CN115383073A - Full-automatic centrifugal casting equipment - Google Patents
Full-automatic centrifugal casting equipment Download PDFInfo
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- CN115383073A CN115383073A CN202211079496.7A CN202211079496A CN115383073A CN 115383073 A CN115383073 A CN 115383073A CN 202211079496 A CN202211079496 A CN 202211079496A CN 115383073 A CN115383073 A CN 115383073A
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- spraying
- cleaning
- demolding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/02—Centrifugal casting; Casting by using centrifugal force of elongated solid or hollow bodies, e.g. pipes, in moulds rotating around their longitudinal axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/10—Accessories for centrifugal casting apparatus, e.g. moulds, linings therefor, means for feeding molten metal, cleansing moulds, removing castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/10—Accessories for centrifugal casting apparatus, e.g. moulds, linings therefor, means for feeding molten metal, cleansing moulds, removing castings
- B22D13/101—Moulds
- B22D13/105—Cooling for moulds or cores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/10—Accessories for centrifugal casting apparatus, e.g. moulds, linings therefor, means for feeding molten metal, cleansing moulds, removing castings
- B22D13/107—Means for feeding molten metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/10—Accessories for centrifugal casting apparatus, e.g. moulds, linings therefor, means for feeding molten metal, cleansing moulds, removing castings
- B22D13/108—Removing of casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/02—Turning or transposing moulds
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention discloses full-automatic centrifugal casting equipment, which relates to the field of centrifugal casting and comprises a conveying mechanism guide rail frame, wherein a sliding mold conveying mechanism is arranged at the top end of the inner side of the conveying mechanism guide rail frame and is used for conveying a cylindrical mold; the casting mechanism is arranged at the bottom end of the inner side of the guide rail frame of the carrying mechanism and is used for centrifugally casting the cylindrical mold; a cooling mechanism; a demolding mechanism; an inner circle cleaning mechanism; a spraying mechanism for the inner wall of the mould; through the mould transport mechanism who sets up, can cooperate casting mechanism and cooling body, realized the function of the centrifugal casting of cylindrical mould, automatic demoulding, fan cooling, interior round clearance and inner wall spraying, demoulding mechanism, interior round clearance mechanism and mould inner wall spraying mechanism all move automatically under the cooperation of mould transport mechanism, have realized the whole automatic control of centrifugal casting equipment, and each process is separately carried out, and automatic control has improved work efficiency and product quality.
Description
Technical Field
The invention relates to the technical field of centrifugal casting, in particular to full-automatic centrifugal casting equipment.
Background
The centrifugal casting method is a method of molding a tubular or hollow cylindrical product by utilizing centrifugal force. Placing a certain amount of liquid resin or resin dispersion in a rotating mold, and enabling the liquid resin or resin dispersion to rotate around a single shaft at a high speed, wherein the placed material is forced by centrifugal force to be distributed on the near-wall part of the mold;
the existing centrifugal casting equipment is double stations, namely one station casts another station to detect finished products, and casting, demolding, cooling, brushing and spraying are carried out on the same station, so that when centrifugal casting is carried out, a cylindrical mould can only carry out operations such as casting, demolding, cooling, brushing, spraying and the like on one station, the working efficiency of the centrifugal casting equipment is greatly reduced, and the quality control is poor.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide full-automatic centrifugal casting equipment, the centrifugal casting, automatic demolding, fan cooling, inner circle cleaning and inner wall spraying functions of a cylindrical mold are realized by matching a casting mechanism and a cooling mechanism through the arranged mold carrying mechanism, the demolding mechanism, the inner circle cleaning mechanism and the mold inner wall spraying mechanism automatically run under the matching of the mold carrying mechanism, the full-process automatic control of the centrifugal casting equipment is realized, each process is separately carried out, automatic control is realized, and the working efficiency and the product quality are improved.
The purpose of the invention can be realized by the following technical scheme:
a fully automated centrifugal casting apparatus comprising:
the device comprises a conveying mechanism guide rail frame, wherein a sliding mold conveying mechanism is arranged at the top end of the inner side of the conveying mechanism guide rail frame and is used for conveying a cylindrical mold;
the casting mechanism is arranged at the bottom end of the inner side of the guide rail frame of the carrying mechanism and is used for centrifugally casting the cylindrical mould;
the cooling mechanism is arranged at one end of the casting mechanism and is used for cooling the cylindrical mold;
the demolding mechanism is arranged on one side of the guide rail frame of the carrying mechanism and is used for separating the cylindrical mold from a casting of the inner cavity of the cylindrical mold;
the inner circle cleaning mechanism is arranged on one side of the demolding mechanism and is used for cleaning the inner wall of the cylindrical mold;
the inner wall spraying mechanism is arranged on one side, far away from the demolding mechanism, of the inner circle cleaning mechanism and used for spraying the demolding agent to the inner wall of the cylindrical mold.
As a further scheme of the invention: the guide rail frame of the conveying mechanism comprises a support frame, a protective top plate is connected to the top surface of the support frame through bolts, and a conveying rail is connected to the inner side of the support frame, close to the bottom of the protective top plate, through bolts.
As a further scheme of the invention: the mold carrying mechanism comprises a carrying moving block, the carrying moving block is matched with the carrying track, the top surface of the carrying moving block is connected with a protective cover through bolts, the center of the bottom surface of the carrying moving block is connected with a lifting motor through bolts, and the bottom surface of the carrying moving block is provided with a sliding carrying hook.
As a further scheme of the invention: the side bolted connection of transport hook has the installation card, the inside interlude of installation card has the connecting rod, the bottom of connecting rod is rotated and is connected with the swinging boom, the gyro wheel is installed to the one end that the connecting rod was kept away from to the swinging boom.
As a further scheme of the invention: the casting mechanism comprises a casting base, one side of the casting base is connected with a plurality of casting motors through bolts, a plurality of centrifugal rollers are installed on the top surface of the casting base through bearings, and the positions of the centrifugal rollers correspond to the positions of the casting motors one by one.
As a further scheme of the invention: the cooling mechanism comprises a cooling base, cooling motors are installed at two ends of the cooling base, the top surface of the cooling base is connected with a plurality of cooling rollers through bolts, and one end of the top surface of the cooling base is connected with a positioning clamp through a bolt.
As a further scheme of the invention: the demoulding mechanism comprises a demoulding base, a demoulding track is welded on the top surface of the demoulding base, one end of the demoulding base, which is far away from the guide rail frame of the carrying mechanism, is connected with a demoulding motor through a bolt, the top surface of the demoulding track is provided with a demoulding moving block which is mutually matched with the demoulding track, the inner side of the demoulding moving block is connected with a hydraulic cylinder through a bolt, the hydraulic cylinder is connected with a demoulding rod through a hydraulic rod bolt, and the inner side of the demoulding base is provided with guide wheels which are arranged at a plurality of equal intervals.
As a further scheme of the invention: the inner circle cleaning mechanism comprises a cleaning base, a cleaning track is welded on the top surface of the cleaning base, a cleaning motor is arranged on the cleaning base, which is far away from a guide rail frame of the carrying mechanism, a cleaning moving block matched with the cleaning track is arranged on the top surface of the cleaning track, and a cleaning rod is connected to the inner side of the cleaning moving block through a bolt.
As a further scheme of the invention: the spraying mechanism for the inner wall of the mold comprises a spraying base, a spraying track is welded on the inner side of the spraying base, one end, away from the guide rail frame of the carrying mechanism, of the spraying base is connected with a spraying motor through bolts, a spraying moving block matched with the spraying track is arranged on the top surface of the spraying track, and a spraying rod is connected to the inner side of the spraying moving block through bolts.
The invention has the beneficial effects that:
1. according to the invention, the functions of centrifugal casting, automatic demoulding, fan cooling, inner circle cleaning and inner wall spraying of the cylindrical mould are realized by the aid of the arranged mould carrying mechanism which can be matched with the casting mechanism and the cooling mechanism, the demoulding mechanism, the inner circle cleaning mechanism and the mould inner wall spraying mechanism automatically run under the matching of the mould carrying mechanism, the whole-process automatic control of centrifugal casting equipment is realized, all processes are separately implemented, automatic control is realized, and the working efficiency and the product quality are improved.
2. According to the invention, through the rotating arm arranged on the carrying hook, when the cylindrical mold is in the carrying hook, the gravity of the cylindrical mold can act on the roller, the roller can drive the rotating arm to rotate, and the middle position of the rotating arm is fixed on the side surface of the carrying hook through the rotating shaft, so that the rotating arm can push the connecting rod, the cylindrical mold can be accurately monitored when entering and separating from the carrying hook, and the operation accuracy of the mold carrying mechanism is improved.
3. According to the invention, through the arrangement of the casting mechanism and the inner circle cleaning mechanism, when the cylindrical mold rotates at a high speed, the bristles at the end of the cleaning rod can clean the inner wall of the cylindrical mold, and one end of the outer side of the cleaning rod is connected with the negative pressure pump, so that when the cleaning rod cleans the inner wall of the cylindrical mold, the cleaning rod can absorb dust generated in the cleaning process.
4. According to the invention, through the arrangement of the casting mechanism and the inner wall spraying mechanism of the mold, when the spraying motor drives the chain, the spraying rod can be driven, the end position of the spraying rod is provided with the release agent spray gun which can spray the cylindrical mold, the centrifugal roller can enable the cylindrical mold to rotate at a high speed, and the release agent can be acted by centrifugal force when contacting the inner wall of the cylindrical mold, so that the release agent is more uniform on the inner wall of the cylindrical mold.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic view of the structure of the track frame of the carrying mechanism of the present invention;
FIG. 4 is a schematic view of the structure of the mold handling mechanism of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
FIG. 6 is a schematic view of the casting mechanism of the present invention;
FIG. 7 is a schematic view of the structure of a cooling mechanism of the present invention;
FIG. 8 is a schematic view of the structure of the mold releasing mechanism in the present invention;
FIG. 9 is a schematic structural view of the inner circle cleaning mechanism of the present invention;
FIG. 10 is a schematic view showing the structure of the inner wall coating mechanism of the mold according to the present invention.
In the figure: 1. a handling mechanism rail frame; 11. a support frame; 12. a protective roof; 13. carrying a rail; 2. a mold handling mechanism; 21. carrying a moving block; 22. a protective cover; 23. a lifting motor; 24. carrying hooks; 25. installing a card; 26. a connecting rod; 27. a rotating arm; 28. a roller; 3. a casting mechanism; 31. casting a base; 32. casting the motor; 33. a centrifugal roll; 4. a cooling mechanism; 41. cooling the base; 42. cooling the motor; 43. a cooling roll; 44. positioning a card; 5. a demolding mechanism; 51. a demolding base; 52. demolding the rail; 53. a demoulding motor; 54. a demoulding moving block; 55. a hydraulic cylinder; 56. a stripper bar; 57. a guide wheel; 6. an inner circle cleaning mechanism; 61. cleaning the base; 62. cleaning the track; 63. cleaning the motor; 64. a rack; 65. cleaning the moving block; 66. cleaning the rod; 7. a spraying mechanism for the inner wall of the mould; 71. spraying a base; 72. spraying a track; 73. spraying a motor; 74. spraying a moving block; 75. and (4) spraying the rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As an embodiment of the present invention:
as shown in fig. 1-6, the full-automatic centrifugal casting equipment comprises a conveying mechanism guide rail frame 1, a sliding mold conveying mechanism 2 is arranged at the top end position of the inner side of the conveying mechanism guide rail frame 1, and the mold conveying mechanism 2 is used for conveying cylindrical molds;
the bottom end of the inner side of the carrying mechanism guide rail frame 1 is provided with a casting mechanism 3, and the casting mechanism 3 is used for centrifugally casting a cylindrical mould;
the carrying mechanism guide rail frame 1 comprises a support frame 11, a protective top plate 12 is bolted on the top surface of the support frame 11, and a carrying rail 13 is bolted on the inner side of the support frame 11 near the bottom of the protective top plate 12.
The mold conveying mechanism 2 includes a conveying moving block 21, the conveying moving block 21 and the conveying track 13 are engaged with each other, a protective cover 22 is bolted to the top surface of the conveying moving block 21, a lifting motor 23 is bolted to the center of the bottom surface of the conveying moving block 21, and a sliding conveying hook 24 is provided on the bottom surface of the conveying moving block 21.
A mounting clamp 25 is connected to the side face of the carrying hook 24 through a bolt, a connecting rod 26 is inserted into the mounting clamp 25, a rotating arm 27 is rotatably connected to the bottom end of the connecting rod 26, and a roller 28 is mounted at one end, far away from the connecting rod 26, of the rotating arm 27;
the casting mechanism 3 comprises a casting base 31, a plurality of casting motors 32 are connected to one side of the casting base 31 through bolts, a plurality of centrifugal rollers 33 are installed on the top surface of the casting base 31 through bearings, and the positions of the centrifugal rollers 33 correspond to the positions of the casting motors 32 one by one.
As shown in fig. 6, each casting motor 32 individually drives the centrifugal roller 33 at the corresponding position, the casting motor 32 is connected with the centrifugal roller 33 through a chain or a belt, a rotating wheel matched with the centrifugal roller 33 is further arranged on one side of the centrifugal roller 33, and when a cylindrical mold is placed between the centrifugal roller 33 and the rotating wheel, the rotating centrifugal roller 33 can drive the cylindrical mold to rotate at a high speed, so that the centrifugal casting function of the cylindrical mold is realized;
the arranged carrying hook 24 can be shoveled into the cylindrical mould from one side far away from the centrifugal roller 33, and then lifted, the carrying hook 24 can transfer the cylindrical mould to other positions from the centrifugal roller 33, when the cylindrical mould is in the carrying hook 24, as shown in fig. 5, the gravity of the cylindrical mould per se can act on the roller 28, the roller 28 can drive the rotating arm 27 to rotate, because the middle position of the rotating arm 27 is fixed on the side surface of the carrying hook 24 through a rotating shaft, the rotating arm 27 can push the connecting rod 26 to enable the connecting rod 26 to ascend, a PLC controller is arranged in the full-automatic centrifugal casting equipment, the connecting rod 26 can start a detection circuit through a button, the circuit is used for detecting whether the cylindrical mould accurately enters the carrying hook 24, after the detection circuit is activated, the PLC controller can know that the cylindrical mould accurately enters the carrying hook 24, and the PLC controller can control the carrying hook 24 to perform subsequent operations.
As an embodiment of the present invention:
the cooling mechanism 4, the cooling mechanism 4 is set up in one end of the casting mechanism 3, the cooling mechanism 4 is used for cooling the cylindrical mould;
cooling body 4 includes cooling base 41, and cooling motor 42 is installed at the both ends of cooling base 41, and a plurality of chill roll 43 of the top surface bolted connection of cooling base 41, the one end bolted connection of cooling base 41 top surface have a locator card 44, a chain or belt of establishing ties between a plurality of chill roll 43, then with cooling motor 42 power connection, guarantee that cooling motor 42 can drive all chill roll 43 rotations simultaneously.
As shown in fig. 1 and 7, after the casting mechanism 3 completes centrifugal casting of the cylindrical mold, the mold transporting mechanism 2 can transport the cylindrical mold to the cooling mechanism 4, specifically, the transporting hook 24 drives the cylindrical mold to ascend, then the transporting moving block 21 moves in the horizontal direction on the top surface of the transporting track 13, after the cylindrical mold moves to the top surface of the cooling mechanism 4, the transporting hook 24 drives the cylindrical mold to descend, finally, the cylindrical mold is supported by the positioning card 44 at the outermost side, the cylindrical mold at this position just corresponds to the demolding mechanism 5, a fan is installed at one side of the cooling mechanism 4, an output port of the fan is disposed at the cooling roller 43, after the demolding mechanism 5 demolds the casting in the cylindrical mold, the cylindrical mold is transported to the cooling roller 43 at one side of the positioning card 44 through the mold transporting mechanism 2, the cooling roller 43 drives the cylindrical mold to rotate at a low speed, and the fan disposed at this time can perform an air cooling process on the cylindrical mold on the cooling roller 43.
As an embodiment of the present invention:
the demolding mechanism 5 is arranged on one side of the conveying mechanism guide rail frame 1, and the demolding mechanism 5 is used for separating the cylindrical mold from a casting of the inner cavity of the cylindrical mold;
the demolding mechanism 5 comprises a demolding base 51, a demolding track 52 is welded on the top surface of the demolding base 51, one end, away from the carrying mechanism guide rail frame 1, of the demolding base 51 is connected with a demolding motor 53 through a bolt, a demolding moving block 54 matched with the demolding track 52 is arranged on the top surface of the demolding track 52, a hydraulic cylinder 55 is connected to the inner side of the demolding moving block 54 through a bolt, the hydraulic cylinder 55 is connected with a demolding rod 56 through a hydraulic rod bolt, and a plurality of guide wheels 57 arranged at equal intervals are arranged on the inner side of the demolding base 51;
during operation, as shown in fig. 1 and 8, a circle of chain is installed on the inner side of the demolding base 51 through a rotating wheel, an output shaft of the demolding motor 53 is meshed with the chain through a gear, the surface of the demolding moving block 54 is close to the chain and is provided with chain teeth matched with the chain, when the chain rotates, the chain can drive the demolding moving block 54 to move through the chain teeth, the end position of the demolding rod 56 is provided with a rotatable barb, the cylindrical mold is transported to the top end of the positioning clamp 44 through the mold transporting mechanism 2, the cylindrical mold stops rotating, when the demolding rod 56 is close to the cylindrical mold, the barb is rotated and is clamped on the inner wall of a casting, then the hydraulic cylinder 55 is opened, the hydraulic cylinder 55 can pull the demolding rod 56 through the hydraulic rod, the demolding rod 56 can pull the casting out of the cylindrical mold, the guide wheel 57 is arranged to play a role in guiding, and it is guaranteed that the casting can move in the horizontal direction on the demolding base 51.
As an embodiment of the present invention:
as shown in fig. 1 and 9, the inner circle cleaning mechanism 6 is arranged at one side of the demoulding mechanism 5, and the inner circle cleaning mechanism 6 is used for cleaning the inner wall of the cylindrical mould;
the inner circle cleaning mechanism 6 comprises a cleaning base 61, a cleaning track 62 is welded on the top surface of the cleaning base 61, a cleaning motor 63 is arranged on the cleaning base 61 far away from the carrying mechanism guide rail frame 1, a cleaning moving block 65 matched with the cleaning track 62 is arranged on the top surface of the cleaning track 62, the cleaning motor 63 is vertically bolted on the top surface of the cleaning moving block 65, a gear is mounted on an output shaft of the cleaning motor 63, a rack 64 is bolted on the inner side of the cleaning base 61 close to the gear, the gear is meshed with the rack 64, and a cleaning rod 66 is bolted on the inner side of the cleaning moving block 65;
in operation, as shown in fig. 9, the end position of the cleaning rod 66 can be connected with the brush or the hanging plate, the cylindrical mold after demolding is transported to the top surface of the casting mechanism 3 through the mold transporting mechanism 2, the cylindrical mold is rotated at a high speed, then the cleaning motor 63 is started, the gear on the cleaning motor 63 can be matched with the rack 64, the cleaning moving block 65 is moved along the top surface of the cleaning track 62, and finally the cleaning rod 66 extends into the cylindrical mold, when the cylindrical mold rotates at a high speed, the brush or the hanging plate at the end position of the cleaning rod 66 can clean the inner wall of the cylindrical mold, the cleaning rod 66 is a hollow tube, one end of the outer side of the cleaning rod 66 is connected with a negative pressure pump, so when the cleaning rod 66 cleans the inner wall of the cylindrical mold, the cleaning rod 66 can absorb dust generated in the cleaning process.
As an embodiment of the present invention:
as shown in fig. 1 and 10, a mold inner wall spraying mechanism 7, the mold inner wall spraying mechanism 7 being provided on a side of the inner circle cleaning mechanism 6 away from the demolding mechanism 5, the mold inner wall spraying mechanism 7 being used for spraying a demolding agent to an inner wall of the cylindrical mold;
the mold inner wall spraying mechanism 7 comprises a spraying base 71, a spraying track 72 is welded on the inner side of the spraying base 71, one end, away from the carrying mechanism guide rail frame 1, of the spraying base 71 is connected with a spraying motor 73 through bolts, a spraying moving block 74 matched with the spraying track 72 is arranged on the top surface of the spraying track 72, and a spraying rod 75 is connected to the inner side of the spraying moving block 74 through bolts.
During operation, as shown in fig. 10, after the inner wall of the cylindrical mold is cleaned by the inner circle cleaning mechanism 6, the cylindrical mold can be moved to the position, close to the mold inner wall spraying mechanism 7, of the top surface of the casting mechanism 3 by the mold carrying mechanism 2, the spraying motor 73 is turned on, a circle of chain is arranged on the bottom surface of the spraying track 72, an output shaft of the spraying motor 73 is meshed with the chain through a gear, the spraying moving block 74 is fixedly connected with the chain, when the spraying motor 73 drives the chain, the spraying rod 75 can be driven, a mold release agent spray gun is installed at the end position of the spraying rod 75, and the mold release agent spray gun can perform spraying treatment on the cylindrical mold.
The working principle is as follows:
firstly, each casting motor 32 in the casting mechanism 3 individually drives the centrifugal roller 33 at the corresponding position, the casting motor 32 is connected with the centrifugal roller 33 through a chain or a belt, a rotating wheel matched with the centrifugal roller 33 is further arranged on one side of the centrifugal roller 33, when a cylindrical mold is placed between the centrifugal roller 33 and the rotating wheel, the rotating centrifugal roller 33 can drive the cylindrical mold to rotate at high speed, the centrifugal casting function of the cylindrical mold is realized, after the centrifugal casting process of the cylindrical mold is completed, the cylindrical mold is transported to the top surface of the cooling mechanism 4 through the mold transporting mechanism 2, finally, the cylindrical mold is supported by the positioning card 44 at the outermost side, the cylindrical mold at the position just corresponds to the demolding mechanism 5, and the demolding operation can be carried out on the cylindrical mold by the demolding mechanism 5, demoulding mechanism 5 carries the back with the foundry goods in the cylindrical mold, carry this cylindrical mold to the chill roll 43 of locator card 44 one side through mould handling mechanism 2, chill roll 43 drives cylindrical mold low-speed rotation, the fan that sets up this moment can carry out the forced air cooling process to the cylindrical mold on the chill roll 43, after the cooling is accomplished, again with this cylindrical mold through mould handling mechanism 2 transportation to the position of interior circle cleaning mechanism 6, interior circle cleaning mechanism 6 can clear up the inner wall of this cylindrical mold, clear up clean back when the inner wall of this cylindrical mold, transport this cylindrical mold to mould inner wall spraying mechanism 7 department through mould handling mechanism 2, mould inner wall spraying mechanism 7 can carry out spraying treatment to cylindrical mold, make cylindrical mold can carry out centrifugal casting operation once more.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (9)
1. A full-automatic centrifugal casting device, characterized by comprising:
the mould carrying mechanism comprises a carrying mechanism guide rail frame (1), wherein a sliding mould carrying mechanism (2) is arranged at the top end of the inner side of the carrying mechanism guide rail frame (1), and the mould carrying mechanism (2) is used for carrying a cylindrical mould;
the casting mechanism (3) is arranged at the bottom end of the inner side of the guide rail frame (1) of the conveying mechanism, and the casting mechanism (3) is used for centrifugally casting the cylindrical mold;
the cooling mechanism (4), the cooling mechanism (4) is arranged at one end of the casting mechanism (3), and the cooling mechanism (4) is used for cooling the cylindrical mold;
the demolding mechanism (5) is arranged on one side of the conveying mechanism guide rail frame (1), and the demolding mechanism (5) is used for separating the cylindrical mold from a casting of the inner cavity of the cylindrical mold;
the inner circle cleaning mechanism (6), the inner circle cleaning mechanism (6) is arranged on one side of the demolding mechanism (5), and the inner circle cleaning mechanism (6) is used for cleaning the inner wall of the cylindrical mold;
the inner wall spraying mechanism (7) of the mould is arranged on one side, away from the demoulding mechanism (5), of the inner circle cleaning mechanism (6), and the inner wall spraying mechanism (7) of the mould is used for spraying the demoulding agent on the inner wall of the cylindrical mould.
2. The full-automatic centrifugal casting equipment according to claim 1, wherein the conveying mechanism guide rail frame (1) comprises a support frame (11), a top surface of the support frame (11) is connected with a protective top plate (12) through bolts, and a conveying rail (13) is connected to the inner side of the support frame (11) close to the bottom position of the protective top plate (12) through bolts.
3. The full-automatic centrifugal casting device according to claim 2, wherein the mold carrying mechanism (2) comprises a carrying moving block (21), the carrying moving block (21) is matched with the carrying track (13), a protective cover (22) is bolted to the top surface of the carrying moving block (21), a lifting motor (23) is bolted to the center of the bottom surface of the carrying moving block (21), and a sliding carrying hook (24) is arranged on the bottom surface of the carrying moving block (21).
4. The full-automatic centrifugal casting device according to claim 3, wherein a mounting clamp (25) is bolted to the side face of the carrying hook (24), a connecting rod (26) is inserted into the mounting clamp (25), a rotating arm (27) is rotatably connected to the bottom end of the connecting rod (26), and a roller (28) is mounted at one end, far away from the connecting rod (26), of the rotating arm (27).
5. The full-automatic centrifugal casting device according to claim 1, wherein the casting mechanism (3) comprises a casting base (31), one side of the casting base (31) is connected with a plurality of casting motors (32) through bolts, a plurality of centrifugal rollers (33) are installed on the top surface of the casting base (31) through bearings, and the positions of the centrifugal rollers (33) correspond to the positions of the casting motors (32) one by one.
6. The full-automatic centrifugal casting device according to claim 1, wherein the cooling mechanism (4) comprises a cooling base (41), cooling motors (42) are installed at two ends of the cooling base (41), the top surface of the cooling base (41) is connected with a plurality of cooling rollers (43) through bolts, and one end of the top surface of the cooling base (41) is connected with a positioning clamp (44) through bolts.
7. The full-automatic centrifugal casting device according to claim 1, wherein the demolding mechanism (5) comprises a demolding base (51), a demolding track (52) is welded on the top surface of the demolding base (51), a demolding motor (53) is bolted to one end, away from the carrying mechanism guide rail frame (1), of the demolding base (51), a demolding moving block (54) matched with the demolding track (52) is arranged on the top surface of the demolding track (52), a hydraulic cylinder (55) is bolted to the inner side of the demolding moving block (54), a demolding rod (56) is bolted to the hydraulic cylinder (55) through a hydraulic rod, and a plurality of guide wheels (57) arranged at equal intervals are arranged on the inner side of the demolding base (51).
8. The full-automatic centrifugal casting device according to claim 1, wherein the inner circle cleaning mechanism (6) comprises a cleaning base (61), a cleaning track (62) is welded on the top surface of the cleaning base (61), a cleaning motor (63) is arranged on the cleaning base (61) far away from the carrying mechanism guide rail frame (1), a cleaning moving block (65) matched with the cleaning track (62) is arranged on the top surface of the cleaning track (62), and a cleaning rod (66) is bolted on the inner side of the cleaning moving block (65).
9. The full-automatic centrifugal casting device according to claim 1, wherein the mold inner wall spraying mechanism (7) comprises a spraying base (71), a spraying track (72) is welded on the inner side of the spraying base (71), a spraying motor (73) is bolted to one end, away from the carrying mechanism guide rail frame (1), of the spraying base (71), a spraying moving block (74) matched with the spraying track (72) is arranged on the top surface of the spraying track (72), and a spraying rod (75) is bolted to the inner side of the spraying moving block (74).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211079496.7A CN115383073A (en) | 2022-09-05 | 2022-09-05 | Full-automatic centrifugal casting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211079496.7A CN115383073A (en) | 2022-09-05 | 2022-09-05 | Full-automatic centrifugal casting equipment |
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| Publication Number | Publication Date |
|---|---|
| CN115383073A true CN115383073A (en) | 2022-11-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211079496.7A Pending CN115383073A (en) | 2022-09-05 | 2022-09-05 | Full-automatic centrifugal casting equipment |
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| CN (1) | CN115383073A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115846610A (en) * | 2023-01-04 | 2023-03-28 | 杭州富生电器有限公司 | Full-automatic six-station rotor core centrifugal casting production line |
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| CN114472838A (en) * | 2022-02-16 | 2022-05-13 | 北京博智兴业科技有限公司 | Multi-station centrifugal pipe casting machine |
| CN114951582A (en) * | 2022-06-14 | 2022-08-30 | 佳木斯大学 | Machining equipment for metal material forming |
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| US20040247733A1 (en) * | 2001-10-09 | 2004-12-09 | Hideshi Sato | Centrifugal casting equipment |
| CN102581247A (en) * | 2011-09-13 | 2012-07-18 | 山西省高平市泫氏铸业有限公司 | Centrifugal casting production equipment |
| CN105964969A (en) * | 2016-05-31 | 2016-09-28 | 侯马市风雷管模制造有限公司 | Full-automatic six-station centrifugal pouring equipment |
| CN207952577U (en) * | 2018-02-12 | 2018-10-12 | 广东北晟益通实业有限公司 | In production, the high-efficient automatic centrifugal chiller of heavy caliber DN700 ~ DN500 high-pressure gas ductile iron pipes |
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| CN213496385U (en) * | 2020-09-21 | 2021-06-22 | 北京博智兴业科技有限公司 | Centrifugal pipe casting machine |
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| CN114951582A (en) * | 2022-06-14 | 2022-08-30 | 佳木斯大学 | Machining equipment for metal material forming |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115846610A (en) * | 2023-01-04 | 2023-03-28 | 杭州富生电器有限公司 | Full-automatic six-station rotor core centrifugal casting production line |
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