CN115415922B - Polishing process based on quartz substrate material - Google Patents
Polishing process based on quartz substrate material Download PDFInfo
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- CN115415922B CN115415922B CN202211159728.XA CN202211159728A CN115415922B CN 115415922 B CN115415922 B CN 115415922B CN 202211159728 A CN202211159728 A CN 202211159728A CN 115415922 B CN115415922 B CN 115415922B
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- quartz substrate
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- shaft lever
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/06—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/02—Bench grinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/068—Table-like supports for panels, sheets or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/162—Selection of materials
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Multimedia (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a polishing process based on a quartz substrate material, which belongs to the technical field of polishing equipment and comprises a polishing device, wherein the polishing device comprises a polishing table, an adjustable polishing mechanism and a sound insulation shielding housing, and comprises the following steps: placing a quartz substrate material on a polishing table, so that a sound-insulating shielding outer cover is positioned at the periphery of the adjustable polishing mechanism; the adjustable polishing mechanism adjusts the polishing position, and the quartz substrate material is subjected to attaching polishing by the adjustable polishing mechanism. In order to solve the problems that operators are easy to be injured, the environment is polluted, the polishing wheel can not be guaranteed to be always attached to and polished, and the polishing effect is poor, the polishing process based on the quartz substrate material, disclosed by the invention, avoids waste material splashing and environmental pollution, reduces the occurrence of the accident that the operators are injured, reduces polishing noise, and utilizes an adjustable polishing mechanism to attach and polish the quartz substrate material, so that the polishing wheel is applicable to uneven surfaces, wide in application range and good in polishing effect.
Description
Technical Field
The invention relates to the technical field of polishing equipment, in particular to a polishing process based on a quartz substrate material.
Background
In the process of production and processing of quartz plates, polishing devices are often needed to polish the quartz plates so as to improve the production quality of the quartz plates, but the conventional polishing devices for the quartz plates have the defect of inconvenient clamping, so that the phenomenon that the quartz plates shake or deviate easily in the polishing process is caused, the polishing effect of the quartz plates cannot be ensured, the production quality of the quartz plates is influenced, the use is inconvenient, and the use efficiency and the use effect of the polishing devices are reduced.
The chinese patent with publication number CN214445454U discloses a polishing device for quartz plates, which has simple overall structure, realizes the purpose of convenient clamping of the polishing device, avoids the quartz plates from shaking or shifting in the polishing process, ensures the polishing effect of the quartz plates, improves the production quality of the quartz plates, and improves the use efficiency and the use effect of the polishing device.
Although this patent has solved the polishing device of current quartz plate and has had the shortcoming of being inconvenient for the centre gripping, inconvenient use has reduced polishing device's availability factor and result of use's problem, but above-mentioned patent has had following defect:
1. in the polishing process, waste generated by polishing splashes, is easy to hurt operators, and pollutes the environment;
2. in the polishing process, the polishing wheel can only polish the horizontal plane, is not applicable to the uneven surface, has a small application range, cannot ensure that the polishing wheel always adheres to and polishes, and has poor polishing effect.
Disclosure of Invention
The invention aims to provide a polishing process based on a quartz substrate material, which avoids waste material from splashing and polluting the environment, reduces the occurrence of accident that operators are bumped, reduces polishing noise, utilizes an adjustable polishing mechanism to carry out attaching polishing on the quartz substrate material, is applicable to uneven surfaces, has wide application range and good polishing effect, and solves the problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the polishing process based on the quartz substrate material comprises a polishing device, wherein the polishing device comprises a polishing table, an adjustable polishing mechanism and a sound insulation shielding outer cover, the upper surface of the polishing table is provided with the adjustable polishing mechanism, the periphery of the adjustable polishing mechanism is provided with the sound insulation shielding outer cover, and the sound insulation shielding outer cover is placed on the polishing table;
the sound insulation shielding outer cover comprises a shielding cover body, sound insulation cotton and fireproof cotton, wherein the sound insulation cotton is arranged on the inner side end face of the shielding cover body, and the fireproof cotton is arranged on the sound insulation cotton; the method comprises the following steps:
placing a quartz substrate material on a polishing table, placing a sound-insulating shielding outer cover on the polishing table, and enabling the sound-insulating shielding outer cover to be positioned at the periphery of the adjustable polishing mechanism;
after the quartz substrate material is placed on the polishing table, the adjustable polishing mechanism adjusts the polishing position, and the quartz substrate material is subjected to attaching polishing by using the adjustable polishing mechanism.
Further, the polishing mechanism with adjustable include support frame, pneumatic cylinder and slip base plate, support frame installs on the upper surface of polishing table, the pneumatic cylinder is installed at the top of support frame, the piston rod of pneumatic cylinder is connected with the slip base plate, the both ends of slip base plate all inlay on support frame, be provided with the direction spout that supplies the vertical removal of slip base plate on the support frame, slip base plate and direction spout adaptation.
Further, the polishing mechanism with adjustable still includes sideslip support, driving shaft pole, driving motor, drive gear and drive rack, sideslip support swing joint is on sliding substrate, be provided with the driving shaft pole on the sideslip support, the driving shaft pole passes through the bearing and installs on the sideslip support, and the one end of driving shaft pole passes through the driving motor drive rotation, driving motor installs on the sideslip support, the drive gear is installed through the spline to the driving shaft pole, the top of drive gear is provided with the drive rack, drive gear and drive rack meshing, the bottom at sliding substrate is installed to the drive rack.
Further, both ends of the sideslip support are embedded in the sliding substrate, the end faces of both sides of the sliding substrate are provided with strip-shaped grooves for the sideslip support to transversely move, and the sideslip support is matched with the strip-shaped grooves.
Further, the adjustable polishing mechanism further comprises a driving bevel gear, a driven bevel gear and a driven shaft rod, wherein the driving bevel gear is installed on the driving shaft rod through a spline, the driving bevel gear is meshed with the driven bevel gear, the driven bevel gear is installed on the driven shaft rod through a spline, and the driven shaft rod is installed on the transverse moving support through a bearing.
Further, the adjustable polishing mechanism further comprises a transmission belt, a transmission shaft rod, an adjustable attaching component and a polishing wheel, wherein the transmission shaft rod is installed on the transverse support through a bearing, the transmission shaft rod is connected with a driven shaft rod through the transmission belt and a belt pulley, the lower end of the transmission shaft rod is provided with the adjustable attaching component, the adjustable attaching component is provided with the polishing wheel, and the polishing wheel is used for attaching and polishing quartz substrate materials.
Further, laminating subassembly with adjustable includes laminating base, rotating electrical machines, drive worm, transmission worm wheel and pulls the axostylus axostyle, laminating base connection is on the drive axostylus axostyle, the rotating electrical machines is installed to the inner wall at laminating base top, the output shaft of rotating electrical machines has the drive worm, drive worm and drive worm wheel meshing, the drive worm wheel passes through the spline and installs on pulling the axostylus axostyle, it passes through the bearing and installs on laminating base to pull the axostylus axostyle.
Further, laminating subassembly still includes linkage slider, arc inner tube, arc outer tube and location base plate with adjustable, linkage slider installs on traction shaft pole, the lower extreme of linkage slider runs through the laminating base, and linkage slider connects the polishing wheel, the both sides terminal surface of linkage slider all is provided with the arc inner tube, the arc inner tube is located the arc outer tube, and arc inner tube and arc outer tube swing joint, arc outer tube connection is on the location base plate, the location base plate is installed on the inner wall of laminating base.
Further, the bottom of laminating base is provided with the spacing logical groove that supplies linkage slider pivoted, linkage slider and spacing logical groove adaptation.
Further, the step of attaching and polishing the quartz substrate material by the adjustable polishing mechanism comprises the following steps:
the hydraulic cylinder is started, the hydraulic cylinder drives the sliding base plate to vertically move in the guide chute, and the sliding base plate moves to drive the transverse moving support, the adjustable attaching assembly and the polishing wheel to move until the polishing wheel moves to attach the quartz base plate material;
the drive motor is started, the drive motor drives the drive shaft lever and the drive gear to rotate, and the drive gear is meshed with the transmission rack, so that the drive gear rotates to drive the transverse support to transversely move in the strip-shaped groove, and the transverse support moves to drive the adjustable attaching assembly and the polishing wheel to move;
the driving shaft lever rotates to drive the driving bevel gear to rotate, the driving bevel gear rotates to drive the driven bevel gear and the driven shaft lever to rotate, and the driven shaft lever rotates to drive the transmission belt, the transmission shaft lever, the adjustable attaching component and the polishing wheel to rotate, so that the rotating and moving polishing wheel attaches and polishes quartz substrate materials;
in the polishing process of the polishing wheel, when the uneven surface is polished, the rotating motor is started, the rotating motor drives the transmission worm to rotate, the transmission worm wheel and the traction shaft rod rotate, the traction shaft rod rotates to drive the linkage sliding block to rotate in the limiting through groove under the cooperation of the arc-shaped inner pipe and the arc-shaped outer pipe, the linkage sliding block rotates to drive the polishing wheel to rotate, the polishing wheel always clings to the quartz substrate material, and the polishing wheel is utilized to laminate and polish the quartz substrate material.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the polishing process based on the quartz substrate material, the quartz substrate material is placed on the polishing table, the sound-insulation shielding outer cover is placed on the polishing table, and the sound-insulation shielding outer cover is located on the periphery of the adjustable polishing mechanism, wherein the sound-insulation shielding outer cover comprises the shielding cover body, the sound-insulation cotton and the fireproof cotton, waste materials generated in the polishing process can be shielded and protected by the sound-insulation shielding outer cover, the waste materials are prevented from splashing and polluting the environment, the occurrence of accident that operators are bumped is reduced, the sound-insulation cotton and the fireproof cotton are arranged in the shielding cover body, sound is insulated, and polishing noise is reduced.
2. According to the polishing process based on the quartz substrate material, after the quartz substrate material is placed on the polishing table, the polishing position is adjusted by the adjustable polishing mechanism, and the quartz substrate material is subjected to laminating polishing by the adjustable polishing mechanism, wherein the adjustable polishing mechanism comprises a supporting bracket, a hydraulic cylinder, a sliding substrate, a transverse support, a driving shaft lever, a driving motor, a driving gear, a driving rack, a driving bevel gear, a driven shaft lever, a driving belt, a driving shaft lever, an adjustable laminating component and a polishing wheel.
Drawings
FIG. 1 is a schematic illustration of a quartz substrate material-based polishing process of the present invention;
FIG. 2 is a partial cross-sectional view of a quartz substrate material-based polishing process of the present invention;
FIG. 3 is a schematic view of an adjustable polishing mechanism provided on a polishing table according to the present invention;
FIG. 4 is an enlarged view of the invention at A in FIG. 2;
FIG. 5 is a schematic forward view of the adjustable polishing mechanism of the present invention;
FIG. 6 is a schematic view of the back of the adjustable polishing mechanism of the present invention;
FIG. 7 is a partial schematic view of an adjustable polishing mechanism of the present invention;
FIG. 8 is a schematic cross-sectional view of an adjustable fitting assembly of the present invention;
figure 9 is a schematic view of the polishing wheel of the present invention rotated on the abutment base by the interlocking slide.
In the figure: 1. a polishing table; 2. an adjustable polishing mechanism; 21. a support bracket; 2101. a guide chute; 22. a hydraulic cylinder; 23. sliding the substrate; 231. a strip-shaped groove; 24. traversing the support; 25. a drive shaft; 26. a driving motor; 27. a drive gear; 28. a drive rack; 29. driving a bevel gear; 210. a driven bevel gear; 211. a driven shaft; 212. a drive belt; 213. a transmission shaft lever; 214. an adjustable fitting assembly; 2141. attaching a base; 21411. limiting through grooves; 2142. a rotating electric machine; 2143. a drive worm; 2144. a drive worm wheel; 2145. a traction shaft lever; 2146. a linkage slide block; 2147. an arc-shaped inner tube; 2148. an arc-shaped outer tube; 2149. positioning a substrate; 215. a polishing wheel; 3. a sound-insulating shielding outer cover; 31. a shielding cover body; 32. soundproof cotton; 33. fireproof cotton.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order to solve the technical problems that in the existing polishing device for quartz plates, waste generated by polishing splashes, easily hurts operators and pollutes the environment in the polishing process, referring to fig. 1-4, the embodiment provides the following technical scheme:
the polishing process based on the quartz substrate material comprises a polishing device, wherein the polishing device comprises a polishing table 1, an adjustable polishing mechanism 2 and a sound insulation shielding outer cover 3, the upper surface of the polishing table 1 is provided with the adjustable polishing mechanism 2, the periphery of the adjustable polishing mechanism 2 is provided with the sound insulation shielding outer cover 3, and the sound insulation shielding outer cover 3 is placed on the polishing table 1;
the sound insulation shielding outer cover 3 comprises a shielding cover body 31, sound insulation cotton 32 and fireproof cotton 33, the sound insulation cotton 32 is arranged on the inner side end surface of the shielding cover body 31, and the fireproof cotton 33 is arranged on the sound insulation cotton 32; the method comprises the following steps:
placing a quartz substrate material on a polishing table 1, placing a sound-insulating shielding housing 3 on the polishing table 1, and positioning the sound-insulating shielding housing 3 on the periphery of an adjustable polishing mechanism 2;
after the quartz substrate material is placed on the polishing table 1, the adjustable polishing mechanism 2 adjusts the polishing position, and the quartz substrate material is subjected to attaching polishing by the adjustable polishing mechanism 2.
Specifically, shelter from dustcoat 3 with giving sound insulation and place to polishing bench 1, and make give sound insulation shelter from dustcoat 3 to be located the periphery of polishing mechanism 2 with adjustable, utilize and shelter from dustcoat 3 with sound insulation can shelter from the protection to the waste material that produces in the polishing process, avoid the waste material to splash and polluted environment, reduce operating personnel by the emergence of damaging the incident, and shelter from the cover body 31 built-in soundproof cotton 32 and fire-proof cotton 33, can give sound insulation to the noise that produces in the polishing process, reduce polishing noise.
In order to solve the technical problems that an existing polishing device for quartz plates can only polish a horizontal plane in the polishing process, is not applicable to uneven surfaces, has a small application range, cannot ensure that the polishing wheel is always attached to and polished, and has poor polishing effect, please refer to fig. 5-9, the embodiment provides the following technical scheme:
the adjustable polishing mechanism 2 comprises a support bracket 21, a hydraulic cylinder 22 and a sliding base plate 23, wherein the support bracket 21 is arranged on the upper surface of the polishing table 1, the hydraulic cylinder 22 is arranged at the top of the support bracket 21, a piston rod of the hydraulic cylinder 22 is connected with the sliding base plate 23, two ends of the sliding base plate 23 are embedded on the support bracket 21, a guide chute 2101 for the sliding base plate 23 to vertically move is arranged on the support bracket 21, and the sliding base plate 23 and the guide chute 2101 are matched.
The adjustable polishing mechanism 2 further comprises a transverse support 24, a driving shaft lever 25, a driving motor 26, a driving gear 27 and a transmission rack 28, wherein the transverse support 24 is movably connected to the sliding substrate 23, the transverse support 24 is provided with the driving shaft lever 25, the driving shaft lever 25 is installed on the transverse support 24 through a bearing, one end of the driving shaft lever 25 is driven to rotate through the driving motor 26, the driving motor 26 is installed on the transverse support 24, the driving shaft lever 25 is provided with the driving gear 27 through a spline, the transmission rack 28 is arranged above the driving gear 27, the driving gear 27 is meshed with the transmission rack 28, and the transmission rack 28 is installed at the bottom of the sliding substrate 23.
Both ends of the traverse support 24 are embedded in the sliding substrate 23, and both side end surfaces of the sliding substrate 23 are provided with bar-shaped grooves 231 for the traverse support 24 to move transversely, and the traverse support 24 is matched with the bar-shaped grooves 231.
The adjustable polishing mechanism 2 further comprises a driving bevel gear 29, a driven bevel gear 210 and a driven shaft lever 211, wherein the driving bevel gear 29 is installed on the driving shaft lever 25 through a spline, the driving bevel gear 29 is meshed with the driven bevel gear 210, the driven bevel gear 210 is installed on the driven shaft lever 211 through a spline, and the driven shaft lever 211 is installed on the transverse moving support 24 through a bearing.
The adjustable polishing mechanism 2 further comprises a transmission belt 212, a transmission shaft lever 213, an adjustable attaching component 214 and a polishing wheel 215, wherein the transmission shaft lever 213 is installed on the transverse support 24 through a bearing, the transmission shaft lever 213 is connected with the driven shaft lever 211 through the transmission belt 212 and a belt pulley, the lower end of the transmission shaft lever 213 is provided with the adjustable attaching component 214, the adjustable attaching component 214 is provided with the polishing wheel 215, and the polishing wheel 215 is used for attaching and polishing quartz substrate materials.
The adjustable attaching assembly 214 comprises an attaching base 2141, a rotating motor 2142, a transmission worm 2143, a transmission worm wheel 2144 and a traction shaft rod 2145, wherein the attaching base 2141 is connected to the transmission shaft rod 213, the inner wall of the top of the attaching base 2141 is provided with the rotating motor 2142, an output shaft of the rotating motor 2142 is connected with the transmission worm 2143, the transmission worm 2143 is meshed with the transmission worm wheel 2144, the transmission worm wheel 2144 is arranged on the traction shaft rod 2145 through a spline, and the traction shaft rod 2145 is arranged on the attaching base 2141 through a bearing.
The adjustable attaching assembly 214 further comprises a linkage slider 2146, an arc inner tube 2147, an arc outer tube 2148 and a positioning substrate 2149, wherein the linkage slider 2146 is installed on the traction shaft 2145, the lower end of the linkage slider 2146 penetrates through the attaching base 2141, the linkage slider 2146 is connected with the polishing wheel 215, the arc inner tube 2147 is arranged on two side end faces of the linkage slider 2146, the arc inner tube 2147 is located in the arc outer tube 2148, the arc inner tube 2147 is movably connected with the arc outer tube 2148, the arc outer tube 2148 is connected to the positioning substrate 2149, and the positioning substrate 2149 is installed on the inner wall of the attaching base 2141.
The bottom of the attaching base 2141 is provided with a limiting through groove 21411 for the linkage slide block 2146 to rotate, and the linkage slide block 2146 is matched with the limiting through groove 21411.
Specifically, the process of attaching and polishing the quartz substrate material by the adjustable polishing mechanism 2 is as follows:
the hydraulic cylinder 22 is started, the hydraulic cylinder 22 drives the sliding base plate 23 to vertically move in the guide chute 2101, and the sliding base plate 23 moves to drive the transverse support 24, the adjustable attaching assembly 214 and the polishing wheel 215 to move until the polishing wheel 215 moves to attach the quartz base plate material;
the driving motor 26 is started, the driving motor 26 drives the driving shaft lever 25 and the driving gear 27 to rotate, and the driving gear 27 is meshed with the transmission rack 28, so that the driving gear 27 rotates to drive the transverse moving support 24 to transversely move in the strip-shaped groove 231, and the transverse moving support 24 moves to drive the adjustable attaching assembly 214 and the polishing wheel 215 to move;
the driving shaft lever 25 rotates to drive the driving bevel gear 29 to rotate, the driving bevel gear 29 rotates to drive the driven bevel gear 210 and the driven shaft lever 211 to rotate, and the driven shaft lever 211 rotates to drive the transmission belt 212, the transmission shaft lever 213, the adjustable attaching component 214 and the polishing wheel 215 to rotate, so that the rotating and moving polishing wheel 215 attaches and polishes quartz substrate materials;
in the polishing process of the polishing wheel 215, when the uneven surface is polished, the rotating motor 2142 is started, the rotating motor 2142 drives the transmission worm 2143 to rotate, the transmission worm wheel 2144 and the traction shaft 2145 rotate, the traction shaft 2145 rotates to drive the linkage slide block 2146 to rotate in the limiting through groove 21411 under the cooperation of the arc-shaped inner pipe 2147 and the arc-shaped outer pipe 2148, and the linkage slide block 2146 rotates to drive the polishing wheel 215 to rotate, so that the polishing wheel 215 always adheres to the quartz substrate material, and the quartz substrate material is adhered and polished by the polishing wheel 215.
The adjustable polishing mechanism 2 adjusts the polishing position, the quartz substrate material is subjected to attaching polishing by the adjustable polishing mechanism 2, the polishing wheel 215 is applicable to uneven surfaces, the application range is wide, the polishing wheel 215 can be ensured to always attach and polish, and the polishing effect is good.
In summary, according to the polishing process based on the quartz substrate material, the sound-insulating shielding cover 3 is utilized to shield and protect waste generated in the polishing process, so that waste splashing and environmental pollution are avoided, the occurrence of accident caused by collision of operators is reduced, the shielding cover 31 is internally provided with the sound insulation cotton 32 and the fireproof cotton 33, noise generated in the polishing process can be insulated, polishing noise is reduced, the polishing position is adjusted by the adjustable polishing mechanism 2, the quartz substrate material is subjected to attaching and polishing by the adjustable polishing mechanism 2, and the polishing wheel 215 is applicable to uneven surfaces, has a wide application range, can ensure that the polishing wheel 215 is always attached and polished, and has a good polishing effect.
The present invention is not limited to the above-mentioned embodiments, but any person skilled in the art, based on the technical solution of the present invention and the inventive concept thereof, can be replaced or changed equally within the scope of the present invention.
Claims (4)
1. The polishing process based on the quartz substrate material comprises a polishing device, wherein the polishing device comprises a polishing table (1), an adjustable polishing mechanism (2) and a sound insulation shielding outer cover (3), and is characterized in that the upper surface of the polishing table (1) is provided with the adjustable polishing mechanism (2), the periphery of the adjustable polishing mechanism (2) is provided with the sound insulation shielding outer cover (3), and the sound insulation shielding outer cover (3) is placed on the polishing table (1);
the sound insulation shielding outer cover (3) comprises a shielding cover body (31), sound insulation cotton (32) and fireproof cotton (33), wherein the sound insulation cotton (32) is arranged on the inner side end face of the shielding cover body (31), and the fireproof cotton (33) is arranged on the sound insulation cotton (32);
the polishing process based on the quartz substrate material comprises the following steps:
placing a quartz substrate material on a polishing table (1), placing a sound-insulation shielding outer cover (3) on the polishing table (1), and enabling the sound-insulation shielding outer cover (3) to be positioned at the periphery of an adjustable polishing mechanism (2);
after the quartz substrate material is placed on the polishing table (1), the adjustable polishing mechanism (2) adjusts the polishing position, and the quartz substrate material is subjected to attaching polishing by using the adjustable polishing mechanism (2);
the adjustable polishing mechanism (2) comprises a supporting bracket (21), a hydraulic cylinder (22) and a sliding base plate (23), wherein the supporting bracket (21) is arranged on the upper surface of the polishing table (1), the hydraulic cylinder (22) is arranged at the top of the supporting bracket (21), a piston rod of the hydraulic cylinder (22) is connected with the sliding base plate (23), two ends of the sliding base plate (23) are embedded on the supporting bracket (21), a guide chute (2101) for the sliding base plate (23) to vertically move is arranged on the supporting bracket (21), and the sliding base plate (23) and the guide chute (2101) are matched;
the adjustable polishing mechanism (2) further comprises a transverse support (24), a driving shaft lever (25), a driving motor (26), a driving gear (27) and a transmission rack (28), wherein the transverse support (24) is movably connected to the sliding substrate (23), the driving shaft lever (25) is arranged on the transverse support (24) through a bearing, one end of the driving shaft lever (25) is driven to rotate through the driving motor (26), the driving motor (26) is arranged on the transverse support (24), the driving shaft lever (25) is provided with the driving gear (27) through a spline, the transmission rack (28) is arranged above the driving gear (27), the driving gear (27) is meshed with the transmission rack (28), and the transmission rack (28) is arranged at the bottom of the sliding substrate (23);
the adjustable polishing mechanism (2) further comprises a driving bevel gear (29), a driven bevel gear (210) and a driven shaft lever (211), wherein the driving bevel gear (29) is installed on the driving shaft lever (25) through a spline, the driving bevel gear (29) is meshed with the driven bevel gear (210), the driven bevel gear (210) is installed on the driven shaft lever (211) through a spline, and the driven shaft lever (211) is installed on the transverse moving support (24) through a bearing;
the adjustable polishing mechanism (2) further comprises a transmission belt (212), a transmission shaft lever (213), an adjustable attaching component (214) and a polishing wheel (215), wherein the transmission shaft lever (213) is installed on the transverse support (24) through a bearing, the transmission shaft lever (213) is connected with a driven shaft lever (211) through the transmission belt (212) and a belt pulley, the lower end of the transmission shaft lever (213) is provided with the adjustable attaching component (214), the adjustable attaching component (214) is provided with the polishing wheel (215), and the polishing wheel (215) is used for attaching and polishing quartz substrate materials;
the adjustable attaching assembly (214) comprises an attaching base (2141), a rotating motor (2142), a transmission worm (2143), a transmission worm wheel (2144) and a traction shaft rod (2145), wherein the attaching base (2141) is connected to the transmission shaft rod (213), the rotating motor (2142) is installed on the inner wall of the top of the attaching base (2141), the transmission worm (2143) is connected to an output shaft of the rotating motor (2142), the transmission worm (2143) is meshed with the transmission worm wheel (2144), the transmission worm wheel (2144) is installed on the traction shaft rod (2145) through a spline, and the traction shaft rod (2145) is installed on the attaching base (2141) through a bearing;
the adjustable laminating assembly (214) further comprises a linkage slide block (2146), an arc-shaped inner tube (2147), an arc-shaped outer tube (2148) and a positioning substrate (2149), wherein the linkage slide block (2146) is installed on a traction shaft rod (2145), the lower end of the linkage slide block (2146) penetrates through a laminating base (2141), the linkage slide block (2146) is connected with a polishing wheel (215), arc-shaped inner tubes (2147) are arranged on two side end faces of the linkage slide block (2146), the arc-shaped inner tubes (2147) are located in the arc-shaped outer tube (2148), the arc-shaped inner tubes (2147) are movably connected with the arc-shaped outer tube (2148), the arc-shaped outer tube (2148) is connected to the positioning substrate (2149), and the positioning substrate (2149) is installed on the inner wall of the laminating base (2141).
2. The polishing process based on the quartz substrate material according to claim 1, wherein both ends of the traversing support (24) are embedded in the sliding substrate (23), both side end surfaces of the sliding substrate (23) are provided with a bar-shaped groove (231) for the traversing support (24) to move laterally, and the traversing support (24) is adapted to the bar-shaped groove (231).
3. The polishing process based on the quartz substrate material according to claim 2, wherein a limit through groove (21411) for the linkage slide block (2146) to rotate is arranged at the bottom of the attaching base (2141), and the linkage slide block (2146) is matched with the limit through groove (21411).
4. A polishing process based on a quartz substrate material according to claim 3, wherein the step of bonding and polishing the quartz substrate material by the adjustable polishing mechanism (2) comprises the steps of:
the hydraulic cylinder (22) is started, the hydraulic cylinder (22) drives the sliding base plate (23) to vertically move in the guide chute (2101), and the sliding base plate (23) moves to drive the transverse support (24), the adjustable attaching component (214) and the polishing wheel (215) to move until the polishing wheel (215) moves to attach the quartz base plate material;
the driving motor (26) is started, the driving motor (26) drives the driving shaft lever (25) and the driving gear (27) to rotate, and the driving gear (27) is meshed with the transmission rack (28), so that the driving gear (27) rotates to drive the transverse moving support (24) to transversely move in the strip-shaped groove (231), and the transverse moving support (24) moves to drive the adjustable attaching assembly (214) and the polishing wheel (215) to move;
the driving shaft lever (25) rotates to drive the driving bevel gear (29) to rotate, the driving bevel gear (29) rotates to drive the driven bevel gear (210) and the driven shaft lever (211) to rotate, the driven shaft lever (211) rotates to drive the transmission belt (212), the transmission shaft lever (213), the adjustable attaching component (214) and the polishing wheel (215) to rotate, so that the rotating and moving polishing wheel (215) attaches and polishes quartz substrate materials;
in the polishing process of the polishing wheel (215), when the uneven surface is polished, the rotating motor (2142) is started, the rotating motor (2142) drives the transmission worm (2143) to rotate, the transmission worm wheel (2144) and the traction shaft rod (2145) rotate, the traction shaft rod (2145) rotates to drive the linkage slide block (2146) to rotate in the limiting through groove (21411) under the cooperation of the arc-shaped inner pipe (2147) and the arc-shaped outer pipe (2148), and the linkage slide block (2146) rotates to drive the polishing wheel (215) to rotate, so that the polishing wheel (215) always contacts with the quartz substrate material, and the quartz substrate material is subjected to contact polishing by the polishing wheel (215).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211159728.XA CN115415922B (en) | 2022-09-22 | 2022-09-22 | Polishing process based on quartz substrate material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211159728.XA CN115415922B (en) | 2022-09-22 | 2022-09-22 | Polishing process based on quartz substrate material |
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| CN115415922A CN115415922A (en) | 2022-12-02 |
| CN115415922B true CN115415922B (en) | 2023-10-13 |
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| CN109434629A (en) * | 2019-01-24 | 2019-03-08 | 烟台工程职业技术学院(烟台市技师学院) | Burnishing machine is used in a kind of processing of mechanized equipment |
| CN110039432A (en) * | 2019-04-22 | 2019-07-23 | 珠海广金厨具有限公司 | A kind of polishing machine and polishing process |
| CN112171398A (en) * | 2020-11-03 | 2021-01-05 | 江苏新泰隆管件有限公司 | Flange processing is with burnishing and polishing device |
| JP2021074863A (en) * | 2019-11-13 | 2021-05-20 | 朱暁鳳 | Deburring and polishing facility of motor bracket |
| CN214980114U (en) * | 2021-04-12 | 2021-12-03 | 华冠达工程有限公司 | Big steel form processing burnishing device |
| CN215240119U (en) * | 2021-06-22 | 2021-12-21 | 河南省佰讯光器件有限公司 | Polishing machine with good environmental protection effect for ROSA (ROSA) pipe |
| CN215942531U (en) * | 2021-09-08 | 2022-03-04 | 安徽锦恒装饰幕墙科技有限公司 | Aluminum alloy door and window surface polishing mechanism |
-
2022
- 2022-09-22 CN CN202211159728.XA patent/CN115415922B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434629A (en) * | 2019-01-24 | 2019-03-08 | 烟台工程职业技术学院(烟台市技师学院) | Burnishing machine is used in a kind of processing of mechanized equipment |
| CN110039432A (en) * | 2019-04-22 | 2019-07-23 | 珠海广金厨具有限公司 | A kind of polishing machine and polishing process |
| JP2021074863A (en) * | 2019-11-13 | 2021-05-20 | 朱暁鳳 | Deburring and polishing facility of motor bracket |
| CN112171398A (en) * | 2020-11-03 | 2021-01-05 | 江苏新泰隆管件有限公司 | Flange processing is with burnishing and polishing device |
| CN214980114U (en) * | 2021-04-12 | 2021-12-03 | 华冠达工程有限公司 | Big steel form processing burnishing device |
| CN215240119U (en) * | 2021-06-22 | 2021-12-21 | 河南省佰讯光器件有限公司 | Polishing machine with good environmental protection effect for ROSA (ROSA) pipe |
| CN215942531U (en) * | 2021-09-08 | 2022-03-04 | 安徽锦恒装饰幕墙科技有限公司 | Aluminum alloy door and window surface polishing mechanism |
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| Publication number | Publication date |
|---|---|
| CN115415922A (en) | 2022-12-02 |
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