CN115395859A - High-reliability full-range electromechanical integrated speed regulating device based on planetary gear transmission - Google Patents
High-reliability full-range electromechanical integrated speed regulating device based on planetary gear transmission Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P1/00—Arrangements for starting electric motors or dynamo-electric converters
- H02P1/16—Arrangements for starting electric motors or dynamo-electric converters for starting dynamo-electric motors or dynamo-electric converters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P23/00—Arrangements or methods for the control of AC motors characterised by a control method other than vector control
- H02P23/06—Controlling the motor in four quadrants
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P23/00—Arrangements or methods for the control of AC motors characterised by a control method other than vector control
- H02P23/24—Controlling the direction, e.g. clockwise or counterclockwise
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P3/00—Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters
- H02P3/02—Details of stopping control
- H02P3/04—Means for stopping or slowing by a separate brake, e.g. friction brake or eddy-current brake
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P3/00—Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters
- H02P3/06—Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters for stopping or slowing an individual dynamo-electric motor or dynamo-electric converter
- H02P3/18—Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters for stopping or slowing an individual dynamo-electric motor or dynamo-electric converter for stopping or slowing an AC motor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P5/00—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors
- H02P5/74—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors controlling two or more AC dynamo-electric motors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
Description
技术领域technical field
本发明涉及大功率调速领域,具体为基于行星齿轮传动的高可靠性全范围机电一体化调速装置,适用于工业驱动调速领域,如电站锅炉给水泵、石化及天然气行业压缩机等设备的驱动等。The invention relates to the field of high-power speed regulation, specifically a high-reliability full-range mechatronic speed regulation device based on planetary gear transmission, which is suitable for the field of industrial drive speed regulation, such as power station boiler feed water pumps, petrochemical and natural gas industry compressors and other equipment driver etc.
背景技术Background technique
机电一体化行星调速装置近期在个别示范项目投运以来,取得了良好的运行表现,作为目前效率最高的大功率调速设备,引起相关行业领域高度关注,可靠性水平也可以被大多数工业应用场景所接受,而一些特殊应用场合,对可靠性提出了更高要求,如未设置备用给水泵的火力发电机组、设置单台压缩机的石化生产线等,一旦发生设备故障停运,则会造成较大损失,需要进一步提高机电一体化行星齿轮调速装置的可靠性,而且现有机电一体化行星齿轮调速装置与电机采用全容量变频方式一样,都难以做到事故联动备用。The electromechanical integrated planetary speed control device has achieved good operation performance since it was put into operation in some demonstration projects recently. As the most efficient high-power speed control device at present, it has attracted great attention from related industries, and its reliability level can also be recognized by most industries. However, some special applications have higher requirements for reliability, such as a thermal power generation unit without a backup feed water pump, a petrochemical production line with a single compressor, etc. Once an equipment failure occurs, it will Large losses are caused, and the reliability of the electromechanical integrated planetary gear speed control device needs to be further improved. Moreover, the existing electromechanical integrated planetary gear speed control device adopts the same full-capacity frequency conversion method as the motor, and it is difficult to achieve accident linkage backup.
发明内容Contents of the invention
本发明提供了基于行星齿轮传动的高可靠性全范围机电一体化调速装置,可以使可靠性进一步提高,并具备联动备用能力。申请号为202110958640.3、发明名称为一种全范围调速的机电一体化行星调速装置的发明专利申请公开了一种机电一体化行星调速装置,本发明在此基础上对部分电气和机械装置及系统进行了改进。The invention provides a high-reliability full-range electromechanical integrated speed regulating device based on planetary gear transmission, which can further improve reliability and has linkage backup capability. The application number is 202110958640.3, and the invention name is an invention patent application for a mechatronic planetary speed regulating device with full range speed regulation. It discloses a mechatronic planetary speed regulating device. and system improvements.
本发明是采用如下的技术方案实现的:基于行星齿轮传动的高可靠性全范围机电一体化调速装置,包括主驱电机、主驱端齿轮、差速行星机构、调速端惰轮、调速端齿轮、同步自动离合器、离合器输出端齿轮、离合器输出端惰轮、调速电机、四象限变频器、主驱电机旁路开关、厂用电系统、调速电机开关和主驱电机进线开关,差速行星机构的内齿圈输入轴连接主驱端齿轮,主驱端齿轮通过离合器输出端惰轮与离合器输出端齿轮连接,离合器输出端齿轮与同步自动离合器的输出轴连接,主驱电机连接主驱端齿轮,差速行星机构的太阳轮连接被驱动设备,差速行星机构的行星架连接调速端惰轮,调速端惰轮和调速端齿轮啮合,调速端齿轮的一端和调速电机连接,调速端惰轮与同步自动离合器的输入轴连接,还包括电磁制动器、移相变压器、固态软启动装置、移相变压器进线开关、调速电机正向旁路开关和调速电机反向旁路开关,调速端齿轮的另一端和电磁制动器连接,其中移相变压器包括移相变压器高压绕组、移相变压器第一低压绕组和移相变压器第二低压绕组,移相变压器第二低压绕组分别通过调速电机正向旁路开关、调速电机反向旁路开关与调速电机相连,移相变压器第一低压绕组和四象限变频器的输入端连接,四象限变频器的输出端通过调速电机开关连接调速电机,移相变压器高压绕组通过移相变压器进线开关连接厂用电系统,固态软启动装置一端通过主驱电机进线开关连接厂用电系统,另一端连接主驱电机,固态软启动装置的两端还并联有主驱电机旁路开关。The present invention is realized by adopting the following technical scheme: a high-reliability full-range mechatronic speed regulating device based on planetary gear transmission, including a main drive motor, a main drive end gear, a differential planetary mechanism, an idler gear at a speed regulating end, a speed regulating Speed-end gear, synchronous automatic clutch, clutch output gear, clutch output idler, speed-regulating motor, four-quadrant inverter, main drive motor bypass switch, factory power system, speed-regulating motor switch and main drive motor incoming line The switch, the input shaft of the inner ring gear of the differential planetary mechanism is connected to the main drive end gear, the main drive end gear is connected to the clutch output end gear through the clutch output end idler gear, the clutch output end gear is connected to the output shaft of the synchronous automatic clutch, and the main drive end gear is connected to the clutch output end gear. The motor is connected to the gear at the main driving end, the sun gear of the differential planetary mechanism is connected to the driven equipment, the planet carrier of the differential planetary mechanism is connected to the idler gear at the speed regulating end, the idle gear at the speed regulating end meshes with the speed regulating end gear, and the speed regulating end gear One end is connected to the speed-regulating motor, and the idler gear at the speed-regulating end is connected to the input shaft of the synchronous automatic clutch. It also includes an electromagnetic brake, a phase-shifting transformer, a solid-state soft start device, a phase-shifting transformer incoming switch, and a forward bypass switch for the speed-regulating motor. It is connected to the reverse bypass switch of the speed regulating motor, and the other end of the speed regulating end gear is connected to the electromagnetic brake. The second low-voltage winding of the phase transformer is connected to the speed-regulating motor through the forward bypass switch of the speed-regulating motor and the reverse bypass switch of the speed-regulating motor, and the first low-voltage winding of the phase-shifting transformer is connected to the input end of the four-quadrant frequency converter. The output end of the frequency converter is connected to the speed-regulating motor through the speed-regulating motor switch, the high-voltage winding of the phase-shifting transformer is connected to the utility power system through the phase-shifting transformer inlet switch, and one end of the solid-state soft starter is connected to the utility power system through the main drive motor inlet switch , the other end is connected to the main drive motor, and the two ends of the solid-state soft starter are also connected in parallel with a main drive motor bypass switch.
工作原理:当机电一体化调速装置正常启动时,四象限变频器驱动调速电机进行变频调速启动,从而带动调速端齿轮、调速端惰轮及行星架升速,调速端惰轮升速使同步自动离合器接合带动离合器输出端齿轮、离合器输出端惰轮及主驱端齿轮升速,从而带动主驱电机和内齿圈升速,这样太阳轮带动被驱设备升速,当四象限变频器输出达到反向最高频率时,主驱电机达到工频对应的同步转速,此时被驱设备转速达到低速区间调速转速上限。然后,主驱电机通过固态软启动装置采用晶闸管斜坡电压方式启动(软并网),达到额定电压后,主驱电机旁路开关合闸,固态软启动装置退出运行,逐渐降低四象限变频器输出频率,随着调速电机转速降低,同步自动离合器脱开,太阳轮转速升高,带动被驱动设备继续升速,进入高速区间调速工况,进而随着调速电机换向后转速升高至最高转速,此时被驱设备转速达到高速区间调速转速上限。Working principle: When the electromechanical integrated speed control device starts normally, the four-quadrant frequency converter drives the speed control motor to start with frequency conversion speed control, thereby driving the speed control end gear, the speed control end idler gear and the planet carrier to increase speed, and the speed control end idler The speed of the wheel increases to make the synchronous automatic clutch engage to drive the gear at the output end of the clutch, the idler gear at the output end of the clutch and the gear at the main drive end to increase speed, thereby driving the main drive motor and the inner ring gear to increase speed, so that the sun gear drives the driven equipment to increase speed. When the output of the four-quadrant inverter reaches the highest reverse frequency, the main drive motor reaches the synchronous speed corresponding to the power frequency, and at this time the speed of the driven equipment reaches the upper limit of the speed regulation speed in the low speed range. Then, the main drive motor is started by the solid-state soft-start device in the way of thyristor ramp voltage (soft grid-connected). After reaching the rated voltage, the bypass switch of the main drive motor is closed, the solid-state soft-start device quits operation, and the output of the four-quadrant inverter is gradually reduced. Frequency, as the speed of the speed regulating motor decreases, the synchronous automatic clutch disengages, and the speed of the sun gear increases, driving the driven equipment to continue to increase in speed, entering the high-speed range speed regulation working condition, and then the speed increases with the speed regulating motor commutating to the highest speed, at this time the speed of the driven equipment reaches the upper limit of speed regulation in the high-speed range.
在高速区间调速工况,当机电一体化调速装置的四象限变频器故障跳闸时,根据故障前被驱动设备运行转速来确定处置方法。驱动设备运行转速相对较高时,当调速电机以较高转速正转运行,可以联锁合上调速电机正向旁路开关,将调速电机切为工频运行(正转),当调速电机转速较低或调速电机故障时,可以启动电磁制动器,使调速电机止速;驱动设备运行转速相对较低时,调速电机以较高转速反转运行,可以联锁合上调速电机反向旁路开关,将调速电机切为工频运行(反转);驱动设备运行转速很低时,调速电机以很高转速反转运行,可以不做任何操作,调速电机升速至最高转速时,同步自动离合器将自动接合,被驱动设备保持定速运行。In the high-speed interval speed regulation condition, when the four-quadrant frequency converter of the electromechanical integration speed regulation device trips due to a fault, the treatment method is determined according to the operating speed of the driven equipment before the fault. When the running speed of the driving equipment is relatively high, when the speed-regulating motor runs forward at a relatively high speed, the forward bypass switch of the speed-regulating motor can be interlocked to switch the speed-regulating motor to power frequency operation (forward rotation). When the rotational speed of the speed regulating motor is low or the speed regulating motor fails, the electromagnetic brake can be activated to stop the speed regulating motor; when the operating speed of the driving equipment is relatively low, the speed regulating motor will run in reverse at a higher speed and can be interlocked and closed The reverse bypass switch of the speed-regulating motor cuts the speed-regulating motor into power frequency operation (reverse); When the motor speeds up to the maximum speed, the synchronous automatic clutch will be automatically engaged, and the driven equipment will keep running at a constant speed.
当被驱动设备联动备用时,工作设备跳闸,备用设备联锁启动,主驱电机全压直启,带动整个机电一体化调速装置升速,此时同步自动离合器接合,机电一体化调速装置相当于定速比齿轮箱,当主驱电机定速时,被驱设备转速达到低转速调速范围的上限(高转速调速范围的下限),此时调速电机被带转至最高转速(反转),在主驱电机升速过程中,四象限变频器同步启动,调速电机升压,待主驱电机定速后,调速电机进入变频工作状态,被驱动设备进入高速区间调速运行状态。When the driven equipment is linked to standby, the working equipment trips, the standby equipment is interlocked to start, the main drive motor is fully voltage-driven, and the entire electromechanical integrated speed control device is driven to increase speed. At this time, the synchronous automatic clutch is engaged, and the electromechanical integrated speed control device It is equivalent to a gear box with a fixed speed ratio. When the main drive motor is at a constant speed, the speed of the driven equipment reaches the upper limit of the low-speed speed regulation range (the lower limit of the high-speed speed regulation range). During the speed-up process of the main drive motor, the four-quadrant inverter starts synchronously, and the speed-regulating motor boosts the voltage. After the main drive motor reaches a fixed speed, the speed-regulating motor enters the frequency conversion working state, and the driven equipment enters the high-speed interval speed-regulating operation state.
上述的基于行星齿轮传动的高可靠性全范围机电一体化调速装置,移相变压器替换为双绕组变压器或三绕组变压器,双绕组变压器的低压绕组带中间抽头,双绕组变压器低压绕组连接四象限变频器的输入端,双绕组变压器低压绕组的中间抽头连接调速电机的旁路开关,三绕组变压器的三绕组变压器第一低压绕组连接四象限变频器的输入端,三绕组变压器的三绕组变压器第二低压绕组连接调速电机的旁路开关。The above-mentioned high-reliability full-range mechatronic speed control device based on planetary gear transmission, the phase-shifting transformer is replaced by a double-winding transformer or a three-winding transformer, the low-voltage winding of the double-winding transformer has a center tap, and the low-voltage winding of the double-winding transformer is connected to four quadrants The input terminal of the frequency converter, the middle tap of the low-voltage winding of the double-winding transformer is connected to the bypass switch of the speed regulating motor, the first low-voltage winding of the three-winding transformer of the three-winding transformer is connected to the input terminal of the four-quadrant frequency converter, and the three-winding transformer of the three-winding transformer The second low voltage winding is connected to the bypass switch of the speed regulating motor.
上述的基于行星齿轮传动的高可靠性全范围机电一体化调速装置,调速电机替换为伺服电机。In the above-mentioned high-reliability full-range mechatronic speed regulating device based on planetary gear transmission, the speed regulating motor is replaced by a servo motor.
上述的基于行星齿轮传动的高可靠性全范围机电一体化调速装置,离合器输出端惰轮为离合器输出端两级惰轮,为匹配齿轮中心距或转向也可能采用其他级数,以及在其他位置设置惰轮。In the above-mentioned high-reliability full-range mechatronic speed regulating device based on planetary gear transmission, the idler gear at the output end of the clutch is a two-stage idler gear at the output end of the clutch. Other stages may be used to match the center distance or steering of the gears, and in other Position setting idler.
上述的基于行星齿轮传动的高可靠性全范围机电一体化调速装置,传动机构可以包括调速电机、调速端惰轮、调速端齿轮、同步自动离合器、离合器输出端齿轮和离合器输出端惰轮,传动机构也可以只包括调速电机、调速端惰轮、调速端齿轮,在原先一套传统机构的基础上,可以增加另外一套传动机构。The above-mentioned high-reliability full-range mechatronic speed regulating device based on planetary gear transmission, the transmission mechanism may include a speed regulating motor, a speed regulating end idler wheel, a speed regulating end gear, a synchronous automatic clutch, a clutch output end gear and a clutch output end The idler gear and the transmission mechanism can also only include the speed-regulating motor, the speed-regulating end idler wheel, and the speed-regulating end gear. On the basis of the original set of traditional mechanisms, another set of transmission mechanisms can be added.
上述的基于行星齿轮传动的高可靠性全范围机电一体化调速装置,调速电机为高速电机,设计频率大于工频(50Hz或60Hz)。The above-mentioned high-reliability full-range electromechanical integrated speed control device based on planetary gear transmission, the speed control motor is a high-speed motor, and the design frequency is higher than the power frequency (50Hz or 60Hz).
本发明的有益效果是:The beneficial effects of the present invention are:
1)本发明可以实现在四象限变频器故障跳闸的情况,将调速电机切为工频运行,维持装置定速运行。1) The present invention can realize that in the case of a four-quadrant frequency converter tripping due to a fault, the speed-regulating motor can be switched to power frequency operation to maintain constant speed operation of the device.
2)本发明可以实现在四象限变频器或调速电机故障跳闸的情况,将调速电机电磁制动,维持装置定速运行。2) The present invention can electromagnetically brake the speed-regulating motor to maintain constant-speed operation of the device when the four-quadrant frequency converter or the speed-regulating motor trips due to failure.
3)本发明可以实现多个定速运行转速,在四象限变频器或调速电机故障跳闸的情况,可以很好的匹配工艺流程,提高系统可靠性。3) The present invention can realize multiple constant-speed running speeds, and in the case of a four-quadrant frequency converter or a speed-regulating motor tripping due to a fault, it can well match the process flow and improve system reliability.
4)本发明可以实现被驱动设备事故联动备用。4) The present invention can realize accident linkage backup of driven equipment.
附图说明Description of drawings
图1为基于行星齿轮传动的高可靠性全范围机电一体化调速装置轴系结构示意图。Figure 1 is a schematic diagram of the shaft system structure of a high-reliability full-range mechatronic speed regulating device based on planetary gear transmission.
图2为基于行星齿轮传动的高可靠性全范围机电一体化调速装置电气系统示意图。Figure 2 is a schematic diagram of the electrical system of a high-reliability full-range mechatronic speed regulating device based on planetary gear transmission.
图3为基于行星齿轮传动的高可靠性全范围机电一体化调速装置低速工况功率流示意图。Fig. 3 is a schematic diagram of power flow of a high-reliability full-range mechatronic speed regulating device based on planetary gear transmission under low-speed conditions.
图4为基于行星齿轮传动的高可靠性全范围机电一体化调速装置高速工况(行星架反转)功率流示意图。Figure 4 is a schematic diagram of the power flow of a high-reliability full-range mechatronic speed control device based on planetary gear transmission under high-speed working conditions (planet carrier reverse).
图5为基于行星齿轮传动的高可靠性全范围机电一体化调速装置高速工况(行星架正转)功率流示意图。Figure 5 is a schematic diagram of the power flow of the high-reliability full-range mechatronic speed control device based on planetary gear transmission under high-speed working conditions (planetary carrier forward rotation).
图6为基于行星齿轮传动的高可靠性全范围机电一体化调速装置三绕组变压器示意图。Fig. 6 is a schematic diagram of a three-winding transformer of a high-reliability full-range mechatronic speed regulating device based on planetary gear transmission.
图7为基于行星齿轮传动的高可靠性全范围机电一体化调速装置双绕组变压器示意图。Fig. 7 is a schematic diagram of a double-winding transformer of a high-reliability full-range mechatronic speed regulating device based on planetary gear transmission.
图中:1-主驱电机,2-主驱端联轴器,3-主驱端齿轮,4-内齿圈,5-行星架,6-太阳轮,7-输出端联轴器,8-给水泵,9-调速端惰轮,10-调速端齿轮,11-同步自动离合器,12-离合器输出端齿轮,13-离合器输出端两级惰轮,14-调速端联轴器,15-调速电机,16-四象限变频器,17-调速电机反向旁路开关,18-主驱电机旁路开关,19-厂用电系统,20-调速电机开关,21-主驱电机进线开关,22-固态软启动装置,23-电磁制动器,24-电磁制动器联轴器,25-移相变压器高压绕组,26-移相变压器进线开关,27-移相变压器第一低压绕组,28-移相变压器第二低压绕组,29-调速电机正向旁路开关,30-三绕组变压器高压绕组,31-三绕组变压器第一低压绕组,32-三绕组变压器第二低压绕组,33-双绕组变压器高压绕组,34-双绕组变压器低压绕组。In the figure: 1-main drive motor, 2-main drive end coupling, 3-main drive end gear, 4-internal ring gear, 5-planet carrier, 6-sun gear, 7-output end coupling, 8 - Feed water pump, 9- Idler gear at speed regulating end, 10- Speed regulating end gear, 11- Synchronous automatic clutch, 12- Clutch output end gear, 13- Two-stage idler gear at clutch output end, 14- Speed regulating end coupling , 15-speed regulating motor, 16-four-quadrant inverter, 17-speed regulating motor reverse bypass switch, 18-main drive motor bypass switch, 19-factory power system, 20-speed regulating motor switch, 21- Main drive motor incoming switch, 22-Solid state soft start device, 23-Electromagnetic brake, 24-Electromagnetic brake coupling, 25-Phase-shifting transformer high-voltage winding, 26-Phase-shifting transformer incoming line switch, 27-Phase-shifting transformer No. 1 low-voltage winding, 28-phase-shifting transformer second low-voltage winding, 29-speed motor forward bypass switch, 30-three-winding transformer high-voltage winding, 31-three-winding transformer first low-voltage winding, 32-three-winding transformer second Low-voltage winding, 33-double-winding transformer high-voltage winding, 34-double-winding transformer low-voltage winding.
具体实施方式Detailed ways
实施例1:基于行星齿轮传动的高可靠性全范围机电一体化调速装置,以应用于电站锅炉给水泵为例,包括主驱电机1、主驱端联轴器2、主驱端齿轮3、内齿圈4、行星架5、太阳轮6、输出端联轴器7、给水泵8、调速端惰轮9、调速端齿轮10,同步自动离合器11、离合器输出端齿轮12、离合器输出端两级惰轮13、调速端联轴器14、调速电机15、电磁制动器23和电磁制动器联轴器24,连接方式如图1所示,按照行星架换向点转速为80.3%额定转速设计,其中,内齿圈4、行星架5和太阳轮6构成差速行星机构,调速端惰轮9,调速端齿轮10与行星架5构成差速行星机构的调速机构,调速端惰轮9、同步自动离合器11、离合器输出端齿轮12、离合器输出端两级惰轮13、主驱端齿轮3构成主驱电机调速/定速离合机构,还包括四象限变频器16、主驱电机旁路开关18、厂用电系统19、调速电机开关20、主驱电机进线开关21、固态软启动装置22、移相变压器高压绕组25、移相变压器进线开关26、移相变压器第一低压绕组27(移相变压器第一低压绕组有多个)、移相变压器第二低压绕组28、调速电机正向旁路开关29和调速电机反向旁路开关17,连接方式如图2所示。Embodiment 1: A high-reliability full-range electromechanical integrated speed control device based on planetary gear transmission, which is applied to a boiler feed water pump in a power station as an example, includes a
装置零起升速及低速区间调速:电磁制动器23处于非制动状态,主驱电机旁路开关18、主驱电机进线开关21在断开状态,固态软启动装置22未启动,移相变压器进线开关26合闸,移相变压器带电,四象限变频器16上电,调速电机开关20合闸,启动四象限变频器16,逐步提高四象限变频器16的输出频率,带动调速电机15升速,从而带动调速端齿轮10、调速端惰轮9升速,调速端惰轮9升速使同步自动离合器11接合带动离合器输出端齿轮12、离合器输出端两级惰轮13及主驱端齿轮3升速,从而带动主驱电机1和内齿圈4升速,这样就又带动行星架5、太阳轮6及给水泵8升速,其中行星架5又向调速端惰轮9传递功率,形成一个闭合机械功率循环,此时,整个机电一体化调速装置形成一个整体,成为定速比齿轮箱。调速电机15达到反向最大转速,此时给水泵8达到低速区间调速的转速上限(53.3%转速,对应四象限变频器16的频率为-100Hz),给水泵8的转速范围为0%~53.3%,功率流如图3所示,高速调速范围和低速调速范围的分界点可以根据被驱设备的工况优选。The device starts from zero and adjusts the speed in the low-speed interval: the
低速区间调速切高速区间调速:当四象限变频器16输出达到反向最高频率时,主驱电机1达到工频对应的同步转速,此时给水泵8转速达到低速区间调速转速上限。然后,主驱电机进线开关21合闸,主驱电机1通过固态软启动装置22采用晶闸管斜坡电压方式启动,达到额定电压后,主驱电机旁路开关18合闸,固态软启动装置22退出运行,装置由低速区间调速切至高速区间调速。Speed regulation in the low-speed range and high-speed range: When the output of the four-
给水泵工作转速范围调速(高速区间调速):装置完成低速区间调速到高速区间调速时,装置处于高速区间调速转速范围的下限(行星架与内齿圈同向旋转状态,根据行星差速原理,内齿圈定速旋转,行星架与内齿圈转向相同时,行星架转速升高,则太阳轮转速降低,即当调速电机处于转速范围上限时,给水泵处于高速区间调速范围的转速下限),调速电机15处于其调速范围的最高转速,同步自动离合器11尚处于接合状态,当需要提高给水泵8的转速时,降低四象限变频器16的输出频率,同步自动离合器11的输入端转速降低,而输出端转速不变,因而同步自动离合器11脱开,给水泵8转速上升,当调速电机15转速在反向旋转最高转速到零速区间时,给水泵8的转速范围为53.3%~80.3%,功率流如图4所示。当调速电机15换向至正向旋转,直至正向旋转最高转速(对应四象限变频器16的频率为73.3Hz),给水泵8的转速范围为80.3%~100%,功率流如图5所示。Feed water pump working speed range speed regulation (high-speed interval speed regulation): When the device completes the low-speed interval speed regulation to the high-speed interval speed regulation, the device is at the lower limit of the high-speed interval speed regulation speed range (the planet carrier and the inner ring gear rotate in the same direction, according to The principle of planetary differential speed, the inner ring gear rotates at a constant speed. When the rotation of the planetary carrier and the inner ring gear are the same, the speed of the planetary carrier increases, and the speed of the sun gear decreases. the lower limit of the speed range), the speed-regulating
高速区间调速切低速区间调速:调速电机15转速(反转)达到调速范围上限,同步自动离合器11接合,断开主驱电机旁路开关18,主驱电机1进入被动带转状态,然后逐步降低四象限变频器16的输出频率,调速电机15转速降低,给水泵8的转速也同步降低。Speed regulation in high-speed intervals and speed regulation in low-speed intervals: the speed of the speed regulation motor 15 (reverse) reaches the upper limit of the speed regulation range, the synchronous automatic clutch 11 is engaged, the
机组较高负荷事故工况:此时调速电机15处于正向旋转状态,基于行星齿轮传动的高可靠性全范围机电一体化调速装置相对最薄弱的环节是四象限变频器16,当四象限变频器16故障跳闸时,断开调速电机开关20,联锁合上调速电机正向旁路开关29,将调速电机15切工频运行(正向旋转),直接由移相变压器第二低压绕组28接带[此时调速电机15的负载约60%,该型电机功率因数变化不大,因此保持相同电流情况下,移相变压器第二低压绕组28的电压约为移相变压器第一低压绕组(多个、接四象限变频器)27容量的60%,可减小切工频时的冲击],此时给水泵转速为93.7%额定转速,一般机组配置2×50%容量的运行泵,一台泵切为定速运行后,可以通过另外一台泵在一定范围内调节给水流量,机组仍可以在一定范围内变动负荷。Accident working condition with high unit load: At this time, the
机组中等负荷事故工况:此时调速电机15处于正向旋转或反向旋转的低速状态,当四象限变频器16或调速电机15故障跳闸时,断开调速电机开关20,启动电磁制动器23将行星架5制动,此时给水泵转速为80.3%额定转速,一般机组配置2×50%容量的运行泵,一台泵切为定速运行后,可以通过另外一台泵在一定范围内调节给水流量,机组仍可以在一定范围内变动负荷。Moderate load accident working condition of the unit: at this time, the speed-regulating
机组较低负荷事故工况:此时调速电机15处于反向旋转状态,基于行星齿轮传动的高可靠性全范围机电一体化调速装置相对最薄弱的环节是四象限变频器16,当四象限变频器16故障跳闸时,断开调速电机开关20,联锁合上调速电机反向旁路开关30,将调速电机15切工频运行(反向旋转),直接由移相变压器低压绕组(接调速电机)28接带(此时调速电机15的负载约30%),此时给水泵转速为66.8%额定转速,一般机组配置2×50%容量的运行泵,一台泵切为定速运行后,可以通过另外一台泵在一定范围内调节给水流量,机组仍可以在一定范围内变动负荷。Accident working condition with low load of the unit: At this time, the
当机组负荷极低时(深度调峰状态),此时调速电机15处于反向旋转的高速状态,当四象限变频器16或调速电机15故障跳闸时,不做任何操作,给水泵转速将降低,当转速降低至53.3%转速时,同步自动离合器11接合,给水转入定速运行状态。When the load of the unit is extremely low (deep peak regulation state), the
上述事故工况,根据事故前机组负荷不同,给水泵有93.7%、80.3%、66.8%、53.3%等四个转速与机组出力匹配,并通过另外一台泵在一定范围内调节给水流量,基本可满足机组各负荷工况,即使给水泵出力与机组负荷不能很好匹配时,机组热工控制系统仍可通过RB功能,使机组达到安全的工况。According to the above accident conditions, according to the different loads of the unit before the accident, the feed water pump has four speeds of 93.7%, 80.3%, 66.8% and 53.3% to match the output of the unit, and the feed water flow is adjusted within a certain range through another pump, basically It can meet the load conditions of the unit. Even if the output of the feed water pump does not match the load of the unit, the thermal control system of the unit can still use the RB function to make the unit reach a safe working condition.
若机组在单泵运行中,四象限变频器16和调速电机15发生故障,给水泵切为定速运行后,给水流量仍可通过泵的最小流量阀调节。If the unit is in single-pump operation, the four-
事故联动工况:泵组备用时,移相变压器进线开关26处于合闸状态,移相变压器带电,四象限变频器16处于上电待机状态,调速电机开关20在合闸状态,主驱电机进线开关在合闸状态,当联泵信号发出,联锁合上主驱电机旁路开关18,主驱电机1全压直启,带动内齿圈4升速,从而带动行星架5和太阳轮6升速,太阳轮6带动给水泵8升速,由于给水泵8的阻力作用,行星架5会优先升速,从而带动调速端惰轮9升速,当其转速有超越离合器输出端齿轮12转速趋势时,同步自动离合器11接合,此时行星齿轮装置成为定速比齿轮箱跟随主驱电机1同步升速,当主驱电机1定速时,给水泵8转速达到53.3%额定转速,在泵组升速过程中,四象限变频器16通过调速电机15上安装的编码器跟踪其转速,四象限变频器16开始输出调速电机15同步转速对应的频率,并根据电压频率曲线升压,完成电机励磁的过程,当主驱电机1定速后,四象限变频器16随即开始进行频率调节,快速达到目标频率,使给水泵8达到所需出力。Accident linkage working condition: when the pump set is on standby, the
实施例2:基于行星齿轮传动的高可靠性全范围机电一体化调速装置,如图6所示,与实施例1不同之处在于,变压器未采用移相变压器,而采用三绕组变压器,由三绕组变压器高压绕组30、三绕组变压器第一低压绕组31(接四象限变频器输入端)和三绕组变压器第二低压绕组32(接调速电机)构成,四象限变频器16未采用级联型式,而采用单级高压型式,操作模式与实施例1相同。Embodiment 2: A high-reliability full-range mechatronic speed control device based on planetary gear transmission, as shown in Figure 6, differs from
实施例3:基于行星齿轮传动的高可靠性全范围机电一体化调速装置,如图7所示,与实施例2不同之处在于,变压器未采用三绕组变压器,而采用带低压中间抽头的双绕组变压器,由双绕组变压器高压绕组33和双绕组变压器低压绕组34(接四象限变频器输入端)构成,双绕组变压器低压绕组的中间抽头接调速电机,操作模式与实施例1相同。Embodiment 3: A high-reliability full-range electromechanical integrated speed control device based on planetary gear transmission, as shown in Figure 7, the difference from Embodiment 2 is that the transformer does not use a three-winding transformer, but a low-voltage intermediate tap. The double-winding transformer is composed of the high-voltage winding 33 of the double-winding transformer and the low-voltage winding 34 of the double-winding transformer (connected to the input end of the four-quadrant frequency converter). The middle tap of the low-voltage winding of the double-winding transformer is connected to the speed-regulating motor.
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| CN113565939A (en) * | 2021-08-20 | 2021-10-29 | 山西荣盛志达科技有限责任公司 | Electromechanical integrated planetary speed regulating device with full-range speed regulation |
| CN218549793U (en) * | 2022-09-19 | 2023-02-28 | 山西荣盛志达科技有限责任公司 | High-reliability full-range electromechanical integrated speed regulating device based on planetary gear transmission |
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| CN201975243U (en) * | 2010-11-10 | 2011-09-14 | 刘继国 | Phase-shifting autotransformer and high-voltage frequency converter capable of starting electric motor in voltage reducing manner |
| CN102957375A (en) * | 2011-08-26 | 2013-03-06 | 刘群 | Low-medium-high voltage phase shift rotating frequency converter formed by three-phase rectifier bridges and speed regulating system thereof |
| CN109450167A (en) * | 2019-01-14 | 2019-03-08 | 中国船舶重工集团公司第七0三研究所 | A kind of mechatronics integration speed-regulating system and its soft-start method |
| CN113565939A (en) * | 2021-08-20 | 2021-10-29 | 山西荣盛志达科技有限责任公司 | Electromechanical integrated planetary speed regulating device with full-range speed regulation |
| CN218549793U (en) * | 2022-09-19 | 2023-02-28 | 山西荣盛志达科技有限责任公司 | High-reliability full-range electromechanical integrated speed regulating device based on planetary gear transmission |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115750698A (en) * | 2022-12-08 | 2023-03-07 | 中国船舶集团有限公司第七0三研究所 | A frequency conversion speed regulating device based on planetary gear transmission |
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