CN115414807A - Production device and method of water-based environment-friendly adhesive - Google Patents
Production device and method of water-based environment-friendly adhesive Download PDFInfo
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- CN115414807A CN115414807A CN202211181342.9A CN202211181342A CN115414807A CN 115414807 A CN115414807 A CN 115414807A CN 202211181342 A CN202211181342 A CN 202211181342A CN 115414807 A CN115414807 A CN 115414807A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
- B01F21/10—Dissolving using driven stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
- B01F33/821—Combinations of dissimilar mixers with consecutive receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
- B01F35/43—Supporting receptacles on frames or stands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/93—Heating or cooling systems arranged inside the receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
- B01J19/20—Stationary reactors having moving elements inside in the form of helices, e.g. screw reactors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/36—Mixing of ingredients for adhesives or glues; Mixing adhesives and gas
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- Adhesives Or Adhesive Processes (AREA)
Abstract
The invention provides a device and a method for producing a water-based environment-friendly adhesive, and relates to the field of adhesive production. This waterborne environmental protection adhesive apparatus for producing, including supporting mechanism, supporting mechanism includes the base, base top front side fixedly connected with support frame one, support frame two is installed to support frame one rear side, two fixed connection of support frame are in base top middle part, the bucket that dissolves is installed on support frame one upper portion, it is provided with heating mechanism to dissolve bucket one side, dissolve the inside rabbling mechanism that is provided with of bucket. Can be with inside the leading-in heating pipe of high temperature steam through the intake pipe, can realize the continuous heating to the central raw materials of locating in the staving through the heating pipe, the stirring through rabbling mechanism can make the center with the outside raw materials that are heated to diffusion all around for the heating process of raw materials is quicker, is favorable to the dissolving work of solution, makes raw materials temperature everywhere more even in the staving simultaneously, thereby makes the solution texture that obtains better.
Description
Technical Field
The invention relates to the field of adhesive production, in particular to a device and a method for producing a water-based environment-friendly adhesive.
Background
Along with the development of times, the application of the adhesive in various industries is more extensive, the adhesive can connect the same or two or more than two homogeneous or heterogeneous parts (or materials) together, the variety of the adhesive is various, along with the gradual rise of the environmental protection concept in recent years, the utilization rate of the water-based environment-friendly adhesive is obviously improved, in the production process of the water-based environment-friendly adhesive, various raw materials are often mixed and stirred in a preparation barrel, the raw materials are often required to be heated during the production mixing and stirring of the adhesive, however, when the raw materials are heated by the traditional production equipment, the heat is gradually diffused from outside to inside, the raw materials in the middle often reach the required temperature finally during the heating, the rate is lower when the raw materials in the middle are dissolved, the production is not facilitated, the conventional production equipment only carries out unidirectional stirring on the raw materials during the heating and stirring, the stirring effect is poorer, and meanwhile, when the next process is carried out before the preparation of the solution is completed, the heat of the solution is often lost in the inner side, the next process is not beneficial to the preparation, the high temperature is often wasted, and the preparation of the adhesive is not beneficial to the next process, and the high temperature is achieved, the high temperature is not easy to the preparation.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a production device and a production method of a water-based environment-friendly adhesive, which solve the problems that the rate of dissolution of raw materials at the central part is low during the production, mixing and stirring of the adhesive is not favorable for production, conventional production equipment often only performs one-way stirring on the raw materials during heating and stirring, the stirring effect is poor, the dissolution rate is not greatly improved, meanwhile, when the solution preparation is completed and the next process is carried out, the heat of the solution often rapidly runs off in a short time, so that people need to reheat the solution during the next process, time and labor are wasted, and after the preparation is finished, the adhesive is just discharged from a high-temperature environment, has a certain temperature, and is not favorable for packaging the adhesive.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a waterborne environmental protection adhesive apparatus for producing, includes supporting mechanism, supporting mechanism includes the base, base top front side fixedly connected with support frame one, support frame two is installed to support frame one rear side, support frame two fixed connection is in base top middle part, the dissolving bucket is installed on support frame one upper portion, dissolving bucket one side and being provided with heating mechanism, dissolve the inside rabbling mechanism that is provided with of bucket, it is provided with the mechanism of aerifing to dissolve the bucket lower part, it is connected with the polymerization bucket to dissolve the bottom of the barrel portion through defeated material mechanism, the inside mixing mechanism that is provided with of polymerization bucket, polymerization bucket fixed connection is on two upper portions of support frame, the polymerization bottom of the barrel portion is provided with heat dissipation mechanism, heat dissipation mechanism rear side is provided with the storage vat, the storage vat sets up in base top middle part rear side, it includes the staving to dissolve the bucket, staving top fixedly connected with bung, bottom fixedly connected with fixed plate in the bung, upper portion is provided with the top storehouse in the bung, staving front end upper portion fixedly connected with feed inlet, staving bottom middle part fixedly connected with feed opening.
Preferably, the polymerization bucket includes the ladle body, ladle body top fixedly connected with top cap, ladle body rear end middle part downside fixedly connected with discharging pipe, the one end fixed connection that the ladle body was kept away from to the discharging pipe is in storage vat top middle part, ladle body one side upper portion fixedly connected with material loading pipe.
Preferably, the heat dissipation mechanism includes the casing, a plurality of fixed blocks of top fixedly connected with in the casing, the fixed block bottom all runs through and the swivelling joint has the fixed axle, the equal fixedly connected with fan in fixed axle both ends, the fan sets up middle part front and back side in the casing respectively, the opening has all been seted up at casing front and back end middle part, fixed axle periphery middle part fixedly connected with driven bevel gear, driven bevel gear upper portion meshing is connected with initiative bevel gear, initiative bevel gear fixed connection is in downside axis of rotation periphery.
Preferably, the material conveying mechanism comprises a pump body, a material conveying pipe is connected to a discharging end flange of the pump body, the other end of the material conveying pipe is fixedly connected to the middle of the top end of the top cover, and a heat preservation pipe is arranged on the periphery of the material conveying pipe.
Preferably, the inflation mechanism comprises a ring pipe, the upper portion of the ring pipe is fixedly connected with exhaust pipes which are uniformly distributed, the middle portions of the exhaust pipes are provided with one-way valves, the rear side of the upper portion of the ring pipe is fixedly connected with a plurality of L-shaped pipes, and the other ends of the L-shaped pipes are fixedly connected to the lower portion of the ring pipe.
Preferably, rabbling mechanism includes servo motor, servo motor flange joint is at bung top middle part, servo motor bottom drive end fixedly connected with heating pipe, the through-hole that has evenly distributed is seted up on heating pipe upper portion, heating pipe periphery upper portion fixedly connected with driving gear, the meshing of driving gear periphery is connected with evenly distributed's driven gear, the equal fixedly connected with pivot in driven gear middle part, the pivot top all runs through and initiatively is connected with the holder, the holder sets up on driven gear upper portion, the equal fixedly connected with evenly distributed's of lower part stirring vane in the pivot periphery, the equal meshing of driven gear is connected in the ring gear inboard, the ring gear rotates to be connected in the spacing ring inboard, the spacing ring fixed connection is at fixed plate top middle part.
Preferably, the heating mechanism comprises an air inlet pipe, the upper end of the air inlet pipe penetrates through the side wall of the barrel cover and is arranged inside the fixing plate, the bottom end of the air inlet pipe penetrates through the outer portion of the side wall of the barrel body, the lower portion of the air inlet pipe is fixedly connected with a connecting pipe, and the other end of the connecting pipe is fixedly connected with an external heat source.
Preferably, the mixing mechanism includes double-end motor, double-end motor fixed connection is in the bottom storehouse bottom middle part, the equal fixedly connected with axis of rotation of lower part drive end on the double-end motor, upper portion the axis of rotation runs through the ladle body bottom to rotate with the ladle body and be connected, the stirring rod of the even distribution of double-end motor periphery upper portion fixedly connected with, the equal fixedly connected with scraper blade of the stirring rod other end, the scraper blade all sets up inside the ladle body.
The production method of the water-based environment-friendly adhesive comprises the following production steps:
s1, when the heating barrel is used, raw materials such as polyvinyl alcohol are guided into the barrel through a feed port, a connecting pipe is communicated, high-temperature steam enters a wall body interlayer of the barrel through an air inlet pipe, the raw materials in the barrel are heated, the barrel is dissolved into water in a high-temperature environment, a servo motor is started during heating, the servo motor works to drive a heating pipe to rotate, a driven gear is driven by a driving gear outside the heating pipe to synchronously rotate, the raw materials are stirred by a stirring blade on a rotating shaft at the bottom of the driven gear during rotation of the driven gear, the stirring blade revolves around the heating pipe under the guide of a toothed ring, the stirring speed is increased, the raw materials can be dissolved more quickly, the working efficiency can be effectively improved, meanwhile, the high-temperature steam enters a fixed plate through the air inlet pipe and enters the heating pipe through a through hole in the heating pipe, continuous heating of the raw materials in the center of the barrel can be realized, the center and the external raw materials can be diffused all around through the stirring of a stirring mechanism, the heating process of the raw materials is quicker, the solution can be facilitated, the dissolving working temperature of the solution, and the raw materials in the heating pipe are more uniform, and the solution can be heated more uniformly;
s2, after the raw material dissolving work is finished, starting a pump body, pumping out the solution in the barrel body through the pump body, guiding the solution into the polymerization barrel through a delivery pipe, adding a proper amount of chemical additives into the barrel body through a feeding pipe, guiding excessive high-temperature steam in the dissolving barrel into the heat-insulating pipe through a through pipe, enabling the high-temperature steam to enter the barrel body through the heat-insulating pipe, heating the interior of the barrel body, enabling the solution in the barrel body to react with the added chemical additives, and meanwhile, continuously heating and insulating the delivery pipe when the high-temperature steam passes through the heat-insulating pipe, enabling the solution to still keep high temperature in the delivery pipe, so that the subsequent polymerization work in the polymerization barrel is facilitated;
s3, the adhesive discharging pipe after the reaction is discharged into the storage barrel, when the polymerization barrel works, the double-head motor drives the driven bevel gear to rotate through the rotating shaft at the lower part by utilizing the driving bevel gear, so that the fixed shaft synchronously rotates, the fan rotates, and the air around the double-head motor can flow by rotating the fan, so that the heat exchange process between the storage barrel and the pump body can be accelerated, the pump body cannot be overheated due to long-time work, meanwhile, the adhesive produced in the previous round can be cooled, the cooling process of the adhesive in the storage barrel is accelerated, and the production rate is further improved;
s4, can lead to the ring canal inside through the L venturi tube with high temperature steam through the siphunculus to inside discharging the staving through the check valve, when realizing the heating to the inside raw materials of staving, can be in the inside bubble that forms of raw materials through steam, through the come-up of bubble with break up can further accelerate the dissolving work of raw materials, be favorable to actual production.
(III) advantageous effects
The invention provides a device and a method for producing a water-based environment-friendly adhesive. The method has the following beneficial effects:
1. according to the invention, high-temperature steam can be introduced into the top bin through the air inlet pipe and enters the heating pipe through the through hole on the heating pipe, the raw material at the center in the barrel body can be continuously heated through the heating pipe, the heated raw material at the center and the heated raw material at the outside can be diffused to the periphery through the stirring of the stirring mechanism, so that the heating process of the raw material is quicker, the solution dissolving work is facilitated, and meanwhile, the temperature of the raw material at each position in the barrel body is more uniform, so that the obtained solution has better texture.
2. According to the invention, high-temperature steam can be guided into the annular pipe through the L-shaped pipe through the through pipe and is discharged into the barrel body through the one-way valve, so that the raw material in the barrel body is heated, bubbles can be formed in the raw material through the steam, the dissolution work of the raw material can be further accelerated through the floating and the breaking of the bubbles, and the actual production is facilitated.
3. According to the invention, when heating is carried out, the servo motor is started, the servo motor works to drive the heating pipe to rotate, the driving gear outside the heating pipe drives the driven gear to synchronously rotate, the stirring blade on the rotating shaft at the bottom of the driven gear is used for stirring raw materials when the driven gear rotates, and the stirring blade revolves around the heating pipe under the guidance of the toothed ring when rotating automatically, so that the stirring speed is increased, the raw materials can be dissolved more quickly, and the working efficiency can be effectively improved.
4. According to the invention, excessive high-temperature steam in the dissolving barrel can be guided into the heat-insulating pipe through the through pipe, the high-temperature steam can enter the barrel body through the heat-insulating pipe, so that the heating of the interior of the barrel body is realized, the solution in the barrel body reacts with the added chemical additive, and meanwhile, the high-temperature steam can continuously heat and insulate the material conveying pipe when passing through the heat-insulating pipe, so that the solution can still keep a higher temperature in the material conveying pipe, and the subsequent polymerization work in the polymerization barrel is facilitated.
5. According to the invention, the double-head motor can drive the rotating shaft at the lower part to drive, so that the driving bevel gear is utilized to drive the driven bevel gear to rotate, the fixed shaft is enabled to synchronously rotate, the fan is enabled to rotate, ambient air can flow through the rotation of the fan, the heat exchange process between the storage barrel and the pump body can be accelerated, the pump body can not be overheated due to long-time work, meanwhile, the adhesive produced in the previous round can be cooled, the cooling process of the adhesive in the storage barrel is accelerated, and the production rate is further improved.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic view of the present invention;
FIG. 3 is a schematic view of the present invention;
FIG. 4 is a schematic view of the present invention;
FIG. 5 is a schematic view of the present invention;
FIG. 6 is an enlarged view taken at A in FIG. 2;
FIG. 7 is an enlarged view of FIG. 3 at B;
fig. 8 is an enlarged view of fig. 4 at C.
Wherein, 1, a supporting mechanism; 101. a base; 102. a first support frame; 103. a second support frame; 2. a dissolving bucket; 201. a barrel body; 202. a feed inlet; 203. a barrel cover; 204. a fixing plate; 205. carrying out top bin; 206. A feeding port; 3. a polymerization barrel; 301. a barrel body; 302. a discharge pipe; 303. feeding a material pipe; 304. a bottom bin; 305. a top cover; 4. a material storage barrel; 5. a heat dissipation mechanism; 501. a fan; 502. an opening; 503. a housing; 504. a drive bevel gear; 505. a fixed shaft; 506. a driven bevel gear; 507. a fixed block; 6. a material conveying mechanism; 601. a delivery pipe; 602. a heat preservation pipe; 603. a pump body; 7. an inflation mechanism; 701. a one-way valve; 702. a loop pipe; 703. an exhaust pipe; 704. an L-shaped tube; 8. a stirring mechanism; 801. a rotating shaft; 802. A stirring blade; 803. a servo motor; 804. a driving gear; 805. heating a tube; 806. a holder; 807. a driven gear; 808. a toothed ring; 809. a limiting ring; 9. a heating mechanism; 901. pipe passing; 902. An air inlet pipe; 903. a connecting pipe; 904. a through hole; 10. a mixing mechanism; 1001. a rotating shaft; 1002. a stirring rod; 1003. a squeegee; 1004. double-ended motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1-8, an embodiment of the present invention provides an apparatus for producing an aqueous environment-friendly adhesive, including a supporting mechanism 1, the supporting mechanism 1 includes a base 101, the upper equipment can be fixed and supported by the base 101, the front side of the top end of the base 101 is fixedly connected with a first support frame 102, the rear side of the first support frame 102 is provided with a second support frame 103, the second support frame 103 is fixedly connected with the middle part of the top end of the base 101, the upper part of the first support frame 102 is provided with a dissolving bucket 2, the dissolving tank 2 can be supported and fixed through the first support frame 102, one side of the dissolving tank 2 is provided with the heating mechanism 9, the inside of the dissolving tank 2 is provided with the stirring mechanism 8, the lower part of the dissolving tank 2 is provided with the inflating mechanism 7, the bottom of the dissolving tank 2 is connected with the polymeric tank 3 through the material conveying mechanism 6, the inside of the polymeric tank 3 is provided with the mixing mechanism 10, the polymeric tank 3 is fixedly connected with the upper part of the second support frame 103, the supporting and fixing of the polymeric tank 3 can be realized through the second support frame 103, the bottom of the polymeric tank 3 is provided with the heat radiating mechanism 5, the rear side of the heat radiating mechanism 5 is provided with the storage tank 4, the storage tank 4 is arranged at the rear side of the middle part of the top end of the base 101, the dissolving tank 2 comprises a tank body 201, the top of the tank body 201 is fixedly connected with a tank cover 203, the bottom of the tank cover 203 is fixedly connected with a fixing plate 204, the upper part of the tank cover 203 is provided with a top bin 205, the upper part of the front end of the tank body 201 is fixedly connected with a feed inlet 202, the middle part of the bottom end of the tank body 201 is fixedly connected with a lower 206, when in use, raw materials such as polyvinyl alcohol are firstly guided into the tank body 201 through the feed inlet 202, and is communicated with the connecting pipe 903, so that the high-temperature steam enters the wall interlayer of the barrel body 201 through the air inlet pipe 902, the raw material inside the barrel body 201 is heated, so that the raw material is dissolved into water in a high temperature environment of the barrel body 201.
Polymeric barrel 3 includes ladle body 301, ladle body 301 top fixedly connected with top cap 305, ladle body 301 rear end middle part downside fixedly connected with discharging pipe 302, the one end fixed connection that ladle body 301 was kept away from to discharging pipe 302 is at 4 top middle parts of storage vat, ladle body 301 one side upper portion fixedly connected with material loading pipe 303, after the raw materials work of dissolving is accomplished, start the pump body 603, take out the solution in the staving 201 through the pump body 603, and lead-in to polymeric barrel 3 inside through material conveying pipe 601, add the chemical additive of suitable volume in to ladle body 301 through material loading pipe 303 simultaneously, adhesive discharging pipe 302 after the reaction is accomplished is discharged inside storage vat 4.
The heat dissipation mechanism 5 includes a housing 503, a plurality of fixing blocks 507 are fixedly connected to the top inside the housing 503, the bottoms of the fixing blocks 507 are respectively penetrated through and rotatably connected with a fixing shaft 505, two ends of the fixing shaft 505 are respectively fixedly connected with fans 501, the fans 501 are respectively arranged at the front and rear sides of the middle inside the housing 503, openings 502 are respectively formed in the middle of the front and rear ends of the housing 503, a driven bevel gear 506 is fixedly connected to the middle of the periphery of the fixing shaft 505, the upper portion of the driven bevel gear 506 is engaged with a driving bevel gear 504, the driving bevel gear 504 is fixedly connected to the periphery of a lower rotating shaft 1001, when the polymerization barrel 3 is in operation, the double-head motor 1004 drives the driven bevel gear 506 to rotate by the driving bevel gear 504 through the rotating shaft 1001 of the lower portion, so that the fixing shaft 505 synchronously rotates, the fans 501 rotate, ambient air can flow by the rotation of the fans 501, thereby the heat exchange process between the storage barrel 4 and the pump body 603 can be accelerated, the pump body 603 can not overheat due to long-time operation, and can cool the adhesive produced in the previous wheel, thereby accelerating the cooling process of the adhesive inside the storage barrel 4, and further improving the production rate.
The inflating mechanism 7 comprises an annular pipe 702, the upper part of the annular pipe 702 is fixedly connected with exhaust pipes 703 which are uniformly distributed, the middle parts of the exhaust pipes 703 are respectively provided with a one-way valve 701, the rear side of the upper part of the annular pipe 702 is fixedly connected with a plurality of L-shaped pipes 704, the other ends of the L-shaped pipes 704 are respectively and fixedly connected to the lower part of a through pipe 901, high-temperature steam can be led into the annular pipe 702 through the L-shaped pipes 704 and is discharged into the barrel body 201 through the one-way valve 701, when the raw materials in the barrel body 201 are heated, bubbles can be formed in the raw materials through the steam, the dissolution work of the raw materials can be further accelerated through the floating and the breaking of the bubbles, and the practical production is facilitated.
The stirring mechanism 8 comprises a servo motor 803, the servo motor 803 is connected to the middle part of the top end of the barrel cover 203 in a flange mode, a heating pipe 805 is fixedly connected to the bottom driving end of the servo motor 803, through holes 904 which are evenly distributed are formed in the upper part of the heating pipe 805, a driving gear 804 is fixedly connected to the upper part of the periphery of the heating pipe 805, driven gears 807 which are evenly distributed are meshed and connected to the periphery of the driving gear 804, rotating shafts 801 are fixedly connected to the middle parts of the driven gears 807, the top ends of the rotating shafts 801 are penetrated and are actively connected with retainers 806, the retainers 806 are arranged on the upper parts of the driven gears 807, stirring blades 802 which are evenly distributed are fixedly connected to the middle lower parts of the periphery of the rotating shafts 801, the driven gears 807 are meshed and connected to the inner sides of toothed rings 808, the toothed rings 808 are rotatably connected to the inner sides of limiting rings 809, the limiting rings 809 are fixedly connected to the middle part of the top end of the fixing plate 204, the servo motor 803 is started during heating, the servo motor 803 works to drive the heating pipe 805 to rotate, the driving gear 804 outside the heating pipe 805 drives the driven gear 807 to synchronously rotate, the stirring blade 802 on the rotating shaft 801 at the bottom of the driven gear 807 is used for stirring the raw material when the driven gear 807 rotates, the stirring blade 802 revolves around the heating pipe 805 under the guidance of the toothed ring 808 during rotation, so that the stirring speed is increased, the raw material can be dissolved more quickly, the working efficiency can be effectively improved, meanwhile, high-temperature steam can enter the fixing plate 204 through the air inlet pipe 902 and enters the heating pipe 805 through the through hole 904 on the heating pipe 805, the heating pipe 805 can continuously heat the raw material at the center in the barrel body 201, the heated raw material at the center and the heated material at the outside can be diffused all around through the stirring of the stirring mechanism 8, and the heating process of the raw material is quicker, is beneficial to the dissolution of the solution, and simultaneously, the temperature of the raw materials at each position in the barrel body 201 is more uniform, thereby leading the texture of the obtained solution to be better.
Heating mechanism 9 includes intake pipe 902, and intake pipe 902 upper end runs through bung 203 lateral wall to set up inside fixed plate 204, and the outside of staving 201 lateral wall is run through to intake pipe 902 bottom, and intake pipe 902 lower part fixedly connected with connecting pipe 903, connecting pipe 903 other end fixedly connected with external heat source.
Mixing mechanism 10 includes double-end motor 1004, double-end motor 1004 fixed connection is in the bottom middle part in end storehouse 304, the equal fixedly connected with axis of rotation 1001 of lower part drive end about double-end motor 1004, upper portion axis of rotation 1001 runs through ladle body 301 bottom, and rotate with ladle body 301 and be connected, double-end motor 1004 periphery upper portion fixedly connected with evenly distributed's stirring rod 1002, the equal fixedly connected with scraper 1003 of the stirring rod 1002 other end, scraper 1003 all sets up inside ladle body 301, in reaction, double-end motor 1004 rotates driving axis of rotation 1001, it stirs solution and additive to drive stirring rod 1001 when the axis of rotation rotates, accelerate contact between the two, improve reaction rate, and then promote production efficiency, can clear up polymerization bucket 3's inner wall through scraper 1003 simultaneously, can effectively avoid having remaining adhesive to adhere to on ladle body 301 inner wall.
The production method of the water-based environment-friendly adhesive comprises the following production steps:
s1, when in use, raw materials such as polyvinyl alcohol and the like are firstly led into a barrel body 201 through a feeding hole 202 and are communicated with a connecting pipe 903, so that high-temperature steam enters a wall interlayer of the barrel body 201 through an air inlet pipe 902 to heat the raw materials in the barrel body 201, the raw materials are dissolved in water in a high-temperature environment, when in heating, a servo motor 803 is started, the servo motor 803 works to drive a heating pipe 805 to rotate, a driving gear 804 outside the heating pipe 805 drives a driven gear 807 to synchronously rotate, when the driven gear 807 rotates, the raw materials are stirred by a stirring blade 802 on a rotating shaft 801 at the bottom of the driven gear 807, when in rotation, the stirring blade 802 simultaneously revolves around the heating pipe 805 under the guidance of a toothed ring 808, so that the stirring speed is accelerated, the raw materials can be dissolved more quickly, and the working efficiency can be effectively improved,
s2, high-temperature steam enters the fixing plate 204 through the air inlet pipe 902 and enters the heating pipe 805 through the through hole 904 in the heating pipe 805, the raw material at the center in the barrel body 201 can be continuously heated through the heating pipe 805, the heated raw material at the center and the heated raw material outside can be diffused to the periphery through the stirring of the stirring mechanism 8, so that the heating process of the raw material is quicker, the dissolving work of the solution is facilitated, meanwhile, the temperature of the raw material at each position in the barrel body 201 is more uniform, and the texture of the obtained solution is better;
s3, after the raw material dissolving work is finished, starting a pump body 603, pumping out the solution in the barrel body 201 through the pump body 603, introducing the solution into the polymerization barrel 3 through a delivery pipe 601, adding a proper amount of chemical additives into the barrel body 301 through a feeding pipe 303, introducing excessive high-temperature steam in the dissolving barrel 2 into a heat-insulating pipe 602 through a through pipe 901, and allowing the high-temperature steam to enter the barrel body 301 through the heat-insulating pipe 602 to heat the interior of the barrel body 301 so that the solution in the barrel body 301 reacts with the added chemical additives, and meanwhile, when the high-temperature steam passes through the heat-insulating pipe 602, continuously heating and insulating the delivery pipe 601 so that the solution can still keep a high temperature in the delivery pipe 601, which is beneficial to the subsequent polymerization work in the polymerization barrel 3, during the reaction, a double-head motor 1004 rotates the driving rotating shaft 1001, and when the rotating shaft 1001 rotates, the stirring rod 1002 stirs the solution and the additives, thereby accelerating the contact between the solution and the additive, improving the reaction rate and further improving the production efficiency;
s4, the adhesive discharging pipe 302 after the reaction is discharged into the storage barrel 4, when the polymerization barrel 3 works, the double-head motor 1004 drives the driven bevel gear 506 to rotate through the rotating shaft 1001 at the lower part by utilizing the driving bevel gear 504, so that the fixing shaft 505 synchronously rotates, the fan 501 rotates, the surrounding air can flow through the rotation of the fan 501, the heat exchange process between the storage barrel 4 and the pump body 603 can be accelerated, the pump body 603 can not be overheated due to long-time work, meanwhile, the adhesive produced in the previous round can be cooled, the cooling process of the adhesive in the storage barrel 4 is accelerated, the production rate is further improved, high-temperature steam can be guided into the annular pipe 702 through the L-shaped pipe 704 through the through pipe 901 and can be discharged into the barrel body 201 through the one-way valve 701, bubbles can be formed in the raw materials through the steam while the heating of the raw materials in the barrel body 201 is realized, the dissolving work of the raw materials can be further accelerated through the floating and the breaking of the bubbles, and the practical production is facilitated.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a waterborne environmental protection adhesive apparatus for producing, includes supporting mechanism (1), its characterized in that: the supporting mechanism (1) comprises a base (101), a first supporting frame (102) is fixedly connected to the front side of the top end of the base (101), a second supporting frame (103) is installed on the rear side of the first supporting frame (102), the second supporting frame (103) is fixedly connected to the middle of the top end of the base (101), a dissolving tank (2) is installed on the upper portion of the first supporting frame (102), a heating mechanism (9) is arranged on one side of the dissolving tank (2), a stirring mechanism (8) is arranged inside the dissolving tank (2), an inflating mechanism (7) is arranged on the lower portion of the dissolving tank (2), a polymeric tank (3) is connected to the bottom of the dissolving tank (2) through a material conveying mechanism (6), a mixing mechanism (10) is arranged inside the polymeric tank (3), the polymeric tank (3) is fixedly connected to the upper portion of the second supporting frame (103), a heat dissipation mechanism (5) is arranged at the bottom of the polymeric tank (3), a storage tank (4) is arranged on the rear side of the heat dissipation mechanism (5), the storage tank (4) is arranged on the rear side of the top end of the base (101), the dissolving tank (2) comprises a tank body (201), a top fixing plate (203), and a top fixing plate (203) and a top fixing plate (204) is arranged on the top of the tank cover (203), staving (201) front end upper portion fixedly connected with feed inlet (202), staving (201) bottom middle part fixedly connected with feed opening (206).
2. The production device of the water-based environment-friendly adhesive as claimed in claim 1, wherein: polymerization bucket (3) are including ladle body (301), ladle body (301) top fixedly connected with top cap (305), ladle body (301) rear end middle part downside fixedly connected with discharging pipe (302), the one end fixed connection of keeping away from ladle body (301) in discharging pipe (302) is in storage vat (4) top middle part, ladle body (301) one side upper portion fixedly connected with material loading pipe (303).
3. The production device of the water-based environment-friendly adhesive as claimed in claim 1, wherein: the heat dissipation mechanism (5) comprises a shell (503), a plurality of fixed blocks (507) are fixedly connected to the inner top of the shell (503), the bottoms of the fixed blocks (507) are respectively penetrated and rotatably connected with a fixed shaft (505), fans (501) are fixedly connected to the two ends of the fixed shaft (505), the fans (501) are respectively arranged on the front side and the rear side of the inner middle of the shell (503), openings (502) are respectively formed in the middle of the front end and the rear end of the shell (503), driven bevel gears (506) are fixedly connected to the middle of the periphery of the fixed shaft (505), driving bevel gears (504) are meshed with the upper portions of the driven bevel gears (506), and the driving bevel gears (504) are fixedly connected to the periphery of a rotating shaft (1001) on the lower side.
4. The production device of the water-based environment-friendly adhesive as claimed in claim 1, wherein: defeated material mechanism (6) are including the pump body (603), pump body (603) discharge end flange joint has conveying pipeline (601), conveying pipeline (601) other end fixed connection is in top cap (305) top middle part, conveying pipeline (601) periphery is provided with insulating tube (602).
5. The production device of the water-based environment-friendly adhesive as claimed in claim 1, wherein: the inflation mechanism (7) comprises a ring pipe (702), the upper portion of the ring pipe (702) is fixedly connected with exhaust pipes (703) which are uniformly distributed, the middle portions of the exhaust pipes (703) are respectively provided with a one-way valve (701), the rear side of the upper portion of the ring pipe (702) is fixedly connected with a plurality of L-shaped pipes (704), and the other ends of the L-shaped pipes (704) are respectively fixedly connected to the lower portions of the pipe ducts (901).
6. The production device of the water-based environment-friendly adhesive as claimed in claim 1, wherein: stirring mechanism (8) includes servo motor (803), servo motor (803) flange joint is in bung (203) top middle part, servo motor (803) bottom drive end fixedly connected with heating pipe (805), evenly distributed's through-hole (904) are seted up on heating pipe (805) upper portion, heating pipe (805) periphery upper portion fixedly connected with driving gear (804), driving gear (804) periphery meshing is connected with evenly distributed's driven gear (807), the equal fixedly connected with pivot (801) in driven gear (807) middle part, pivot (801) top is all run through and initiative is connected with holder (806), holder (806) set up on driven gear (807) upper portion, the equal fixedly connected with evenly distributed's stirring vane (802) of lower part in pivot (801) periphery, driven gear (807) all meshing is connected in ring gear (808) inboard, ring gear (808) rotate and connect in spacing ring (809) inboard, spacing ring (809) fixed connection is in fixed plate (204) top middle part.
7. The production device of the water-based environment-friendly adhesive as claimed in claim 1, wherein: heating mechanism (9) include intake pipe (902), bung (203) lateral wall is run through to intake pipe (902) upper end to the setting is inside fixed plate (204), staving (201) lateral wall outside is run through to intake pipe (902) bottom, intake pipe (902) lower part fixedly connected with connecting pipe (903), connecting pipe (903) other end fixedly connected with outside heat source.
8. The production device of the water-based environment-friendly adhesive as claimed in claim 1, wherein: mixing mechanism (10) includes double-end motor (1004), double-end motor (1004) fixed connection is in end middle part in end storehouse (304), the equal fixedly connected with axis of rotation (1001) of lower drive end about double-end motor (1004), upper portion axis of rotation (1001) run through ladle body (301) bottom to rotate with ladle body (301) and be connected, double-end motor (1004) periphery upper portion fixedly connected with evenly distributed's stirring rod (1002), the equal fixedly connected with scraper blade (1003) of stirring rod (1002) other end, scraper blade (1003) all set up inside ladle body (301).
9. The method for producing the aqueous environment-friendly adhesive according to any one of claims 1 to 8, wherein: the method comprises the following production steps:
s1, when the device is used, raw materials such as polyvinyl alcohol are led into a barrel body (201) through a feeding hole (202) and are communicated with a connecting pipe (903), high-temperature steam enters a wall body interlayer of the barrel body (201) through an air inlet pipe (902), the raw materials inside the barrel body (201) are heated, the raw materials are dissolved into water in a high-temperature environment, a servo motor (803) is started when the raw materials are heated, the servo motor (803) works to drive a heating pipe (805) to rotate, a driven gear (807) is driven to synchronously rotate through a driving gear (804) outside the heating pipe (805), and when the driven gear (807) rotates, the raw materials are stirred by using a stirring blade (802) on a rotating shaft (801) at the bottom of the driven gear (807), so that the raw materials can be dissolved more quickly;
s2, simultaneously, high-temperature steam enters the top bin (205) through the air inlet pipe (902), enters the heating pipe (805) through the through hole (904) in the heating pipe (805), continuously heats the raw material at the center in the barrel body (201) through the heating pipe (805), and can diffuse the heated raw material at the center and the outside to the periphery through the stirring of the stirring mechanism (8), so that the heating process of the raw material is accelerated;
s3, after the raw material dissolution work is finished, starting a pump body (603), pumping out the solution in the barrel body (201) through the pump body (603), introducing the solution into the polymerization barrel (3) through a material conveying pipe (601), simultaneously adding a proper amount of chemical additive into the barrel body (301) through a material feeding pipe (303), introducing excessive high-temperature steam in the dissolution barrel (2) into a heat insulation pipe (602) through a through pipe (901), and allowing the high-temperature steam to enter the barrel body (301) through the heat insulation pipe (602), so that the heating of the interior of the barrel body (301) is realized, and the solution in the barrel body (301) reacts with the added chemical additive;
s4, in the reaction, the double-head motor (1004) is started, the double-head motor (1004) drives the rotating shaft (1001) to rotate, the rotating shaft (1001) drives the stirring rod (1002) to stir the solution and the additive when rotating, the contact between the solution and the additive is accelerated, the reaction rate is improved, the adhesive after the reaction is finished is discharged into the storage tank (4) through the discharging pipe (302), when the polymerization tank (3) works, the double-head motor (1004) drives the driven bevel gear (506) to rotate through the rotating shaft (1001) at the lower part by utilizing the driving bevel gear (504), the fixed shaft (505) synchronously rotates, the fan (501) rotates, the air around can flow through the rotation of the fan (501), the heat exchange process between the storage tank (4) and the pump body (603) can be accelerated, the pump body (603) is cooled, and the adhesive produced in the previous round is cooled at the same time.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117865262A (en) * | 2024-03-12 | 2024-04-12 | 山东鸿远新材料科技股份有限公司 | Regeneration wastewater treatment device for zirconium dioxide recovery |
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2022
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117865262A (en) * | 2024-03-12 | 2024-04-12 | 山东鸿远新材料科技股份有限公司 | Regeneration wastewater treatment device for zirconium dioxide recovery |
CN117865262B (en) * | 2024-03-12 | 2024-05-28 | 山东鸿远新材料科技股份有限公司 | Regeneration wastewater treatment device for zirconium dioxide recovery |
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Application publication date: 20221202 |