CN115416086A - 60m sponge industrialized efficient circular cutting equipment and production process - Google Patents
60m sponge industrialized efficient circular cutting equipment and production process Download PDFInfo
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- CN115416086A CN115416086A CN202211056246.1A CN202211056246A CN115416086A CN 115416086 A CN115416086 A CN 115416086A CN 202211056246 A CN202211056246 A CN 202211056246A CN 115416086 A CN115416086 A CN 115416086A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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Abstract
The invention discloses an industrialized efficient circular cutting device for 60m sponge and a production process thereof, and belongs to the technical field of sponge cutting. An industrial high-efficiency circular cutting device for 60m sponge comprises: the annular frame is used for transporting the sponge blocks; a driving roller is rotationally connected in the annular frame; the rotating disc is fixedly connected to the annular frame, and the sponge block is wound on the rotating disc; the cutting seat is fixedly connected to the annular frame, and the bottom of the cutting seat is fixedly connected with a supporting frame; the sponge block cutting device comprises a cutting seat, a sponge block and a spraying assembly, wherein the spraying assembly, the cooling assembly, the cutting assembly and the drying assembly are sequentially arranged in the cutting seat along the moving direction of the sponge block; according to the invention, the sponge block is sprayed with water and then frozen, so that the sponge block is hardened and is convenient to cut, the sponge block is prevented from being deformed when being cut, the sponge block is not easy to shift during circular cutting, the circular cutting precision is high, the cutting effect on the sponge block is improved, and the long sponge block is convenient to cut due to the annular frame and the rotating disc.
Description
Technical Field
The invention relates to the technical field of sponge cutting, in particular to 60m sponge industrialized efficient circular cutting equipment and a production process.
Background
Sponges, which are porous materials, have good water absorption and can be used to clean articles.
Sponges commonly used by people are made of wood cellulose fibers or foamed plastic polymers. In addition, there are also natural sponges made of sponge animals;
when producing the cutting to the sponge, because the sponge is longer, be not convenient for cut, and in cutting process, because the sponge has elasticity for the cutting knife sponge can be out of shape when the cutting, and the sponge shape that leads to cutting out is not conform to the processing requirement, influences the cutting efficiency of sponge.
Disclosure of Invention
The invention aims to solve the problems that when sponge is produced and cut in the prior art, the sponge is long and inconvenient to cut, and in the cutting process, the sponge can deform when a cutting knife cuts the sponge due to the elasticity of the sponge, so that the shape of the cut sponge does not meet the processing requirement, and the cutting efficiency of the sponge is influenced, and provides the 60m sponge industrialized efficient circular cutting equipment and the production process.
In order to achieve the purpose, the invention adopts the following technical scheme:
an industrial high-efficient ring cutting equipment of 60m sponge includes: the annular frame is used for transporting the sponge blocks; wherein the annular frame is rotationally connected with a driving roller; the rotating disc is fixedly connected to the annular frame, and the sponge block is wound on the rotating disc; the cutting seat is fixedly connected to the annular frame, and the bottom of the cutting seat is fixedly connected with a supporting frame; the cutting seat is internally provided with a spraying assembly, a cooling assembly, a cutting assembly and a drying assembly in sequence along the moving direction of the sponge block, and the spraying assembly is used for spraying water to the sponge block; the cooling assembly is used for freezing water in the sponge block; the cutting assembly is used for cutting the sponge blocks, and the drying assembly is used for drying the cut sponge blocks.
To facilitate the spraying of water to the sponge block, preferably, the spraying assembly comprises: the liquid storage tank is arranged on the cutting seat and used for storing water; the liquid pump is fixedly connected to the cutting seat; the liquid inlet end of the liquid pump is communicated with the liquid storage tank, the liquid outlet end of the liquid pump is fixedly connected with a liquid outlet pipe, and one end, far away from the liquid pump, of the liquid outlet pipe penetrates through the upper end of the cutting seat and faces the sponge block; and the liquid spraying head is fixedly connected to the liquid outlet pipe.
In order to facilitate the flow of water, preferably, a guide plate is fixedly connected to the cutting seat, and the guide plate is located at the lower end of the drying assembly.
To facilitate freezing of the water-sprayed sponge, preferably, the cooling assembly comprises: the cooling pipe is connected to the cutting seat, and cooling gas is introduced into the cooling pipe; and the gas spraying head is fixedly connected to the cooling pipe and faces the sponge block.
To facilitate cutting of the frozen sponge, preferably, the cutting assembly comprises: the cutting frame is connected in the cutting seat in a sliding manner; the reciprocating disc is rotatably connected to the cutting frame; the cutting frame is fixedly connected with a cutting motor, and the reciprocating disc is fixedly connected with the cutting motor; the connecting rotating frame is rotatably connected to the reciprocating disc; the cutting knife is rotatably connected to the other end of the connecting rotating frame and is used for cutting the sponge block; and the guide frame is fixedly connected to the cutting frame and used for limiting the sliding of the cutting knife.
For the convenience of spray the accurate of subassembly and spray, preferably, the one end fixedly connected with guide spring of cutting frame, the one end fixed connection that cutting frame was kept away from to the guide spring is on the cutting seat, sliding connection has the control panel in the cutting seat, the control panel is used for cutting off the drain pipe, be equipped with on the drain pipe with the communicating control mouth of drain pipe, fixedly connected with elasticity stay cord on the control panel, the other end fixed connection of elasticity stay cord is on the cutting seat, the cutting frame passes through the direction stay cord with the control panel and links to each other.
In order to facilitate drying of the cut sponge, preferably, the drying assembly includes: the rotating screw rods are symmetrically and rotatably connected to the cutting seat; the extrusion plates are symmetrically in threaded connection with the rotating screw rod; the heat conduction frame is connected to the cutting seat in a sliding manner; the two ends of the connecting rotating plate are respectively and rotatably connected to the extrusion plate and the heat conducting frame; the heat conduction frame is used for heating the side edge of the sponge block; and the screw rod motor is fixedly connected to the cutting seat, and the rotary screw rod is fixedly connected to the output end of the screw rod motor.
In order to facilitate guiding of the heat conduction frame, preferably, the cutting seat is fixedly connected with a connecting piston cylinder, a connecting piston shaft is slidably connected in the connecting piston cylinder, and the connecting piston shaft is fixedly connected with the heat conduction frame.
In order to facilitate optimization, a gas piston cylinder is fixedly connected to the cutting seat, a gas piston shaft is connected to the gas piston cylinder in a sliding mode, the cooling pipe is fixedly connected with the gas piston shaft, and the gas piston cylinder is communicated with the connecting piston cylinder through a communicating pipe.
An industrial high-efficiency production process of sponge with the thickness of 60m comprises the following steps:
the method comprises the following steps: firstly, sponge blocks are transported through a driving roller on an annular frame;
step two: the sponge block is sprayed by the spraying assembly, so that more water is adsorbed in the sponge block;
step three: the cooling assembly can enable the cooling gas to freeze water in the sponge block, so that the water is frozen, the hardness of the sponge block is increased, and the sponge block is convenient to cut;
step four: then cutting the frozen sponge block through a cutting assembly;
step five: the sponge block is dried by the drying assembly, so that ice blocks in the sponge block can be changed into water.
Compared with the prior art, the invention provides the industrialized high-efficiency circular cutting equipment for the sponge with the diameter of 60m and the production process, and the equipment has the following beneficial effects:
the part that does not relate to in the device all is the same with prior art or can adopt prior art to realize, the invention freezes after spraying water through spraying water to the sponge piece, makes the sponge piece harden, is convenient for by the cutting, makes the sponge piece can not take place deformation when preventing to cut the sponge piece, makes difficult the skew when the circular cutting, and the circular cutting precision is high, has improved the cutting effect to the sponge piece, and annular frame, rolling disc that set up, and then be convenient for cut longer sponge piece.
Drawings
FIG. 1 is a schematic structural diagram of an industrial high-efficiency circular cutting device and a production process for 60m sponge provided by the invention;
FIG. 2 is a schematic structural diagram of a cutting seat of an industrial high-efficiency circular cutting device and a production process for 60m sponge according to the invention;
FIG. 3 is a schematic structural diagram of part A in FIG. 2 of an industrial high-efficiency circular cutting apparatus and a production process for 60m sponge according to the present invention;
FIG. 4 is a schematic structural diagram of part B in FIG. 2 of an industrial high-efficiency circular cutting apparatus and a production process for 60m sponge according to the present invention;
FIG. 5 is a schematic structural diagram of a cutting assembly of an industrial high-efficiency circular cutting device and a production process for 60m sponge according to the present invention;
FIG. 6 is a schematic structural diagram of a drying assembly of the 60m sponge industrialized high-efficiency circular cutting equipment and the production process provided by the invention;
FIG. 7 is a schematic structural diagram of a cooling assembly of an industrial high-efficiency circular cutting device and a production process for 60m sponge according to the present invention;
fig. 8 is a schematic structural diagram of a spraying assembly of the 60m sponge industrialized high-efficiency circular cutting equipment and the production process provided by the invention.
In the figure: 1. an annular frame; 101. rotating the disc; 102. a sponge block; 103. a drive roller; 2. a cutting seat; 201. a support frame; 202. a liquid storage tank; 203. a guide plate; 3. a spray assembly; 301. a liquid pump; 302. a liquid outlet pipe; 303. a liquid spray head; 304. a control panel; 305. a control port; 306. an elastic pull rope; 4. a cooling assembly; 401. a cooling tube; 402. a gas shower head; 403. a gas piston cylinder; 404. a gas piston shaft; 405. a communicating pipe; 5. a cutting assembly; 501. a cutting frame; 502. cutting the motor; 504. a reciprocating disc; 505. a cutting knife; 5051. connecting the rotating frame; 506. a guide frame; 507. a guide pull rope; 508. a guide spring; 6. a drying assembly; 601. rotating the screw rod; 602. a pressing plate; 603. a heat conducting frame; 604. connecting the rotating plate; 605. connecting a piston shaft; 606. connecting the piston cylinder; 607. lead screw motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example 1:
referring to fig. 1 to 8, an industrial high-efficiency circular cutting apparatus for 60m sponge includes: an annular frame 1 for transporting the sponge block 102; wherein, the annular frame 1 is rotationally connected with a driving roller 103; a rotating disc 101 fixedly connected to the annular frame 1, and a sponge block 102 is wound on the rotating disc 101; the cutting seat 2 is fixedly connected to the annular frame 1, and the bottom of the cutting seat 2 is fixedly connected with a supporting frame 201; wherein, a spraying component 3, a cooling component 4, a cutting component 5 and a drying component 6 are sequentially arranged in the cutting seat 2 along the moving direction of the sponge block 102;
the annular frame 1 and the rotating disc 101 are arranged, so that the moving direction of the sponge block 102 is convenient to guide, and the floor area of the sponge block 102 is reduced;
the spray assembly 3 comprises: a liquid storage tank 202 arranged on the cutting seat 2, wherein the liquid storage tank 202 is used for storing water; a liquid pump 301 fixedly connected to the cutting base 2; the liquid inlet end of the liquid pump 301 is communicated with the liquid storage tank 202, the liquid outlet end of the liquid pump 301 is fixedly connected with a liquid outlet pipe 302, and one end of the liquid outlet pipe 302, which is far away from the liquid pump 301, penetrates through the upper end of the cutting seat 2 and faces the sponge block 102; a liquid spray head 303 fixedly connected to the liquid outlet pipe 302; a guide plate 203 is fixedly connected to the cutting seat 2, and the guide plate 203 is positioned at the lower end of the drying assembly 6;
when the sponge block 102 is sprayed, the liquid pump 301 is started, water in the liquid storage tank 202 can be extracted and discharged through the liquid outlet pipe 302, and the sponge block 102 is sprayed through the liquid spraying head 303, and more water is adsorbed in the sponge block 102 due to the good water absorption of the sponge with the length of 50 m.
The cooling unit 4 includes: a cooling pipe 401 connected to the cutting base 2, wherein cooling gas is introduced into the cooling pipe 401; the gas spraying head 402 is fixedly connected to the cooling pipe 401, the gas spraying head 402 faces the sponge block 102, a cold gas supply box is connected outside the cooling pipe 401, cold gas is stored in the cold gas supply box, and the temperature of the cold gas is lower than 0 ℃;
when gas exhausted through the gas spraying head 402 contacts the sponge block 102, the cooling gas can freeze water in the sponge block 102, so that the water is frozen, the hardness of the sponge block 102 at the moment is increased, and the sponge block is convenient to cut.
The cutting assembly 5 comprises: a cutting frame 501 slidably connected in the cutting base 2; a reciprocating disc 504 rotatably connected to the cutting frame 501; wherein, the cutting frame 501 is fixedly connected with a cutting motor 502, and the reciprocating disc 504 is fixedly connected with the cutting motor 502; a link turret 5051 rotatably coupled to the reciprocating disc 504; a cutting knife 505 rotatably connected to the other end of the connecting rotary frame 5051, the cutting knife 505 being used for cutting the sponge block 102; a guide bracket 506 fixedly connected to the cutting frame 501 for limiting the sliding of the cutting knife 505;
when the sponge block 102 is cut, the cutting motor 502 is started to drive the reciprocating disc 504 to rotate, so that the reciprocating disc 504 drives the connecting rotating frame 5051 to rotate on the reciprocating disc 504, and the cutting knife 505 slides on the cutting frame 501 in a reciprocating manner under the arrangement of the guide frame 506 in cooperation with the arrangement of the guide frame 506, so that the frozen sponge block 102 can be cut;
it should be noted that, in order to adjust the cutting interval of the sponge block 102, the reciprocating disks 504 with different diameters may be replaced.
One end of the cutting frame 501 is fixedly connected with a guide spring 508, one end of the guide spring 508, which is far away from the cutting frame 501, is fixedly connected to the cutting base 2, a control panel 304 is slidably connected in the cutting base 2, the control panel 304 is used for separating the liquid outlet pipe 302, a control port 305 communicated with the liquid outlet pipe 302 is arranged on the liquid outlet pipe 302, an elastic pull rope 306 is fixedly connected to the control panel 304, the other end of the elastic pull rope 306 is fixedly connected to the cutting base 2, and the cutting frame 501 is connected with the control panel 304 through a guide pull rope 507;
further, when the cutting knife 505 cuts the sponge piece 102, because the sponge piece 102 becomes hard by freezing, can drive the cutting knife 505, the cutting frame 501 slides, can slide through the direction stay cord 507 pulling control panel 304, make the control panel 304 communicate with each other with the control mouth 305, make drain pipe 302 put through this moment, and then be convenient for spray water to the position of waiting to cut of sponge piece 102, reduce the utilization ratio of water resource, improve the precision at freezing position.
The drying assembly 6 includes: a rotating screw 601 symmetrically and rotatably connected to the cutting base 2; the extrusion plates 602 are symmetrically screwed on the rotating screw rod 601; the heat conduction frame 603 is connected to the cutting seat 2 in a sliding manner, and the heat conduction frame 603 is externally connected with an electrified heat conduction wire and used for heating the heat conduction frame 603 so as to heat the temperature near the heat conduction frame 603 and facilitate the icing into water; a connecting rotating plate 604, both ends of which are respectively connected to the extrusion plate 602 and the heat conducting frame 603 in a rotating manner; the heat conduction frame 603 is used for heating the side edge of the sponge block 102; the screw rod motor 607 is fixedly connected to the cutting seat 2, and the rotating screw rod 601 is fixedly connected to the output end of the screw rod motor 607;
the ice blocks in the sponge block 102 are convenient to melt water through the arranged heat conduction frame 603;
when the screw rod motor 607 works, the rotary screw rod 601 is driven to rotate, and then the two extrusion plates 602 are driven to slide relatively to extrude the sponge block 102, so that the ice cubes can be promoted to be crushed, and the formed water can be extruded, so that the water can be extruded from the sponge block 102 and can fall onto the guide plate 203 to enter the liquid storage tank 202;
and when the sponge block 102 is extruded, the heat conducting frame 603 can slide away from the sponge block 102, so that the sponge block 102 is prevented from directly contacting and damaging the heat conducting frame 603.
A connecting piston cylinder 606 is fixedly connected to the cutting seat 2, a connecting piston shaft 605 is slidably connected to the connecting piston cylinder 606, and the connecting piston shaft 605 is fixedly connected with the heat conducting frame 603; a gas piston cylinder 403 is fixedly connected to the cutting seat 2, a gas piston shaft 404 is slidably connected to the gas piston cylinder 403, the cooling pipe 401 is fixedly connected to the gas piston shaft 404, and the gas piston cylinder 403 is communicated with a connecting piston cylinder 606 through a communicating pipe 405;
when the heat conduction frame 603 and the connecting piston shaft 605 slide in the connecting piston cylinder 606, the gas in the connecting piston cylinder 606 is pressed to enter the gas piston cylinder 403 through the communicating pipe 405, so that the gas piston shaft 404 slides on the cutting base 2, and the spraying effect of the gas spraying head 402 can be improved.
Example 2:
referring to fig. 1-8, an industrial high-efficiency production process for 60m sponge adopts the following steps:
the method comprises the following steps: firstly, the sponge block 102 is transported through a driving roller 103 on the annular frame 1;
step two: the sponge block 102 is sprayed by the spraying assembly 3, so that more water is adsorbed in the sponge block 102;
step three: the cooling assembly 4 can enable the cooling gas to freeze the water in the sponge block 102, so that the water is frozen, the hardness of the sponge block 102 at the moment is increased, and the sponge block is convenient to cut;
step four: the frozen sponge block 102 is then cut by the cutting assembly 5;
step five: the sponge block 102 is dried by the arranged drying component 6, so that ice in the sponge block 102 is dissolved into water.
Example 3:
referring to fig. 1 to 8, an industrial high-efficiency circular cutting apparatus for 60m sponge includes:
the annular frame 1 and the rotating disc 101 are arranged, so that the moving direction of the sponge block 102 is convenient to guide, and the floor area of the sponge block 102 is reduced;
when the sponge block 102 is sprayed, the liquid pump 301 is started, water in the liquid storage tank 202 can be pumped, the water is discharged through the liquid outlet pipe 302, and the sponge block 102 is sprayed through the liquid spraying head 303, so that more water is adsorbed in the sponge block 102 due to the good water absorption of the sponge with the length of 50 m;
when gas exhausted by the gas spraying head 402 contacts the sponge block 102, the cooling gas can freeze water in the sponge block 102, so that the water is frozen, the hardness of the sponge block 102 is increased, and the sponge block is convenient to cut;
when the sponge block 102 is cut, the cutting motor 502 is started to drive the reciprocating disc 504 to rotate, so that the reciprocating disc 504 drives the connecting rotating frame 5051 to rotate on the reciprocating disc 504, and the cutting knife 505 slides on the cutting frame 501 in a reciprocating manner under the action of the arrangement of the guide frame 506 in cooperation with the arrangement of the guide frame 506, so that the frozen sponge block 102 can be cut;
it should be noted that, in order to adjust the cutting pitch of the sponge block 102, the reciprocating plates 504 with different diameters may be replaced;
when the cutting knife 505 cuts the sponge block 102, the cutting knife 505 and the cutting frame 501 are driven to slide due to freezing and hardening of the sponge block 102, and when the cutting frame 501 slides, the control panel 304 is pulled to slide through the guide pull rope 507, so that the control panel 304 is communicated with the control port 305, the liquid outlet pipe 302 is communicated at the moment, the position to be cut of the sponge block 102 is convenient to spray water, the utilization rate of water resources is reduced, and the precision of the frozen position is improved;
the ice blocks in the sponge block 102 can be conveniently melted into water through the arranged heat conduction frame 603;
when the screw rod motor 607 works, the rotating screw rod 601 is driven to rotate, so that the two extrusion plates 602 are driven to slide relatively to extrude the sponge block 102, on one hand, the ice block crushing can be promoted, on the other hand, the formed water can be extruded, so that the water can be conveniently extruded from the sponge block 102 and falls onto the guide plate 203 to enter the liquid storage tank 202;
when the sponge block 102 is extruded, the heat conducting frame 603 can slide away from the sponge block 102, so that the sponge block 102 is prevented from directly contacting and damaging the heat conducting frame 603;
when the heat conduction frame 603 and the connection piston shaft 605 slide in the connection piston cylinder 606, the gas in the connection piston cylinder 606 is pressed and enters the gas piston cylinder 403 through the connection pipe 405, so that the gas piston shaft 404 slides on the cutting base 2, and the spraying effect of the gas spraying head 402 can be improved.
According to the invention, the sponge block 102 is hardened and is convenient to cut by spraying water and then freezing, the sponge block 102 is prevented from deforming when the sponge block 102 is cut, the sponge block 102 is not easy to shift during circular cutting, the circular cutting precision is high, the cutting effect of the sponge block 102 is improved, and the annular frame 1 and the rotating disc 101 are arranged, so that the longer sponge block 102 can be conveniently cut.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The utility model provides a 60m high-efficient ring cutting equipment of sponge industrialization which characterized in that includes:
an annular frame (1) for transporting a sponge block (102);
wherein the annular frame (1) is rotationally connected with a driving roller (103);
the rotating disc (101) is fixedly connected to the annular frame (1), and the sponge block (102) is wound on the rotating disc (101);
the cutting seat (2) is fixedly connected to the annular frame (1), and the bottom of the cutting seat (2) is fixedly connected with a support frame (201);
the sponge cutting machine is characterized in that a spraying assembly (3), a cooling assembly (4), a cutting assembly (5) and a drying assembly (6) are sequentially arranged in the cutting seat (2) along the moving direction of a sponge block (102), and the spraying assembly (3) is used for spraying water to the sponge block (102); the cooling assembly (4) is used for freezing water in the sponge block (102); the cutting assembly (5) is used for cutting the sponge blocks (102), and the drying assembly (6) is used for drying the cut sponge blocks (102).
2. The 60m industrial high-efficiency ring cutting equipment for sponge according to claim 1, wherein the spraying assembly (3) comprises:
the liquid storage tank (202) is arranged on the cutting seat (2), and the liquid storage tank (202) is used for storing water;
the liquid pump (301) is fixedly connected to the cutting seat (2);
the liquid inlet end of the liquid pump (301) is communicated with the liquid storage tank (202), the liquid outlet end of the liquid pump (301) is fixedly connected with a liquid outlet pipe (302), and one end, far away from the liquid pump (301), of the liquid outlet pipe (302) penetrates through the upper end of the cutting seat (2) and faces the sponge block (102);
and the liquid spraying head (303) is fixedly connected to the liquid outlet pipe (302).
3. The 60m industrial sponge efficient ring cutting equipment as claimed in claim 2, wherein the cutting base (2) is fixedly connected with a guide plate (203), and the guide plate (203) is positioned at the lower end of the drying assembly (6).
4. The industrial high-efficiency circular cutting equipment for 60m sponges according to claim 2, characterized in that the cooling assembly (4) comprises:
the cooling pipe (401) is connected to the cutting seat (2), and cooling gas is introduced into the cooling pipe (401);
a gas spray head (402) fixedly connected to the cooling pipe (401), the gas spray head (402) facing the sponge block (102).
5. An industrial high-efficiency circular cutting device for 60m sponges according to claim 2, characterized in that the cutting assembly (5) comprises:
a cutting frame (501) which is connected in the cutting seat (2) in a sliding way;
a reciprocating disc (504) connected to the cutting frame (501) in a rotating manner;
wherein the cutting frame (501) is fixedly connected with a cutting motor (502), and the reciprocating disc (504) is fixedly connected to the cutting motor (502);
a connecting rotary frame (5051) rotatably connected to the reciprocating disc (504);
a cutting knife (505) rotatably connected to the other end of the connecting rotating frame (5051), wherein the cutting knife (505) is used for cutting the sponge block (102);
the guide frame (506) is fixedly connected to the cutting frame (501) and used for limiting the sliding of the cutting knife (505).
6. The 60m industrial efficient ring cutting equipment for sponges according to claim 5, wherein one end of the cutting frame (501) is fixedly connected with a guide spring (508), one end of the guide spring (508) far away from the cutting frame (501) is fixedly connected to the cutting base (2), a control panel (304) is slidably connected to the cutting base (2), the control panel (304) is used for separating the liquid outlet pipe (302), a control port (305) communicated with the liquid outlet pipe (302) is formed in the liquid outlet pipe (302), an elastic pull rope (306) is fixedly connected to the control panel (304), the other end of the elastic pull rope (306) is fixedly connected to the cutting base (2), and the cutting frame (501) is connected with the control panel (304) through a guide pull rope (507).
7. The 60m industrial high-efficiency ring cutting equipment for sponge according to claim 4, wherein the drying component (6) comprises:
the rotary screw rod (601) is symmetrically and rotatably connected to the cutting seat (2);
the extrusion plates (602) are symmetrically connected to the rotating screw rod (601) through threads;
a heat conduction frame (603) connected to the cutting base (2) in a sliding manner;
the two ends of the connecting rotating plate (604) are respectively and rotatably connected to the extrusion plate (602) and the heat conducting frame (603);
the heat conducting frame (603) is used for heating the side edge of the sponge block (102);
and the screw rod motor (607) is fixedly connected to the cutting seat (2), and the rotary screw rod (601) is fixedly connected to the output end of the screw rod motor (607).
8. The 60m sponge industrialized efficient circular cutting equipment as claimed in claim 7, wherein the cutting base (2) is fixedly connected with a connecting piston cylinder (606), the connecting piston cylinder (606) is slidably connected with a connecting piston shaft (605), and the connecting piston shaft (605) is fixedly connected with the heat conducting frame (603).
9. The 60m industrial high-efficiency ring cutting equipment for sponges according to claim 8, wherein a gas piston cylinder (403) is fixedly connected to the cutting base (2), a gas piston shaft (404) is slidably connected to the gas piston cylinder (403), the cooling pipe (401) is fixedly connected to the gas piston shaft (404), and the gas piston cylinder (403) is communicated with the connecting piston cylinder (606) through a communicating pipe (405).
10. An industrial high-efficiency production process of 60m sponge, which comprises the 60m sponge industrial high-efficiency ring cutting equipment of any one of claims 1 to 9, and is characterized by comprising the following steps:
the method comprises the following steps: firstly, sponge blocks (102) are transported through a driving roller (103) on an annular frame (1);
step two: the sponge block (102) is sprayed by the spraying component (3), so that more water is adsorbed in the sponge block (102);
step three: the cooling assembly (4) can enable cooling gas to freeze water in the sponge block (102), so that the water is frozen, the hardness of the sponge block (102) is increased at the moment, and the sponge block is convenient to cut;
step four: then cutting the frozen sponge block (102) by a cutting assembly (5);
step five: the sponge block (102) is dried through the arranged drying component (6), so that ice in the sponge block (102) is made into water blocks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211056246.1A CN115416086A (en) | 2022-08-31 | 2022-08-31 | 60m sponge industrialized efficient circular cutting equipment and production process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211056246.1A CN115416086A (en) | 2022-08-31 | 2022-08-31 | 60m sponge industrialized efficient circular cutting equipment and production process |
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| CN115416086A true CN115416086A (en) | 2022-12-02 |
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|---|---|---|---|
| CN202211056246.1A Pending CN115416086A (en) | 2022-08-31 | 2022-08-31 | 60m sponge industrialized efficient circular cutting equipment and production process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117381910A (en) * | 2023-12-07 | 2024-01-12 | 盐城市恒丰海绵有限公司 | Die cutting equipment for antistatic sponge and application method of die cutting equipment |
-
2022
- 2022-08-31 CN CN202211056246.1A patent/CN115416086A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117381910A (en) * | 2023-12-07 | 2024-01-12 | 盐城市恒丰海绵有限公司 | Die cutting equipment for antistatic sponge and application method of die cutting equipment |
| CN117381910B (en) * | 2023-12-07 | 2024-02-20 | 盐城市恒丰海绵有限公司 | Die cutting equipment for antistatic sponge and application method of die cutting equipment |
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