CN115387340A - Drilling, shearing and grouting integrated device and method for shearing water stop screw - Google Patents
Drilling, shearing and grouting integrated device and method for shearing water stop screw Download PDFInfo
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- CN115387340A CN115387340A CN202210925260.4A CN202210925260A CN115387340A CN 115387340 A CN115387340 A CN 115387340A CN 202210925260 A CN202210925260 A CN 202210925260A CN 115387340 A CN115387340 A CN 115387340A
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- shearing
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 286
- 238000010008 shearing Methods 0.000 title claims abstract description 178
- 238000005553 drilling Methods 0.000 title claims abstract description 115
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000002347 injection Methods 0.000 claims abstract description 71
- 239000007924 injection Substances 0.000 claims abstract description 71
- 238000007664 blowing Methods 0.000 claims abstract description 45
- 230000002457 bidirectional effect Effects 0.000 claims description 27
- 238000010276 construction Methods 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 9
- 239000004568 cement Substances 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 6
- 238000000227 grinding Methods 0.000 claims description 5
- 238000003801 milling Methods 0.000 claims description 5
- 229920000715 Mucilage Polymers 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 4
- 239000011440 grout Substances 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 238000007569 slipcasting Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D15/00—Handling building or like materials for hydraulic engineering or foundations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/14—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D15/00—Handling building or like materials for hydraulic engineering or foundations
- E02D15/02—Handling of bulk concrete specially for foundation or hydraulic engineering purposes
- E02D15/04—Placing concrete in mould-pipes, pile tubes, bore-holes or narrow shafts
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D31/00—Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution
- E02D31/02—Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution against ground humidity or ground water
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2250/00—Production methods
- E02D2250/003—Injection of material
Abstract
The invention discloses a drilling, shearing and grouting integrated device which comprises a shell, a control module, a drilling mechanism, a water injection mechanism, a blowing mechanism, a shearing mechanism, a grouting mechanism and a power supply module, wherein the drilling mechanism is arranged on the shell; the control module is arranged on the shell; the drilling mechanism is used for drilling concrete around the water stop screw on the outer side wall of the underground chamber; the water injection mechanism inputs water to the water mill drill bit in the drilling process of the drilling mechanism; the blowing mechanism blows air to the holes formed by the drilling mechanism and the shearing mechanism after the drilling mechanism completes drilling; the shearing mechanism is used for shearing the water stop screw rod; the grouting mechanism is used for grouting the holes formed by the drilling mechanism and the shearing mechanism. The invention also provides a method for shearing the water stop screw. The invention can shear the water stop screw on the outer wall of the basement, can avoid cracks generated on the concrete of the side wall, and ensures the waterproof effect of the outer wall of the basement.
Description
Technical Field
The invention relates to a device for building construction, in particular to a drilling, shearing and grouting integrated device and a method for shearing a water stop screw rod.
Background
The waterproof of basement outer wall is the construction key point of housing construction, and the processing of stagnant water screw rod mouth is a very important link among them. In the traditional process, an iron hammer is adopted to beat the water stop screw back and forth, and the screw is broken by external force; the method is time-consuming, labor-consuming and high in labor cost; because the stress cannot be controlled, the screw rod is easy to break at will, the post treatment is improper, and the waterproof coiled material is easy to damage; and the back-and-forth beating may cause cracks in the side wall concrete, which affects the waterproof of the outer wall of the basement.
Disclosure of Invention
The invention aims to provide a drilling, shearing and grouting integrated device and a method for shearing a water stop screw rod, which can shear the water stop screw rod on the outer side wall of a basement, avoid the problem caused by beating the water stop screw rod back and forth by adopting an iron hammer, save time and labor, prevent the side wall concrete from generating cracks and damaging a waterproof coiled material, and ensure the waterproof effect of the outer side wall of the basement.
The technical scheme adopted by the invention is as follows:
a drilling, shearing and grouting integrated device comprises a shell, a control module, a drilling mechanism, a water injection mechanism, a blowing mechanism, a shearing mechanism, a grouting mechanism and a power supply module;
the control module is arranged on the shell and used for controlling the drilling mechanism, the water injection mechanism, the blowing mechanism, the shearing mechanism and the grouting mechanism to work;
the drilling mechanism is used for drilling concrete around the water stopping screw rod on the outer side wall of the underground chamber, so that the concrete around the water stopping screw rod forms a conical hole;
the water injection mechanism inputs water to the water mill drill bit in the drilling process of the drilling mechanism, cools the water mill drill bit and cleans the conical hole;
after the drilling mechanism completes drilling, the blowing mechanism blows air to holes formed by the drilling mechanism and the shearing mechanism so as to remove dust from the holes formed by the drilling mechanism and the shearing mechanism;
the shearing mechanism is used for shearing the water stop screw surrounded by the conical hole;
the grouting mechanism is used for grouting holes formed by the drilling mechanism and the shearing mechanism after the shearing mechanism shears the water stop screw;
the power module is arranged in the shell and supplies power for the control module, the drilling mechanism, the water injection mechanism, the blowing mechanism, the shearing mechanism and the grouting mechanism.
According to the scheme, the control module comprises a grouting switch, a water injection switch, a shearing steering button, a drill bit motor switch, a blowing switch and a water stop screw shearing switch which are arranged on the shell;
controlling the grouting mechanism to work through the grouting switch, so that the grouting mechanism performs grouting on holes formed by the drilling mechanism and the shearing mechanism;
the water injection mechanism is controlled to work through the water injection switch, so that the water injection mechanism inputs water to the water mill drill bit;
the shearing mechanism is controlled to work through the shearing steering button, so that the rotating gear at the shearing end of the shearing mechanism rotates reversely, and the sheared water stop screw rod is taken out;
controlling the drilling mechanism to work through a drill motor switch, so that a water mill drill of the drilling mechanism drills and polishes concrete around a water stop screw on the outer side wall of the underground chamber;
the blowing switch is used for controlling the blowing mechanism to work, so that the blowing mechanism inputs air to the water mill drill bit;
the shearing mechanism is controlled to work through the water stopping screw shearing switch, so that the shearing mechanism shears the water stopping screw.
According to the scheme, the drilling mechanism comprises a drilling motor, a drill rod and a water mill drill bit; the drilling motor is arranged in the shell and connected with one end of the drill rod, the other end of the drill rod is connected with the water mill drill bit, the water mill drill bit is arranged at the front end of the shell, the whole body is in a conical structure, and a through hole is formed in the water mill drill bit; when the water-stopping device is used, the water-stopping screw rod is aligned with the through hole, the drilling motor works to drive the drill rod to rotate, the drill rod drives the water-grinding drill bit to rotate, and concrete around the water-stopping screw rod on the outer side wall of the underground chamber is drilled and ground.
According to the scheme, the water pipe of the water injection mechanism, the air pipe of the air blowing mechanism and the grouting pipe of the grouting mechanism are arranged in the through hole of the water mill drill bit, the front end of the grouting pipe is inserted into the hole at the front end of the water mill drill bit and is ensured to be flush with the front end face of the water mill drill bit; the shearing end of the shearing mechanism is arranged in the through hole of the water mill drill bit and corresponds to the opening of the front end face of the water mill drill bit, and the shearing end is lower than the front end face.
According to the scheme, the diameter of the opening is slightly larger than the shearing opening of the shearing end; the upper surface of the water mill drill bit is provided with scales, and the drilling depth is controlled in real time according to the scales on the water mill drill bit.
According to the scheme, the shearing mechanism comprises a shearing motor, a 90-degree fixed bidirectional rotating gear and a shearing end;
the shearing motor is connected with the 90-degree fixed bidirectional rotating gear and drives the 90-degree fixed bidirectional rotating gear to rotate forwards or reversely;
the shearing end comprises two gear connecting rods, each gear connecting rod is provided with a shearing head, and each gear connecting rod is respectively meshed with the 90-degree fixed bidirectional rotating gear; when the 90-degree fixed bidirectional rotating gear rotates forwards, the two shearing heads are close to the middle for shearing; when the 90-degree fixed bidirectional rotating gear rotates reversely, the two shearing heads move towards two sides, so that the shearing heads release the sheared water stop screw rods.
According to the scheme, the device comprises a water injection mechanism, a grouting mechanism and a blowing mechanism; the blowing mechanism comprises a blower and an air pipe, the blower is fixed in the shell, and air generated by the blower is sent to the water mill drill bit through the air pipe;
the water injection mechanism and the grouting mechanism share a water injection and grouting bottle and a small booster pump; the water injection and grouting bottle comprises a bottle body, and a partition plate is arranged in the bottle body to divide the bottle body into a water injection bottle and a grouting bottle; one end of the water pipe is arranged in the water injection bottle, and the other end of the water pipe is arranged at the front end of the water mill drill bit; one end of the grouting pipe is arranged in the grouting bottle, and the other end of the grouting pipe is arranged at the front end of the water mill drill bit; a stirrer is arranged in the grouting bottle; the small booster pump is respectively communicated with the water injection bottle and the grouting bottle through valves; when water needs to be delivered to the front end of the water milling drill bit, the small booster pump enables water in the water injection bottle to deliver water to the front end of the water milling drill bit through the water pipe; when the hole formed by the drilling mechanism and the shearing mechanism needs to be plugged by grouting, the small booster pump enables the cement in the grouting bottle to be injected into the hole through the grouting pipe.
According to the scheme, the shell is connected with one end of the telescopic lock catch through the telescopic belt joint; when the scaffold is used, the other end of the telescopic lock catch is connected with the cross bar of the scaffold. Through setting up flexible belt joint, flexible hasp, be convenient for fix whole device, make the incision correspond with the stagnant water bolt, it is very convenient to operate.
According to the scheme, the upper end of the rear part of the shell is provided with an upper handle; a lower holding handle is arranged at the lower end of the rear part of the shell; and a grouting switch, a water injection switch, a shearing steering button, a drill bit motor switch, a blowing switch and a water stop screw shearing switch of the control module are arranged on the lower holding handle. Through setting up and holding the handle down, the level of being convenient for promotes whole device, makes things convenient for the perforating hole of stagnant water bolt and terrazzo drill bit to make the preceding terminal surface of terrazzo drill bit and wall contact.
The invention also provides a method for shearing the water stop screw by adopting the drilling, shearing and grouting integrated device, which comprises the following steps:
1) Connecting the telescopic lock catch with the cross rod of the scaffold, and enabling the water stop screw to correspond to the through hole of the water mill drill bit; the upper handle and the lower handle provide horizontal thrust for the whole device, so that the water stop screw is inserted into the through hole of the water mill drill bit, and the front end surface of the water mill drill bit is tightly attached to the wall surface; starting a drill motor switch and a water injection switch to enable a drilling motor and a small booster pump to work, enabling a drilling motor to enable a drill rod to rotate so as to drive a water mill drill to rotate, and enabling concrete around a water stop screw to form a conical hole; water in the water injection bottle flows into the water mill drill bit through the water pipe, and the water mill drill bit is cooled and water milled when working;
2) The water stopping screw shearing switch is opened to enable the shearing motor to work, the shearing motor enables the 90-degree fixed bidirectional rotating gear to rotate forwards, the two shearing heads are close to the middle, the shearing heads are slowly closed to clamp the water stopping screw until the water stopping screw is sheared, and the sheared water stopping screw is left in the water mill drill bit;
3) Starting a blowing switch to enable a blower to work, and blowing air into the water mill drill bit from the air pipe to blow the conical hole so as to remove dust from the conical hole;
4) Starting a grouting switch, stirring the mucilage in a grouting bottle by a stirrer, pressing the mucilage in the grouting bottle into a hole formed by a drilling mechanism and a shearing mechanism along a grouting pipe by a small booster pump, slowly pulling out the drilling, shearing and grouting integrated device from the hole, pressing out the cement paste which is well proportioned in advance by pressure until the hole grout is full and compact, and finally manually trowelling;
5) And starting the shearing steering button, reversely rotating the shearing motor to drive the 90-degree fixed bidirectional rotating gear to reversely rotate, moving the two shearing heads to two sides, and taking out the sheared water stop screw to finish construction.
The invention has the beneficial effects that:
by arranging the control module, the drilling mechanism, the water injection mechanism, the air blowing mechanism, the shearing mechanism and the grouting mechanism, concrete around the water stopping screw rod is drilled and polished, and the water stopping screw rod is sheared, so that the problems that cracks are generated in the concrete of the side wall and the waterproof coiled material is damaged due to the fact that the water stopping screw rod is knocked back and forth by an iron hammer are solved, time and labor are saved, and the waterproof effect of the outer side wall of the basement can be ensured;
the water injection mechanism is used for cooling the water mill drill bit, and the water-ink brick is convenient to drill and polish, so that the service life of the whole device is ensured;
the blowing mechanism is arranged to remove dust from the holes formed by the drilling mechanism and the shearing mechanism, so that the grouting effect is ensured;
the shearing mechanism is arranged in the through hole of the water mill drill bit, so that the whole device is small and exquisite, the space is saved, and the water stop bolt can be conveniently sheared;
the telescopic lock catch is used for bearing the weight and balance of the whole device, so that potential safety hazards are reduced while labor is saved;
horizontal thrust is provided by the upper holding handle and the lower holding handle, so that the water-stop screw head is ensured to be correctly inserted into the through hole of the water mill drill bit, the front end face of the water mill drill bit is tightly attached to the wall surface, and the operation is very convenient;
by arranging the water injection mechanism and the air blowing mechanism, dust can be prevented from flying in the construction process, and green construction is realized;
the adoption of a 90-degree fixed bidirectional rotating gear ensures that the screw shearing is efficient and labor-saving;
the concrete around the water stop screw is subjected to water grinding drilling by using a water grinding drill bit to form a conical hole, so that the hole plugging is facilitated, and the later waterproof quality is improved;
pressure grouting is adopted, and the filling is uniform and dense;
the drilling-shearing-grouting integrated operation is realized, the cost is saved, and the time and the labor are saved during construction.
Drawings
The invention will be further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a schematic structural diagram of an integrated drilling, shearing and grouting device;
FIG. 2 is a schematic view of the configuration of the watermill bit, shear tip;
FIG. 3 is a schematic view of a 90 degree fixed double direction rotating gear, shear end connection;
in the figure: 1-power plug, 2-telescopic lock catch, 3-grouting switch, 4-water injection switch, 5-shearing steering button, 6-drill motor switch, 7-blowing switch, 8-water stop screw shearing switch, 9-upper handle, 10-lower handle, 11-drill rod, 12-water grinding drill bit, 13-basement outer side wall, 14-water injection and grouting bottle, 14.1-water injection bottle, 14.2-grouting bottle, 15-stirrer, 16-water pipe, 17-grouting pipe, 18-small booster pump, 19-blower, 20-telescopic belt joint, 21-water stop screw, 22-drilling motor, 23-shearing head, 24-gear connecting rod, 25-90-degree fixed bidirectional rotating gear, 26-shell, 27-opening, 28-through hole, 29-hole and 30-front end face.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
Example 1
Referring to fig. 1-3, an integrated drilling, shearing and grouting device comprises a housing 26, a control module, a drilling mechanism, a water injection mechanism, a blowing mechanism, a shearing mechanism, a grouting mechanism and a power module, wherein the power module is arranged in the housing and supplies power to the control module, the drilling mechanism, the water injection mechanism, the blowing mechanism, the shearing mechanism and the grouting mechanism.
The upper end of the rear part of the shell 26 is provided with an upper handle 9, and the lower end of the rear part of the shell 26 is provided with a lower handle 10. The shell 26 is connected with one end of the telescopic lock catch 2 through the telescopic belt joint 20; when in use, the other end of the telescopic lock catch 2 is connected with the cross bar of the scaffold.
The control module is arranged on the shell 26 and used for controlling the drilling mechanism, the water injection mechanism, the blowing mechanism, the shearing mechanism and the grouting mechanism to work; the water injection device comprises a grouting switch 3, a water injection switch 4, a shearing steering button 5, a drill bit motor switch 6, a blowing switch 7 and a water stop screw shearing switch 8 which are arranged on a lower holding handle 10. The grouting switch 3 is used for controlling the grouting mechanism to work, so that the grouting mechanism can perform grouting on holes formed by the drilling mechanism and the shearing mechanism; the water injection mechanism is controlled to work by switching on and off the water injection switch 4, so that the water injection mechanism inputs water to the water mill drill bit 12; the shearing mechanism is controlled to work through the shearing steering button 5, so that the 90-degree fixed bidirectional rotating gear 25 at the shearing end of the shearing mechanism reversely rotates, and the sheared water stop screw 21 is taken out; controlling the drilling mechanism to work through the drill motor switch 6, so that the water mill drill bit 12 of the drilling mechanism drills and polishes the concrete around the water stop screw 21 on the outer wall 13 of the basement; the blowing switch 7 is used for controlling the blowing mechanism to work, so that the blowing mechanism inputs air to the water mill drill bit 12; the shearing mechanism is controlled to work through the water stopping screw shearing switch 8, so that the shearing mechanism shears the water stopping screw 21.
The drilling mechanism is used for drilling the concrete around the water stop screw 21 on the outer side wall 13 of the basement, so that the concrete around the water stop screw 21 forms a conical hole; the device comprises a drilling motor 22, a drill rod 11 and a water mill drill bit 12, wherein a drill bit motor switch 6 controls the drilling motor 22 to work. The drilling motor 22 is arranged in the shell and is connected with one end of the drill rod 11, and the other end of the drill rod 11 is connected with the water mill drill bit 12. The water mill drill bit 12 is arranged at the front end of the shell 26, is integrally in a conical structure, is provided with a through hole 28, and is provided with scales on the upper surface of the water mill drill bit 12; during the use, stagnant water screw rod 21 aligns with perforating hole 28, and drilling motor 22 work drives the drilling rod 11 rotation, and drilling rod 11 drives the rotation of terrazzo drill bit 12, polishes the concrete drilling around the stagnant water screw rod 21 on basement outer wall 13. The water pipe 16 of the water injection mechanism, the air pipe of the blowing mechanism and the grouting pipe 17 of the grouting mechanism are arranged in the through hole 28 of the water mill drill bit 12, the front end of the water injection mechanism is inserted into the hole 29 at the front end of the water mill drill bit 12 and is flush with the front end surface 30 of the water mill drill bit 21; the cutting end of the cutting mechanism is arranged in the through hole 28 of the water mill drill bit 12, corresponds to the opening 27 of the front end face 30 of the water mill drill bit 21, is lower than the front end face 30, and the diameter of the opening 27 is slightly larger than the cutting opening of the cutting end.
The water injection mechanism inputs water to the water mill drill bit 12 in the drilling process of the drilling mechanism, cools the water mill drill bit 12 and cleans a conical hole formed by the water mill drill bit 12; and the grouting mechanism performs grouting on the hole formed by the drilling mechanism and the shearing mechanism after the shearing mechanism shears the water stop screw 21. In this embodiment, the water injection mechanism and the grouting mechanism are disposed in the housing 26, and share the water injection and grouting bottle 14 and the small booster pump 18, and the small booster pump 18 is controlled by the grouting switch 3 and the water injection switch 4, respectively. The water injection and grouting bottle 14 comprises a bottle body, and a partition plate is arranged in the bottle body to divide the bottle body into a water injection bottle 14.1 and a grouting bottle 14.2; one end of the water pipe 16 is arranged in the water injection bottle 14.1, and the other end is arranged at the front end of the water mill drill bit 12; one end of the grouting pipe 17 is arranged in the grouting bottle 14.2, and the other end is arranged at the front end of the water mill drill bit 12. A stirrer 15 is arranged in the grouting bottle 14.2; the small booster pump 18 is respectively communicated with the water injection bottle 14.1 and the grouting bottle 14.2 through valves, and the two valves are respectively controlled by a grouting switch 3 and a water injection switch 4; when water needs to be delivered to the front end of the water mill drill bit 12, the small booster pump 18 enables water in the water injection bottle 14.1 to be delivered to the front end of the water mill drill bit 12 through the water pipe 16; when the hole formed by the drilling mechanism and the shearing mechanism needs to be plugged by grouting, the small booster pump 18 enables the cement in the grouting bottle 14.2 to be injected into the hole through the grouting pipe 17.
After the drilling mechanism completes drilling, the blowing mechanism blows air to holes formed by the drilling mechanism and the shearing mechanism so as to remove dust from the holes formed by the drilling mechanism and the shearing mechanism; the water mill drill bit comprises a blower 19 and an air pipe, wherein the blower 19 is fixed in a shell 26 and is controlled by a blower switch 7, and air generated by the blower 19 is sent to the water mill drill bit 12 through the air pipe.
The shearing mechanism is used for shearing the water stop screw 21 surrounded by the conical hole; the device comprises a shearing motor, a 90-degree fixed bidirectional rotating gear 25 and a shearing end. The shearing motor is arranged in the shell 26 and connected with the 90-degree fixed bidirectional rotating gear, and the shearing motor is controlled by the shearing steering button 5 and the water stop screw shearing switch 8 respectively to drive the 90-degree fixed bidirectional rotating gear to rotate forwards or reversely. The shearing end comprises two gear connecting rods 24, each gear connecting rod 24 is provided with a shearing head 23, and each gear connecting rod 24 is respectively meshed with a 90-degree fixed bidirectional rotating gear 25; when the 90-degree fixed bidirectional rotating gear 25 rotates forwards, the two shearing heads 23 approach to the middle for shearing; when the 90-degree fixed bidirectional rotary gear 25 rotates reversely, the two shearing heads 23 move to both sides, so that the sheared water stop screws 21 are released.
Example 2
A method for shearing a water stop screw on the outer side wall of an underground chamber by adopting the drilling, shearing and grouting integrated device comprises the following steps:
1) The power plug 1 of the power module is connected with the three-stage distribution box, the telescopic lock catch 2 is connected with the scaffold cross bar to bear the weight of the whole device, and the buckle belt of the telescopic lock catch 2 can be extended and shortened in combination with the actual situation so as to enable the water stop screw 21 to correspond to the through hole 28 of the water mill drill bit 12; the upper handle 9 and the lower handle 10 provide horizontal thrust for the whole device, so that the water stop screw 21 is inserted into the through hole 28 of the water mill drill bit 12, and the front end surface 30 of the water mill drill bit 12 is tightly attached to the wall surface; starting a drill motor switch 6 and a water injection switch 4 to enable a drilling motor 22 and a small booster pump 18 to work, enabling the drilling motor 22 to enable a drill rod 11 to rotate so as to drive a water-stop drill bit 12 to rotate, and enabling concrete around a water-stop screw rod 21 to form a conical hole (applying a horizontal external force to ensure that the water-stop drill bit 12 is horizontally, slowly and stably polished); water in the water injection bottle 14.1 flows into the water mill drill bit 12 through the water pipe 16, when the water mill drill bit 12 works, the water mill drill bit 12 is cooled to prevent dust raising, the water mill drill bit 12 is subjected to water milling work until the inclined plane of the water mill drill bit 12 is completely drilled into the concrete wall to form a conical hole, and drilling is finished;
2) The water stop screw shearing switch 8 is turned on to enable the shearing motor to work, the shearing motor enables the 90-degree fixed bidirectional rotating gear 25 to rotate forwards, the two shearing heads 23 are close to the middle, the shearing heads 23 are slowly closed to clamp the water stop screw 21 until the water stop screw 21 is sheared off, and the sheared water stop screw 21 is left in the water mill drill bit 12;
3) Starting the blowing switch 7 to enable the blower 19 to work, enabling air to enter the water mill drill bit 12 from the air pipe, and blowing the holes formed by the drilling mechanism and the shearing mechanism so as to remove dust from the holes formed by the drilling mechanism and the shearing mechanism;
4) Starting the grouting switch 4, stirring the cement paste in the grouting bottle 14.2 by a stirrer 15, pressing the cement paste in the grouting bottle 14.2 into a hole formed by a drilling mechanism and a shearing mechanism along a grouting pipe 17 by a small booster pump 18, slowly pulling out the drilling, shearing and grouting integrated device from the hole, pressing out the cement paste which is prepared in advance by pressure until the hole grout is full and compact, and finally manually trowelling;
5) Starting a shearing steering button 5, reversely rotating a shearing motor to drive a 90-degree fixed bidirectional rotating gear 25 to reversely rotate, moving two shearing heads 23 to two sides, and taking out the sheared water stop screw 21 to finish construction;
6) And repeating the steps, and performing next water stop screw area removal plugging construction.
It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.
Claims (10)
1. The utility model provides a drilling, shearing, slip casting integrated device which characterized in that: the drilling machine comprises a shell, a control module, a drilling mechanism, a water injection mechanism, a blowing mechanism, a shearing mechanism, a grouting mechanism and a power supply module;
the control module is arranged on the shell and used for controlling the drilling mechanism, the water injection mechanism, the blowing mechanism, the shearing mechanism and the grouting mechanism to work;
the drilling mechanism is used for drilling concrete around the water stopping screw rod on the outer side wall of the underground chamber, so that the concrete around the water stopping screw rod forms a conical hole;
the water injection mechanism inputs water to the water mill drill bit in the drilling process of the drilling mechanism, cools the water mill drill bit and cleans the conical hole;
after the drilling mechanism completes drilling, the blowing mechanism blows air to holes formed by the drilling mechanism and the shearing mechanism so as to remove dust from the holes formed by the drilling mechanism and the shearing mechanism;
the shearing mechanism is used for shearing the water stop screw surrounded by the conical hole;
the grouting mechanism is used for grouting holes formed by the drilling mechanism and the shearing mechanism after the shearing mechanism shears the water stop screw;
the power module is arranged in the shell and supplies power for the control module, the drilling mechanism, the water injection mechanism, the blowing mechanism, the shearing mechanism and the grouting mechanism.
2. The integrated drilling, shearing and grouting device of claim 1, wherein: the control module comprises a grouting switch, a water injection switch, a shearing steering button, a drill bit motor switch, a blowing switch and a water stop screw shearing switch which are arranged on the shell;
controlling the grouting mechanism to work through the grouting switch, so that the grouting mechanism performs grouting on holes formed by the drilling mechanism and the shearing mechanism;
the water injection mechanism is controlled to work through the water injection switch, so that the water injection mechanism inputs water to the water mill drill bit;
the shearing mechanism is controlled to work through the shearing steering button, so that the rotating gear at the shearing end of the shearing mechanism rotates reversely, and the sheared water stop screw rod is taken out;
controlling the drilling mechanism to work through a drill motor switch, so that a water mill drill of the drilling mechanism drills and polishes concrete around a water stop screw on the outer side wall of the underground chamber;
the blowing switch is used for controlling the blowing mechanism to work, so that the blowing mechanism inputs air to the water mill drill bit;
the shearing mechanism is controlled to work through the water stopping screw shearing switch, so that the shearing mechanism shears the water stopping screw.
3. The integrated drilling, shearing and grouting device of claim 1, wherein: the drilling mechanism comprises a drilling motor, a drill rod and a water mill drill bit; the drilling motor is arranged in the shell and is connected with one end of the drill rod, the other end of the drill rod is connected with the water mill drill bit, the water mill drill bit is arranged at the front end of the shell, the whole body is in a conical structure, and a through hole is formed in the water mill drill bit; when the water-stopping device is used, the water-stopping screw rod is aligned with the through hole, the drilling motor works to drive the drill rod to rotate, the drill rod drives the water-grinding drill bit to rotate, and concrete around the water-stopping screw rod on the outer side wall of the underground chamber is drilled and ground.
4. The integrated drilling, shearing and grouting device of claim 3, wherein: the water pipe of the water injection mechanism, the air pipe of the air blowing mechanism and the grouting pipe of the grouting mechanism are arranged in the through hole of the water mill drill bit, and the front end of the water injection mechanism is inserted into the hole at the front end of the water mill drill bit and is ensured to be flush with the front end surface of the water mill drill bit; the shearing end of the shearing mechanism is arranged in the through hole of the water mill drill bit and corresponds to the opening of the front end face of the water mill drill bit, and the shearing end is lower than the front end face.
5. The integrated drilling, shearing and grouting device of claim 4, wherein: the diameter of the opening is slightly larger than the shearing opening of the shearing end; the upper surface of the water mill drill bit is provided with scales.
6. The integrated drilling, shearing and grouting device of claim 1, wherein: the shearing mechanism comprises a shearing motor, a 90-degree fixed bidirectional rotating gear and a shearing end;
the shearing motor is connected with the 90-degree fixed bidirectional rotating gear and drives the 90-degree fixed bidirectional rotating gear to rotate forwards or reversely;
the shearing end comprises two gear connecting rods, each gear connecting rod is provided with a shearing head, and each gear connecting rod is respectively meshed with the 90-degree fixed bidirectional rotating gear; when the 90-degree fixed bidirectional rotating gear rotates forwards, the two shearing heads are close to the middle for shearing; when the 90-degree fixed bidirectional rotating gear rotates reversely, the two shearing heads move towards two sides, so that the shearing heads release the sheared water stop screw rods.
7. The integrated drilling, shearing and grouting device of claim 1, wherein: the water injection mechanism, the grouting mechanism and the blowing mechanism; the blowing mechanism comprises a blower and an air pipe, the blower is fixed in the shell, and air generated by the blower is sent to the water mill drill bit through the air pipe;
the water injection mechanism and the grouting mechanism share a water injection and grouting bottle and a small booster pump; the water injection and grouting bottle comprises a bottle body, and a partition board is arranged in the bottle body to divide the bottle body into a water injection bottle and a grouting bottle; one end of the water pipe is arranged in the water injection bottle, and the other end of the water pipe is arranged at the front end of the water mill drill bit; one end of the grouting pipe is arranged in the grouting bottle, and the other end of the grouting pipe is arranged at the front end of the water mill drill bit; a stirrer is arranged in the grouting bottle; the small booster pump is respectively communicated with the water injection bottle and the grouting bottle through valves; when water needs to be delivered to the front end of the water milling drill bit, the small booster pump enables water in the water injection bottle to deliver water to the front end of the water milling drill bit through the water pipe; when the hole formed by the drilling mechanism and the shearing mechanism needs to be plugged by grouting, the small booster pump enables the cement in the grouting bottle to be injected into the hole through the grouting pipe.
8. The integrated drilling, shearing and grouting device of claim 1, wherein: the shell is connected with one end of the telescopic lock catch through a telescopic belt joint; when the scaffold is used, the other end of the telescopic lock catch is connected with the cross bar of the scaffold.
9. The integrated drilling, shearing and grouting device of claim 1, wherein: the upper end of the rear part of the shell is provided with an upper handle;
a lower holding handle is arranged at the lower end of the rear part of the shell; and a grouting switch, a water injection switch, a shearing steering button, a drill bit motor switch, an air blowing switch and a water stopping screw shearing switch of the control module are arranged on the lower holding handle.
10. A method for shearing a water stop screw by using the drilling, shearing and grouting integrated device as claimed in any one of claims 1 to 9, which is characterized by comprising the following steps:
1) Connecting the telescopic lock catch with the scaffold cross bar, and enabling the water stop screw rod to correspond to the through hole of the water mill drill bit; the upper holding handle and the lower holding handle provide horizontal thrust for the whole device, so that the water stop screw rod is inserted into the through hole of the water mill drill bit, and the front end surface of the water mill drill bit is tightly attached to the wall surface; starting a drill motor switch and a water injection switch to enable a drilling motor and a small booster pump to work, enabling a drilling motor to enable a drill rod to rotate so as to drive a water mill drill to rotate, and enabling concrete around a water stop screw to form a conical hole; water in the water injection bottle flows into the water mill drill bit through the water pipe, and the water mill drill bit is cooled and water milled when working;
2) The water stopping screw shearing switch is opened to enable the shearing motor to work, the shearing motor enables the 90-degree fixed bidirectional rotating gear to rotate forwards, the two shearing heads are close to the middle, the shearing heads are slowly closed to clamp the water stopping screw until the water stopping screw is sheared, and the sheared water stopping screw is left in the water mill drill bit;
3) Starting a blowing switch to enable a blower to work, and blowing air into the water mill drill bit from the air pipe to blow the conical hole so as to remove dust from the hole formed by the drilling mechanism and the shearing mechanism;
4) Starting a grouting switch, stirring the mucilage in a grouting bottle by a stirrer, pressing the mucilage in the grouting bottle into holes formed by a drilling mechanism and a shearing mechanism along a grouting pipe by a small booster pump, slowly pulling out the drilling, shearing and grouting integrated device from the holes, pressing out the proportioned cement paste in advance by pressure until the hole grout is full and compact, and finally manually troweling;
5) And starting the shearing steering button, reversely rotating the shearing motor to drive the 90-degree fixed bidirectional rotating gear to reversely rotate, moving the two shearing heads to two sides, and taking out the sheared water stop screw to finish construction.
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CN202210925260.4A CN115387340B (en) | 2022-08-03 | 2022-08-03 | Drilling, shearing and grouting integrated device and method for shearing water stop screw |
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CN202210925260.4A CN115387340B (en) | 2022-08-03 | 2022-08-03 | Drilling, shearing and grouting integrated device and method for shearing water stop screw |
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CN115387340B CN115387340B (en) | 2024-01-12 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09203068A (en) * | 1996-01-25 | 1997-08-05 | Hiroyasu Ooka | Placing form for underground double wall and bearing cut-off device |
JP2008285995A (en) * | 2006-06-29 | 2008-11-27 | Chika Hishida | Method for placing mortar into hollow concrete pole |
CN206351494U (en) * | 2016-12-21 | 2017-07-25 | 东莞市智恒机电设备有限公司 | A kind of dustless hand-held concrete drilling machine |
CN209139897U (en) * | 2018-12-14 | 2019-07-23 | 海南大凯消防安全工程有限公司 | A kind of dedicated drilling equipment through walls of fire engineering installation |
CN113510251A (en) * | 2021-04-01 | 2021-10-19 | 杭州中庆建设有限公司 | Water-stopping screw cutting equipment and cutting method |
-
2022
- 2022-08-03 CN CN202210925260.4A patent/CN115387340B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09203068A (en) * | 1996-01-25 | 1997-08-05 | Hiroyasu Ooka | Placing form for underground double wall and bearing cut-off device |
JP2008285995A (en) * | 2006-06-29 | 2008-11-27 | Chika Hishida | Method for placing mortar into hollow concrete pole |
CN206351494U (en) * | 2016-12-21 | 2017-07-25 | 东莞市智恒机电设备有限公司 | A kind of dustless hand-held concrete drilling machine |
CN209139897U (en) * | 2018-12-14 | 2019-07-23 | 海南大凯消防安全工程有限公司 | A kind of dedicated drilling equipment through walls of fire engineering installation |
CN113510251A (en) * | 2021-04-01 | 2021-10-19 | 杭州中庆建设有限公司 | Water-stopping screw cutting equipment and cutting method |
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CN115387340B (en) | 2024-01-12 |
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