CN115385555B - Environment-friendly glass fiber production line - Google Patents
Environment-friendly glass fiber production line Download PDFInfo
- Publication number
- CN115385555B CN115385555B CN202210816647.6A CN202210816647A CN115385555B CN 115385555 B CN115385555 B CN 115385555B CN 202210816647 A CN202210816647 A CN 202210816647A CN 115385555 B CN115385555 B CN 115385555B
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- preparation
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- close
- wire drawing
- rotating shaft
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- 239000003365 glass fiber Substances 0.000 title claims abstract description 41
- 238000007380 fibre production Methods 0.000 title claims abstract description 20
- 238000002360 preparation method Methods 0.000 claims abstract description 86
- 238000005491 wire drawing Methods 0.000 claims abstract description 50
- 238000001816 cooling Methods 0.000 claims abstract description 46
- 238000002844 melting Methods 0.000 claims abstract description 22
- 230000008018 melting Effects 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 70
- 238000003756 stirring Methods 0.000 claims description 29
- 238000007790 scraping Methods 0.000 claims description 24
- 230000002457 bidirectional effect Effects 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 238000001125 extrusion Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 8
- 239000011148 porous material Substances 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims 2
- 238000003780 insertion Methods 0.000 claims 2
- 230000007423 decrease Effects 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 33
- 238000000034 method Methods 0.000 description 20
- 230000008569 process Effects 0.000 description 19
- 239000002245 particle Substances 0.000 description 11
- 238000004804 winding Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 238000007599 discharging Methods 0.000 description 4
- 238000010309 melting process Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 125000003003 spiro group Chemical group 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910052599 brucite Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000012681 fiber drawing Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052903 pyrophyllite Inorganic materials 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/225—Refining
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/01—Manufacture of glass fibres or filaments
- C03B37/02—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
- C03B37/022—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor from molten glass in which the resultant product consists of different sorts of glass or is characterised by shape, e.g. hollow fibres, undulated fibres, fibres presenting a rough surface
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/18—Stirring devices; Homogenisation
- C03B5/187—Stirring devices; Homogenisation with moving elements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Manufacturing & Machinery (AREA)
- Accessories For Mixers (AREA)
- Manufacture, Treatment Of Glass Fibers (AREA)
Abstract
The invention relates to the technical field of glass fiber production, in particular to an environment-friendly glass fiber production line, which comprises a preparation outer cylinder, a melting device, a control device, a wire drawing device and a cooling device, wherein the melting device can perform melting treatment on crushed raw materials; the wire drawing device accessible rotation motor drives the annular plate and rotates the wire drawing diameter that changes glass fiber, adjusts conveniently, and the counterpoint ring that sets up can guarantee at every turn adjust wire drawing diameter after, the blanking pipe lower extreme is aligned each other with porous wire drawing plate all the time to wire drawing efficiency has been guaranteed, glass fiber's suitability has been strengthened.
Description
Technical Field
The invention relates to the technical field of glass fiber production, in particular to an environment-friendly glass fiber production line.
Background
Glass fiber is an inorganic nonmetallic material with excellent performance, and has the advantages of good insulativity, strong heat resistance, good corrosion resistance and high mechanical strength, but has the disadvantages of brittle property and poor wear resistance. The high-temperature-melting and high-temperature-melting process is carried out on seven ores of pyrophyllite, quartz sand, limestone, dolomite, loam and brucite serving as raw materials after crushing, and the high-temperature-melting, wire drawing, winding, weaving and other processes are carried out. Glass fibers are commonly used as reinforcing materials in composite materials, electrical and thermal insulation materials, circuit substrates, and the like in various areas of national economy.
Currently, existing glass fibers generally encounter the following problems in the preparation process: a. in the high-temperature melting process, the crushed raw materials are heated unevenly, so that the bubble phenomenon easily occurs in the crushed raw materials, and the internal granularity of the raw materials in a molten state is uneven, so that the subsequent wire drawing efficiency is reduced, and the wire drawing quality is also reduced; b. for the same equipment, the glass fiber prepared by wire drawing is single in diameter and cannot adapt to the conditions of occasions with different use strengths, so that the prepared glass fiber is poor in applicability.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides an environment-friendly glass fiber production line.
The technical scheme adopted for solving the technical problems is as follows: the environment-friendly glass fiber production line comprises a preparation outer cylinder, a melting device, a control device, a wire drawing device and a cooling device, wherein the melting device is arranged at a position, close to the upper end, inside the preparation outer cylinder, the control device is uniformly arranged on the lower end face of the melting device, the wire drawing device is arranged below the control device, and the cooling device is arranged below the wire drawing device;
the melting device comprises a preparation inner cylinder, a fixed block, a feeding pipe, a bidirectional motor, a lifting unit, a rotating shaft, a cross rod, a rotation unit, a stirring assembly and a heating coil, wherein the preparation inner cylinder is arranged in the preparation outer cylinder at a position close to the upper end;
the control device comprises a blanking pipe, a second threaded rod, a sealing head, thread sections, a rotary table, a handle, a compression spring and an alignment ring, wherein the blanking pipe is uniformly arranged at the bottom of the preparation inner cylinder along the circumferential direction of the blanking pipe, mounting grooves are symmetrically formed in positions, close to the upper end, of the inner wall of the blanking pipe, the sealing head is arranged in the mounting grooves in a sliding mode, the middle of each mounting groove is provided with the second threaded rod in a penetrating mode, the second threaded rod is connected with the blanking pipe through a bearing, the outer end of the second threaded rod extends to the outer side of the preparation outer cylinder and is fixedly connected with the rotary table, the handle is fixedly connected to the position, close to the upper end, of the rotary table, of the second threaded rod is symmetrically provided with thread sections, the sealing head is connected to each thread section in a threaded mode, an annular groove is formed in the lower end of the blanking pipe, and the alignment ring is connected in the annular groove in a sliding mode through the compression spring;
the wire drawing device include fixed plate, rotating motor, driving gear, annular ring gear, annular plate, stand and porous wire drawing board, wherein preparation urceolus inside wall middle part fixedly connected with fixed plate, the position that the fixed plate up end is close to the middle part is installed through the motor frame and is rotated the motor, install driving gear through key connection's mode on the rotating motor output shaft, the driving gear outside is provided with the annular plate, fixed mounting has annular ring gear on the annular plate inside wall, the teeth of a cogwheel intermeshing of driving gear and annular ring gear, the stand is installed to the position symmetry that the terminal surface is close to inboard under the annular plate, annular spout has been seted up on the fixed plate of stand below, the stand lower extreme slides and sets up in annular spout, the position that the annular plate is close to the edge is evenly seted up multiunit counterpoint hole along its circumference, porous wire drawing board is all installed to downthehole all of group counterpoint.
Preferably, the lifting unit include a threaded rod, lifting disc, the connecting block, supporting spring, contact pin and spacing disc, wherein the spiro union has lifting disc on the threaded rod is passed through to bi-directional motor lower extreme, both ends fixedly connected with connecting block about the lifting disc, the spout has been seted up on the preparation inner tube lateral wall of connecting block below, the connecting block slides and sets up in the spout, supporting spring is installed between terminal surface and the spout bottom under the connecting block, the terminal surface has the contact pin along its circumference evenly arranged distribution under the lifting disc, the position that the threaded rod is close to the lower extreme runs through and is provided with spacing disc, be fixed continuous between spacing disc outward flange and the preparation inner tube lateral wall, the jack has evenly been seted up along its circumference on the spacing disc, the contact pin slides and sets up in the jack.
Preferably, the lower end of the jack is provided with a scraping head, the contact pin penetrates through the middle of the scraping head in a sliding manner, the scraping head is in a round table shape, the lower end of the round table-shaped scraping head can scrape the surface of the contact pin in the upward movement process of the contact pin, so that raw materials adhered to the surface of the contact pin are scraped, and the smoothness of the contact pin in the working process is improved.
Preferably, the rotation unit include type frame, the dual-purpose air pump of suction, rubber trachea, rectangular cavity, elastic air bag, rectangular rack, extrusion spring, rotation gear and rotation shaft, wherein every the horizontal pole inside rectangular cavity has all been seted up, elastic air bag is installed to the one end that is close to the axis of rotation inside rectangular cavity, the air inlet department intercommunication of elastic air bag has rubber trachea, the tracheal lower extreme of rubber links to each other with the gas outlet rotation of the dual-purpose air pump of suction, the dual-purpose air pump of suction passes through the air pump base mounting on type frame, type frame opening is upwards and type frame fixed connection is in preparation inner tube lower terminal surface middle part, the one side laminating of elastic air bag keeping away from the axis of rotation has rectangular rack, rectangular rack and rectangular cavity back lateral wall slip link to each other, the extrusion spring is installed between rectangular rack keeping away from one end of elastic air bag and the rectangular cavity lateral wall, rectangular rack front side meshing has two rotation gears, rotation gear installs in the rotation shaft upper end through the mode of key connection, link through the bearing between rotation shaft and the horizontal pole, the rotation shaft lower extreme extends to preparation inner tube.
Preferably, the stirring assembly comprises a scraping plate, a connecting rod and a Y-shaped stirring rod, wherein the scraping plate is uniformly arranged on the rotating shaft close to the inner wall of the preparation inner barrel along the circumferential direction of the rotating shaft, one side of the scraping plate far away from the rotating shaft is in sliding fit with the inner wall of the preparation inner barrel, the connecting rod is uniformly arranged on the rotating shaft far away from the inner wall of the preparation inner barrel along the circumferential direction of the rotating shaft, the connecting rods are uniformly arranged from top to bottom, and inverted Y-shaped stirring rods are fixedly arranged on the lower side of each connecting rod.
Preferably, the section of the lower end of the alignment ring is wedge-shaped, and when the annular plate contacts the lower end of the alignment ring, the wedge-shaped section can reduce friction between the alignment ring and the annular plate, thereby being beneficial to adjusting the wire drawing diameter of the glass fiber.
Preferably, the pore diameter of the porous wiredrawing plate arranged in each group of alignment holes is gradually reduced along the clockwise direction, and the pore diameters of different sizes can be used for drawing glass fibers with different diameters.
Preferably, a blanking through hole is formed in the fixed plate below the porous wire drawing plate.
Preferably, the cooling device include diaphragm, water tank, water pump, inlet tube, cooling cylinder, dead lever, annular cooling chamber and outlet pipe, wherein the position that the preparation urceolus lateral wall is close to the lower extreme is followed its circumference evenly fixedly connected with diaphragm, diaphragm up end fixed mounting has the water tank, the water pump is installed through the pump seat to the position that the water tank is close to the lateral wall of preparation urceolus and is close to the upper end, the water inlet and the inside intercommunication of water tank of water pump, the delivery port of water pump is connected with the inlet tube, the position that the preparation urceolus is inside to be close to the lower extreme is evenly provided with the cooling cylinder along its circumference, fixedly connected with dead lever between cooling cylinder and the preparation urceolus, annular cooling chamber has been seted up to inside the cooling cylinder, the inside intercommunication of inlet tube and annular cooling chamber upside has the outlet pipe, the inside intercommunication of the position that the annular cooling chamber is close to the lower extreme, the outlet pipe other end and the inside intercommunication of water tank.
Preferably, the position of the side wall of the outer cylinder close to the lower end is uniformly provided with a discharging channel along the circumferential direction of the side wall, and the lower end of the cooled and molded glass fiber can be connected with the existing winding equipment through the discharging channel, so that the winding process is completed.
The invention has the beneficial effects that:
(1) According to the environment-friendly glass fiber production line, the melting device can be used for melting the crushed raw materials, the arranged lifting unit can be used for puncturing bubbles generated in the melted raw materials, the arranged rotating shaft, the rotating unit and the stirring assembly can be matched with each other, so that the raw materials are fully stirred and uniformly heated, the uniformity of the internal granularity of the melted raw materials is ensured, the subsequent wire drawing efficiency is improved, and the production quality of glass fibers is ensured;
(2) According to the environment-friendly glass fiber production line, the stirring assembly can scrape the wall of the inner preparation cylinder in the stirring process, so that the melted raw materials are prevented from adhering to the inner wall of the inner preparation cylinder, and the cleaning difficulty of subsequent cleaning staff is reduced;
(3) According to the environment-friendly glass fiber production line, the annular plate is driven to rotate by the rotating motor to change the drawing diameter of the glass fiber, the adjustment is convenient, the arranged alignment ring can ensure that the lower end of the blanking pipe can be always aligned with the porous drawing plate after the drawing diameter is adjusted each time, so that the drawing efficiency is ensured, and the applicability of the glass fiber is enhanced.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2 in accordance with the present invention;
FIG. 4 is a schematic view showing a connection structure of the inner cylinder, the elevating unit and the rotation shaft according to the present invention;
FIG. 5 is a schematic view showing the structure of the inner drum, the rotating shaft, the rotating unit, the stirring assembly and the heating coil according to the present invention;
FIG. 6 is a schematic view of the construction of the inner drum, heating coil and control device of the present invention;
fig. 7 is a schematic perspective view of a drawing device according to the present invention;
fig. 8 is a schematic structural view of a drawing device in the present invention.
In the figure: 1. preparing an outer cylinder; 2. a melting device; 21. preparing an inner cylinder; 22. a fixed block; 23. a feed pipe; 24. a bi-directional motor; 25. a lifting unit; 251. a first threaded rod; 252. lifting the disc; 253. a connecting block; 254. a support spring; 255. a contact pin; 256. a limit disc; 26. a rotating shaft; 27. a cross bar; 28. a rotation unit; 281. type rack; 282. a dual-purpose air pump for suction; 283. a rubber air pipe; 284. a rectangular cavity; 285. an elastic air bag; 286. a rectangular rack; 287. extruding a spring; 288. rotating the gear; 289. a rotation shaft; 29. a stirring assembly; 291. a scraper; 292. a connecting rod; 293. y-shaped stirring rod; 210. a heating coil; 3. a control device; 31. a blanking pipe; 32. a second threaded rod; 33. a sealing head; 34. a threaded section; 35. a turntable; 36. a handle; 37. a compression spring; 38. an alignment ring; 4. a wire drawing device; 41. a fixing plate; 42. a rotating motor; 43. a drive gear; 44. an annular gear ring; 45. an annular plate; 46. a column; 47. a porous wire drawing plate; 5. a cooling device; 51. a cross plate; 52. a water tank; 53. a water pump; 54. a water inlet pipe; 55. a cooling cylinder; 56. a fixed rod; 57. an annular cooling cavity; 58. and a water outlet pipe.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
Referring to fig. 1 to 8, an environment-friendly glass fiber production line comprises a preparation outer cylinder 1, a melting device 2, a control device 3, a wire drawing device 4 and a cooling device 5, wherein the melting device 2 is arranged at a position, close to the upper end, inside the preparation outer cylinder 1, the control device 3 is uniformly arranged on the lower end surface of the melting device 2, the wire drawing device 4 is arranged below the control device 3, and the cooling device 5 is arranged below the wire drawing device 4;
the lower end of the glass fiber after cooling molding can be connected with the existing winding equipment through the discharging channel, so that the winding process is completed.
The melting device 2 comprises a preparation inner cylinder 21, a fixed block 22, a feeding pipe 23, a bidirectional motor 24, a lifting unit 25, a rotating shaft 26, a cross rod 27, a rotation unit 28, a stirring assembly 29 and a heating coil 210, wherein the preparation inner cylinder 21 is arranged at the position, close to the upper end, inside the preparation outer cylinder 1, of the preparation inner cylinder 21, the position, close to the middle, of the outer side wall of the preparation inner cylinder 21 is connected with the inner side wall of the preparation outer cylinder 1 through the fixed block 22, the feeding pipe 23 is arranged at the position, close to the upper end, of the left side wall of the preparation inner cylinder 21, the feeding pipe 23 extends to the left outside of the preparation outer cylinder 1, the bidirectional motor 24 is arranged at the middle of the upper end surface of the preparation outer cylinder 1 through a motor base, an output shaft of the bidirectional motor 24 extends to the inside the preparation outer cylinder 1 and is connected with the lifting unit 25 through a coupler, the lower end of the lifting unit 25 is connected with the rotating shaft 26 through the coupler, the lower end of the rotating shaft 26 is connected with the bottom of the preparation inner cylinder 21 through the bearing, the cross rod 27 is uniformly arranged on the rotating shaft 26 along the circumference of the rotating shaft 26, the cross rod 27 is made of a ceramic material, the rotation unit 28 is arranged inside the cross rod 28, the rotation unit is connected with the rotation unit 29, the left side wall of the inner side wall of the preparation inner cylinder is uniformly, and the heating coil 210 is uniformly arranged along the circumference of the inner side wall of the preparation inner cylinder. During specific work, the crushed raw materials are added into the inner preparation cylinder 21 through the feeding pipe 23 manually, raw material particles in the inner preparation cylinder 21 are heated and melted through the heating coil 210, in the melting process, the bidirectional motor 24 is started, the lifting unit 25 is driven to reciprocate through the bidirectional motor 24, bubbles generated in the raw materials in the melting state are punctured through the lifting unit 25, the lifting unit 25 can also drive the rotating shaft 26 to reciprocate in the reciprocating process, the cross rod 27 and the stirring assembly 29 are driven to rotate around the rotating shaft 26 through the rotating shaft 26, so that the melted raw material particles are stirred, the raw material particles are heated uniformly, the rotation unit 28 is started, the stirring assembly 29 is driven to rotate through the rotation unit 28, the stirring effect is further improved, the stirring assembly 29 can also scrape the inner wall of the inner preparation cylinder 21 in the rotation process, and the problem that cleaning difficulty is caused by adhesion of the melted raw materials to the inner wall of the inner preparation cylinder 21 is prevented.
The lifting unit 25 comprises a threaded rod 251, a lifting disc 252, a connecting block 253, a supporting spring 254, pins 255 and a limiting disc 256, wherein the lower end of the bidirectional motor 24 is connected with the threaded rod 251 through a coupler, the threaded rod 251 is connected with the lifting disc 252 in a threaded manner, the connecting block 253 is fixedly connected with the left end and the right end of the lifting disc 252, a chute is formed in the side wall of the inner preparation cylinder 21 below the connecting block 253, the connecting block 253 is slidably arranged in the chute, the supporting spring 254 is arranged between the lower end surface of the connecting block 253 and the bottom of the chute, the pins 255 are uniformly distributed on the lower end surface of the lifting disc 252 along the circumferential direction of the connecting block 253, the limiting disc 256 is fixedly connected with the side wall of the inner preparation cylinder 21 in a penetrating manner, the limiting disc 256 is uniformly provided with a jack along the circumferential direction of the connecting block, the pins 255 are slidably arranged in the jack, the lower end of the jack is provided with a round table shape, the pins 255 are penetrated and slidably arranged in the middle of the scraping head, the scraping head is in the round table shape in the process of upward movement of the pins 255, the surface of the scraping head is uniformly arranged on the surface of the scraping head 255, and the surface of the scraping needle 255 is capable of the surface of the scraping material. Specifically during operation, the first threaded rod 251 is driven to reciprocate through the bidirectional motor 24, so that the lifting disc 252 is driven to reciprocate up and down, the connecting block 253 and the contact pins 255 are driven to reciprocate up and down through the lifting disc 252, and the contact pins 255 can puncture bubbles generated in the raw materials in a molten state in the process of reciprocating up and down, so that the uniformity of the granularity inside the raw materials is improved.
The self-rotation unit 28 comprises type frames 281, a suction dual-purpose air pump 282, a rubber air pipe 283, a rectangular cavity 284, an elastic air bag 285, a rectangular rack 286, a pressing spring 287, a rotating gear 288 and a rotation shaft 289, wherein each transverse rod 27 is internally provided with the rectangular cavity 284, the elastic air bag 285 is installed at one end, close to the rotation shaft 26, of the rectangular cavity 284, the rubber air pipe 283 is communicated with an air inlet of the elastic air bag 285, the lower end of the rubber air pipe 283 is rotationally connected with an air outlet of the suction dual-purpose air pump 282, the suction dual-purpose air pump 282 is installed on the type frames 281 through an air pump base, the type frames 281 are opened upwards and the type frames 281 are fixedly connected to the middle part of the lower end face of the inner cylinder 21, one side, far away from the rotation shaft 26, of the elastic air bag 285 is attached with the rectangular rack 286, the rear side wall of the rectangular rack 286 is slidingly connected with the side wall of the rectangular cavity 284, the pressing spring 287 is installed between one end, close to the side of the rectangular cavity 284, the front side of the rectangular rack 286 is meshed with the two rotating gears 288, the rotating gears 288 are installed at the upper end of the rotation shaft 289 through a key connection mode, the inner cylinder is connected with the rotation shaft 289, and the inner cylinder 289 is connected with the inner cylinder 289 through the bearing 289, and the inner side of the rotation shaft 289, and the inner cylinder is connected with the inner side of the transverse rod 21. During specific operation, in the process that the rotating shaft 26 drives the cross rod 27 to rotate, the dual-purpose suction air pump 282 is started, external air is filled into the elastic air bag 285 through the dual-purpose suction air pump 282, thereby the elastic air bag 285 is driven to expand, the rectangular rack 286 is driven to move in the direction far away from the rotating shaft 26 through the extrusion of the rectangular rack 286 by the elastic air bag 285, the extrusion spring 287 can be compressed at the moment, the rotating shaft 289 is driven to rotate positively through the mutual meshing of the rectangular rack 286 and the rotating gear 288, the stirring assembly 29 is driven to rotate positively, the air in the elastic air bag 285 is pumped out through the dual-purpose suction air pump 282, the reaction force of the extrusion spring 287 can drive the rectangular rack 286 to reset, the rotating shaft 289 is driven to rotate reversely, the reciprocating motion is realized, the effect of driving the rotating shaft 289 to rotate reciprocally can be realized, and the melted raw material particles are stirred by the stirring assembly 29, the raw material particles are heated uniformly, and the wire drawing quality is ensured.
The stirring assembly 29 comprises a scraping plate 291, a connecting rod 292 and a Y-shaped stirring rod 293, wherein the scraping plate 291 is uniformly arranged on a rotating shaft 289 close to the inner wall of the inner preparation cylinder 21 along the circumferential direction of the rotating shaft 289, the side, far away from the rotating shaft 289, of the scraping plate 291 is in sliding fit with the inner wall of the inner preparation cylinder 21, the connecting rod 292 is uniformly arranged on the rotating shaft 289 far away from the inner wall of the inner preparation cylinder 21 along the circumferential direction of the rotating shaft 289, and the Y-shaped stirring rod 293 which is inverted is fixedly arranged on the lower side of each connecting rod 292. During specific work, the rotating shaft 289 close to the inner wall of the preparation inner barrel 21 can drive the scraping plate 291 to rotate in the rotating process, the scraping plate 291 can scrape the inner wall of the preparation inner barrel 21 while stirring the melted raw material particles, so that the melted raw material is prevented from adhering to the inner wall of the preparation inner barrel 21, the rotating shaft 289 far away from the inner wall of the preparation inner barrel 21 can drive the connecting rod 292 and the Y-shaped stirring rod 293 to rotate in the rotating process, the purpose of stirring the melted raw material particles is achieved, the uniformity of the granularity of the melted raw material can be guaranteed, and the quality of glass fiber drawing is improved.
The control device 3 include blanking pipe 31, no. two threaded rods 32, seal head 33, screw thread section 34, carousel 35, handle 36, compression spring 37 and counterpoint ring 38, wherein blanking pipe 31 is evenly installed along its circumference to preparation inner tube 21 bottom, the mounting groove has been seted up to the position symmetry that is close to the upper end on the blanking pipe 31 inner wall, sliding connection is provided with seal head 33 in the mounting groove, the mounting groove middle part runs through and is provided with No. two threaded rods 32, link to each other through the bearing between No. two threaded rods 32 and the blanking pipe 31, no. two threaded rods 32's outer end extends to the preparation urceolus 1 outside and fixedly connected with carousel 35, the position fixedly connected with handle 36 that carousel 35 is close to the upper end, screw thread section 34 has been seted up to the symmetry in No. two inside of blanking pipe 31, equal spiro union has seal head 33 on every screw thread section 34, and screw thread section 34 reverse symmetry sets up, the annular groove has been seted up to the inside of blanking pipe 31 lower extreme, the annular groove is inside to slide connection through compression spring 37, counterpoint ring 38 lower extreme cross-section be wedge-shaped, when the inside raw materials of preparation inner tube 21 melts completely, through manual work and drives the screw thread section 35 and the screw thread section 32 and the inside the wire drawing device that rotates down, the inside the wire drawing device is the screw thread section 32, and the inside the position is rotated down, and the thread section 32 is rotated down, thereby the position of the threaded rod 32 is moved down in the position of the manual work, and the threaded rod 32.
The wire drawing device 4 include fixed plate 41, rotating motor 42, driving gear 43, annular ring gear 44, annular slab 45, stand 46 and porous wire drawing board 47, wherein preparation urceolus 1 inside wall middle part fixedly connected with fixed plate 41, the position that the fixed plate 41 up end is close to the middle part is installed through the motor frame and is rotated motor 42, install driving gear 43 through the mode of key connection on the motor 42 output shaft, the driving gear 43 outside is provided with annular slab 45, fixed mounting has annular ring gear 44 on the annular slab 45 inside wall, the teeth of a cogwheel of driving gear 43 and annular ring gear 44 intermesh, stand 46 is installed to the symmetry of the position that the lower terminal surface of annular slab 45 is close to the inboard, annular spout has been seted up on the fixed plate 41 of stand 46 below, the setting of stand 46 lower extreme slides in annular spout, the position that annular slab 45 is close to the edge is evenly seted up along its circumference multiunit counterpoint hole, porous wire drawing board 47 is all installed to the downthehole, the pore diameter of porous wire drawing board 47 of every group of counterpoint downthehole installation gradually reduces along clockwise, the pore diameter of porous wire drawing board 47 of equidimension can wire drawing out the glass fiber of different diameters, the fixed plate 41 of downthehole fixed plate of setting. When the automatic wire drawing machine specifically works, the rotating motor 42 is started, the driving gear 43 is driven to rotate by the rotating motor 42, the annular gear 44 and the annular plate 45 are driven to rotate by the mutual meshing of the driving gear 43 and the annular gear 44, after the annular plate 45 contacts the alignment ring 38 at the lower end of the blanking pipe 31, the compression spring 37 compresses and drives the alignment ring 38 to move upwards under the action of the extrusion force, and after the lower end of the alignment ring 38 is aligned with the porous wire drawing plate 47, the lower end of the alignment ring 38 and the porous wire drawing plate 47 are mutually tightly adhered under the reaction force of the compression spring 37, so that the smooth wire drawing process is ensured; when the annular plate 45 contacts the lower end of the alignment ring 38, the wedge-shaped cross section reduces friction between the alignment ring 38 and the annular plate 45, thereby facilitating adjustment of the fiber glass draw diameter.
The cooling device 5 comprises a transverse plate 51, a water tank 52, a water pump 53, a water inlet pipe 54, a cooling cylinder 55, a fixing rod 56, an annular cooling cavity 57 and a water outlet pipe 58, wherein the position, close to the lower end, of the outer side wall of the outer cylinder 1 is uniformly and fixedly connected with the transverse plate 51 along the circumferential direction, the water tank 52 is fixedly arranged on the upper end face of the transverse plate 51, the water pump 53 is arranged at the position, close to the upper end, of the side wall of the outer cylinder 1, of the water tank 52 through a pump seat, a water inlet of the water pump 53 is communicated with the inside of the water tank 52, a water outlet of the water pump 53 is connected with the water inlet pipe 54, the cooling cylinder 55 is uniformly arranged at the position, close to the lower end, of the inner part of the outer cylinder 1, of the cooling cylinder 55 is uniformly provided with the cooling cylinder 55 along the circumferential direction, the inner side of the water inlet pipe 54 and the annular cooling cavity 57 are mutually communicated, the position, close to the lower end of the annular cooling cavity 57 is communicated with the water outlet pipe 58, and the other end of the water outlet pipe 58 is mutually communicated with the inside of the water tank 52. During specific operation, cold water is manually added into the water tank 52, glass fibers drawn by the porous drawing plate 47 can enter the cooling cylinder 55 downwards through the blanking through hole, at the moment, the water pump 53 is started, the cold water in the water tank 52 is pumped into the annular cooling cavity 57 through the water pump 53, and then the cold water returns to the water tank 52 through the water outlet pipe 58, so that a water circulation passage is achieved, the cooling effect on the glass fibers in the cooling cylinder 55 is achieved, the water in the water tank 52 can be recycled, pollution is avoided, and the cooling cost is reduced.
The working process of the invention when in use is as follows:
the first step: the crushed raw materials are manually added into the inner preparation cylinder 21 through the feeding pipe 23, raw material particles in the inner preparation cylinder 21 are heated and melted through the heating coil 210, in the melting process, the bidirectional motor 24 is started, the first threaded rod 251 is driven to reciprocate through the bidirectional motor 24, so that the lifting disc 252 is driven to reciprocate up and down, the lifting disc 252 drives the connecting block 253 and the contact pins 255 to reciprocate up and down, and the contact pins 255 can puncture bubbles generated in the raw materials in a melting state in the up and down reciprocating process;
and a second step of: the first threaded rod 251 can also drive the rotating shaft 26 to reciprocally rotate in the rotating process, the cross rod 27 and the stirring assembly 29 are driven to rotate around the rotating shaft 26 through the rotating shaft 26, so that molten raw material particles are stirred, the molten raw material particles are heated uniformly, the dual-purpose suction air pump 282 is started, external air is filled into the elastic air bag 285 through the rubber air pipe 283, the elastic air bag 285 is driven to expand, the rectangular rack 286 is driven to move in the direction away from the rotating shaft 26 through the extrusion of the rectangular rack 286 by the elastic air bag 285, the extrusion spring 287 is compressed, the rotating shaft 289 is driven to positively rotate through the mutual meshing of the rectangular rack 286 and the rotating gear 288, the stirring assembly 29 is driven to positively rotate, the air in the elastic air bag 285 is pumped out through the dual-purpose suction air pump 282, the reaction force of the extrusion spring 287 drives the rectangular rack 286 to reset, the rotating shaft 289 is driven to reversely rotate, the elastic air bag is reciprocated, the effect of driving the rotating shaft 289 is achieved, the molten raw material particles can be stirred, the heated uniformly is improved, and the wall sticking phenomenon is prevented;
and a third step of: starting a rotating motor 42, driving a driving gear 43 to rotate through the rotating motor 42, driving the annular gear 44 and an annular plate 45 to rotate through the mutual engagement of the driving gear 43 and the annular gear 44, compressing a compression spring 37 and driving the alignment ring 38 to move upwards under the action of a pressing force after the annular plate 45 contacts the alignment ring 38 at the lower end of the blanking pipe 31, and tightly attaching the lower end of the alignment ring 38 and the porous wire drawing plate 47 under the reaction force of the compression spring 37 after the lower end of the alignment ring 38 is aligned with the porous wire drawing plate 47;
fourth step: the rotary table 35 is driven to rotate by manually rotating the handle 36, so that the second threaded rod 32 and the threaded section 34 are driven to rotate, the sealing heads 33 on the left side and the right side of the second threaded rod 32 can move oppositely in the rotating process, and at the moment, raw materials in a molten state in the inner preparation cylinder 21 can flow downwards through the blanking pipe 31, so that the wire drawing process is completed;
fifth step: by manually adding cold water into the water tank 52, the glass fiber drawn by the porous drawing plate 47 can enter the cooling cylinder 55 downwards through the blanking through hole, at the moment, the water pump 53 is started, the cold water in the water tank 52 is pumped into the annular cooling cavity 57 through the water pump 53, and then the cold water returns into the water tank 52 through the water outlet pipe 58, so that a water circulation path is achieved, the cooling effect on the glass fiber in the cooling cylinder 55 is achieved, the lower end of the glass fiber after cooling molding can be connected with the existing winding equipment through the discharging channel, and further the subsequent procedures of winding, warehousing and the like are completed.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the foregoing examples, and that the foregoing description and description are merely illustrative of the principles of this invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides an environment-friendly glass fiber production line, includes preparation urceolus (1), melting device (2), controlling means (3), wire drawing device (4) and cooling device (5), its characterized in that: the device is characterized in that a melting device (2) is arranged in the preparation outer cylinder (1) and close to the upper end, a control device (3) is uniformly arranged on the lower end surface of the melting device (2), a wire drawing device (4) is arranged below the control device (3), and a cooling device (5) is arranged below the wire drawing device (4); the melting device (2) comprises a preparation inner cylinder (21), a fixed block (22), a feeding pipe (23), a bidirectional motor (24), a lifting unit (25), a rotating shaft (26), a cross rod (27), a rotation unit (28), a stirring assembly (29) and a heating coil (210), wherein the preparation inner cylinder (21) is arranged at the position, close to the upper end, inside the preparation outer cylinder (1), of the preparation inner cylinder (21), the position, close to the middle, of the outer side wall of the preparation inner cylinder (21) is connected with the inner side wall of the preparation outer cylinder (1) through the fixed block (22), the feeding pipe (23) is arranged at the position, close to the upper end, of the left side wall of the preparation inner cylinder (21), the left end of the feeding pipe (23) extends to the outside of the left side of the preparation outer cylinder (1), the bidirectional motor (24) is arranged at the middle of the upper end face of the preparation outer cylinder (1) through a motor base, the output shaft of the bidirectional motor (24) extends to the inside the preparation outer cylinder (1) and is connected with the lifting unit (25) through a coupler, the lower end of the lifting unit (25) is connected with the rotating shaft (26) through a bearing, the lower end of the rotating shaft (26) and the bottom of the preparation inner cylinder (21) are connected through the bearing, the rotating shaft (26) is uniformly arranged on the rotating shaft (26) along the circumference, the position, close to the upper side of the inner side wall of the inner cylinder is provided with the inner side of the cross rod (27), which is arranged at the inner side of the rotation assembly (28), heating coils (210) are uniformly arranged in the inner side wall of the inner preparation cylinder (21) along the circumferential direction of the inner preparation cylinder; the control device (3) comprises a blanking pipe (31), a second threaded rod (32), a sealing head (33), thread sections (34), a rotary table (35), a handle (36), compression springs (37) and an alignment ring (38), wherein the blanking pipe (31) is uniformly arranged at the bottom of the inner preparation cylinder (21) along the circumference of the inner preparation cylinder, mounting grooves are symmetrically formed in positions, close to the upper end, of the inner wall of the blanking pipe (31), the sealing head (33) is arranged in the mounting grooves in a sliding mode, the middle of the mounting grooves are penetrated and provided with the second threaded rod (32), the second threaded rod (32) is connected with the blanking pipe (31) through bearings, the outer end of the second threaded rod (32) extends to the outer side of the outer preparation cylinder (1) and is fixedly connected with the rotary table (35), the handle (36) is fixedly connected with the position, close to the upper end, of the second threaded rod (32) inside the blanking pipe (31) is symmetrically provided with the thread sections (34), the sealing head (33) is screwed on each thread section (34), annular groove is formed in the lower end of the blanking pipe (31), and the annular groove is internally connected with the alignment ring (38) in a sliding mode through the compression springs (37). The wire drawing device (4) comprises a fixed plate (41), a rotating motor (42), a driving gear (43), an annular gear ring (44), an annular plate (45), stand columns (46) and a porous wire drawing plate (47), wherein the middle part of the inner side wall of the outer cylinder (1) is fixedly connected with the fixed plate (41), the rotating motor (42) is arranged at the position, close to the middle part, of the upper end face of the fixed plate (41), of the fixed plate, the driving gear (43) is arranged on an output shaft of the rotating motor (42) in a key connection mode, the annular plate (45) is arranged on the outer side of the driving gear (43), the annular gear ring (44) is fixedly arranged on the inner side wall of the annular plate (45), the stand columns (46) are symmetrically arranged at the position, close to the inner side, of the lower end face of the annular plate (46), a plurality of groups of wire drawing alignment holes are uniformly formed in the circumferential direction of the fixed plate, and the porous wire drawing plate (47) are arranged in each group of alignment holes;
the lifting unit (25) comprises a first threaded rod (251), a lifting disc (252), a connecting block (253), supporting springs (254), contact pins (255) and a limiting disc (256), wherein the lower end of the bidirectional motor (24) is connected with the first threaded rod (251) through a coupler, the lifting disc (252) is fixedly connected with the connecting block (253) at the left end and the right end, a sliding groove is formed in the side wall of the inner preparation cylinder (21) below the connecting block (253), the connecting block (253) is arranged in the sliding groove in a sliding manner, the supporting springs (254) are arranged between the lower end face of the connecting block (253) and the bottom of the sliding groove, the contact pins (255) are uniformly distributed on the lower end face of the lifting disc (252) along the circumferential direction of the lower end, the limiting disc (256) is arranged in a penetrating manner, the outer edge of the limiting disc (256) is fixedly connected with the side wall of the inner preparation cylinder (21), insertion holes are uniformly formed in the circumferential direction of the limiting disc (256), and the contact pins (255) are arranged in the insertion holes in a sliding manner;
the pore diameter of the porous wiredrawing plate (47) arranged in each group of the alignment holes gradually decreases along the clockwise direction.
2. An environmental-friendly glass fiber production line according to claim 1, wherein: the lower end of the jack is provided with a scraping head, the contact pin (255) penetrates through the middle of the scraping head in a sliding manner, and the scraping head is in a round table shape.
3. An environmental-friendly glass fiber production line according to claim 1, wherein: the self-rotation unit (28) comprises a type frame (281), a suction dual-purpose air pump (282), a rubber air pipe (283), a rectangular cavity (284), an elastic air bag (285), a rectangular rack (286), an extrusion spring (287), a rotary gear (288) and a self-rotation shaft (289), wherein each cross rod (27) is internally provided with the rectangular cavity (284), one end, close to the rotary shaft (26), of the rectangular cavity (284) is internally provided with the elastic air bag (285), an air inlet of the elastic air bag (285) is communicated with the rubber air pipe (283), the lower end of the rubber air pipe (283) is rotationally connected with an air outlet of the suction dual-purpose air pump (282), the suction dual-purpose air pump (282) is installed on the type frame (281) through an air pump base, the opening of the type frame (281) is upwards and the type frame (281) is fixedly connected with the middle part of the lower end face of the preparation inner barrel (21), one side, far away from the rotary shaft (26) of the elastic air bag (285) is attached with the rectangular cavity (286), the rear side wall of the rectangular cavity (284) is slidingly connected with the rectangular rack, one end, far away from the elastic air bag (286) is rotationally meshed with the rectangular rack (286), the two side walls of the rectangular rack (285) are rotatably connected with the rectangular rack (281) respectively, the rotating gear (288) is arranged at the upper end of the rotating shaft (289) in a key connection mode, the rotating shaft (289) is connected with the cross rod (27) through a bearing, and the lower end of the rotating shaft (289) extends into the inner preparation cylinder (21).
4. An environmental-friendly glass fiber production line according to claim 1, wherein: the stirring assembly (29) comprises a scraping plate (291), a connecting rod (292) and a Y-shaped stirring rod (293), wherein the scraping plate (291) is uniformly arranged on a rotating shaft (289) close to the inner wall of the preparation inner barrel (21) along the circumferential direction of the rotating shaft, one side, far away from the rotating shaft (289), of the scraping plate (291) is in sliding fit with the inner wall of the preparation inner barrel (21), the connecting rod (292) is uniformly arranged on the rotating shaft (289) far away from the inner wall of the preparation inner barrel (21) along the circumferential direction of the rotating shaft, and the connecting rod (292) is uniformly arranged from top to bottom, and inverted Y-shaped stirring rods (293) are fixedly arranged on the lower side of each connecting rod (292).
5. An environmental-friendly glass fiber production line according to claim 1, wherein: the section of the lower end of the alignment ring (38) is wedge-shaped.
6. An environmental-friendly glass fiber production line according to claim 1, wherein: and a blanking through hole is formed in the fixed plate (41) below the porous wire drawing plate (47).
7. An environmental-friendly glass fiber production line according to claim 1, wherein: the cooling device (5) comprises a transverse plate (51), a water tank (52), a water pump (53), a water inlet pipe (54), a cooling cylinder (55), a fixed rod (56), an annular cooling cavity (57) and a water outlet pipe (58), wherein the transverse plate (51) is uniformly and fixedly connected to the position, close to the lower end, of the outer side wall of the outer preparation cylinder (1), the water tank (52) is fixedly arranged on the upper end face of the transverse plate (51), the water pump (53) is arranged on the position, close to the upper end, of the side wall of the outer preparation cylinder (1) through a pump seat, the water inlet of the water pump (53) is communicated with the inside of the water tank (52), the water outlet of the water pump (53) is connected with the water inlet pipe (54), the cooling cylinder (55) is uniformly arranged at the position, close to the lower end, of the inner side of the outer preparation cylinder (1), the fixed rod (56) is fixedly connected between the cooling cylinder (55), the annular cooling cavity (57) is arranged inside the cooling cylinder (55), the inner side of the water inlet pipe (54) is mutually communicated with the upper side of the annular cooling cavity (57), the water outlet pipe (58) is communicated with the inner side of the water outlet pipe (52), and the inner part of the water outlet pipe (58) is mutually communicated with the inner part of the water outlet pipe (52).
8. An environmental-friendly glass fiber production line according to claim 1, wherein: the side wall of the outer cylinder (1) is close to the lower end, and discharge channels are uniformly formed in the circumferential direction of the side wall.
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| CN118184126A (en) * | 2024-05-08 | 2024-06-14 | 江苏康达夫新材料科技有限公司 | Glass fiber production line |
| CN118125695B (en) * | 2024-05-10 | 2024-07-16 | 山东晶峰玻璃科技有限公司 | Glass kiln capable of uniformly heating for white spirit glass bottle production |
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| WO2017036032A1 (en) * | 2015-08-31 | 2017-03-09 | 中天科技光纤有限公司 | Novel cooling system for optical fiber drawing |
| CN209259938U (en) * | 2018-11-21 | 2019-08-16 | 元源新材料有限公司 | A kind of direct yarn drawing process cooler of glass fibre |
| CN113442359A (en) * | 2021-09-01 | 2021-09-28 | 禧天龙(江苏)科技发展有限公司 | Rapid forming equipment in production process of glass fiber reinforced plastics |
| CN214612194U (en) * | 2021-04-02 | 2021-11-05 | 新沂市久元矿业有限公司 | Alkali-free wire drawing smelting furnace for producing glass fiber |
| CN216863999U (en) * | 2022-01-07 | 2022-07-01 | 沂源恒阳玻纤有限公司 | Intelligent glass fiber drawing device |
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- 2022-07-12 CN CN202210816647.6A patent/CN115385555B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2017036032A1 (en) * | 2015-08-31 | 2017-03-09 | 中天科技光纤有限公司 | Novel cooling system for optical fiber drawing |
| CN209259938U (en) * | 2018-11-21 | 2019-08-16 | 元源新材料有限公司 | A kind of direct yarn drawing process cooler of glass fibre |
| CN214612194U (en) * | 2021-04-02 | 2021-11-05 | 新沂市久元矿业有限公司 | Alkali-free wire drawing smelting furnace for producing glass fiber |
| CN113442359A (en) * | 2021-09-01 | 2021-09-28 | 禧天龙(江苏)科技发展有限公司 | Rapid forming equipment in production process of glass fiber reinforced plastics |
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