CN115405718A - Track ball valve convenient to change filler - Google Patents
Track ball valve convenient to change filler Download PDFInfo
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- CN115405718A CN115405718A CN202211042327.6A CN202211042327A CN115405718A CN 115405718 A CN115405718 A CN 115405718A CN 202211042327 A CN202211042327 A CN 202211042327A CN 115405718 A CN115405718 A CN 115405718A
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- valve
- sealing
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- groove
- packing
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- 239000000945 filler Substances 0.000 title abstract 2
- 238000007789 sealing Methods 0.000 claims abstract description 134
- 238000012856 packing Methods 0.000 claims abstract description 80
- 210000004907 gland Anatomy 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 238000005096 rolling process Methods 0.000 claims description 22
- 238000009434 installation Methods 0.000 claims description 14
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 239000002808 molecular sieve Substances 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/06—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/06—Construction of housing; Use of materials therefor of taps or cocks
- F16K27/067—Construction of housing; Use of materials therefor of taps or cocks with spherical plugs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K41/00—Spindle sealings
- F16K41/02—Spindle sealings with stuffing-box ; Sealing rings
- F16K41/04—Spindle sealings with stuffing-box ; Sealing rings with at least one ring of rubber or like material between spindle and housing
- F16K41/043—Spindle sealings with stuffing-box ; Sealing rings with at least one ring of rubber or like material between spindle and housing for spindles which only rotate, i.e. non-rising spindles
- F16K41/046—Spindle sealings with stuffing-box ; Sealing rings with at least one ring of rubber or like material between spindle and housing for spindles which only rotate, i.e. non-rising spindles for rotating valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/06—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
- F16K5/0663—Packings
- F16K5/0689—Packings between housing and plug
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/06—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
- F16K5/0663—Packings
- F16K5/0694—Spindle sealings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/08—Details
- F16K5/14—Special arrangements for separating the sealing faces or for pressing them together
- F16K5/20—Special arrangements for separating the sealing faces or for pressing them together for plugs with spherical surfaces
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Taps Or Cocks (AREA)
Abstract
本发明公开了一种便于更换填料的轨道球阀,包括阀体、阀盖、球体以及阀杆,球体设置在阀体内腔中,阀盖安装在阀体上端,阀杆贯穿设置在阀盖上,阀盖上安装有密封机构,阀杆的内端与球体联动连接,阀盖的上方安装有执行器,执行器的输出端与阀杆的外端联动连接,阀体内还安装有阀座;密封机构包括填料压盖、密封填料、上垫片、下垫片、受力圈以及撬开组件,阀盖上开设有密封腔,上垫片、密封填料、下垫片、受力圈设置在密封腔中,填料压盖通过活节螺栓与阀盖连接在一起,并且填料压盖将上垫片、密封填料、下垫片、受力圈压紧在密封腔内,撬开组件安装在阀杆上并与受力圈配合。本发明便于后期维护时更换填料的操作,具有省时省力的优点。
The invention discloses an orbital ball valve for easy replacement of packing, which comprises a valve body, a valve cover, a ball and a valve stem. A sealing mechanism is installed on the valve cover, the inner end of the valve stem is linked with the ball, the actuator is installed above the valve cover, the output end of the actuator is linked with the outer end of the valve stem, and the valve seat is also installed in the valve body; sealing The mechanism includes packing gland, sealing packing, upper gasket, lower gasket, force ring and prying assembly. There is a sealing cavity on the valve cover, and the upper gasket, sealing packing, lower gasket, and force ring are arranged on the sealing surface. In the cavity, the packing gland is connected with the valve cover through the swing bolt, and the packing gland presses the upper gasket, sealing packing, lower gasket, and force ring in the sealing chamber, and the components are pried off and installed on the valve stem. and cooperate with the force ring. The invention facilitates the operation of replacing the filler during later maintenance, and has the advantages of saving time and effort.
Description
技术领域technical field
本发明涉及阀门技术领域,特别是涉及一种便于更换填料的轨道球阀。The invention relates to the technical field of valves, in particular to an orbital ball valve which is convenient for packing replacement.
背景技术Background technique
轨道球阀是一种特殊结构的球阀,因轨道球阀可实现阀芯旋转启闭,开关无摩擦,并可实现强制密封。在化工领域,特别是在需要快速切断、高低温交变工况下得到越来越广泛的应用,比如:天然气分子筛脱水装置、加氢装置、天然气计量站、大型乙烯装置低温冷箱进出口用交变温度轨道球阀以及分子筛轨道球阀等。Orbital ball valve is a ball valve with a special structure, because the orbital ball valve can realize the rotary opening and closing of the valve core, the switch has no friction, and can realize forced sealing. In the field of chemical industry, it is more and more widely used, especially in the conditions of fast cut-off and high and low temperature alternating conditions, such as: natural gas molecular sieve dehydration unit, hydrogenation unit, natural gas metering station, large-scale ethylene plant low-temperature cold box import and export. Alternating temperature track ball valve and molecular sieve track ball valve, etc.
现有轨道球阀的工作原理是:阀杆在手轮的作用下上升或者下降运动,阀杆上的导向槽与导向销接触,阀杆进行一段直线运动后,进行九十度旋转运动。在直线运动时,阀杆下端的楔形面推动球体靠近阀座实现密封,或者脱离阀座打开阀门;随后在导向槽和导向销的作用下,阀杆带动球体作90°旋转。通过阀杆的上升和下降运动实现了阀门的开启和关闭过程。现有的轨道球阀在长期使用后,需要对阀杆与阀盖之间的填料进行更换保养,以保证二者之间良好的密封,但是,在拆卸球阀的过程中,通常会发生填料与阀盖密封腔内壁黏连在一起的情况,导致填料难以取出,这给填料更换的操作带来了极大的麻烦。The working principle of the existing orbital ball valve is: the valve stem moves up or down under the action of the hand wheel, the guide groove on the valve stem contacts the guide pin, and after the valve stem moves in a straight line, it performs a 90-degree rotary motion. When moving in a straight line, the wedge-shaped surface at the lower end of the valve stem pushes the ball close to the valve seat to achieve sealing, or breaks away from the valve seat to open the valve; then, under the action of the guide groove and guide pin, the valve stem drives the ball to rotate 90°. The opening and closing process of the valve is realized by the rising and falling movement of the valve stem. After the existing orbital ball valve is used for a long time, it is necessary to replace and maintain the packing between the valve stem and the valve cover to ensure a good seal between the two. However, in the process of disassembling the ball valve, the packing and valve The adhesion of the inner wall of the cover sealing chamber makes it difficult to remove the packing, which brings great trouble to the operation of packing replacement.
发明内容Contents of the invention
本发明的目的在于提供一种便于更换填料的轨道球阀,本发明便于后期维护时更换填料的操作,具有省时省力的优点。The object of the present invention is to provide an orbital ball valve that facilitates the replacement of packing. The present invention facilitates the replacement of packing during later maintenance and has the advantages of saving time and effort.
为实现上述目的,本发明提供如下技术方案:便于更换填料的轨道球阀,包括阀体、阀盖、球体以及阀杆,所述球体设置在阀体内腔中,所述阀盖安装在阀体上端,所述阀杆贯穿设置在阀盖上,并且所述阀盖上安装有用于与阀杆构成密封配合的密封机构,阀杆的内端与球体联动连接,所述阀盖的上方安装有执行器,所述执行器的输出端与阀杆的外端联动连接,所述阀体内还安装有阀座;所述密封机构包括填料压盖、密封填料、上垫片、下垫片、受力圈以及撬开组件,所述阀盖上开设有同轴于阀杆的密封腔,所述上垫片、密封填料、下垫片、受力圈由外至内依次设置在密封腔中,所述填料压盖通过活节螺栓与阀盖连接在一起,并且填料压盖将上垫片、密封填料、下垫片、受力圈压紧在密封腔内,所述撬开组件安装在阀杆上并与受力圈配合,用于在更换密封填料时对受力圈施加轴向力。In order to achieve the above object, the present invention provides the following technical solutions: an orbital ball valve for easy replacement of packing, including a valve body, a valve cover, a ball and a valve stem, the ball is arranged in the inner cavity of the valve body, and the valve cover is installed on the upper end of the valve body , the valve stem is set through the valve cover, and the valve cover is installed with a sealing mechanism for forming a sealing fit with the valve stem, the inner end of the valve stem is linked with the ball, and the upper part of the valve cover is installed with an actuator The actuator, the output end of the actuator is linked with the outer end of the valve stem, and a valve seat is installed in the valve body; the sealing mechanism includes a packing gland, a sealing packing, an upper gasket, a lower gasket, a force bearing Ring and pry open components, the valve cover is provided with a sealing cavity coaxial with the valve stem, the upper gasket, sealing packing, lower gasket, and force ring are sequentially arranged in the sealing cavity from the outside to the inside. The packing gland is connected with the bonnet through the joint bolt, and the packing gland presses the upper gasket, sealing packing, lower gasket and stress ring in the sealing cavity, and the prying assembly is installed on the valve stem. and cooperate with the force ring to apply axial force to the force ring when replacing the sealing packing.
通过采用上述技术方案,需要对密封填料进行更换时,只需先松开填料压盖,然后通过操作撬开组件对受力圈施加向上的轴向力,即可将受力圈及设置在受力圈上方的上垫片、密封填料、下垫片撬起来,最后通过执行器带动阀杆上升,密封填料在撬开组件的作用下被带出密封腔,再通过拆除阀盖即可取出密封填料进行更换,操作十分方便,其具有省时省力的优点。By adopting the above technical scheme, when it is necessary to replace the sealing packing, it is only necessary to loosen the packing gland first, and then apply an upward axial force to the force ring by operating the pry open assembly, and then the force ring and the force ring can be set on the force ring. The upper gasket, sealing packing, and lower gasket above the force ring are pried up, and finally the valve stem is driven up by the actuator. It is very convenient to replace the packing, and it has the advantages of saving time and labor.
本发明进一步设置为,所述撬开组件包括撬块、第一弹簧、上滑块、多个中滑块、下滑块、滑套、连接柱、支撑杆、第二弹簧以及触发螺套,所述阀杆上对称设置有一对沿轴向延伸的滑腔,所述阀杆的侧部设有与所述滑腔上部相连通的上安装孔以及与所述滑腔下部相连通的下安装孔,所述撬块滑动设置在下安装孔内,并且撬块的外周沿轴向安装有至少两个用于与下安装孔内壁构成密封配合的第一密封圈,所述阀杆对应下安装孔外端的位置开设有下安装槽,所述下安装槽上通过螺丝安装有限位块,所述限位块的下端延伸至下安装孔内,并且限位块的下端与下安装孔内壁下部形成一个朝向密封腔方向延伸的导向通道,所述撬块上设有与所述导向通道相配合的导向部,所述导向部的外端设有用于翘起受力圈的第一斜面,所述受力圈在远离第一斜面的方向上设有与第一斜面相配合的第一导向斜面和第二导向斜面,所述第一斜面的斜度小于第一导向斜面的斜度且大于第二导向斜面的斜度,所述撬块和限位块上分别设有第一定位槽和第二定位槽,所述第一弹簧的两端分别嵌设在第一定位槽和第二定位槽中,所述上滑块、多个中滑块、下滑块由上至下依次设置在滑腔中,并且上滑块、多个中滑块、下滑块均为空心的结构以减小重量,所述撬块的内端设有第二斜面,所述下滑块上设有与所述第二斜面相配合的第三斜面,所述上滑块、多个中滑块以及下滑块的高度相同,所述上安装孔的高度不小于上滑块的高度,所述滑套套设在阀杆外周,滑套的内侧设有第一圆槽,所述上滑块的侧部设有第二圆槽,所述连接柱的两端分别嵌设在第一圆槽和第二圆槽中,并且连接柱的两端分别与第一圆槽和第二圆槽过盈配合,所述上安装孔内壁的底部开设有弹簧槽,所述第二弹簧设置在弹簧槽中,所述支撑杆的下部滑动设置在弹簧槽内并且支撑杆的下端抵在第二弹簧上端,所述支撑杆的上端设有用于托住连接柱的弧形支撑部,所述触发螺套螺纹连接于阀杆上对应滑套上方的位置用于推动滑套轴向滑动。The present invention further provides that the prying assembly includes a pry block, a first spring, an upper slider, a plurality of middle sliders, a lower slider, a sliding sleeve, a connecting column, a support rod, a second spring, and a trigger screw sleeve, A pair of axially extending sliding chambers are symmetrically arranged on the valve stem, and an upper mounting hole communicating with the upper part of the sliding chamber and a lower mounting hole communicating with the lower part of the sliding chamber are provided on the side of the valve stem. hole, the skid block is slidably arranged in the lower mounting hole, and the outer circumference of the skid block is axially installed with at least two first sealing rings for forming a sealing fit with the inner wall of the lower mounting hole, and the valve stem corresponds to the lower mounting hole The position of the outer end is provided with a lower installation groove, and a limit block is installed on the lower installation groove by screws. A guide passage extending toward the sealing chamber, the skid is provided with a guide part matched with the guide passage, and the outer end of the guide part is provided with a first slope for tilting the force ring, the The force ring is provided with a first guide slope and a second guide slope matched with the first slope in the direction away from the first slope, and the slope of the first slope is smaller than the slope of the first guide slope and greater than the slope of the second guide The inclination of the slope, the skid block and the limit block are respectively provided with a first positioning groove and a second positioning groove, and the two ends of the first spring are respectively embedded in the first positioning groove and the second positioning groove, The upper slider, multiple middle sliders, and lower sliders are sequentially arranged in the sliding chamber from top to bottom, and the upper slider, multiple middle sliders, and lower sliders are all hollow structures to reduce weight. The inner end of the skid block is provided with a second slope, and the lower slider is provided with a third slope matched with the second slope, the upper slider, a plurality of middle sliders and the lower slider The same height, the height of the upper mounting hole is not less than the height of the upper slider, the sliding sleeve is set on the outer periphery of the valve stem, the inner side of the sliding sleeve is provided with a first circular groove, and the side of the upper slider is provided with a second Two circular grooves, the two ends of the connecting column are respectively embedded in the first circular groove and the second circular groove, and the two ends of the connecting column are respectively interference fit with the first circular groove and the second circular groove, and the upper The bottom of the inner wall of the mounting hole is provided with a spring groove, the second spring is arranged in the spring groove, the lower part of the support rod is slidably arranged in the spring groove and the lower end of the support rod is against the upper end of the second spring, the upper end of the support rod The upper end is provided with an arc-shaped support portion for supporting the connecting column, and the trigger screw sleeve is threadedly connected to a position above the corresponding sliding sleeve on the valve stem for pushing the sliding sleeve to slide axially.
通过采用上述技术方案,在需要对密封填料进行更换时,先松开填料压盖,然后旋转触发螺套,使触发螺套压在滑套上并促使滑套向下运动,滑套带动上滑块、多个中滑块以及下滑块下行,下滑块下行的过程中与撬块配合促使撬块向外运动,撬块导向部上的第一斜面与受力圈上的第一导向斜面以及第二导向斜面配合,逐渐翘起受力圈,受力圈带动上垫片、密封填料、下垫片上行,配合执行器带动阀杆上行,即可实现将密封填料推出密封腔的效果,即使密封填料与密封腔内壁发生粘连,也可有效将密封填料撬开,便于密封填料的更换操作。By adopting the above technical scheme, when the sealing packing needs to be replaced, the packing gland should be loosened first, and then the trigger screw sleeve should be rotated, so that the trigger screw sleeve is pressed on the sliding sleeve and the sliding sleeve is driven downward, and the sliding sleeve drives the upward slide block, a plurality of middle sliders and lower sliders go down, and the lower slider cooperates with the skid block during the downward movement to make the skid block move outward. The first slope on the guide part of the skid block and the first guide slope on the force ring With the cooperation of the second guide slope, the force ring is gradually tilted up, and the force ring drives the upper gasket, sealing packing, and lower gasket upward, and cooperates with the actuator to drive the valve stem upward, so that the effect of pushing the sealing packing out of the sealing cavity can be realized. Even if the sealing packing sticks to the inner wall of the sealing cavity, the sealing packing can be effectively pried apart, which facilitates the replacement operation of the sealing packing.
本发明进一步设置为,所述触发螺套的下端设有多组滚动接触件,所述滚动接触件包括螺杆、限位螺套以及滚珠,所述螺杆中部一体设置有六边形操作部,所述触发螺套的下端开设有供所述螺杆的上端旋入的连接螺孔,所述螺杆的下端设有滚动槽,所述滚珠设置在滚动槽中,并且所述滚动槽的深度小于滚珠的直径且大于滚珠的半径,所述限位螺套螺纹连接于螺杆下部,并且所述限位螺套下端设有向内周延伸的限位凸缘,所述限位凸缘抵在滚珠下部将滚珠限制在滚动槽内。The present invention is further provided that the lower end of the trigger screw sleeve is provided with multiple sets of rolling contact pieces, the rolling contact pieces include a screw, a limit screw sleeve and a ball, and the middle part of the screw rod is integrally provided with a hexagonal operating part. The lower end of the trigger screw sleeve is provided with a connecting screw hole for the upper end of the screw to be screwed in, the lower end of the screw is provided with a rolling groove, and the ball is arranged in the rolling groove, and the depth of the rolling groove is smaller than that of the ball diameter and greater than the radius of the ball, the limit screw sleeve is threadedly connected to the lower part of the screw rod, and the lower end of the limit screw sleeve is provided with a limit flange extending to the inner circumference, and the limit flange is pressed against the lower part of the ball to Balls are confined within rolling grooves.
通过采用上述技术方案,触发螺套采用滚动接触的方式对滑套施加向下的作用力,能够减小二者之间的接触摩擦,不仅能使操作更加轻松,而且能提升零部件的使用寿命。By adopting the above technical solution, the trigger screw sleeve applies a downward force to the sliding sleeve in the form of rolling contact, which can reduce the contact friction between the two, not only makes the operation easier, but also improves the service life of the parts .
本发明进一步设置为,所述滑套包括对称设置的左半环和右半环,左半环和右半环通过螺丝连接在一起。In the present invention, it is further provided that the sliding sleeve includes symmetrically arranged left half rings and right half rings, and the left half rings and right half rings are connected together by screws.
通过采用上述技术方案,大大方便了滑套的拆装操作。By adopting the above technical scheme, the disassembly and assembly operation of the sliding sleeve is greatly facilitated.
本发明进一步设置为,所述密封填料包括第一半环和第二半环,第一半环贴合第二半环的两个端面上分别设有一个V形凹部,所述第二半环贴合第一半环的两个端面上分别设有一个与对应V形凹部相配合的V形凸部。The present invention is further provided that the sealing packing includes a first half-ring and a second half-ring, and a V-shaped recess is respectively provided on the two end faces of the first half-ring attached to the second half-ring, and the second half-ring A V-shaped convex part matched with a corresponding V-shaped concave part is respectively provided on the two end faces of the first half ring.
通过采用上述技术方案,不仅在受压状态下密封效果良好,而且拆装方便,无需分离阀杆和阀盖即可实现密封填料的更换,大大降低了密封填料更换的难度和工作量。By adopting the above technical solution, not only the sealing effect is good under pressure, but also the disassembly and assembly are convenient, and the sealing packing can be replaced without separating the valve stem and the valve cover, which greatly reduces the difficulty and workload of sealing packing replacement.
本发明进一步设置为,所述阀体的内壁上开设有螺纹槽,所述阀座螺纹连接于螺纹槽上,所述阀座上安装有用于与球体构成密封配合的内密封圈,所述阀体内壁上还开沿周向开设有滑槽,所述阀座的外周设有与所述滑槽相配合的压紧凸缘,所述阀座外周与阀体内壁之间夹设有外密封圈,所述外密封圈的内端与压紧凸缘的外端面相抵,所述外密封圈的外端与滑槽的端面相抵。The present invention is further provided that a threaded groove is provided on the inner wall of the valve body, the valve seat is threadedly connected to the threaded groove, and an inner sealing ring for forming a sealing fit with the sphere is installed on the valve seat. There is also a chute on the inner wall along the circumferential direction, the outer periphery of the valve seat is provided with a pressing flange matching the chute, and an outer seal is interposed between the outer periphery of the valve seat and the inner wall of the valve. ring, the inner end of the outer sealing ring is against the outer end face of the pressing flange, and the outer end of the outer sealing ring is against the end face of the chute.
通过采用上述技术方案,阀座通过螺纹连接的方式安装在阀体内,拆装十分方便,利于前期的组装以及后期的维护操作,以保证球阀的正常使用,同时,阀座的压紧凸缘将外密封圈压紧在阀体内壁的滑槽的内端,阀座旋得越紧,外密封圈朝向内周和外周两个方向的变形就越大,由此实现阀座与阀体内壁之间的有效密封,防止泄漏的发生。By adopting the above technical scheme, the valve seat is installed in the valve body through threaded connection, which is very convenient to disassemble and facilitate the early assembly and later maintenance operations to ensure the normal use of the ball valve. At the same time, the pressing flange of the valve seat will The outer sealing ring is pressed against the inner end of the chute on the inner wall of the valve. The tighter the valve seat is screwed, the greater the deformation of the outer sealing ring toward the inner and outer circumferences, thus realizing the gap between the seat and the inner wall of the valve. Effective sealing between to prevent leakage.
本发明进一步设置为,所述阀座上沿周向设置有环形安装槽,所述内密封圈局部嵌设在环形安装槽中。The present invention is further provided that, the valve seat is provided with an annular installation groove along the circumference, and the inner sealing ring is partially embedded in the annular installation groove.
通过采用上述技术方案,实现了内密封圈的可更换操作,节约了维护成本。By adopting the above technical solution, the replaceable operation of the inner sealing ring is realized, and the maintenance cost is saved.
本发明进一步设置为,所述外密封圈的内端和外端均为宽度逐渐减小的锥形形状。In the present invention, it is further provided that the inner end and the outer end of the outer sealing ring are tapered with gradually decreasing width.
通过采用上述技术方案,减小了外密封圈的内周与阀座外周的接触面积以及外密封圈的外周与阀体内壁的截面面积,从而提升了外密封圈受压变形时对阀座外周以及阀体内壁的挤压应力,从而进一步提升了阀座外周与阀体内壁之间的密封性。By adopting the above technical scheme, the contact area between the inner circumference of the outer sealing ring and the outer circumference of the valve seat and the cross-sectional area between the outer circumference of the outer sealing ring and the inner wall of the valve body are reduced, thereby improving the pressure on the outer circumference of the valve seat when the outer sealing ring deforms under pressure. And the extrusion stress of the inner wall of the valve, thereby further improving the sealing performance between the outer periphery of the valve seat and the inner wall of the valve.
本发明进一步设置为,所述压紧凸缘与外密封圈之间夹设有垫圈。The present invention is further provided that a gasket is interposed between the pressing flange and the outer sealing ring.
通过采用上述技术方案,垫圈能够起到保护外密封圈以及阀座的效果。By adopting the above technical solution, the gasket can protect the outer sealing ring and the valve seat.
本发明进一步设置为,所述阀体内壁上通过锁紧螺丝安装有支撑圈,所述支撑圈与阀体内壁相贴合的一端面上沿周向设置有密封槽,所述密封槽中嵌设有用于与阀体内壁构成密封配合的O形圈,所述螺纹槽和滑槽均开设在支撑圈上。The present invention is further provided that a support ring is installed on the inner wall of the valve through a locking screw, and a seal groove is arranged on the end surface of the support ring that fits the inner wall of the valve along the circumferential direction, and a seal groove is embedded in the seal groove. There is an O-ring used to form a sealing fit with the inner wall of the valve, and the threaded groove and the sliding groove are both set on the supporting ring.
通过采用上述技术方案,支撑圈可更换,避免螺纹槽直接开设在阀体内壁上导致后期螺纹损坏难以维护的问题,即螺纹损坏时只需跟更换支撑圈即可,方便了维护操作,同时大大降低了维护成本。By adopting the above technical scheme, the support ring can be replaced, avoiding the problem that the thread groove is directly opened on the inner wall of the valve, which will cause the thread damage and difficult to maintain later, that is, when the thread is damaged, only the support ring needs to be replaced, which facilitates the maintenance operation and greatly Reduced maintenance costs.
本发明进一步设置为,所述阀体内壁上沿周向设置有定位凹槽,所述支撑圈上设有与所述定位凹槽相配合的定位凸缘。The present invention is further provided that a positioning groove is provided on the inner wall of the valve along the circumferential direction, and a positioning flange matching the positioning groove is provided on the support ring.
通过采用上述技术方案,能够在支撑圈安装前对支撑圈进行定位,便于支撑圈的安装操作。By adopting the above technical solution, the support ring can be positioned before the support ring is installed, which facilitates the installation operation of the support ring.
本发明进一步设置为,所述支撑圈由内至外开同轴设置有大圆槽和小圆孔,所述阀体内壁上开设有与所述小圆孔相对应的小螺孔,所述锁紧螺丝的螺杆部贯穿所述小圆孔并旋入所述小螺孔中,所述锁紧螺丝的螺丝头嵌入所述大圆槽中并与大圆槽内端面相抵。The present invention is further provided that the support ring is coaxially provided with a large circular groove and a small circular hole from the inside to the outside, and a small screw hole corresponding to the small circular hole is opened on the inner wall of the valve, and the lock The screw part of the tightening screw passes through the small circular hole and is screwed into the small screw hole, and the screw head of the locking screw is embedded in the large circular groove and abuts against the inner end surface of the large circular groove.
通过采用上述技术方案,能够实现支撑圈与阀体之间的连接,且连接结构简单可靠,拆装方便,利于前期的组装以及后期的维护操作。By adopting the above technical solution, the connection between the support ring and the valve body can be realized, and the connection structure is simple and reliable, and the assembly and disassembly are convenient, which is beneficial to the assembly in the early stage and the maintenance operation in the later stage.
附图说明Description of drawings
图1为本发明整体的结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2为本发明密封机构的结构示意图;Fig. 2 is the structural representation of sealing mechanism of the present invention;
图3为图2中A部的放大结构示意图;Fig. 3 is a schematic diagram of an enlarged structure of part A in Fig. 2;
图4为图2中B部的放大结构示意图;Fig. 4 is the schematic diagram of the enlarged structure of part B in Fig. 2;
图5为图2中C部的放大结构示意图;Fig. 5 is a schematic diagram of an enlarged structure of part C in Fig. 2;
图6为本发明滑套的结构示意图;Fig. 6 is a structural schematic diagram of a sliding sleeve of the present invention;
图7为本发明触发螺套的结构示意图;Fig. 7 is a structural schematic diagram of the trigger screw sleeve of the present invention;
图8为图1中D部的放大结构示意图。FIG. 8 is a schematic diagram of an enlarged structure of part D in FIG. 1 .
图中:1、阀体;2、阀盖;3、球体;4、阀杆;5、执行器;6、阀座;7、螺纹槽;8、内密封圈;9、滑槽;10、压紧凸缘;11、外密封圈;12、环形安装槽;13、垫圈;14、锁紧螺丝;15、支撑圈;16、密封槽;17、O形圈;18、定位凹槽;19、定位凸缘;20、大圆槽;21、小圆孔;22、小螺孔;23、密封机构;24、填料压盖;25、密封填料;26、上垫片;27、下垫片;28、受力圈;29、撬开组件;30、密封腔;31、撬块;32、第一弹簧;33、上滑块;34、中滑块;35、下滑块;36、滑套;37、连接柱;38、支撑杆;39、第二弹簧;40、触发螺套;41、滑腔;42、上安装孔;43、下安装孔;44、第一密封圈;45、下安装槽;46、限位块;47、导向通道;48、导向部;49、第一斜面;50、第一导向斜面;51、第二导向斜面;52、第一定位槽;53、第二定位槽;54、第二斜面;55、第三斜面;56、第一圆槽;57、第二圆槽;58、弹簧槽;59、弧形支撑部;60、滚动接触件;61、螺杆;62、限位螺套;63、滚珠;64、六边形操作部;65、连接螺孔;66、滚动槽;67、限位凸缘;68、左半环;69、右半环;70、第一半环;71、第二半环;72、V形凹部;73、V形凸部。In the figure: 1. Valve body; 2. Bonnet; 3. Ball; 4. Valve stem; 5. Actuator; 6. Valve seat; 7. Thread groove; 8. Inner sealing ring; 9. Slide groove; 10. Compression flange; 11. Outer sealing ring; 12. Annular mounting groove; 13. Washer; 14. Locking screw; 15. Support ring; 16. Sealing groove; 17. O-ring; 18. Positioning groove; 19 , positioning flange; 20, large round groove; 21, small round hole; 22, small screw hole; 23, sealing mechanism; 24, packing gland; 25, sealing packing; 26, upper gasket; 27, lower gasket; 28. Stress ring; 29. Pry open assembly; 30. Seal chamber; 31. Skid block; 32. First spring; 33. Upper slider; 34. Middle slider; 35. Lower slider; 36. Sliding
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例:如附图1~8所示的便于更换填料的轨道球阀,包括阀体1、阀盖2、球体3以及阀杆4,所述球体3设置在阀体1内腔中,所述阀盖2安装在阀体1上端,所述阀杆4贯穿设置在阀盖2上,并且所述阀盖2上安装有用于与阀杆4构成密封配合的密封机构23,阀杆4的内端与球体3联动连接,所述阀盖2的上方安装有执行器5,执行器5为气动执行器,气动执行器为现有成熟的装置,因此其具体结构在此不作详细赘述,所述执行器5的输出端与阀杆4的外端联动连接,所述阀体1内还安装有阀座6;所述密封机构23包括填料压盖24、密封填料25、上垫片26、下垫片27、受力圈28以及撬开组件29,所述阀盖2上开设有同轴于阀杆4的密封腔30,所述上垫片26、密封填料25、下垫片27、受力圈28由外至内依次设置在密封腔30中,所述填料压盖24通过活节螺栓与阀盖2连接在一起,并且填料压盖24将上垫片26、密封填料25、下垫片27、受力圈28压紧在密封腔30内,所述撬开组件29安装在阀杆4上并与受力圈28配合,用于在更换密封填料25时对受力圈28施加轴向力。需要对密封填料25进行更换时,只需先松开填料压盖24,然后通过操作撬开组件29对受力圈28施加向上的轴向力,即可将受力圈28及设置在受力圈28上方的上垫片26、密封填料25、下垫片27撬起来,最后通过执行器5带动阀杆4上升,密封填料25在撬开组件29的作用下被带出密封腔30,再通过拆除阀盖2即可取出密封填料25进行更换,操作十分方便,其具有省时省力的优点。Embodiment: As shown in the accompanying
如附图2~4所示,所述撬开组件29包括撬块31、第一弹簧32、上滑块33、多个中滑块34、下滑块35、滑套36、连接柱37、支撑杆38、第二弹簧39以及触发螺套40,所述阀杆4上对称设置有一对沿轴向延伸的滑腔41,所述阀杆4的侧部设有与所述滑腔41上部相连通的上安装孔42以及与所述滑腔41下部相连通的下安装孔43,所述撬块31滑动设置在下安装孔43内,并且撬块31的外周沿轴向安装有至少两个用于与下安装孔43内壁构成密封配合的第一密封圈44,撬块31主体的外周呈圆柱形状,所述阀杆4对应下安装孔43外端的位置开设有下安装槽45,所述下安装槽45上通过螺丝安装有限位块46,所述限位块46的下端延伸至下安装孔43内,并且限位块46的下端与下安装孔43内壁下部形成一个朝向密封腔30方向延伸的导向通道47,所述撬块31上设有与所述导向通道47相配合的导向部48,导向部48的底面呈圆弧面,导向部48的顶面为平面,导向通道47的截面形状与导向部48的截面形状相同,所述导向部48的外端设有用于翘起受力圈28的第一斜面49,所述受力圈28在远离第一斜面49的方向上设有与第一斜面49相配合的第一导向斜面50和第二导向斜面51,所述第一斜面49的斜度小于第一导向斜面50的斜度且大于第二导向斜面51的斜度,所述撬块31和限位块46上分别设有第一定位槽52和第二定位槽53,所述第一弹簧32的两端分别嵌设在第一定位槽52和第二定位槽53中,所述上滑块33、多个中滑块34、下滑块35由上至下依次设置在滑腔41中,上滑块33、中滑块34以及下滑块35的横截面形状与滑腔41的横截面形状相同,所述撬块31的内端设有第二斜面54,所述下滑块35上设有与所述第二斜面54相配合的第三斜面55,所述上滑块33、多个中滑块34以及下滑块35的高度相同,所述上安装孔42的高度不小于上滑块33的高度,所述滑套36套设在阀杆4外周,滑台可沿阀杆4轴向滑移,滑套36的内侧设有第一圆槽56,所述上滑块33的侧部设有第二圆槽57,所述连接柱37的两端分别嵌设在第一圆槽56和第二圆槽57中,并且连接柱37的两端分别与第一圆槽56和第二圆槽57过盈配合,所述上安装孔42内壁的底部开设有弹簧槽58,所述第二弹簧39设置在弹簧槽58中,所述支撑杆38的下部滑动设置在弹簧槽58内并且支撑杆38的下端抵在第二弹簧39上端,所述支撑杆38的上端设有用于托住连接柱37的弧形支撑部59,所述触发螺套40螺纹连接于阀杆4上对应滑套36上方的位置用于推动滑套36轴向滑动,即触发螺套40内壁具有内螺纹,阀杆4外壁具有与该内螺纹相配合的外螺纹。在需要对密封填料25进行更换时,先松开填料压盖24,然后旋转触发螺套40,使触发螺套40压在滑套36上并促使滑套36向下运动,滑套36带动上滑块33、多个中滑块34以及下滑块35下行,下滑块35下行的过程中与撬块31配合促使撬块31向外运动,撬块31导向部48上的第一斜面49与受力圈28上的第一导向斜面50以及第二导向斜面51配合,逐渐翘起受力圈28,受力圈28带动上垫片26、密封填料25、下垫片27上行,配合执行器5带动阀杆4上行,即可实现将密封填料25推出密封腔30的效果,即使密封填料25与密封腔30内壁发生粘连,也可有效将密封填料25撬开,便于密封填料25的更换操作。As shown in accompanying
如附图5所示,所述触发螺套40的下端设有多组滚动接触件60,所述滚动接触件60包括螺杆61、限位螺套62以及滚珠63,所述螺杆61中部一体设置有六边形操作部64,所述触发螺套40的下端开设有供所述螺杆61的上端旋入的连接螺孔65,所述螺杆61的下端设有滚动槽66,所述滚珠63设置在滚动槽66中,并且所述滚动槽66的深度小于滚珠63的直径且大于滚珠63的半径,所述限位螺套62螺纹连接于螺杆61下部,并且所述限位螺套62下端设有向内周延伸的限位凸缘67,所述限位凸缘67抵在滚珠63下部将滚珠63限制在滚动槽66内,并且滚珠63下端伸至外部用于与滑套36上端面接触。触发螺套40采用滚动接触的方式对滑套36施加向下的作用力,能够减小二者之间的接触摩擦,不仅能使操作更加轻松,而且能提升零部件的使用寿命。As shown in Figure 5, the lower end of the
如附图6所示,所述滑套36包括对称设置的左半环68和右半环69,左半环68和右半环69通过螺丝连接在一起。该设计大大方便了滑套36的拆装操作。As shown in FIG. 6 , the sliding
如附图7所示,所述密封填料25包括第一半环70和第二半环71,第一半环70贴合第二半环71的两个端面上分别设有一个V形凹部72,所述第二半环71贴合第一半环70的两个端面上分别设有一个与对应V形凹部72相配合的V形凸部73。该密封填料25的结构不仅在受压状态下密封效果良好,而且拆装方便,无需分离阀杆4和阀盖2即可实现密封填料25的更换,大大降低了密封填料25更换的难度和工作量。As shown in Figure 7, the sealing packing 25 includes a first half-
如附图8所示,所述阀体1的内壁上开设有螺纹槽7,所述阀座6螺纹连接于螺纹槽7上,所述阀座6上安装有用于与球体3构成密封配合的内密封圈8,所述阀体1内壁上还开沿周向开设有滑槽9,滑槽9与螺纹槽7同轴设置,滑槽9的直径大于螺纹槽7的直径,所述阀座6的外周设有与所述滑槽9相配合的压紧凸缘10,压紧凸缘10与阀座6为一体式结构,所述阀座6外周与阀体1内壁之间夹设有外密封圈11,所述外密封圈11的内端与压紧凸缘10的外端面相抵,所述外密封圈11的外端与滑槽9的端面相抵。阀座6通过螺纹连接的方式安装在阀体1内,拆装十分方便,利于前期的组装以及后期的维护操作,以保证球阀的正常使用,同时,阀座6的压紧凸缘10将外密封圈11压紧在阀体1内壁的滑槽9的内端,阀座6旋得越紧,外密封圈11朝向内周和外周两个方向的变形就越大,由此实现阀座6与阀体1内壁之间的有效密封,防止泄漏的发生。As shown in Figure 8, the inner wall of the
如附图8所示,所述阀座6上沿周向设置有环形安装槽12,所述内密封圈8局部嵌设在环形安装槽12中,二者过盈配合。该设计实现了内密封圈8的可更换操作,节约了维护成本。As shown in FIG. 8 , the
如附图8所示,所述外密封圈11的内端和外端均为宽度逐渐减小的锥形形状。该设计减小了外密封圈11的内周与阀座6外周的接触面积以及外密封圈11的外周与阀体1内壁的截面面积,从而提升了外密封圈11受压变形时对阀座6外周以及阀体1内壁的挤压应力,从而进一步提升了阀座6外周与阀体1内壁之间的密封性。As shown in FIG. 8 , the inner end and the outer end of the outer sealing ring 11 are tapered with gradually decreasing width. This design reduces the contact area between the inner circumference of the outer sealing ring 11 and the outer circumference of the
如附图8所示,所述压紧凸缘10与外密封圈11之间夹设有垫圈13,垫圈13由金属材质制成。垫圈13能够起到保护外密封圈11以及阀座6的效果。As shown in FIG. 8 , a
如附图8所示,所述阀体1内壁上通过锁紧螺丝14安装有支撑圈15,所述支撑圈15与阀体1内壁相贴合的一端面上沿周向设置有密封槽16,所述密封槽16中嵌设有用于与阀体1内壁构成密封配合的O形圈17,O形圈17与密封槽16过盈配合,所述螺纹槽7和滑槽9均开设在支撑圈15上。支撑圈15可更换,避免螺纹槽7直接开设在阀体1内壁上导致后期螺纹损坏难以维护的问题,即螺纹损坏时只需跟更换支撑圈15即可,方便了维护操作,同时大大降低了维护成本。As shown in Figure 8, a
如附图8所示,所述阀体1内壁上沿周向设置有定位凹槽18,所述支撑圈15上设有与所述定位凹槽18相配合的定位凸缘19。该设计能够在支撑圈15安装前对支撑圈15进行定位,便于支撑圈15的安装操作。As shown in FIG. 8 , a
如附图8所示,所述支撑圈15由内至外开同轴设置有大圆槽20和小圆孔21,所述阀体1内壁上开设有与所述小圆孔21相对应的小螺孔22,所述锁紧螺丝14的螺杆部贯穿所述小圆孔21并旋入所述小螺孔22中,所述锁紧螺丝14的螺丝头嵌入所述大圆槽20中并与大圆槽20内端面相抵。该设计能够实现支撑圈15与阀体1之间的连接,且连接结构简单可靠,拆装方便,利于前期的组装以及后期的维护操作。As shown in Figure 8, the
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| CN115823279A (en) * | 2022-11-30 | 2023-03-21 | 江苏天域阀业制造有限公司 | Quick detach formula cauldron bottom ball valve rod |
| CN117588579A (en) * | 2024-01-12 | 2024-02-23 | 四川飞球(集团)有限责任公司 | High-tightness ball valve |
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| US20130082202A1 (en) * | 2011-09-30 | 2013-04-04 | Weatherford/Lamb, Inc. | Ball valve float equipment |
| CN108799539A (en) * | 2018-08-21 | 2018-11-13 | 江苏亿阀股份有限公司 | A kind of orbit ball valve with spiral valve rod |
| CN208845772U (en) * | 2018-07-31 | 2019-05-10 | 上海弘盛特种阀门制造股份有限公司 | Orbit ball valve for molecular sieve device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20130082202A1 (en) * | 2011-09-30 | 2013-04-04 | Weatherford/Lamb, Inc. | Ball valve float equipment |
| CN208845772U (en) * | 2018-07-31 | 2019-05-10 | 上海弘盛特种阀门制造股份有限公司 | Orbit ball valve for molecular sieve device |
| CN108799539A (en) * | 2018-08-21 | 2018-11-13 | 江苏亿阀股份有限公司 | A kind of orbit ball valve with spiral valve rod |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115823279A (en) * | 2022-11-30 | 2023-03-21 | 江苏天域阀业制造有限公司 | Quick detach formula cauldron bottom ball valve rod |
| CN115823279B (en) * | 2022-11-30 | 2023-09-26 | 江苏天域阀业制造有限公司 | Quick detach formula cauldron bottom ball valve rod |
| CN117588579A (en) * | 2024-01-12 | 2024-02-23 | 四川飞球(集团)有限责任公司 | High-tightness ball valve |
| CN117588579B (en) * | 2024-01-12 | 2024-03-19 | 四川飞球(集团)有限责任公司 | High-tightness ball valve |
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