CN115391960B - Spindle composite fatigue life analysis method considering dispersion coefficient and multi-axis load - Google Patents
Spindle composite fatigue life analysis method considering dispersion coefficient and multi-axis load Download PDFInfo
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Abstract
The invention provides a spindle composite fatigue life analysis method considering dispersion coefficients and multi-axis loads, which comprises the following steps of: step one, carrying out finite element calculation on a low-pressure turbine shaft; step two, obtaining equivalent steady state stress sigma 'of six components in the main cycle' eq And equivalent steady state stress sigma 'of six components under primary and secondary cycle compounding' eq And calculating the equivalent steady-state stress; thirdly, taking values of the dispersion coefficient by adopting a setting method, and obtaining the equivalent steady-state stress sigma of the shaft test piece under the primary and secondary circulation compounding s,eq And performing fatigue life damage analysis. Based on a fatigue analysis model of a local equivalent steady state stress method of finite element results, and according to a matching principle among a shaft key position fatigue life calculation formula, material performance data, an accumulated damage life calculation analysis formula and judgment criteria, the rapid analysis of the high-low cycle composite fatigue life damage of the low-pressure turbine shaft is realized.
Description
Technical Field
The specification relates to the technical field of aero-engines, in particular to a spindle composite fatigue life analysis method considering dispersion coefficients and multi-axis loads.
Background
The low-pressure turbine shaft of the aircraft engine is an important part for connecting a gas compressor and a turbine part and transmitting power, the load borne in flight is very complex, the load comprises steady-state load torque, axial force, high-cycle load vibration torque and bending moment, and the main shaft working in a high-temperature area of the engine also bears thermal load, axisymmetrical radial load and the like. Due to the structural requirement of the engine, the low-pressure turbine shaft is designed with complex geometric shapes such as holes, grooves, splines, steps and the like, and due to stress concentration, local stress is often very high under high and low cyclic loads in flight, and once cracks and even shaft fracture occur, serious consequences are caused to the engine. Therefore, the high-low cycle composite fatigue life damage analysis of the low-pressure turbine shaft has important significance on the safety and the stability of the shaft.
At the present stage, the low-pressure turbine shaft of the engine is usually subjected to a test method, namely a fatigue test for a given number of cycles is directly carried out on the shaft, and the approved service life of the shaft is determined. Although the method has reliable results, the test cost is high (at least 3 shafts are needed), and the method is not suitable for predicting the fatigue life of the low-pressure turbine shaft of the engine in the design or modification stage.
In addition, the prior art adopts the 'stress standard method of the Scei engine' to evaluate the composite fatigue life by shearing stress, neglects the influence of high-cycle bending load, and assumes that the stress caused by axial force is uniformly distributed along the cross section of the shaft. In fact, the stress concentration zones, bending moments and axial forces, of the low-pressure turboshaft disk-shaft connection section often cause localized high stress zones. This method has major limitations.
Meanwhile, a large number of fatigue test results show that the dispersity of the composite material changes along with the service life, the dispersity of a long service life area is large, and the dispersity of a short service life area is small; the dispersancy is also related to fatigue test load properties, with less dispersancy for low cycle fatigue loads and greater dispersancy for high cycle fatigue loads.
Disclosure of Invention
In view of this, the embodiments of the present disclosure provide a method for analyzing a composite fatigue life of a main shaft in consideration of a dispersion coefficient and a multi-axis load, so as to accurately reflect load and fatigue characteristics borne by a low-pressure turbine shaft.
The scheme of the invention is as follows: a spindle composite fatigue life analysis method considering dispersion coefficients and multi-axis loads comprises the following steps:
step one, carrying out finite element calculation on a low-pressure turbine shaft;
step two, obtaining equivalent steady state stress sigma 'of six components in the main cycle' eq And equivalent steady state stress sigma 'of six components under primary and secondary cycle compounding' eq And calculating equivalent steady-state stress;
thirdly, taking values of the dispersion coefficient by adopting a setting method to obtain the equivalent steady-state stress sigma of the shaft test piece under the primary and secondary circulation compounding s,eq And performing fatigue life damage analysis.
Further, the first step specifically comprises: and establishing a finite element model of the lower shaft under the corresponding load according to the low-cycle steady-state load and the high-cycle load borne by the low-pressure turbine shaft, and obtaining a strength calculation result.
Further, step two includes step 2.1: using the Goodman diagram corrected by the number of main cycles, from 0 toIs converted into equivalent steady state stressIn whichLow cycle load of main cycleLoad stress component, K t Is the theoretical stress concentration coefficient.
Further, step 2.1 specifically comprises: by the formulaCalculating the conversion of the main cyclic stress into the equivalent steady state stressIn which K is t Is theoretical stress concentration coefficient, K f,n Effective stress concentration coefficient for N cycles (N = lgN),Is the lowest tensile strength of the material at the working temperature,Symmetric bending fatigue strength for N cycles (N = lgN),Is the main cycle low cycle load stress component.
Further, the second step also includes a step 2.2: by means of 10 7 Sub-cycle corrected Goodman diagram, in terms of equivalent steady state stress at the primary cycle σ' eq The equivalent steady-state stress σ 'of the primary and secondary cyclic loads in the composite was determined as the constant stress of the high-frequency load, using the stresses due to the vibration torque and the bending moment as the alternating amplitudes' eq 。
Further, step 2.2 specifically comprises:
by the formulaCalculating equivalent steady state stress sigma 'under primary and secondary cyclic load combination' eq Where σ is H High cyclic load stress, K, for a sub-cycle f Is the effective stress concentration coefficient (fatigue notch coefficient), σ -1.7 Is 10 7 Symmetric bending fatigue strength under the secondary cycle;
equivalent steady state stresses are obtained for six local stress components:
wherein the content of the first and second substances,is the equivalent steady-state stress in the x direction under a cylindrical coordinate system,Is the equivalent steady-state stress in the y direction under a cylindrical coordinate system,Is the equivalent steady-state stress in the z direction under a cylindrical coordinate system,Is the equivalent steady-state stress in the xy direction under a cylindrical coordinate system,Is the equivalent steady state stress in the yz direction under a cylindrical coordinate system,Is the equivalent steady state stress in the xz direction under a cylindrical coordinate system;is the main cyclic stress of the x direction under the cylindrical coordinate system,Is the main cyclic stress of the y direction under the cylindrical coordinate system,Is the main cyclic stress in the z direction under the cylindrical coordinate system,As a cylindrical coordinate systemMain cyclic stress in the lower xy direction,Is the main cyclic stress of yz direction under a cylindrical coordinate system,Is the main cyclic stress in the xz direction under a cylindrical coordinate system;
torsional fatigue strength of N times of circulation,Is 10 7 Torsional fatigue strength of the secondary cycle,Is the torsional strength;
K t,x 、K t,y 、K t,z 、K t,xy 、K t,yz 、K t,xz the other theoretical stress concentration coefficients are respectively acted by the six stress components;
K f,x 、K f,y 、K f,z 、K f,xy 、K f,yz 、K f,xz the effective stress concentration coefficients of the six stress components under the action of the six stress components respectively;
K f,n,x 、K f,n,y 、K f,n,z 、K f,n,xy 、K f,n,yz 、K f,n,xz the effective stress concentration coefficients of the six stress components under the action of N cycles are respectively.
Further, the second step further comprises a step 2.3: calculating the equivalent steady state stress of the point subjected to N times of main cycles and 10 times of main cycles through six stress components 7 Equivalent steady state stress of sub-high cycle load;
Wherein the content of the first and second substances,is the equivalent steady state stress under the composite load of the primary and secondary cycles.
Further, step three includes step 3.1:
when the dispersion coefficient is the ultimate strength dispersion coefficient u, the value is 1.1;
when the dispersion coefficient is the fatigue limit strength dispersion coefficient f x By the formulaAnd (6) obtaining.
Further, step three includes step 3.2:
by the formulaCalculating and obtaining equivalent steady-state stress sigma of the shaft test piece under the primary and secondary circulation compounding s,eq Wherein, in the process,local stress under main cycle (low cycle) load,Local stress under sub-cycle (high cycle) load,Is the theoretical stress concentration coefficient under the main cycle (low cycle) load,Is the theoretical stress concentration coefficient under the sub-cycle (high cycle) load,Effective stress concentration coefficient (fatigue notch coefficient) of N times of cycles (N = lgN) under main cycle (low cycle) load,Effective stress concentration coefficient under the sub-cycle load,Is 10 x Fatigue limit strength dispersion coefficient at the time of secondary cycle,Is 10 5 The fatigue ultimate strength dispersion coefficient at the time of the secondary cycle, u is the ultimate strength dispersion coefficient,The tensile strength,Is 10 x Symmetric bending fatigue strength in the secondary cycle,Is 10 7 Symmetric bending fatigue strength under the secondary cycle;
by the formulaCalculating and obtaining a fatigue reserve coefficient K 'of the shaft test piece, wherein f' R Is the ratio of the nominal equivalent stresses of the secondary cycle and the primary cycle (high and low cycles).
Further, step three includes step 3.3:
when the fatigue storage coefficient K' of the shaft test piece is 1, lg (sigma) after logarithm of nominal equivalent stress is taken m,L ) A formula for calculating a relation with x (x = lgN) and obtaining a logarithmic value of fatigue life N (x = lgN) is as follows:
when x is less than or equal to 3:
when 3 < x < 4:
when x = 4:
when 4 < x < 5:
when x = 5:
when x is more than 5 and less than or equal to 6:
when x is more than or equal to 6:
wherein, the first and the second end of the pipe are connected with each other,local stress under main cycle (low cycle) load,Local stress under sub-cycle (high cycle) load,Is the theoretical stress concentration coefficient under the main cycle (low cycle) load,Is the theoretical stress concentration coefficient under the sub-cycle (high cycle) load,Effective stress concentration coefficient (fatigue notch coefficient) for N cycles (N = lgN) under main cycle (low cycle) load,Effective stress concentration coefficient under main cyclic load,Is 10 x Fatigue limit strength dispersion coefficient at the time of secondary cycle,Is 10 5 The fatigue ultimate strength dispersion coefficient at the time of the secondary cycle, u is the ultimate strength dispersion coefficient,Is the tensile strength,Is 10 x Symmetric bending fatigue strength at the time of secondary cycle,Is 10 7 Symmetric bending fatigue strength under secondary cycle;
wherein the content of the first and second substances,local stress under main cycle (low cycle) load,Local stress under sub-cycle (high cycle) load,Is the theoretical stress concentration coefficient under the main cycle (low cycle) load,Is the theoretical stress concentration coefficient under the sub-cycle (high cycle) load,Effective stress concentration coefficient (fatigue notch coefficient) of N times of cycles (N = lgN) under main cycle (low cycle) load,Is 10 x Fatigue limit strength dispersion coefficient at the time of secondary cycle,Is 10 5 The fatigue ultimate strength dispersion coefficient at the time of the secondary cycle, u is the ultimate strength dispersion coefficient,The tensile strength,Is 10 x Symmetric bending fatigue strength at the time of secondary cycle,Is 10 7 Symmetric bending fatigue strength under secondary cycle,Nominal equivalent stress at 0 cycles;
wherein the content of the first and second substances,is the actual stress under the main cycle (low cycle) load,Nominal equivalent stress under main cycle (low cycle) load,Is 10 3 Nominal equivalent stress at the second cycle,Is 10 4 Nominal equivalent stress at the sub-cycle,Is 10 5 Nominal equivalent stress at the sub-cycle,Is 10 6 Nominal equivalent stress at sub-cycle.
Further, step three includes step 3.4:
calculating linear accumulated damage of a low-pressure turbine shaft under single primary and secondary cycle composite loadWherein n is low voltageThe actual cycle number of the main cycle experienced by the turbine shaft, and N is the life of the main cycle under the composite load spectrum;
calculating the overall linear accumulated damage of the low-pressure turbine shaft under the composite load of a plurality of primary and secondary cyclesWherein k is the number of primary and secondary cycle composite stress spectrums of the shaft dangerous section, n i Actual number of cycles of the main cycle, N, for a composite stress spectrum i Is the calculated main cycle life of the ith composite stress spectrum.
Compared with the prior art, the beneficial effects that can be achieved by the at least one technical scheme adopted by the embodiment of the specification at least comprise: based on a fatigue analysis model of a local equivalent steady state stress method of a finite element result, and according to a matching principle among a fatigue life calculation formula of a key position of a shaft, material performance data, a cumulative damage life calculation analysis formula and judgment criteria, the high-low cycle composite fatigue life damage rapid analysis of the low-pressure turbine shaft is realized.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a modified Goodman diagram for N cycles;
FIG. 3 is 10 7 Modified goodmann plots of the minor cycles.
Detailed Description
The embodiments of the present application will be described in detail below with reference to the accompanying drawings.
The following description of the embodiments of the present application is provided by way of specific examples, and other advantages and effects of the present application will be readily apparent to those skilled in the art from the disclosure herein. It is to be understood that the embodiments described are only a few embodiments of the present application and not all embodiments. The application is capable of other and different embodiments and its several details are capable of modifications and various changes in detail without departing from the spirit of the application. It is to be noted that the features in the following embodiments and examples may be combined with each other without conflict. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
As shown in fig. 1 to 3, an embodiment of the present invention provides a method for analyzing a composite fatigue life of a spindle in consideration of a dispersion coefficient and a multi-axis load, which specifically includes the following steps:
1. low pressure turbine shaft finite element calculation
And establishing a lower shaft finite element model under corresponding load according to the low-cycle steady-state load and the high-cycle load borne by the low-pressure turbine shaft to obtain a strength calculation result.
Generally, a stress concentration area of the low-pressure turbine shaft, such as a shaft neck, a radial hole on the shaft, an axial hole extending out of a disc, a radius, a boss, a gear edge and the like, is selected, and six stress component values of the maximum equivalent stress point at the positions are extracted (under a cylindrical coordinate, six stress components of any point on the shaft are) The stress component at this location under high and low cyclic loads is therefore made up of two parts (subscripts L and H indicate the stress-producing load as low and high cyclic loads, respectively):
wherein the content of the first and second substances,is the composite stress of the x direction under the cylindrical coordinate system,Is the composite stress of the y direction under the cylindrical coordinate system,Is the composite stress of the z direction under the cylindrical coordinate system,Is the composite stress of xy direction under the cylindrical coordinate system,Is the composite stress of yz direction under a cylindrical coordinate system,Is the composite stress in the xz direction under the cylindrical coordinate system,Is the main cycle (low cycle) stress of the x direction under the cylindrical coordinate system,Is the main cyclic (low cycle) stress of the y direction under a cylindrical coordinate system,Is the main cyclic (low cycle) stress of the z direction under a cylindrical coordinate system,Is the main cyclic (low cycle) stress of xy direction under a cylindrical coordinate system,Is the main cycle (low cycle) stress of yz direction under a cylindrical coordinate system,Is the main cycle (low cycle) stress of xz direction under a cylindrical coordinate system,Is the sub-cycle (high-cycle) stress of the x direction under a cylindrical coordinate system,Is the sub-cycle (high cycle) stress of the y direction under a cylindrical coordinate system,Is the sub-cycle (high cycle) stress of the z direction under the cylindrical coordinate system,Is the sub-cycle (high-cycle) stress of xy direction under a cylindrical coordinate system,Is the sub-cycle (high-cycle) stress of yz direction under a cylindrical coordinate system,The stress is the sub-cycle (high-cycle) stress in the xz direction in the cylindrical coordinate system.
2. Equivalent steady state stress calculation
2.1 equivalent Steady State stress at Main cycle (N Low cycles) # eq
Zero to stress using a N cycle modified Goodman diagram (see FIG. 2) ((v))) Is converted into equivalent steady state stress(MPa) calculated according to formula (2):
wherein:
K t : theoretical stress concentration coefficient;
K f : effective stress concentration coefficient (fatigue notch coefficient);
K f,n : effective stress concentration coefficient at N cycles (N = lgN);
: the lowest value of the tensile strength and the shear strength (MPa) of the material at the working temperature is selected;
: the symmetric bending fatigue strength and the torsional fatigue strength in N cycles (N = lgN) are calculated by the following formula (3):
:10 3 the symmetric bending fatigue strength and the torsional fatigue strength of the secondary cycle are recommended to be 0.9 when no relevant material data exists、0.9,MPa;
: size corrected 10 at operating temperature 6 Flexural fatigue strength, torsional fatigue strength (MPa) of a sub-symmetric cycleThe calculation formula is as follows (4):
: smooth material at operating temperature 10 7 The bending fatigue strength (MPa) of the secondary symmetric cycle is taken as the lowest value
D: the outer diameter (mm) of the cross section where the shaft calculation point is located;
d: diameter (mm) of a test bar for fatigue test.
2.2 equivalent steady stress σ' eq under combination of major and minor cycles (high and low cycles)
By means of 10 7 Subsycle corrected Goodman diagram (see FIG. 3) as equivalent steady state stress σ 'at N primary cycles' eq As the constant stress of the high-frequency load, the equivalent steady-state stress sigma 'under the composite of the main and secondary cyclic (high and low cycle) loads is obtained by using the stress generated by the vibration torque and the bending moment as the alternating amplitude' eq (MPa), calculated according to equation (5):
wherein the content of the first and second substances,for the sub-cycle (high cycle) load stress,Is an effective stress concentration coefficient (fatigue notch coefficient),Is 10 7 Symmetric bending fatigue strength under the second cycle.
Thus, subjected to N main cycles (low cycles),10 7 The equivalent steady-state stress of 6 local stress components of the on-axis check point under the load of the second cycle (high cycle) is respectively as follows:
in the formula:
is the equivalent steady-state stress in the x direction under a cylindrical coordinate system,Is the equivalent steady-state stress in the y direction under a cylindrical coordinate system,Is the equivalent steady state stress in the z direction under a cylindrical coordinate system,Is the equivalent steady-state stress in the xy direction under a cylindrical coordinate system,Is the equivalent steady-state stress in the yz direction under a cylindrical coordinate system,Is the equivalent steady state stress in the xz direction under a cylindrical coordinate system;is the main cyclic stress of the x direction under a cylindrical coordinate system,Is the main cyclic stress in the y direction under a cylindrical coordinate system,Is the main cyclic stress in the z direction under the cylindrical coordinate system,Is the main cyclic stress in the xy direction under the cylindrical coordinate system,Is the main cyclic stress of yz direction under a cylindrical coordinate system,Is the main cyclic stress in the xz direction under the cylindrical coordinate system;
torsional fatigue strength for N cycles (N = lgN),Is 10 7 Torsional fatigue strength of the secondary cycle,Is the torsional strength;
K t,x 、K t,y 、K t,z 、K t,xy 、K t,yz 、K t,xz -6 stress components are respectively under the respective effect of the respective theoretical stress concentration coefficients.
K f,x 、K f,y 、K f,z 、K f,xy 、K f,yz 、K f,xz -6 stress components are respectively applied to respective effective stress concentration coefficients.
K f,n,x 、K f,n,y 、K f,n,z 、K f,n,xy 、K f,n,yz 、K f,n,xz -the effective stress concentration coefficients for the respective 6 stress components under N cycles (x = lgN) are calculated as follows:
2.3 equivalent steady state stress calculation
According to a fourth intensity theory, the equivalent steady-state stress of six stress components of the assessment point is calculated to obtain the point subjected to N times of main cycles (low cycles) and 10 times of main cycles (low cycles) 7 The equivalent steady state stress for the next (high cycle) cycle load is calculated as:
in the formula:is the equivalent steady state stress under the composite load of the main cycle and the secondary cycle (high cycle and low cycle).
3. Fatigue life damage analysis
3.1 value of dispersion coefficient
The dispersion coefficient includes an ultimate strength dispersion coefficient u and a fatigue ultimate strength dispersion coefficient f x 。
The ultimate strength dispersion coefficient u is independent of the frequency of action, and is generally 1.1 for forgings.
Fatigue limit strength dispersion coefficient f x (subscript x = lgN, N is cycle number) Depending on the processing technology, the service cycle life and the like of the component, the low-pressure turbine shaft is generally processed by a forging at present, so f x The relationship between x (x = lgN) and x (x = lgN) can be expressed as follows:
3.2 equivalent steady state stress sigma s, eq under the primary and secondary circulation (high and low cycle) composition of the shaft test piece
The formula (11) is corrected (by sigma) by adopting 3.1 sections of dispersion coefficient values b U replaces sigma b ,σ -1,x /f x Instead of sigma -1,x ,σ -1,6 /f 5 In place of sigma -1,6 ) Meanwhile, the stress concentration coefficients of the high/low circumference stress components are respectively taken as the stress concentration coefficients of the high/low circumference equivalent stress, and the primary and secondary stress of the shaft test piece can be obtainedEquivalent steady state stress sigma under cycle (high and low cycle) compounding s,eq (MPa) see formula (13), and similarly, parameter f 'is introduced' R The fatigue reserve coefficient K of the shaft test piece can be deduced ' The calculation formula is as follows (14).
In the formula:local stress under main cycle (low cycle) load,Local stress under sub-cycle (high cycle) load,Is the theoretical stress concentration coefficient under the main cycle (low cycle) load,Is the theoretical stress concentration coefficient under the sub-cycle (high cycle) load,Effective stress concentration coefficient (fatigue notch coefficient) for N cycles (N = lgN) under main cycle (low cycle) load,Is the effective stress concentration coefficient under the secondary cycle load,Is 10 x Fatigue limit strength dispersion coefficient at the time of secondary cycle,Is 10 5 The fatigue ultimate strength dispersion coefficient at the time of the secondary cycle, u is the ultimate strength dispersion coefficient,The tensile strength,Is 10 x Symmetric bending fatigue strength at the time of secondary cycle,Is 10 7 Symmetric bending fatigue strength under secondary cycle;
f' R is the ratio of the nominal equivalent stresses of the secondary cycle and the primary cycle (high and low cycles). The calculation formula is as follows:
wherein the content of the first and second substances,nominal equivalent stress under main cycle (low cycle) load,Nominal equivalent stress under sub-cycle (high cycle) load,Local stress under main cycle (low cycle) load,In the form of partial stress under subcycle (high cycle) loadIs the theoretical stress concentration coefficient under the main cycle (low cycle) load,Is the theoretical stress concentration coefficient under sub-cycle (high cycle) loading.
3.3 Fatigue life
Fatigue reserve coefficient K of shaft test piece ' When the value is 1, lg (sigma) after logarithm of nominal equivalent stress is obtained m ) The relationship with x (x = lgN) is as follows:
when x is less than or equal to 3:
when 3 < x < 4:
when x = 4:
when 4 < x < 5:
when x = 5:
when x is more than 5 and less than or equal to 6:
when x is more than or equal to 6:
wherein the content of the first and second substances,nominal equivalent stress under main cycle (low cycle) load,Effective stress concentration coefficient (fatigue notch coefficient) under main cycle (low cycle) load,Effective stress concentration coefficient (fatigue notch coefficient) under the sub-cycle (high-cycle) load,Effective stress concentration coefficient (fatigue notch coefficient) of N times of cycles (N = lgN) under main cycle (low cycle) load,Is the effective stress concentration coefficient under the main cyclic load,Is 10 x Fatigue limit strength dispersion coefficient at the time of secondary cycle,Is 10 4 Fatigue limit strength dispersion coefficient at the time of secondary cycle,Is 10 5 Fatigue ultimate strength Dispersion coefficient at Secondary cycle, f' R Is the ratio of the nominal equivalent stresses of the minor cycle and the major cycle (high and low cycles), u is the ultimate strength dispersion coefficient,The tensile strength,Is 10 x The symmetric bending fatigue strength of the secondary cycle,Is 10 7 Symmetric bending fatigue strength under secondary cycle,Is 10 6 Symmetric bending fatigue strength under the second cycle.
According to lg (sigma) m,L ) And x (x = lgN), and the turning point (when x =3, σ) in the relational expression is taken m,L =σ 3 (ii) a x =4, σ m,L =σ 4 (ii) a x =5, σ m,L =σ 5 (ii) a x =6, σ m,L =σ 6 ) And complements the approximation hypothesis: x =0, σ max,L =σ 0 =σ b And u is the ratio of the sum of the total weight of the components. Instant messenger
Wherein, the first and the second end of the pipe are connected with each other,nominal equivalent stress under main cycle (low cycle) load,Effective stress concentration coefficient (fatigue notch coefficient) under main cycle (low cycle) load,Effective stress concentration coefficient (fatigue notch coefficient) under the sub-cycle (high-cycle) load,Effective stress concentration coefficient (fatigue notch coefficient) of N times of cycles (N = lgN) under main cycle (low cycle) load,Is 10 x Fatigue limit strength dispersion coefficient at the time of secondary cycle,Is 10 4 Fatigue limit strength dispersion coefficient at the time of secondary cycle,Is 10 5 Fatigue ultimate strength Dispersion coefficient at Secondary cycle, f' R Is the ratio of the nominal equivalent stresses of the minor cycle and the major cycle (high and low cycles), u is the ultimate strength dispersion coefficient,The tensile strength,Is 10 x The symmetric bending fatigue strength of the secondary cycle,Is 10 7 Symmetric bending fatigue strength under the second cycle,Is 10 6 Symmetric bending fatigue strength under sub-cycle、Is the nominal equivalent stress at 0 cycles.
Assuming that linear interpolation is performed between the turning points, a calculation formula of the fatigue life N after logarithm (x = lgN) is obtained can be derived as shown in the following formula.
Wherein the content of the first and second substances,actual stress under a main cycle (low cycle) load,Nominal equivalent stress under main cycle (low cycle) load,Is 10 3 Nominal equivalent stress at the second cycle,Is 10 4 Nominal equivalent stress at the second cycle,Is 10 5 Nominal equivalent stress at the second cycle,Is 10 6 Nominal equivalent stress at sub-cycle.
3.4 Cumulative damage
Assuming that the major-minor cycle (high-low cycle) composite stress spectrum of the shaft danger section is as follows: under the composite load of primary and secondary cycles (high and low cycles), ("0-sigma") m,L -0') main (low-cycle) cyclic stressing n cycles, nominal alternating stress amplitude of the sub-cycles (high-cycle) "±σ m,H Action 10 7 And (5) circulating above. The linear cumulative damage (D) under the load spectrum is calculated and evaluated according to equation (19).
Wherein N is the actual cycle number of the main cycle which the low-pressure turbine shaft passes through, and N is the service life of the main cycle under the composite load spectrum.
Assuming that the number of main and sub-cycle (high and low cycles) composite stress spectra of the axial risk section is k, the actual cycle number of the main cycle (low cycle) of the ith composite stress spectrum is n i . The main cycle (low cycle) life N of the ith composite stress spectrum can be respectively calculated according to the formula (18) i . The total linear cumulative damage (D) of the k composite stress spectra is calculated and evaluated according to equation (20).
The embodiment of the invention has the following beneficial effects:
based on the finite element calculation result, all load (including bending moment load and the like) types born by the shaft can be considered, and the local stress of all key sections can be obtained simultaneously;
introducing an ultimate strength dispersion coefficient u and a fatigue ultimate strength dispersion coefficient f x The influence of material performance dispersity is considered, and the method can be used for designing the strength of the initial low-pressure turbine shaft and ensuring the reliability of structural design;
a fatigue life rapid calculation formula is established, and the fatigue life rapid calculation formula can be used for evaluating the accumulated damage of a plurality of continuous load spectrums based on a linear accumulated damage theory;
the method has the advantages that the material data value taking requirement is clear, the calculation process can be intelligentized through programming, and the design efficiency of the composite fatigue of the shaft is high.
The above description is only for the specific embodiments of the present application, but the scope of the present application is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present application should be covered within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (3)
1. A spindle composite fatigue life analysis method considering dispersion coefficients and multi-axis loads is characterized by comprising the following steps:
step one, carrying out finite element calculation on a low-pressure turbine shaft;
step two, obtaining equivalent steady state stress sigma 'of six components in the main cycle' eq And equivalent steady state stress sigma 'of six components under primary and secondary cycle compounding' eq And calculating the equivalent steady-state stress;
thirdly, taking values of the dispersion coefficient by adopting a setting method to obtain the equivalent steady-state stress sigma of the shaft test piece under the primary and secondary circulation compounding s,eq And carrying out fatigue life damage analysis;
the first step specifically comprises the following steps: establishing a lower shaft finite element model under corresponding load according to the low-cycle steady-state load and the high-cycle load borne by the low-pressure turbine shaft, and obtaining a strength calculation result;
the second step comprises a step 2.1: using the Goodman diagram corrected by the number of main cycles, from 0 toIs converted into equivalent steady state stressWhereinIs the main cyclic load stress component, K t Is the theoretical stress concentration coefficient;
the step 2.1 specifically comprises the following steps: by the formulaCalculating the conversion of the main cyclic stress into the equivalent steady state stressIn which K is t Is theoretical stress concentration coefficient, K f,n Effective stress concentration coefficient under N times of circulation,Is the lowest tensile strength of the material at the working temperature,Symmetric bending fatigue strength for N cycles,Is the main cyclic load stress component;
step two also includes step 2.2: by means of 10 7 Sub-cycle corrected Goodman diagram, in terms of equivalent steady state stress at the primary cycle σ' eq The equivalent steady state stress sigma 'under the combination of the primary and secondary cyclic loads is obtained as the constant stress of the high frequency load by using the stress generated by the vibration torque and the bending moment as alternating amplitude' eq ;
The step 2.2 specifically comprises the following steps:
by the formulaObtaining the equivalent steady state stress sigma 'under the combination of the primary and secondary cyclic loads' eq Where σ is H High cyclic load stress, K for a secondary cycle f Is the effective stress concentration coefficient, sigma -1.7 Is 10 7 Symmetric bending fatigue strength under the secondary cycle;
equivalent steady state stress is obtained for six local stress components:
wherein the content of the first and second substances,is the equivalent steady-state stress in the x direction under a cylindrical coordinate system,Is the equivalent steady-state stress in the y direction under a cylindrical coordinate system,Is the equivalent steady state stress in the z direction under a cylindrical coordinate system,Is the equivalent steady-state stress in the xy direction under a cylindrical coordinate system,Is the equivalent steady state stress in the yz direction under a cylindrical coordinate system,Is the equivalent steady-state stress in the xz direction under the cylindrical coordinate system;is the main cyclic stress of the x direction under a cylindrical coordinate system,Is the main cyclic stress in the y direction under a cylindrical coordinate system,Is the main cyclic stress in the z direction under the cylindrical coordinate system,Is the main cyclic stress in the xy direction under the cylindrical coordinate system,Is the main cyclic stress of yz direction under a cylindrical coordinate system,Is the main cyclic stress in the xz direction under the cylindrical coordinate system;
torsional fatigue strength for N cycles,Is 10 7 Torsional fatigue strength of the secondary cycle,Is the torsional strength;
K t,x 、K t,y 、K t,z 、K t,xy 、K t,yz 、K t,xz the other theoretical stress concentration coefficients are respectively acted by the six stress components;
K f,x 、K f,y 、K f,z 、K f,xy 、K f,yz 、K f,xz the effective stress concentration coefficients of the six stress components under the action of the six stress components respectively;
K f,n,x 、K f,n,y 、K f,n,z 、K f,n,xy 、K f,n,yz 、K f,n,xz effective stress concentration coefficients of the six stress components under the action of N cycles respectively;
step two also includes step 2.3: the equivalent steady state stress of the point subjected to N times of main cycles and 10 times of main cycles is calculated through six stress components 7 Equivalent steady state stress of sub-high cycle load;
Wherein the content of the first and second substances,the equivalent steady state stress under the primary and secondary cycle composite load;
step three comprises step 3.1:
when the dispersion coefficient is the ultimate strength dispersion coefficient u, the value is 1.1;
when the dispersion coefficient is the fatigue limit strength dispersion coefficient f x By the formulaObtaining;
step three comprises step 3.2:
by the formulaCalculating and obtaining equivalent steady-state stress sigma of the shaft test piece under the primary and secondary circulation compounding s,eq Wherein, in the step (A),local stress under main cyclic load,Local stress under the sub-cycle load,Is the theoretical stress concentration coefficient under the main cyclic load,Is the theoretical stress concentration coefficient under the sub-cycle load,Effective stress concentration coefficient of N times of circulation under main circulation load,Under the load of a secondary cycle ofEffective stress concentration coefficient,Is 10 x Fatigue limit strength dispersion coefficient at the time of secondary cycle,Is 10 5 The fatigue ultimate strength dispersion coefficient at the time of the secondary cycle, u is the ultimate strength dispersion coefficient,Is the tensile strength,Is 10 x Symmetric bending fatigue strength in the secondary cycle,Is 10 7 Symmetric bending fatigue strength under the secondary cycle;
2. The method for analyzing the composite fatigue life of the main shaft in consideration of the dispersion coefficient and the multi-axial load according to claim 1, wherein the third step includes a step 3.3:
when the fatigue storage coefficient K' of the shaft test piece is 1, lg (sigma) after logarithm of nominal equivalent stress is taken m,L ) A formula for calculating a relation with x (x = lgN) and obtaining a logarithmic value of fatigue life N (x = lgN) is as follows:
when x is less than or equal to 3:
when 3 < x < 4:
when x = 4:
when 4 < x < 5:
when x = 5:
when x is more than 5 and less than or equal to 6:
when x is more than or equal to 6:
wherein the content of the first and second substances,local stress under the main cyclic load,Is the local stress under the sub-cycle load,Is the theoretical stress concentration coefficient under the main cyclic load,Is the theoretical stress concentration coefficient under the sub-cycle load,Effective stress concentration coefficient of N times of circulation under main circulation load,Is the effective stress concentration coefficient under the main cyclic load,Is 10 x Fatigue limit strength dispersion coefficient at the time of secondary cycle,Is 10 5 The fatigue ultimate strength dispersion coefficient at the time of the secondary cycle, u is the ultimate strength dispersion coefficient,The tensile strength,Is 10 x Symmetric bending fatigue strength in the secondary cycle,Is 10 7 Symmetric bending fatigue strength under the secondary cycle;
wherein, the first and the second end of the pipe are connected with each other,local stress under the main cyclic load,Local stress under the sub-cycle load,Is the theoretical stress concentration coefficient under the main cycle load,Is the theoretical stress concentration coefficient under the sub-cycle load,Effective stress concentration coefficient of N times of circulation under main circulation load,Is 10 x Fatigue limit strength dispersion coefficient at the time of secondary cycle,Is 10 5 The fatigue ultimate strength dispersion coefficient at the time of the second cycle, u being the ultimate strength dispersion coefficient、Is the tensile strength,Is 10 x Symmetric bending fatigue strength at the time of secondary cycle,Is 10 7 Symmetric bending fatigue strength under the second cycle,Nominal equivalent stress at 0 cycles;
wherein, the first and the second end of the pipe are connected with each other,is the actual stress under the main cyclic load,Is the nominal equivalent stress under the main cyclic load,Is 10 3 Nominal equivalent stress at the second cycle,Is 10 4 Nominal equivalent stress at the second cycle,Is 10 5 Nominal equivalent stress at the second cycle,Is 10 6 Nominal equivalent stress at sub-cycle.
3. The method for analyzing the composite fatigue life of the main shaft considering the dispersion coefficient and the multi-axial load as claimed in claim 2, wherein the step three includes a step 3.4:
calculating linear accumulated damage of a low-pressure turbine shaft under single primary and secondary cycle composite loadWherein N is the actual cycle number of the main cycle experienced by the low-pressure turbine shaft, and N is the service life of the main cycle under the composite load spectrum;
calculating the overall linear accumulated damage of the low-pressure turbine shaft under the composite load of a plurality of primary and secondary cyclesWherein k is the number of primary and secondary cycle composite stress spectrums of the shaft dangerous section, n i Actual number of cycles of the main cycle, N, for a composite stress spectrum i Is the calculated main cycle life of the ith composite stress spectrum.
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