CN115403909B - Biodegradable film and preparation method thereof - Google Patents

Biodegradable film and preparation method thereof Download PDF

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CN115403909B
CN115403909B CN202211268565.9A CN202211268565A CN115403909B CN 115403909 B CN115403909 B CN 115403909B CN 202211268565 A CN202211268565 A CN 202211268565A CN 115403909 B CN115403909 B CN 115403909B
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CN115403909A (en
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唐健
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Anhui Shuangjin Co ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2300/00Characterised by the use of unspecified polymers
    • C08J2300/16Biodegradable polymers
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/04Polyesters derived from hydroxy carboxylic acids, e.g. lactones
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2400/00Characterised by the use of unspecified polymers
    • C08J2400/16Biodegradable polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2401/00Characterised by the use of cellulose, modified cellulose or cellulose derivatives
    • C08J2401/08Cellulose derivatives
    • C08J2401/26Cellulose ethers
    • C08J2401/28Alkyl ethers
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2403/00Characterised by the use of starch, amylose or amylopectin or of their derivatives or degradation products
    • C08J2403/02Starch; Degradation products thereof, e.g. dextrin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2491/00Characterised by the use of oils, fats or waxes; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

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  • Manufacturing & Machinery (AREA)
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Abstract

The invention discloses a biodegradable film and a preparation method thereof, wherein the biodegradable film is prepared from the following raw materials in parts by weight: 40-50 parts of polylactic acid particles, 20-25 parts of modified food-grade thermoplastic starch, 1-1.5 parts of nano titanium dioxide, 2-3 parts of sodium carboxymethylcellulose and 3.5-4.5 parts of tea tree essential oil. The composite film disclosed by the invention is food-grade, is nontoxic and harmless to human bodies, can perform ideal antibacterial preservation performance on packaged foods, can be rapidly degraded in natural environment after being used and abandoned, has no pollution to the environment due to carbon dioxide and water as degradation products, is simple in film-making raw materials and process, is easy to realize industrial production, is superior to the existing food packaging film, and has a good market prospect.

Description

Biodegradable film and preparation method thereof
Technical Field
The invention belongs to the technical field of polylactic acid materials, and particularly relates to a biodegradable film and a preparation method thereof.
Background
Polylactic acid (PLA) film is a novel biodegradable material, has the basic characteristics of biodegradable plastics, can be safely disposed of after use, does not generate any harmful substances, and has high film forming property, high transparency and high water vapor permeability compared with polyethylene film, and wide raw material sources. In addition, PLA films also have the same printing properties as conventional film materials. Therefore, the polylactic acid is widely applied in various fields including clothing, medical, electronic and packaging fields, wherein the food fresh-keeping film prepared from the polylactic acid has higher water vapor transmittance and good gas selective permeability, so that the polylactic acid has good application prospect in the field of food films.
Although polylactic acid is widely applied, pure polylactic acid material has poor hydrophilic property, and in natural environment, the polylactic acid packaging material is modified by processing and compounding, so that the tensile property, transparency and air permeability can be enhanced, the hydrophilic property of the polylactic acid film material can be enhanced, the degradation rate of the polylactic acid film material is accelerated, hydrophilic starch is used for processing the polylactic acid film material, but the hydrophilic starch and hydrophobic polylactic acid are poor in direct blending compatibility, so that the interface bonding strength of the composite material is low, the brittleness is high, and the processing property is poor, and the wide development and application of the material are limited. Meanwhile, in the field of food packaging films, the antibacterial performance of the film is one of important parameters, so that the good antibacterial performance of the packaging film is ensured, and the shelf life of foods can be effectively prolonged.
Disclosure of Invention
The invention aims to make up the defects of the prior art and provides a biodegradable film and a preparation method thereof.
In order to achieve the above object, the present invention provides the following technical solutions:
a biodegradable film is prepared from the following raw materials in parts by weight: 40-50 parts of polylactic acid particles, 20-25 parts of modified food-grade thermoplastic starch, 1-1.5 parts of nano titanium dioxide, 2-3 parts of sodium carboxymethylcellulose and 3.5-4.5 parts of tea tree essential oil.
Preferably, the biodegradable film is prepared from the following raw materials in parts by weight: 45 parts of polylactic acid particles, 23 parts of modified food-grade thermoplastic starch, 1.2 parts of nano titanium dioxide, 2.5 parts of sodium carboxymethyl cellulose and 3 parts of tea tree essential oil.
Further, the modified food-grade thermoplastic starch is prepared from food-grade thermoplastic starch, acetyl tributyl citrate, epoxidized soybean oil and glacial acetic acid according to the mass ratio of (75-80): (10-15): (5-10): 1.
Further, the preparation method of the modified food-grade thermoplastic starch comprises the following steps: firstly, drying food-grade thermoplastic starch in a drying oven at 70-80 ℃ for 6-12 hours, and then adding the dried food-grade thermoplastic starch, acetyl tributyl citrate, epoxidized soybean oil and glacial acetic acid into a blender according to the mass ratio respectively for blending to obtain the modified food-grade thermoplastic starch.
Further, the control temperature of the blending is 140-160 ℃, the rotating speed of a blending rotor is 40-50 rpm, and the blending time is 10-30 minutes.
A method for preparing a biodegradable film as described above, comprising the steps of:
(1) Weighing polylactic acid particles, modified food-grade thermoplastic starch, nano titanium dioxide, sodium carboxymethyl cellulose and tea tree essential oil according to parts by weight, and then sending the mixture into a high-speed mixer to be uniformly mixed to obtain a mixture for standby;
(2) Feeding the mixture into a double-screw extruder for melt extrusion to obtain a resin material;
(3) And (3) sending the resin material into a film blowing unit, and performing inflation, cooling, traction and rolling to obtain the polylactic acid composite film.
Further, the rotating speed of the high-speed mixer in the step 1 is 240-300 rpm, and the mixing time is 4-8 minutes.
Further, in the step 2, the temperature of the extruder barrel is controlled to be 165-175 ℃, the rotating speed of the screw is 200-300rpm, and the length-diameter ratio of the screw is 55:1.
further, the set temperature of the film blowing unit in the step 3 is as follows: a region: 145-155 ℃, two areas: 155-160 ℃, three regions: 160-165 ℃, four regions: 165-170 ℃, five regions: 170-175 ℃, the traction speed is 2.5-5m/min, and the blow-up ratio is 2-5.
The invention has the advantages that:
the polylactic acid composite film adopts modified food-grade thermoplastic starch to strengthen polylactic acid particles, wherein the starch component is added with acetyl tributyl citrate and epoxy soybean oil as plasticizing components, molecules of the starch component and the acetyl tributyl citrate and the epoxy soybean oil can be inserted into a system gap of polylactic acid and starch, so that the intermolecular stress is reduced, the segment activity is improved, the crystallization state of a blending system is reduced, the interface bonding strength of a composite material is enhanced, the elongation at break of the composite film is increased, the compatibility of the two plasticizing components is improved through the use of glacial acetic acid on the basis, the synergistic effect of the two plasticizing components is fully exerted, the problem of the compatibility of the starch and the polylactic acid is solved, the contact site between the polylactic acid and water is further increased through the use of sodium carboxymethyl cellulose, and finally the degradation time of the polylactic acid composite film is obviously shortened.
The nano titanium dioxide and tea tree essential oil are added simultaneously, wherein the nano titanium dioxide has a photocatalytic sterilization effect, the tea tree essential oil contains terpene, alcohol, phenol, aldehyde and other substances, the growth of bacteria can be effectively inhibited, and the antibacterial effect of the composite film is obviously improved by combining the nano titanium dioxide with the tea tree essential oil.
The composite film disclosed by the invention is food-grade, is nontoxic and harmless to human bodies, can perform ideal antibacterial preservation performance on packaged foods, can be rapidly degraded in natural environment after being used and abandoned, has no pollution to the environment due to carbon dioxide and water as degradation products, is simple in film-making raw materials and process, is easy to realize industrial production, is superior to the existing food packaging film, and has a good market prospect.
Detailed Description
The technical scheme of the invention is further described below with reference to specific examples:
example 1
A biodegradable film is prepared from the following raw materials in parts by weight: 45 parts of polylactic acid particles, 23 parts of modified food-grade thermoplastic starch, 1.2 parts of nano titanium dioxide, 2.5 parts of sodium carboxymethyl cellulose and 3 parts of tea tree essential oil.
The modified food-grade thermoplastic starch is prepared from food-grade thermoplastic starch, acetyl tributyl citrate, epoxidized soybean oil and glacial acetic acid according to a mass ratio of 78:14:7:1, the preparation method comprises the following steps: firstly, drying food-grade thermoplastic starch in a drying oven at 75 ℃ for 9 hours, and then adding the dried food-grade thermoplastic starch, acetyl tributyl citrate, epoxidized soybean oil and glacial acetic acid into a blender according to the mass ratio respectively for blending, wherein the blending control temperature is 150 ℃, the rotational speed of a blending rotor is 45 revolutions per minute, and the blending time is 20 minutes, so as to obtain the modified food-grade thermoplastic starch.
A method for preparing a biodegradable film as described above, comprising the steps of:
(1) Weighing polylactic acid particles, modified food-grade thermoplastic starch, nano titanium dioxide, sodium carboxymethylcellulose and tea tree essential oil according to parts by weight, and then sending the mixture into a high-speed mixer for mixing for 6 minutes at 270 revolutions per minute to obtain a mixture for standby;
(2) Feeding the mixture into a double-screw extruder for melt extrusion, wherein the temperature of a charging barrel of the extruder is controlled to be 170 ℃, the rotating speed of a screw is 250rpm, and the length-diameter ratio of the screw is 55:1, obtaining a resin material;
(3) The resin material is sent into a film blowing unit, and the set temperature is as follows: a region: 150 ℃, two areas: 156 ℃, three regions: 163 ℃, four zones: 169 ℃, five regions: the polylactic acid composite film is obtained through blowing, cooling, traction and rolling at 172 ℃ at a traction speed of 3.5m/min and a blowing ratio of 3.5.
Example 2
A biodegradable film is prepared from the following raw materials in parts by weight: 40 parts of polylactic acid particles, 20 parts of modified food-grade thermoplastic starch, 1 part of nano titanium dioxide, 2 parts of sodium carboxymethyl cellulose and 3.5 parts of tea tree essential oil.
The modified food-grade thermoplastic starch is prepared from food-grade thermoplastic starch, acetyl tributyl citrate, epoxidized soybean oil and glacial acetic acid according to a mass ratio of 75:15:9:1, the preparation method comprises the following steps: firstly, drying food-grade thermoplastic starch in a drying oven at 70 ℃ for 12 hours, and then adding the dried food-grade thermoplastic starch, acetyl tributyl citrate, epoxidized soybean oil and glacial acetic acid into a blender according to the mass ratio respectively for blending, wherein the blending control temperature is 140 ℃, the rotational speed of a blending rotor is 40 r/min, and the blending time is 30 min, so as to obtain the modified food-grade thermoplastic starch.
A method for preparing a biodegradable film as described above, comprising the steps of:
(1) Weighing polylactic acid particles, modified food-grade thermoplastic starch, nano titanium dioxide, sodium carboxymethylcellulose and tea tree essential oil according to parts by weight, and then sending the mixture into a high-speed mixer for mixing for 8 minutes at 240 revolutions per minute to obtain a mixture for standby;
(2) Feeding the mixture into a double-screw extruder for melt extrusion, wherein the temperature of a charging barrel of the extruder is controlled to be 165 ℃, the rotating speed of a screw is 200rpm, and the length-diameter ratio of the screw is 55:1, obtaining a resin material;
(3) The resin material is sent into a film blowing unit, and the set temperature is as follows: a region: 145 ℃, two regions: 155 ℃, three regions: 160 ℃, four regions: 165 ℃, five regions: the polylactic acid composite film is obtained through inflation, cooling, traction and rolling at 170 ℃ at a traction speed of 2.5m/min and an inflation ratio of 2.
Example 3
A biodegradable film is prepared from the following raw materials in parts by weight: 50 parts of polylactic acid particles, 25 parts of modified food-grade thermoplastic starch, 1.5 parts of nano titanium dioxide, 3 parts of sodium carboxymethyl cellulose and 4.5 parts of tea tree essential oil.
The modified food-grade thermoplastic starch is prepared from food-grade thermoplastic starch, acetyl tributyl citrate, epoxidized soybean oil and glacial acetic acid according to the mass ratio of 80:14:5:1, the preparation method comprises the following steps: firstly, drying food-grade thermoplastic starch in a drying oven at 80 ℃ for 6 hours, and then adding the dried food-grade thermoplastic starch, acetyl tributyl citrate, epoxidized soybean oil and glacial acetic acid into a blender according to the mass ratio respectively for blending, wherein the blending control temperature is 160 ℃, the rotational speed of a blending rotor is 50 revolutions per minute, and the blending time is 10 minutes, so as to obtain the modified food-grade thermoplastic starch.
A method for preparing a biodegradable film as described above, comprising the steps of:
(1) Weighing polylactic acid particles, modified food-grade thermoplastic starch, nano titanium dioxide, sodium carboxymethylcellulose and tea tree essential oil according to parts by weight, and then sending the mixture into a high-speed mixer for mixing for 4 minutes at 300 revolutions per minute to obtain a mixture for standby;
(2) Feeding the mixture into a double-screw extruder for melt extrusion, wherein the temperature of a charging barrel of the extruder is controlled to be 175 ℃, the rotating speed of a screw is controlled to be 300rpm, and the length-diameter ratio of the screw is controlled to be 55:1, obtaining a resin material;
(3) The resin material is sent into a film blowing unit, and the set temperature is as follows: a region: 155 ℃, two areas: 160 ℃, three regions: 165 ℃, four zones: 170 ℃, five regions: the polylactic acid composite film is obtained through inflation, cooling, traction and rolling at 175 ℃ at a traction speed of 5m/min and an inflation ratio of 5.
The degradation properties of the film products obtained in examples 1, 2 and 3 were measured, and the samples were completely immersed in a phosphate buffer solution (ph=7.4±0.2) and stored at 37 ℃ for degradation experiments. The degradation rate is calculated by measuring the change of the mass loss rate of the film, and the experiment shows that the average degradation rate of the obtained product reaches 6.6% in 30 days, the average degradation rate reaches 31.7% in 60 days, the average degradation rate of the conventional polylactic acid film reaches 58.1% in 90 days, and the degradation rate of the conventional polylactic acid film only reaches 3.4% in 90 days, meanwhile, the degradation rate of the conventional polylactic acid film is in a trend of being quick after slow and quick after long in the whole degradation process of the film, because of the existence of hydrophilic starch, the initial degradation rate is quick, when the starch content is reduced along with the degradation time, the degradation rate starts to be reduced, but more holes are generated along with the degradation of the polylactic acid film in the process, so that the degradation rate is easier to enter the inside of the polylactic acid material, and the degradation rate is increased.
Then the antibacterial properties of the film products obtained in examples 1, 2 and 3 were measured, a plate counting method was used to culture 24h in a liquid medium containing the strain at 37℃and 10mL of the bacterial suspension was taken in a centrifuge tube, centrifuged at 4000r/min for 5min, the supernatant was discarded, and the initial bacterial suspension concentration was adjusted to 10 with sterile physiological saline 6 -10 8 CFU/mL (i.e. OD 600 A value of 0.5). 2g of the sheared film sample was added to 20mL of the bacterial suspension, and the bacterial suspension without the film was used as a control. Culturing at 37deg.C for 12 hr, collecting 1mL of bacterial suspension, and gradually diluting with sterile physiological saline to 10 -6 Multiple times. 0.1mL of bacterial suspension with proper dilution ratio is respectively and evenly coated on a PDA plate, and the culture is carried out for 24 hours at 37 ℃. The plate count with colony count of 30-300CFU is selected, and the antibacterial rate is calculated as follows:
I=(N 1 -N 2 )/N 1
wherein: i is the bacteriostasis rate (%); n1 is the colony count of the control; n2 is the colony count of the membrane-containing samples. The colony count was measured by the method of GB 4789.2-2016 "food safety national Standard food microorganism test colony count measurement".
The test results show that the antibacterial rates of the examples 1, 2 and 3 are above 98%, and the composite film has excellent antibacterial and bacteriostatic properties.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (2)

1. The biodegradable film is characterized by being prepared from the following raw materials in parts by weight: 40-50 parts of polylactic acid particles, 20-25 parts of modified food-grade thermoplastic starch, 1-1.5 parts of nano titanium dioxide, 2-3 parts of sodium carboxymethylcellulose and 3.5-4.5 parts of tea tree essential oil;
the modified food-grade thermoplastic starch is prepared from food-grade thermoplastic starch, acetyl tributyl citrate, epoxidized soybean oil and glacial acetic acid according to the mass ratio (75-80): (10-15): (5-10): 1, preparing;
the preparation method of the modified food-grade thermoplastic starch comprises the following steps: firstly, drying food-grade thermoplastic starch in a drying oven at 70-80 ℃ for 6-12 hours, and then adding the dried food-grade thermoplastic starch, acetyl tributyl citrate, epoxidized soybean oil and glacial acetic acid into a blender according to mass ratio respectively for blending to obtain modified food-grade thermoplastic starch; the control temperature of the blending is 140-160 ℃, the rotating speed of a blending rotor is 40-50 rpm, and the blending time is 10-30 minutes;
the preparation method comprises the following steps:
(1) Weighing polylactic acid particles, modified food-grade thermoplastic starch, nano titanium dioxide, sodium carboxymethyl cellulose and tea tree essential oil according to parts by weight, and then sending the mixture into a high-speed mixer to be uniformly mixed to obtain a mixture for standby;
(2) Feeding the mixture into a double-screw extruder for melt extrusion to obtain a resin material;
(3) The resin material is sent into a film blowing unit, and a polylactic acid composite film is obtained through inflation, cooling, traction and rolling;
the rotating speed of the high-speed mixer in the step (1) is 240-300 revolutions per minute, and the mixing time is 4-8 minutes;
in the step (2), the temperature of the extruder barrel is controlled to be 165-175 ℃, the rotating speed of the screw is 200-300rpm, and the length-diameter ratio of the screw is 55:1, a step of;
the set temperature of the film blowing unit in the step (3) is as follows: a region: 145-155 ℃, two areas: 155-160 ℃, three regions: 160-165 ℃, four regions: 165-170 ℃, five regions: 170-175 ℃, the traction speed is 2.5-5m/min, and the blow-up ratio is 2-5.
2. The biodegradable film according to claim 1, characterized in that it is prepared from the following raw materials in parts by mass: 45 parts of polylactic acid particles, 23 parts of modified food-grade thermoplastic starch, 1.2 parts of nano titanium dioxide, 2.5 parts of sodium carboxymethyl cellulose and 3 parts of tea tree essential oil.
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