CN115401401A - Method for repairing and prolonging service life of anode plate for zinc electrodeposition - Google Patents

Method for repairing and prolonging service life of anode plate for zinc electrodeposition Download PDF

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Publication number
CN115401401A
CN115401401A CN202211200402.7A CN202211200402A CN115401401A CN 115401401 A CN115401401 A CN 115401401A CN 202211200402 A CN202211200402 A CN 202211200402A CN 115401401 A CN115401401 A CN 115401401A
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China
Prior art keywords
welding
anode plate
service life
repairing
plate
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Pending
Application number
CN202211200402.7A
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Chinese (zh)
Inventor
包稚群
冯炜光
陈新
李玉章
李雨耕
张永平
雷华志
李星华
杨筱筱
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Kunming Metallurgical Research Institute
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Kunming Metallurgical Research Institute
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Priority to CN202211200402.7A priority Critical patent/CN115401401A/en
Publication of CN115401401A publication Critical patent/CN115401401A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P6/00Restoring or reconditioning objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K5/00Gas flame welding
    • B23K5/006Gas flame welding specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K5/00Gas flame welding
    • B23K5/213Preliminary treatment
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F3/00Changing the physical structure of non-ferrous metals or alloys by special physical methods, e.g. treatment with neutrons
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/16Electrolytic production, recovery or refining of metals by electrolysis of solutions of zinc, cadmium or mercury
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C7/00Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
    • C25C7/02Electrodes; Connections thereof

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Electrolytic Production Of Metals (AREA)

Abstract

The invention discloses a method for repairing and prolonging the service life of an anode plate for zinc electrodeposition. The invention relates to a hole anode plate produced in the process of zinc electrodeposition repaired by adopting a lead gas welding process, which comprises the following steps: cleaning the anode plate surface with corroded holes and trimming the holes into regular squares or rectangles; cutting a plate made of the same material as the anode plate surface into patches with shapes similar to the holes by using an electric tool; welding the patch with the front and back surfaces of the hole plate by using a flat welding process; slightly knocking the welding line by a mallet to eliminate welding stress; and polishing the welding line by using a polishing machine to make the welding line smooth. According to the method provided by the invention, the anode plate to be scrapped is reasonably recycled by the simplest processing technology and the lowest processing cost while the performance stability of the anode plate is ensured, the service life of the anode plate is obviously prolonged, and the economic benefit of an enterprise is increased; other impurities are not introduced in the process, and the future recycling of the polar plate is not influenced.

Description

Method for repairing and prolonging service life of anode plate for zinc electrodeposition
Technical Field
The invention belongs to the technical field of metallurgy, and particularly relates to a method for repairing and prolonging the service life of an anode plate for zinc electrodeposition.
Background
At present, zinc wet-process electrodeposition anodes in industry are most widely applied to Pb-Ag (0.5 to 1wt.%), lead-based multi-element anodes such as ternary Pb-based alloy anodes of Pb-Ag-Ca, pb-Ag-Ti, pb-Ag-Sn, pb-Sr-Sn and Pb-Ca-Sn, and quaternary Pb-based alloy anodes of Pb-Ca-Sr-Ag, pb-Ca-Ce-Ag and the like. The anode has the advantages of simple manufacturing process, long service life and the like, but if the temperature is high and the casting speed is high when the lead alloy billet is cast, or shrinkage cavities, slag inclusions and segregation of metamorphic elements (Ag, ca, sr, cu and the like) are formed in the billet, or the electrolyte has high impurities and cl - When the concentration is more than 500mg/l, or when the anode plate and the cathode plate are contacted to cause the local temperature of the anode plate to rise (more than 50 ℃), the electrode plate can be deformed and corroded, and holes are generated. According to statistics, under the conditions, the holes appear in a large number of polar plates in 9 and 10 months if the polar plates are light and in 2 and 3 months if the polar plates are heavy, if the polar plates are continuously used, the plate surfaces around the holes become thinner gradually, and then the holes are enlarged to be scrapped. Data of a certain factory show that after a new anode plate is used for 2 months, the anode plate is obviously corroded, the current efficiency is reduced to 85.23% from 91.65% when the anode plate is continuously used, the direct current power consumption is increased by 299.30kwh/t.Zn, and the lead content of zinc is obviously increased; the scrapping of the plate leads to the annual consumption of the anode plate exceeding 20000 plates and the loss value exceeding 2 thousandTen thousand yuan. Along with the decline of resource grade, mineral compositions are gradually complicated, the concentration of fluorine and chlorine in a zinc system is gradually increased, the adverse effect of the fluorine and chlorine on the performance of a lead anode plate is gradually highlighted, and the industry is widely concerned. Therefore, it is necessary to develop a method capable of solving the above problems.
Disclosure of Invention
The invention aims to provide a method for repairing and prolonging the service life of an anode plate for electrodeposition.
The invention aims to realize the purpose, the method for prolonging the service life of the anode plate for zinc electrodeposition comprises the steps of pretreatment, welding, stress relief and post-treatment, and specifically comprises the following steps:
A. pretreatment:
1) Scraping an oxide layer at the joint part of an anode plate for zinc electrodeposition to be treated, and performing correction cutting on the periphery of a generated hole;
2) Cutting a plate made of the same material as the anode plate into a shape corresponding to the corrected hole to obtain a patch a for later use;
B. welding: carrying out butt welding by using neutral flame or partial reducing flame;
C. and (3) stress relief: eliminating welding stress in a beating mode;
D. and (3) post-treatment: and polishing with a polishing machine to smooth the welding seam.
The operation is as follows:
a. cleaning: except for the general cleaning work, the oxide layer on the surface of the joint part needs to be scraped until the natural color of the lead metal is exposed. The eroded irregularities around the hole can be cut by a power tool to form a regular rectangle or square.
b. Preparing materials: and cutting the plate made of the same material as the anode plate into a shape close to the hole by using an electric tool.
c. Welding: and (c) adopting flat welding, knocking the patch prepared in the step (b) into the hole cleaned in the step (a) by using a mallet, and adjusting until the surface of the patch is flat. The outer edge of the flame core is about 2mm away from the weldment, and the flame mainly faces the lower interface to ensure that the flame core is melted through. After the welding seam is basically formed, the welding flame is used for swinging left and right on the welding seam to remelt the surface of the welding seam, and the melting range exceeds about 1/2 of the width of the welding seam so as to eliminate the defects of air holes, slag inclusion and the like which are possibly generated. And turning over and repeating the welding step.
d. And (3) stress relief: and (c) because the lead has strong plastic deformation capability and is easy to loose and deform after welding, and the welding stress can be eliminated by lightly tapping the welding line in the step c by using a mallet.
e. Polishing: and d, polishing by using a polishing machine after the step d is finished, so that the welding seam is smooth.
In the step c, the heat source can be oxyhydrogen flame and oxyacetylene flame, and normal neutral flame or slightly reducing flame is used, and oxidizing flame is avoided.
And c, selecting the welding wire with the same material as the base metal in the step.
And c, selecting a welding tip number of 2~3 and a flame length of 90-110mm.
and (e) paying attention to safety protection in the steps a-e, wearing labor protection articles, keeping ventilation and preventing lead poisoning.
The specific operation is as follows:
(1) Anode mud on the surface of the anode plate to be repaired is removed, and an oxide layer on the surface of the joint part is cleaned;
(2) Cutting and trimming the corroded staggered parts around the holes to form regular rectangles or squares;
(3) Leveling the plate surface, and then horizontally placing the plate surface on an operation table;
(4) Cutting a plate made of the same material as the anode plate into a shape similar to the hole by using an electric tool;
(5) Knocking the prepared repairing material into the cleaned holes by a mallet, and adjusting the surface of the board to be flat;
(6) Welding is carried out on an operating platform, the outer edge of the flame core is about 2mm away from the weldment, and the flame mainly faces the lower interface to enable the lower interface to be melted through. After the welding seam is basically formed, the welding flame swings left and right on the welding seam to remelt the surface of the welding seam, and the melting range exceeds about 1/2 of the width of the welding seam so as to eliminate the defects of air holes, slag inclusion and the like which are possibly generated;
(7) Turning and repeating the welding step;
(8) Slightly knocking the welding line by a mallet to eliminate welding stress;
(9) And polishing the welding line by using a polishing machine to make the welding line smooth.
In the above treatment method, preferably, the heat source can be oxyhydrogen flame and oxyacetylene flame, the former flame has low temperature, is easy to control, and has ideal welding effect. Normal neutral flame or slightly reducing flame is used, and oxidizing flame is avoided.
In the above-described processing method, it is preferable that the welding wire is made of the same material as the base material.
In the above treatment method, the number of the welding tip is 2~3, and the flame length is 90 to 110mm.
The above treatment method, preferably, should be safe, wear the labor protection product, keep ventilation, and prevent lead poisoning.
The invention adopts a lead gas welding process to repair a hole anode plate generated in a zinc electrodeposition process, and the steps comprise: cleaning the anode plate surface with corroded holes and trimming the holes into regular squares or rectangles; cutting a plate made of the same material as the anode plate surface into patches with shapes similar to the holes by using an electric tool; welding the patch with the front and back surfaces of the hole plate by using a flat welding process; slightly knocking the welding line by a wooden mallet to eliminate welding stress; and polishing the welding line by using a polishing machine to make the welding line smooth. According to the method provided by the invention, the anode plate to be scrapped is reasonably recycled by the simplest processing technology and the lowest processing cost while the performance stability of the anode plate is ensured, the service life of the anode plate is obviously prolonged, and the economic benefit of an enterprise is increased; other impurities are not introduced in the process, and the future recycling of the polar plate is not influenced.
The invention has the beneficial effects that:
the hole anode plate produced in the zinc electrodeposition process is repaired by adopting a lead gas welding process, the product has good appearance quality, less internal defects and low production cost, and the adopted welding wires and patches are made of the same material as the base material, so that the service performance of the anode plate is not influenced, and the final recycling of the anode plate is not influenced. The scrapped polar plate is recycled, so that the service life is prolonged, the production index is optimized, and the production cost is greatly reduced.
Detailed Description
The present invention is further illustrated by the following examples, which are not intended to be limiting in any way, and any modifications or alterations based on the teachings of the present invention are intended to fall within the scope of the present invention.
The method for prolonging the service life of the anode plate for zinc electrodeposition comprises the steps of pretreatment, welding, stress relief and post-treatment, and specifically comprises the following steps:
A. pretreatment:
1) Scraping an oxide layer at the joint part of the anode plate for zinc electrodeposition to be treated, and performing correction cutting on the periphery of a generated hole;
2) Cutting a plate made of the same material as the anode plate into a shape corresponding to the corrected hole to obtain a patch a for later use;
B. welding: carrying out butt welding by using neutral flame or partial reducing flame;
C. and (3) stress relief: eliminating welding stress in a beating mode;
D. and (3) post-treatment: and polishing with a polishing machine to smooth the welding seam.
And B, the welding is to place the patch a into the hole, adjust the surface of the hole to be flat and weld the outer edge of the flame core 1-3mm away from the weldment.
The welding wire for welding is made of the same material as the anode plate.
The number of the welding tip selected by welding is 2~3.
The flame length of the welding is 90 to 110mm.
And C, knocking by adopting a mallet.
The invention is further illustrated by the following specific examples:
the method for repairing and prolonging the service life of the anode plate for zinc electrodeposition adopted in the following embodiment is as follows:
a. cleaning: except for the general cleaning work, the oxide layer on the surface of the joint part needs to be scraped until the natural color of the lead metal is exposed. The eroded irregularities around the hole can be cut with a power tool to form a regular rectangle or square.
b. Preparing materials: and cutting the plate made of the same material as the anode plate into a shape similar to the hole by using an electric tool.
c. Welding: and (c) adopting flat welding, knocking the patch prepared in the step (b) into the hole cleaned in the step (a) by using a mallet, and adjusting until the surface of the patch is flat. The outer edge of the flame core is about 2mm away from the weldment, and the flame mainly faces the lower interface to ensure that the flame core is melted through. After the welding seam is basically formed, the welding flame is used for swinging left and right on the welding seam to remelt the surface of the welding seam, and the melting range exceeds about 1/2 of the width of the welding seam so as to eliminate the defects of air holes, slag inclusion and the like which are possibly generated. And turning over and repeating the welding step.
d. And (3) stress relief: and (c) because the lead has strong plastic deformation capability and is easy to loose and deform after welding, and the welding stress can be eliminated by lightly tapping the welding line in the step c by using a mallet.
In the step c, the heat source can be oxyhydrogen flame and oxyacetylene flame, and the heat source can be normal neutral flame or slightly reducing flame, and is not used for oxidizing flame.
And c, selecting the welding wire with the same material as the base metal in the step.
And c, selecting a welding tip number of 2~3 and a flame length of 90-110mm.
and (e) paying attention to safety protection in the steps a-e, wearing labor protection articles, keeping ventilation and preventing lead poisoning.
Example 1
The anode plate used in a certain zinc plant is 1.2m 2 Lead-silver anode plate with electrolysis period of 24h and current density of 450A/m 2 . Due to the fluctuation of the raw material, the electrolyte impurities rise, wherein cl - The concentration is more than 1000mg/l once. The new anode plate of the plant is used for only 4 months, holes with the diameter of 60 to 100mm appear on the plate surface, and thus the anode plate loss of the plant is more than 5 times of the original anode plate loss.
The patch is repaired by adopting the steps of the invention, and the size of the patch is about 60x80mm by taking one of the patches as an example. Putting the repaired polar plate into production, and then, adding the electrolyte cl - The concentration is reduced, the electrolytic cell is used for 11.5 months under the normal electrolysis working condition, and the service life is prolonged to 3.9 times of the original service life.
Example 2
The anode plate used for industrial production of zinc by a certain company is 1.6m 2 Lead-silver anode plate with electrolysis period of 24h and current density of 450A/m 2 The electrolyte composition is within the normal control range. Because of improper operation of operators, the short circuit of the anode and the cathode occurs in the new plate, and the anode plate has holes after 6 months of use.
The steps of the invention are adopted for repairing, taking one of the blocks as an example, 2 holes are repaired on the middle part and the upper part of the same board surface, and the sizes of patches are respectively about 60x60mm and 70x70mm. The repaired polar plate is put into production and used for 12.5 months, and the service life is prolonged to 3.1 times of the original service life.
Example 3
The anode plate used in industrial production of zinc in a certain factory is 1.2m 2 The anode plate of Pb-Ca-Sr-Ag has an electrolysis period of 24h and a current density of 500A/m 2 The electrolyte composition is within the normal control range. Because of improper operation of operators, the short circuit condition of the cathode and the anode occurs in the new plate, and the anode plate has holes after 5 months of use.
By adopting the steps of the invention, 30 hole anode plates are repaired, and each plate is provided with 1~2 patches. The repaired polar plate is put into production, wherein 11 blocks are used for 10 months, 10 blocks are used for 11 months, 5 blocks are used for 12 months, 4 blocks are used for 12.5 months, and the average service life is prolonged to 3.2 times of the original service life.

Claims (6)

1. The method for repairing and prolonging the service life of the anode plate for zinc electrodeposition is characterized by comprising the steps of pretreatment, welding, stress relief and aftertreatment, and specifically comprises the following steps:
A. pretreatment:
1) Scraping an oxide layer at the joint part of the anode plate for zinc electrodeposition to be treated, and performing correction cutting on the periphery of a generated hole;
2) Cutting a plate made of the same material as the anode plate into a shape corresponding to the corrected hole to obtain a patch a for later use;
B. welding: carrying out butt welding by using neutral flame or partial reducing flame;
C. and (3) stress relief: eliminating welding stress in a beating mode;
D. and (3) post-treatment: and polishing with a polishing machine to smooth the welding seam.
2. The method for repairing and prolonging the service life of the anode plate for zinc electrodeposition as claimed in claim 1, wherein the welding in the step B is to put the patch a into the hole, adjust the surface of the hole to be flat and weld the outer edge of the flame core 1-3 mm away from the weldment.
3. The method for repairing and prolonging the service life of the anode plate for zinc electrodeposition as claimed in claim 1 or 2, wherein the welding wire for welding is a welding wire made of the same material as the anode plate.
4. The method for repairing and extending the service life of an anode plate for zinc electrodeposition as claimed in claim 1 or 2, wherein the selected welding tip number is 2~3.
5. The method for repairing and prolonging the service life of the anode plate for zinc electrodeposition as claimed in claim 1 or 2, wherein the flame length of the welding is 90 to 110mm.
6. The method for repairing and prolonging the service life of the anode plate for zinc electrodeposition as claimed in claim 1, wherein the striking manner in the step C is striking with a mallet.
CN202211200402.7A 2022-09-29 2022-09-29 Method for repairing and prolonging service life of anode plate for zinc electrodeposition Pending CN115401401A (en)

Priority Applications (1)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211200402.7A CN115401401A (en) 2022-09-29 2022-09-29 Method for repairing and prolonging service life of anode plate for zinc electrodeposition

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3940328A (en) * 1974-04-11 1976-02-24 Electronor Corporation Reconstructed or repaired electrode structure
US4154667A (en) * 1978-01-03 1979-05-15 Diamond Shamrock Corporation Method of converting box anodes to expandable anodes
CN201553783U (en) * 2009-08-25 2010-08-18 洪腾生 Water welding machine
CN103706974A (en) * 2013-12-02 2014-04-09 唐雅蓉 Patching welding repair process for automobile frame
CN106521562A (en) * 2016-09-30 2017-03-22 云南铜业股份有限公司 Recovery method of copper electrolysis permanent stainless steel cathode
CN107570958A (en) * 2017-09-28 2018-01-12 楚雄滇中有色金属有限责任公司 A kind of processing restorative procedure of copper anode plate mould
CN207124257U (en) * 2017-06-20 2018-03-20 天能电池集团有限公司 A kind of device for repairing chloride plate lug

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3940328A (en) * 1974-04-11 1976-02-24 Electronor Corporation Reconstructed or repaired electrode structure
US4154667A (en) * 1978-01-03 1979-05-15 Diamond Shamrock Corporation Method of converting box anodes to expandable anodes
CN201553783U (en) * 2009-08-25 2010-08-18 洪腾生 Water welding machine
CN103706974A (en) * 2013-12-02 2014-04-09 唐雅蓉 Patching welding repair process for automobile frame
CN106521562A (en) * 2016-09-30 2017-03-22 云南铜业股份有限公司 Recovery method of copper electrolysis permanent stainless steel cathode
CN207124257U (en) * 2017-06-20 2018-03-20 天能电池集团有限公司 A kind of device for repairing chloride plate lug
CN107570958A (en) * 2017-09-28 2018-01-12 楚雄滇中有色金属有限责任公司 A kind of processing restorative procedure of copper anode plate mould

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
张喜涛, 毛正孝, 陈建平: "离子膜电解槽的维护", 氯碱工业, no. 12, pages 25 *
张喜涛;毛正孝;陈建平;: "离子膜电解槽修理探讨", 甘肃化工, no. 04 *

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