CN115415290A - Treatment process of waste sea sand cake generated by sea sand for filtering chemical fiber spinning assembly and application of product - Google Patents

Treatment process of waste sea sand cake generated by sea sand for filtering chemical fiber spinning assembly and application of product Download PDF

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CN115415290A
CN115415290A CN202210791061.9A CN202210791061A CN115415290A CN 115415290 A CN115415290 A CN 115415290A CN 202210791061 A CN202210791061 A CN 202210791061A CN 115415290 A CN115415290 A CN 115415290A
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sea sand
ethylene glycol
alkali
cake
reaction
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CN115415290B (en
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孟盛
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Jiangsu Poly Energy Saving Technology Co ltd
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Jiangsu Poly Energy Saving Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/70Chemical treatment, e.g. pH adjustment or oxidation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/30Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D3/00Halides of sodium, potassium or alkali metals in general
    • C01D3/04Chlorides

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Toxicology (AREA)
  • General Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

The invention discloses a treatment process of waste sea sand cakes generated by sea sand for filtering a chemical fiber spinning assembly, which comprises the following steps: preheating a sea sand cake, preparing a special reaction solution and heating; putting the sea sand cake in a filter basket, lifting the filter basket to a reaction kettle containing a special solution, stirring, and carrying out continuous reaction in a constant-temperature, constant-pressure and constant-current environment to generate a mixed solution of sodium terephthalate, ethylene glycol, alkali and sea sand; hoisting out a filter basket, wherein a damp primary mud cake containing sea sand, sodium terephthalate solid, alkali, glycol and trace impurities is arranged in the filter basket; and (3) drying the primary mud cake by using a closed oven, condensing and recovering ethylene glycol, and simultaneously obtaining a secondary mud cake. The invention does not need to calcine the sea sand cake at high temperature, the low-temperature reaction effectively protects the sea sand, and simultaneously reduces the pollution to the environment, and the sodium phthalate and the ethylene glycol in the extract can be used for preparing PET, industrial snow-melting agent and the like, thereby realizing the reutilization, saving the cost and reducing the waste.

Description

Treatment process of waste sea sand cake generated by sea sand for filtering chemical fiber spinning assembly and application of product
Technical Field
The invention relates to the technical field of sea sand treatment, in particular to a treatment process of waste sea sand cakes generated by sea sand for filtering a chemical fiber spinning assembly and application of treated extracts.
Background
In the chemical fiber spinning filtration process, sea sand needs to be added for pressure equalizing, and sea sand contains sea sand, polyester stainless steel filter screen and other impurities, and most of the sea sand is burned at present, so that the environment is polluted on the one hand, and on the other hand, waste is caused, and waste cannot be recycled.
Disclosure of Invention
The invention aims to provide a treatment process of waste sea sand cakes generated by sea sand for filtering a chemical fiber spinning component, and aims to solve the problems that the environment is polluted due to direct incineration of the waste sea sand at present and substances in the waste sea sand cannot be extracted and reused.
In order to achieve the purpose, the invention adopts the following technical scheme:
a treatment process of waste sea sand cakes generated by sea sand for filtering a chemical fiber spinning assembly comprises the following steps:
the method comprises the following steps: preheating the waste sea sand cake to 140-160 ℃; preparing a special reaction solution, uniformly stirring ethylene glycol, special reaction blending alkali and a catalyst, and heating to 180-210 ℃;
step two: putting the sea sand cake into a metal film filter basket, wherein the aperture of the filter basket is made according to the mesh number of the sea sand, conveying the waste sea sand cake into a reaction kettle containing special reaction liquid through the filter basket, homogenizing and stirring the reaction liquid in the reaction kettle through a homogenizing pump, and carrying out continuous reaction in a constant-temperature, constant-pressure and constant-current environment to generate a mixed solution containing sodium terephthalate, alkali, sea sand, the reaction liquid, glycol and a catalyst, wherein the sodium terephthalate, the alkali and the sea sand can be separated out through the filter basket;
step three: lifting a filter basket, wherein sea sand and a wet primary mud cake containing sodium terephthalate solid, alkali, ethylene glycol and trace impurities are filled in the filter basket, residual liquid of ethylene glycol and sodium terephthalate powder is remained in a reaction kettle, and residual liquid is subjected to pressurization and rapid cooling through a metal film filter basket so as to filter the residual liquid in the reaction kettle to remove the sodium terephthalate powder, separate out a special reaction liquid, a special cleaning liquid and an ethylene glycol liquid, and recycle the special reaction liquid, the special cleaning liquid and the ethylene glycol liquid; the sea sand and the mixture in the filter basket are flushed by using the glycol and then are conveyed into the metal film filter basket for recycling;
step four: drying the primary mud cake by using a closed oven, condensing and recovering ethylene glycol, and simultaneously obtaining a dried secondary mud cake containing sodium terephthalate solid, alkali and trace impurities; drying the sea sand generated in the third step by using a closed oven, condensing and recovering ethylene glycol, and simultaneously obtaining a dried mud cake containing sodium terephthalate, alkali and trace impurities;
preferably, the base special for reaction preparation is an alkaline salt.
Preferably, the constant temperature in the second step is 180-220 ℃, and the constant pressure is 2 kg.
The invention also provides application of the sodium terephthalate and the ethylene glycol obtained by the waste sea sand cake treatment process to the preparation of PET and industrial snow-melting agents.
Preferably, the method is used for manufacturing the PET and industrial snow melting agent, and comprises the following steps:
the method comprises the following steps: reacting the extracted dried mud cake with sodium terephthalate with hydrochloric acid to generate mixed solution of terephthalic acid, sodium chloride and hydrochloric acid;
step two: filtering the mixed solution by using a special filter to separate out terephthalic acid powder, and reacting ethylene glycol with terephthalic acid to obtain PET;
step three: and D, cooling the residual liquid of the sodium chloride and the hydrochloric acid obtained in the step two to separate out the sodium chloride which is used as an industrial snow-melting agent, and recycling the residual solution.
Compared with the prior art, the invention has the beneficial effects that:
through a series of reactions and filtration, sodium terephthalate can be obtained from sea sand, ethylene glycol is separated out from the mixed solution, a sea sand cake does not need to be calcined at high temperature, the sea sand is effectively protected through low-temperature reactions, meanwhile, the pollution to the environment is reduced, the effective treatment of the sea sand is realized, and the pollution to the environment is reduced.
Sodium terephthalate reacts with hydrochloric acid to produce sodium chloride and terephthalic acid, the terephthalic acid reacts with ethylene glycol to generate PET, the sodium chloride can be used as an industrial snow-melting agent and the like, the recycling of the extract is realized, the cost is saved, and the waste is reduced.
Drawings
FIG. 1 is a flow chart of the process for treating and extracting the waste sea sand according to the present invention;
FIG. 2 is a flow chart of the application process of the extract.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1:
referring to fig. 1, a process for treating waste sea sand cake generated by sea sand for filtering in a chemical fiber spinning assembly includes the following steps:
the method comprises the following steps: preheating waste sea sand to 140 ℃; preparing a special reaction solution, uniformly stirring ethylene glycol, special reaction blending alkali and a catalyst, heating to 180 ℃, wherein the special reaction blending alkali is an alkali salt;
step two: conveying the waste sea sand into a reaction kettle, circularly conveying the special reaction solution into the reaction kettle at a constant flow rate, stirring, and continuously reacting in an environment with the temperature of 170 ℃ and the pressure of 2 kilograms to generate a mixed solution containing sodium terephthalate, alkali, sea sand, a reaction solution and a catalyst;
step three: keeping the temperature of the mixed solution at 180 ℃, and filtering alkali and sea sand in the mixed solution by using a metal film filter to separate out sea sand and a damp primary mud cake with sodium terephthalate solid, alkali and trace impurities;
step four: drying the primary mud cake by using a closed oven, condensing and recovering ethylene glycol, and simultaneously obtaining a dried secondary mud cake containing sodium terephthalate solid, alkali and trace impurities; drying the sea sand generated in the third step by using a closed oven, condensing and recovering ethylene glycol, and simultaneously obtaining a dried mud cake containing sodium terephthalate, alkali and trace impurities;
step five: quickly cooling the mixed liquid generated after filtering in the third step, filtering by using a high-precision filtering device, and separating out special reaction liquid, special cleaning liquid and glycol liquid for recycling; and (4) flushing the sea sand and the mixture in the filtering device by using the ethylene glycol, and conveying the sea sand and the mixture into the metal membrane filter for recycling.
Example 2:
referring to fig. 1, a process for treating waste sea sand cakes generated by sea sand for filtering chemical fiber spinning assemblies includes the following steps:
the method comprises the following steps: preheating waste sea sand to 150 ℃; preparing a special reaction solution, uniformly stirring ethylene glycol, special reaction blending alkali and a catalyst, heating to 195 ℃, wherein the special reaction blending alkali is an alkali salt;
step two: conveying the waste sea sand into a reaction kettle, circularly conveying the special reaction solution into the reaction kettle at a constant flow rate, stirring, and continuously reacting in an environment with the temperature of 200 ℃ and the pressure of 2 kilograms to generate a mixed solution containing sodium terephthalate, alkali, sea sand, a reaction solution and a catalyst;
step three: keeping the temperature of the mixed solution at 200 ℃, and filtering alkali and sea sand in the mixed solution by using a metal film filter to separate out sea sand and a damp primary mud cake with sodium terephthalate solid, alkali and trace impurities;
step four: drying the primary mud cake by using a closed oven, condensing and recovering ethylene glycol, and simultaneously obtaining a dried secondary mud cake containing sodium terephthalate solid, alkali and trace impurities; drying the sea sand generated in the third step by using a closed oven, condensing and recovering ethylene glycol, and simultaneously obtaining a dried mud cake containing sodium terephthalate, alkali and trace impurities;
step five: quickly cooling the mixed liquid generated after filtering in the third step, filtering by using a high-precision filtering device, and separating out special reaction liquid, special cleaning liquid and glycol liquid for recycling; and (4) washing the sea sand and the mixture in the filtering device by using the ethylene glycol, and conveying the sea sand and the mixture into the metal membrane filter for recycling.
Example 3
Referring to fig. 1, a process for treating waste sea sand cakes generated by sea sand for filtering chemical fiber spinning assemblies includes the following steps:
the method comprises the following steps: preheating waste sea sand to 160 ℃; preparing a special reaction solution, uniformly stirring ethylene glycol, special reaction blending alkali and a catalyst, heating to 210 ℃, wherein the special reaction blending alkali is an alkaline salt;
step two: conveying the waste sea sand into a reaction kettle, circularly conveying the special reaction solution into the reaction kettle at a constant flow rate, stirring, and continuously reacting in an environment with the temperature of 220 ℃ and the pressure of 2 kilograms to generate a mixed solution containing sodium terephthalate, alkali, sea sand, a reaction solution and a catalyst;
step three: the temperature of the mixed solution is kept at 220 ℃, and alkali and sea sand in the mixed solution are filtered by using a metal film filter to separate out sea sand and a damp primary mud cake containing sodium terephthalate solid, alkali and trace impurities;
step four: drying the primary mud cake by using a closed oven, condensing and recovering ethylene glycol, and simultaneously obtaining a dried secondary mud cake containing sodium terephthalate solid, alkali and trace impurities; drying the sea sand generated in the third step by using a closed oven, condensing and recovering ethylene glycol, and simultaneously obtaining a dried mud cake containing sodium terephthalate, alkali and trace impurities;
step five: quickly cooling the mixed solution generated after filtering in the third step, filtering by using a high-precision filtering device, and separating out reaction special liquid, cleaning special liquid and glycol liquid for recycling; and (4) flushing the sea sand and the mixture in the filtering device by using the ethylene glycol, and conveying the sea sand and the mixture into the metal membrane filter for recycling.
The invention also provides application of the extract in waste sea sand treatment.
Preferably, the waste sea sand processing extract is sodium terephthalate and ethylene glycol, can be used for preparing PET and industrial snow melting agent, and comprises the following steps:
the method comprises the following steps: reacting the extracted dried mud cake with sodium terephthalate with hydrochloric acid to generate mixed solution of terephthalic acid, sodium chloride and hydrochloric acid;
step two: filtering the mixed solution by using a special filter to separate out terephthalic acid powder, and reacting ethylene glycol with terephthalic acid to obtain PET;
step three: and D, cooling the residual liquid of the sodium chloride and the hydrochloric acid obtained in the step two to separate out the sodium chloride which is used as an industrial snow-melting agent, and recycling the residual solution.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent substitutions or changes according to the technical solution and the inventive concept of the present invention should be covered by the scope of the present invention.

Claims (6)

1. A treatment process of waste sea sand cakes generated by sea sand for filtering a chemical fiber spinning assembly is characterized by comprising the following steps:
the method comprises the following steps: preheating the waste sea sand cake to 140-160 ℃; preparing a special reaction solution, uniformly stirring ethylene glycol, special reaction blending alkali and a catalyst, and heating to 180-210 ℃;
step two: putting the sea sand cake into a metal film filter basket, conveying the waste sea sand cake into a reaction kettle containing special reaction liquid through the filter basket, homogenizing and stirring the reaction liquid in the reaction kettle through a homogenizing pump, and carrying out continuous reaction in a constant-temperature, constant-pressure and constant-current environment to generate a mixed solution containing sodium terephthalate, alkali, sea sand, the reaction liquid, glycol and a catalyst, wherein the sodium terephthalate, the alkali and the sea sand can be separated out through the filter basket;
step three: lifting a filter basket, wherein sea sand and a wet primary mud cake containing sodium terephthalate solid, alkali, ethylene glycol and trace impurities are filled in the filter basket, residual liquid of ethylene glycol and sodium terephthalate powder is remained in the reaction kettle, and the residual liquid is subjected to pressurization and rapid cooling through the metal film filter basket so as to filter the residual liquid in the reaction kettle to remove the sodium terephthalate powder, separate out a special reaction liquid, a special cleaning liquid and an ethylene glycol liquid and recycle the special reaction liquid and the ethylene glycol liquid; the sea sand and the mixture in the filter basket are flushed by using the ethylene glycol and then conveyed into the metal film filter basket for recycling;
step four: drying the primary mud cake by using a closed oven, condensing and recovering ethylene glycol, and simultaneously obtaining a dried secondary mud cake containing sodium terephthalate solid, alkali and trace impurities; and (3) drying the sea sand generated in the third step by using a closed oven, condensing and recovering ethylene glycol, and simultaneously obtaining a dried mud cake containing sodium terephthalate, alkali and trace impurities.
2. The process for treating a waste sea sand cake as claimed in claim 1, wherein: the special alkali for reaction blending is alkaline salt.
3. The process for treating a waste sea sand cake as claimed in claim 1, wherein: the aperture of the metal film filtering basket is manufactured according to the mesh number of sea sand.
4. The process for treating a waste sea sand cake as claimed in claim 1, wherein: the constant temperature in the second step is 180-220 ℃, and the constant pressure is 2 kilograms of pressure.
5. Use of sodium terephthalate and ethylene glycol obtained by the process for the treatment of spent sea sand cakes according to any one of claims 1 to 4, for the manufacture of PET and industrial snow-melting agents.
6. Use according to claim 5, characterized in that the steps are as follows:
the method comprises the following steps: reacting the extracted dried mud cake with sodium terephthalate with hydrochloric acid to generate mixed solution of terephthalic acid, sodium chloride and hydrochloric acid;
step two: filtering the mixed solution by using a special filter to separate out terephthalic acid powder, and reacting ethylene glycol with terephthalic acid to obtain PET;
step three: and D, cooling the residual liquid of the sodium chloride and the hydrochloric acid obtained in the step two to separate out the sodium chloride which is used as an industrial snow-melting agent, and recycling the residual solution.
CN202210791061.9A 2022-07-05 2022-07-05 Treatment process of waste sea sand cake generated by sea sand for filtering chemical fiber spinning assembly and application of product of treatment process Active CN115415290B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW591049B (en) * 2001-10-16 2004-06-11 Teijin Ltd Method for recycling PET bottle
CN101531581A (en) * 2008-03-13 2009-09-16 徐晶 Regenerative method of PET wastes
CN102816069A (en) * 2012-08-16 2012-12-12 无锡格瑞恩环保科技有限公司 Preparation method of bis (2-hydroxyethyl) terephthalate
CN103709038A (en) * 2013-12-18 2014-04-09 青岛福创环境科技有限公司 Method for recovering polyester fiber in waste fabric
CN206580923U (en) * 2017-03-01 2017-10-24 江西旭腾新材料科技实业有限公司 A kind of device for spinning of Regenerated Polyester Fibres
CN108531922A (en) * 2018-04-18 2018-09-14 宁波天源科技有限公司 A kind of synthetic fiber spinning board cleaning agent and cleaning method
RU2754972C1 (en) * 2020-09-24 2021-09-08 Федеральное государственное бюджетное образовательное учреждение высшего образования "Российский химико-технологический университет имени Д.И. Менделеева" (РХТУ им. Д.И. Менделеева) Method for processing polyethylene terephthalate waste
CN114181037A (en) * 2021-12-14 2022-03-15 石泰山 Method for producing sodium acetate by PET polyester alkali depolymerization

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW591049B (en) * 2001-10-16 2004-06-11 Teijin Ltd Method for recycling PET bottle
CN101531581A (en) * 2008-03-13 2009-09-16 徐晶 Regenerative method of PET wastes
CN102816069A (en) * 2012-08-16 2012-12-12 无锡格瑞恩环保科技有限公司 Preparation method of bis (2-hydroxyethyl) terephthalate
CN103709038A (en) * 2013-12-18 2014-04-09 青岛福创环境科技有限公司 Method for recovering polyester fiber in waste fabric
CN206580923U (en) * 2017-03-01 2017-10-24 江西旭腾新材料科技实业有限公司 A kind of device for spinning of Regenerated Polyester Fibres
CN108531922A (en) * 2018-04-18 2018-09-14 宁波天源科技有限公司 A kind of synthetic fiber spinning board cleaning agent and cleaning method
RU2754972C1 (en) * 2020-09-24 2021-09-08 Федеральное государственное бюджетное образовательное учреждение высшего образования "Российский химико-технологический университет имени Д.И. Менделеева" (РХТУ им. Д.И. Менделеева) Method for processing polyethylene terephthalate waste
CN114181037A (en) * 2021-12-14 2022-03-15 石泰山 Method for producing sodium acetate by PET polyester alkali depolymerization

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