CN115401469A - Man-machine cooperation bumper intelligent production line and production method - Google Patents
Man-machine cooperation bumper intelligent production line and production method Download PDFInfo
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- CN115401469A CN115401469A CN202211154509.2A CN202211154509A CN115401469A CN 115401469 A CN115401469 A CN 115401469A CN 202211154509 A CN202211154509 A CN 202211154509A CN 115401469 A CN115401469 A CN 115401469A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000001514 detection method Methods 0.000 claims abstract description 60
- 210000002219 extraembryonic membrane Anatomy 0.000 claims abstract description 31
- 239000011265 semifinished product Substances 0.000 claims abstract description 19
- 239000000047 product Substances 0.000 claims description 15
- 210000001503 joint Anatomy 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 8
- 210000004379 membrane Anatomy 0.000 description 7
- 239000012528 membrane Substances 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention discloses a man-machine cooperation bumper intelligent production line which comprises a rack, a man-machine control interface, a semi-finished product bin, a first intelligent AGV trolley, a second intelligent AGV trolley, an RFID reader, a first robot, a second robot, a third robot, a first detection device, a second detection device, a third detection device and a plurality of fetal membrane moving tools, wherein the semi-finished product bin is arranged on the rack; set up each detection device through the cooperation, utilize each detection device to detect the bumper after the assembly, need not artifical the detection, simultaneously, utilize first intelligence AGV dolly can be automatic to move the bumper of treating processing from semi-manufactured goods storehouse to getting to put the side of station other, utilize second intelligence AGV dolly can be automatic to move the bumper of accomplishing processing to finished goods storehouse, need not artifical transport, effectively improved production efficiency, and reduce the manpower and consume, the cost of labor has been reduced.
Description
Technical Field
The invention relates to the technology of the production field of bumpers, in particular to a man-machine cooperation bumper intelligent production line and a production method.
Background
The automobile bumper is a safety device for absorbing and relieving external impact force and protecting the front part and the rear part of an automobile body. The front and rear bumpers of the automobile are stamped into channel steel by steel plates and riveted or welded with the frame longitudinal beam for many years, and a large gap is reserved between the channel steel and the automobile body, so that the front and rear bumpers of the automobile are quite unattractive.
After the automobile bumper is formed, various workpieces such as radars, headlights, fog lights and the like need to be assembled, various mounting positions such as a radar support, a headlight support and a fog light support are firstly processed for the workpieces, and the supports are all formed into a whole with the automobile bumper after semi-finished products are pasted, positioned and welded. The traditional processing method is completed manually, however, the manual production efficiency is low, the welding and assembling quality is changed due to the working experience of different technicians, and the quality of a finished product is unstable. With the rapid development of automatic assembly, an assembly line processing mode appears, an assembly station, a punching station, a welding station and the like are arranged on the assembly line, and the automobile bumper gradually finishes processing from the previous station to the next station on the assembly line. However, the assembly line occupies a large area of a factory, especially in recent years, the assembly line is expensive in land and rent, and this way of expanding the scale of the factory in a large area undoubtedly increases the production cost. If the scale of the factory is not expanded, the production efficiency is low.
Therefore, an intelligent production line and a production method for a man-machine cooperation bumper are provided (for example, the Chinese patent application publication number is CN 113953841A), and the production and assembly of the bumper can be completed through man-machine cooperation by arranging a lower guide rail and an upper guide rail and arranging a plurality of tire membrane moving tools, lifting platforms and robots in a matching manner, so that the production efficiency is effectively improved, the production and assembly quality is improved, the occupied area of the whole production line is small, the production cost is reduced, and greater economic benefits are brought to production enterprises.
However, the intelligent man-machine-cooperation bumper production line cannot automatically detect the assembled bumper, needs manual detection, and needs manual work to convey the semi-finished product from the semi-finished product bin to the equipment and convey the finished product from the equipment to the finished product bin, so that the efficiency is very low, manpower is consumed, and labor cost is increased. Therefore, there is a need to develop a solution to the above problems.
Disclosure of Invention
In view of the above, the present invention is directed to a man-machine cooperation bumper intelligent production line, which can automatically detect an assembled bumper and automatically transport semi-finished products and finished products.
In order to achieve the purpose, the invention adopts the following technical scheme:
a man-machine cooperation bumper intelligent production line comprises a rack, a man-machine control interface, a semi-finished product bin, a first intelligent AGV, a second intelligent AGV, an RFID reader, a first robot, a second robot, a third robot, a first detection device, a second detection device, a third detection device and a plurality of fetal membrane moving tools;
the rack is provided with a lower guide rail and an upper guide rail, the upper guide rail is positioned right above the lower guide rail, and the rack is provided with a taking and placing station, a first station, a second station and a third station; the first station, the second station and the third station are sequentially arranged on the front side of the lower guide rail and positioned on the front side of the taking and placing station;
the man-machine control interface is arranged on the frame; the semi-finished product bin and the finished product bin are arranged at the periphery of the rack; the first intelligent AGV is controlled by a man-machine control interface and moves back and forth between the semi-finished product bin and the pick-and-place station; the second intelligent AGV is controlled by a man-machine control interface and moves back and forth between the finished product bin and the pick-and-place station; the RFID reader is arranged on the rack and positioned in the pick-and-place station, is positioned above the lower guide rail and is used for reading the RFID label information on the bumper, and is connected with a human-computer control interface;
the first robot, the second robot and the third robot are respectively arranged in the first station, the second station and the third station and are controlled by a human-computer control interface;
the first detection device, the second detection device and the third detection device are arranged at the top of the rack and are positioned above the upper guide rail, the first detection device, the second detection device and the third detection device are sequentially arranged along the extension direction of the upper guide rail, and the first detection device, the second detection device and the third detection device are all connected with a human-computer control interface;
these a plurality of fetal membranes remove frock setting and all follow butt joint guide rail, lower guideway and last guide rail cycle activity in proper order on the guide rail that corresponds.
As a preferred scheme, the fetal membrane moving tool comprises a base, a horizontal rotating seat, an up-down overturning seat and a fetal membrane body matched with a bumper; the bottom of the base is provided with a plurality of rollers matched with the guide rails, and the base is provided with a first driving mechanism for driving the rollers to rotate; the horizontal rotating seat can be horizontally and rotationally arranged on the base back and forth and is positioned above the base, and a second driving mechanism for driving the horizontal rotating seat to rotate back and forth is arranged on the base; the upper and lower overturning seats can be arranged on the horizontal rotating seat in an up-and-down and back-and-forth overturning manner, and the horizontal rotating seat is provided with a third driving mechanism for driving the upper and lower overturning seats to overturn up and down; the fetal membrane body is arranged on the up-down overturning seat.
As a preferred scheme, the horizontal rotating base is of an integrated U-shaped structure and has a first accommodating space, the vertical turnover base is located in the first accommodating space, and the center of the bottom of the horizontal rotating base is connected with the second driving mechanism.
As a preferred scheme, the up-down turning seat is a combined U-shaped structure and is provided with a second accommodating space, the membrane body is located in the second accommodating space, two ends of the up-down turning seat are hinged with two ends of the horizontal rotating seat, and the third driving mechanism is arranged at one end of the horizontal rotating seat.
As a preferable scheme, a power controller is arranged on the base, and the power controller is connected with the membrane body, the first driving mechanism, the second driving mechanism and the third driving mechanism.
Compared with the prior art, the invention has obvious advantages and beneficial effects, and specifically, the technical scheme includes that:
1. set up each detection device through the cooperation, utilize each detection device to detect the bumper after the assembly, need not artifical the detection, simultaneously, utilize first intelligence AGV dolly can be automatic to move the bumper of treating processing from semi-manufactured goods storehouse to getting to put the side of station other, utilize second intelligence AGV dolly can be automatic to move the bumper of accomplishing processing to finished goods storehouse, need not artifical transport, effectively improved production efficiency, and reduce the manpower and consume, the cost of labor has been reduced.
2. Through utilizing first actuating mechanism to drive the gyro wheel and rotate for this frock can independently be removed, utilizes second actuating mechanism to drive horizontal rotating seat at the horizontal direction rotation of making a round trip simultaneously, utilizes third actuating mechanism to drive the seat of overturning from top to bottom and the upset of making a round trip, makes the fetal membrane body rotate and overturn as required, accomplishes omnidirectional production equipment with the cooperation robot, thereby effectively improves production efficiency, offers convenience for the production operation.
In order to more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a front view of a preferred embodiment of the present invention;
FIG. 2 is an enlarged partial front view of the preferred embodiment of the present invention;
fig. 3 is an enlarged view of the tooling for moving the tire membrane according to the preferred embodiment of the present invention.
Description of the figures:
10. frame 11, lower guide rail
12. Upper guide rail 101, pick-and-place station
102. A first station 103 and a second station
104. Third station 21, human-machine control interface
22. Semi-finished product bin 23 and finished product bin
24. First intelligent AGV dolly 25, second intelligent AGV dolly
26. RFID reader 31, first robot
32. Second robot 33 and third robot
41. First detection device 42 and second detection device
43. Third detection device 50 and fetal membrane moving tool
51. Base 52, horizontal swivel base
53. Up-down overturning seat 54 and fetal membrane body
55. Roller 56, first drive mechanism
57. Second drive mechanism 58 and third drive mechanism
59. Power controller 501 and first accommodating space
502. Second accommodation space 60 and lifting platform
61. A docking rail 70, a bumper.
Detailed Description
Referring to fig. 1 to 3, a detailed structure of an intelligent man-machine-coordinated bumper production line according to a preferred embodiment of the present invention is shown, which includes a rack 10, a human-machine control interface 21, a semi-finished product warehouse 22, a finished product warehouse 23, a first intelligent AGV 24, a second intelligent AGV 25, an RFID reader 26, a first robot 31, a second robot 32, a third robot 33, a first detection device 41, a second detection device 42, a third detection device 43, and a plurality of tire moving tools 50.
A lower guide rail 11 and an upper guide rail 12 are arranged on the frame 10, the upper guide rail 12 is positioned right above the lower guide rail 11, and a pick-and-place station 101, a first station 102, a second station 103 and a third station 104 are arranged on the frame 10; the taking and placing station 101 is located at one end of the frame 10, the lifting tables 60 are arranged in the taking and placing station 101 and at the other end of the frame 10, each lifting table 60 is provided with a butt joint guide rail 61 which can be separated from or butted with the end part of the lower guide rail 11 and the end part of the upper guide rail 12, and the first station 102, the second station 103 and the third station 104 are sequentially arranged at the front side of the lower guide rail 11 and located at the front side of the taking and placing station 101.
The human-machine control interface 21 is arranged on the frame 10; the semi-finished product bin 22 and the finished product bin 23 are arranged at the periphery of the rack 10, the semi-finished product bin 22 is used for storing the bumper 70 to be processed, and the finished product bin 23 is used for storing the finished bumper 70; the first intelligent AGV 24 is controlled by the man-machine control interface 21 and moves back and forth between the semi-finished product bin 22 and the pick-and-place station 101; the second intelligent AGV 25 is controlled by the man-machine control interface 21 and moves back and forth between the finished product bin 23 and the pick-and-place station 101; the RFID reader 26 is disposed on the rack 10 and located in the pick-and-place station 101, the RFID reader 26 is located above the lower rail 11 and used for reading RFID tag information on the bumper 70, and the RFID reader 26 is connected to the human-machine control interface 21.
The first robot 31, the second robot 32, and the third robot 33 are respectively disposed in the first station 102, the second station 103, and the third station 104 and controlled by the human-machine control interface 21.
The first detection device 41, the second detection device 42 and the third detection device 43 are arranged at the top of the rack 10 and above the upper guide rail 12, the first detection device 41, the second detection device 42 and the third detection device 43 are sequentially arranged along the extending direction of the upper guide rail 12, and the first detection device 41, the second detection device 42 and the third detection device 43 are all connected with the human-machine control interface 21.
The plurality of fetal membrane moving tools 50 are arranged on the corresponding guide rails and sequentially and circularly move along the butt joint guide rail 61, the lower guide rail 11 and the upper guide rail 12. Specifically, the fetal membrane moving tool 50 comprises a base 51, a horizontal rotating seat 52, an up-down overturning seat 53 and a fetal membrane body 54 matched with a bumper 70; the bottom of the base 51 is provided with a plurality of rollers 55 matched with the guide rails, and the base 51 is provided with a first driving mechanism 56 for driving the rollers 55 to rotate; the horizontal rotating base 52 is horizontally and reciprocally rotatably disposed on the base 51 and located above the base 51, and the base 51 is provided with a second driving mechanism 57 for driving the horizontal rotating base 52 to reciprocally rotate; the up-down turning base 53 is arranged on the horizontal rotating base 52 in a way of turning up and down back and forth, and a third driving mechanism 58 for driving the up-down turning base 53 to turn up and down back and forth is arranged on the horizontal rotating base 52; the membrane body 54 is disposed on the vertical turning base 53.
In this embodiment, the base 51 has a square plate shape, and the number of the rollers 55 is four, and the rollers are respectively located below each corner of the base 51; the first drive mechanism 56 is a motor drive mechanism; the horizontal rotating base 52 is an integral U-shaped structure, and has a first accommodating space 501, the up-down turning base 53 is located in the first accommodating space 501, the bottom center of the horizontal rotating base 52 is connected to a second driving mechanism 57, and the second driving mechanism 57 is a motor driving mechanism. The up-down turning seat 53 is a combined U-shaped structure and has a second accommodating space 502, the membrane body 54 is located in the second accommodating space 502, two ends of the up-down turning seat 53 are hinged to two ends of the horizontal rotating seat 52, the third driving mechanism 58 is disposed at one end of the horizontal rotating seat 52, and the third driving mechanism 58 is a motor driving mechanism.
And a power controller 59 is arranged on the base 51, and the power controller 59 is connected with the membrane body 54, the first driving mechanism 56, the second driving mechanism 57 and the third driving mechanism 58.
The invention also discloses an intelligent production method of the man-machine cooperation bumper, which adopts the intelligent production line of the man-machine cooperation bumper and comprises the following steps:
(1) The production line is started, firstly, a first intelligent AGV car 24 moves a bumper to be processed to the side of the pick-and-place station 101 from the semi-finished product bin 22, the first fetal membrane moving tool 50 moves to the lifting table 60 in the pick-and-place station 101, the lifting table 60 descends to the right position, and then the bumper on the first intelligent AGV car 24 is manually placed on the fetal membrane body 54 of the fetal membrane moving tool 50.
(2) First, the RFID reader 26 automatically reads the RFID tag on the bumper to be processed on the fetal membrane moving tool 50 to automatically identify the type of the bumper to be processed, and then, the fetal membrane moving tool 50 moves from the docking guide rail 61 onto the lower guide rail 11, and then the fetal membrane moving tool 50 moves along the lower guide rail 11 and approaches the first robot 31.
(3) The first robot 31 automatically grasps the front deflector and places the front deflector on the bumper body, then manually places the skin on the front deflector, and then the first robot 31 tightly presses and installs the front deflector.
(4) The fetal membrane moving tool 50 moves along the lower guide rail 11 and approaches the second robot 32, the second robot 32 automatically picks the left fog lamp and the right fog lamp and places the fog lamps on the corresponding positions of the skin, and then the second robot 32 automatically installs the screws.
(5) The fetal membrane moving tool 50 moves along the lower rail 11 and approaches the third robot 33, and the third robot 33 automatically installs the blind rivet nut, thereby completing the assembly of the bumper.
(6) The fetal membrane moving tool 50 moves to the butt joint guide rail 11 of another lifting table 60 along the lower guide rail 11, then the lifting table 60 rises to the highest position, then the fetal membrane moving tool 50 moves to the upper guide rail 12, the fetal membrane moving tool 50 moves along the upper guide rail 12 and sequentially passes through the first detection device 41, the second detection device 42 and the third detection device 43, and the first detection device 41, the second detection device 42 and the third detection device 43 respectively take pictures of all positions of the bumper and analyze and compare the pictures so as to detect whether accessories in all the positions are installed in place.
(7) After the detection is finished, the film moving tool 50 is moved to the butt joint guide rail 61 of the lifting platform 60 located in the pick-and-place station 101, after the lifting platform 60 descends to the right position, one operator carries the processed bumper to the second intelligent AGV 25, the second intelligent AGV 25 carries the processed bumper to the finished product bin 23 for sorting and stacking, at the moment, the first intelligent AGV 24 already moves another to-be-processed bumper to the side of the pick-and-place station 101 from the semi-finished product bin 22 for waiting, the other operator can carry the other to-be-processed bumper on the first intelligent AGV 24 to the film moving tool 50, and at the moment, the steps can be repeated to carry out production assembly and automatic detection on the next bumper 80.
The design of the invention is characterized in that: firstly, set up each detection device through the cooperation, utilize each detection device to detect the bumper after the assembly, need not artifical the detection, simultaneously, utilize first intelligence AGV dolly can be automatic to move the bumper of treating processing from semi-manufactured goods storehouse to getting to put the side of station, utilize second intelligence AGV dolly can be automatic to move the bumper of accomplishing processing to the finished product storehouse, need not artifical transport, production efficiency has effectively been improved, and reduce the manpower and consume, the cost of labor has been reduced. Secondly, drive the gyro wheel through utilizing first actuating mechanism and rotate for this frock can autonomous movement, utilizes second actuating mechanism to drive horizontal rotating seat to make a round trip to rotate at the horizontal direction simultaneously, utilizes the upset of making a round trip from top to bottom of third actuating mechanism drive upper and lower upset seat, makes the fetal membrane body rotate as required and overturn, accomplishes omnidirectional production equipment with the cooperation robot, thereby effectively improves production efficiency, offers convenience for the production operation.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (5)
1. The utility model provides a people-machine cooperation bumper intelligence production line which characterized in that: the system comprises a rack, a man-machine control interface, a semi-finished product bin, a first intelligent AGV trolley, a second intelligent AGV trolley, an RFID reader, a first robot, a second robot, a third robot, a first detection device, a second detection device, a third detection device and a plurality of fetal membrane moving tools;
the rack is provided with a lower guide rail and an upper guide rail, the upper guide rail is positioned right above the lower guide rail, and the rack is provided with a taking and placing station, a first station, a second station and a third station; the first station, the second station and the third station are sequentially arranged on the front side of the lower guide rail and positioned on the front side of the taking and placing station;
the man-machine control interface is arranged on the frame; the semi-finished product bin and the finished product bin are arranged at the periphery of the rack; the first intelligent AGV is controlled by a man-machine control interface and moves back and forth between the semi-finished product bin and the pick-and-place station; the second intelligent AGV is controlled by a human-computer control interface and moves back and forth between the finished product bin and the pick-and-place station; the RFID reader is arranged on the rack and positioned in the pick-and-place station, is positioned above the lower guide rail and is used for reading the RFID label information on the bumper, and is connected with a human-computer control interface;
the first robot, the second robot and the third robot are respectively arranged in the first station, the second station and the third station and are controlled by a human-computer control interface;
the first detection device, the second detection device and the third detection device are arranged at the top of the rack and are positioned above the upper guide rail, the first detection device, the second detection device and the third detection device are sequentially arranged along the extension direction of the upper guide rail, and the first detection device, the second detection device and the third detection device are all connected with a human-computer control interface;
these a plurality of fetal membranes remove frock setting and all follow butt joint guide rail, lower guideway and last guide rail cycle activity in proper order on the guide rail that corresponds.
2. The intelligent production line for man-machine-operated bumpers according to claim 1, wherein: the fetal membrane moving tool comprises a base, a horizontal rotating seat, an upper turning seat, a lower turning seat and a fetal membrane body matched with a bumper; the bottom of the base is provided with a plurality of rollers matched with the guide rails, and the base is provided with a first driving mechanism for driving the rollers to rotate; the horizontal rotating seat can be horizontally and rotationally arranged on the base back and forth and is positioned above the base, and a second driving mechanism for driving the horizontal rotating seat to rotate back and forth is arranged on the base; the upper and lower overturning seats can be arranged on the horizontal rotating seat in an up-and-down and back-and-forth overturning manner, and the horizontal rotating seat is provided with a third driving mechanism for driving the upper and lower overturning seats to overturn up and down; the fetal membrane body is arranged on the vertical overturning seat.
3. The intelligent man-machine-cooperation bumper production line as claimed in claim 2, wherein: the horizontal rotating seat is of an integrated U-shaped structure and is provided with a first accommodating space, the vertical overturning seat is positioned in the first accommodating space, and the center of the bottom of the horizontal rotating seat is connected with the second driving mechanism in an installing mode.
4. The intelligent man-machine-operated bumper production line as claimed in claim 2, wherein: the upper and lower overturning seats are of a combined U-shaped structure and are provided with a second accommodating space, the fetal membrane body is positioned in the second accommodating space, two ends of the upper and lower overturning seats are hinged with two ends of the horizontal rotating seat, and the third driving mechanism is arranged at one end of the horizontal rotating seat.
5. The intelligent man-machine-operated bumper production line as claimed in claim 2, wherein: the base is provided with a power supply controller, and the power supply controller is connected with the fetal membrane body, the first driving mechanism, the second driving mechanism and the third driving mechanism.
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CN202211154509.2A CN115401469A (en) | 2022-09-22 | 2022-09-22 | Man-machine cooperation bumper intelligent production line and production method |
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2022
- 2022-09-22 CN CN202211154509.2A patent/CN115401469A/en active Pending
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