at least two charging pots is used for storing different powder materials, each of the batching machines is respectively arranged under the corresponding charging pot, a feeding end of the batching machine is communicated with a discharging end of the charging pot and used for weighing the powder materials, a feeding end of the mixer is communicated with each of the discharging ends of the batching machines and used for mixing the powder materials, a feeding end of the conveying mechanism is communicated with the discharging end of the mixer, and a discharging end of the conveying mechanism is communicated with a feeding end of the feeding and taking mechanism.
4. The silicon carbide smelting system according to claim 3, wherein the conveying mechanism is arranged obliquely, and a discharge end of the conveying mechanism is higher than a feed end of the conveying mechanism.
5. The SiC smelting system according to claim 4, wherein the feeding and discharging mechanism comprises a feeding longitudinal conveyer belt, a discharging longitudinal conveyer belt, a first running mechanism, a second running mechanism, a feeding transverse conveyer belt, a discharging transverse conveyer belt, a lifting mechanism, a rotary driving mechanism and a tapping machine, the feeding longitudinal conveyer belt and the discharging longitudinal conveyer belt are respectively and fixedly arranged at two sides of the smelting furnace along the length direction of the smelting furnace, the feeding longitudinal conveyer belt is positioned under the discharging end of the conveyer mechanism, the first running mechanism can move along the length direction of the smelting furnace, the second running mechanism is arranged on the first running mechanism and can move along the width direction of the smelting furnace, the feeding transverse conveyer belt and the discharging transverse conveyer belt are respectively and fixedly arranged on the first running mechanism along the width direction of the smelting furnace, the feeding end of the feeding transverse conveying belt is positioned right below the feeding longitudinal conveying belt, the discharging end of the discharging transverse conveying belt is positioned right above the discharging longitudinal conveying belt, the lifting mechanism is fixed on the second travelling mechanism, the rotation driving mechanism is fixed on the lifting mechanism, the rotation driving mechanism is fixedly connected with the discharging machine and is used for driving the discharging machine to rotate forwards or reversely, when the discharging machine rotates forwards, the upper end of the discharging machine is the feeding end and is communicated with the discharging end of the feeding transverse conveying belt, the lower end of the discharging machine is the discharging end and is used for feeding materials into the smelting furnace, when the discharging machine rotates reversely, the lower end of the discharging machine is the feeding end and is used for taking out heat preservation materials in the smelting furnace, the upper end of the discharging machine is a discharging end and is communicated with the feeding end of the discharging transverse conveying belt.
6. The silicon carbide smelting system according to claim 5, wherein the tapping machine is a bucket-chain type feeding and discharging all-in-one machine.
7. The silicon carbide smelting system according to claim 6, wherein the crucible transporting mechanism comprises a crucible lifting mechanism and at least one transporting trolley, the crucible lifting mechanism is arranged above the smelting furnaces and used for lifting the crucibles in the smelting furnaces, the transporting trolleys are respectively arranged between the adjacent smelting furnaces and can move along the length direction of the smelting furnaces, and the transporting trolleys are used for placing and transporting the crucibles.
8. The silicon carbide smelting system according to claim 7, wherein the crucible lifting mechanism comprises two third traveling mechanisms, two grippers and two lifting tools, each third traveling mechanism is movable along the length direction or the width direction of the smelting furnace, the two grippers are respectively used for gripping or releasing two ends of a crucible, and the two lifting tools are respectively fixed on the corresponding third traveling mechanisms and are respectively used for lifting the corresponding grippers.
9. The silicon carbide smelting system according to claim 8, wherein the fume treatment mechanism comprises at least one gas-collecting hood, a first fume suction fan and a fume purification device, each gas-collecting hood is slidably covered on the corresponding smelting furnace to form a closed gas-collecting chamber above the smelting furnace, each gas-collecting hood is movable along the length direction of the smelting furnace, the inlet end of the first fume suction fan is communicated with the outlet end of each gas-collecting hood, and the inlet end of the fume purification device is communicated with the outlet end of the first fume suction fan.
10. The silicon carbide smelting system according to claim 9, wherein the exhaust gas treatment mechanism comprises a gas collecting pipe, a second suction fan and an exhaust gas treatment device, the inlet end of the gas collecting pipe is communicated with the exhaust port of each smelting furnace, the inlet end of the second suction fan is communicated with the outlet end of each gas collecting pipe, and the inlet end of the exhaust gas treatment device is communicated with the outlet end of the second suction fan.
CN202211123381.3A 2022-09-15 2022-09-15 Silicon carbide smelting system Pending CN115420106A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117287975A (en) * 2023-11-24 2023-12-26 天祝鑫澳源碳材科技有限公司 Silicon carbide smelting furnace

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117287975A (en) * 2023-11-24 2023-12-26 天祝鑫澳源碳材科技有限公司 Silicon carbide smelting furnace
CN117287975B (en) * 2023-11-24 2024-02-09 天祝鑫澳源碳材科技有限公司 Silicon carbide smelting furnace

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