CN115382741B - Super-lubricating organic gel coating with self-adaptability and abrasion resistance and preparation method thereof - Google Patents

Super-lubricating organic gel coating with self-adaptability and abrasion resistance and preparation method thereof Download PDF

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CN115382741B
CN115382741B CN202211046015.2A CN202211046015A CN115382741B CN 115382741 B CN115382741 B CN 115382741B CN 202211046015 A CN202211046015 A CN 202211046015A CN 115382741 B CN115382741 B CN 115382741B
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coating
lubricating
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substrate
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CN115382741A (en
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赵跃华
刘立军
王大鹏
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Changchun Institute of Applied Chemistry of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/08Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/002Processes for applying liquids or other fluent materials the substrate being rotated
    • B05D1/005Spin coating
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    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
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    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/18Processes for applying liquids or other fluent materials performed by dipping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
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    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B05D3/061Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
    • B05D3/065After-treatment
    • B05D3/067Curing or cross-linking the coating
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    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
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    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
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    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/56Three layers or more
    • B05D7/57Three layers or more the last layer being a clear coat
    • B05D7/574Three layers or more the last layer being a clear coat at least some layers being let to dry at least partially before applying the next layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/56Three layers or more
    • B05D7/57Three layers or more the last layer being a clear coat
    • B05D7/576Three layers or more the last layer being a clear coat each layer being cured, at least partially, separately
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D179/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
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    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
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Abstract

The invention relates to an ultra-lubricating organic gel coating with self-adaptability and abrasion resistance and a preparation method thereof, belonging to the technical field of organic gel coatings. The invention solves the technical problem that the lubricity of the super-lubricating material in the prior art is reduced along with abrasion. The super-lubricating organic gel coating disclosed by the invention is characterized in that an alkaline aqueous solution of dopamine is coated on a pretreated substrate to obtain a polydopamine substrate; spraying the polydimethylsiloxane solution onto a polydopamine substrate to obtain a polydimethylsiloxane film; and finally, mixing the lubricating oil capable of undergoing liquid-solid phase transition with the lipid vesicle embedded with the glycerol to obtain a coating liquid, and coating the coating liquid on the polydimethylsiloxane membrane to obtain the super-lubricating organic gel coating. The super-lubricating material has the advantages of good mechanical friction resistance, self-adaptive compensation of lubricating performance under the condition of external friction, contribution to the use of the super-lubricating material in a complex environment and expansion of the application range of the super-lubricating material.

Description

Super-lubricating organic gel coating with self-adaptability and abrasion resistance and preparation method thereof
Technical Field
The invention belongs to the technical field of organic gel coatings, and particularly relates to an ultra-lubricating organic gel coating with self-adaptability and abrasion resistance and a preparation method thereof.
Background
Super-lubricating materials (slip surface) imitating nepenthes are a type of solid-liquid composite structure interface materials (Nature, 2011,477,443-447) which have been developed in recent years, and form stable and inert smooth surfaces by pouring water/oil lubricants into rough substrates of nano/micro structures. The surface has the characteristics of good lyophobicity, ice resistance, pressure stability and the like. In the actual use process, the lubricating liquid on the surface gradually runs off when the super-lubricating surface is worn by external machinery, so that the wettability of the super-lubricating surface is reduced, and the service life of the super-lubricating surface is possibly shortened seriously. Therefore, the wear resistance of the material needs to be focused on when preparing the super-lubricating material, but the current lubricating material often does not have the wear resistance, for example, patent CN107761039B, CN113522684A, CN108855832A, CN105670348A respectively utilizes flame spraying, laser etching, hydrolysis method and sol-gel method to prepare a rough substrate, and then obtains the super-lubricating material after being modified by low surface energy substances and covered by lubricating oil. Most of the surfaces of the super-lubricating materials are failed due to friction loss of lubricating oil, so that the application range of the super-lubricating materials is greatly limited. Thus, the preparation of a super-lubricating material with an abrasion-resistant nepenthes-like structure is an urgent problem to be solved at present.
Disclosure of Invention
Aiming at the technical problem that the lubricity of the super-lubricating material is reduced along with abrasion in the prior art, the invention provides the super-lubricating organic gel coating with self-adaptability and abrasion resistance and the preparation method thereof.
The technical scheme adopted for solving the technical problems is as follows:
the preparation method of the super-lubricating organic gel coating with self-adaptability and abrasion resistance comprises the following steps:
dissolving dopamine in water, adjusting pH to be 7.5-9.0, coating the solution on a pretreated substrate after the solution turns brown black, reacting for 15-24 hours at 15-35 ℃, leaching, and airing at room temperature to obtain a polydopamine substrate;
spraying a methyl acrylate modified polydimethylsiloxane (MA-PDMS) solution onto a polydopamine substrate, and photopolymerization under a UV lamp (365 nm) for 30s to obtain a methyl acrylate modified polydimethylsiloxane (MA-PDMS) film;
and thirdly, mixing the lubricating oil capable of undergoing liquid-solid phase transition with the lipid vesicle embedded with glycerol at a temperature higher than the melting point of the lubricating oil capable of undergoing liquid-solid phase transition to obtain a coating liquid, and coating the coating liquid on the methacrylate modified polydimethylsiloxane membrane to obtain the self-adaptive and wear-resistant super-lubricating organic gel coating.
Preferably, in the first step, the amount of the substance of dopamine is 1wt% after the dopamine is dissolved in water.
Preferably, in the first step, the ph=7.5 to 9.0 is adjusted by using Tris buffer solution (Tris-HCl), sodium hydroxide solution, borax buffer solution or aqueous ammonia solution in combination with hydrochloric acid solution.
Preferably, in the first step, the pretreatment process of the substrate is as follows: sequentially ultrasonically cleaning the substrate with acetone, ethanol and water for 10min, and drying with nitrogen for later use.
Preferably, in the first step, the substrate is metal, ceramic, plastic or glass.
Preferably, in the first step, the coating is performed by spin coating, spray coating or dip coating.
Preferably, in the second step, the concentration of the methacrylate modified polydimethylsiloxane (MA-PDMS) solution ranges from 1 mg/mL to 5mg/mL.
Preferably, in the second step, the preparation method of the methacrylate modified polydimethylsiloxane (MA-PDMS) solution comprises the following steps: hydroxyl-terminated Polydimethylsiloxane (PDMS), silane coupling agent, catalyst dibutyl tin Dilaurate (DTBL) and deionized water (H) 2 And O) stirring and mixing uniformly at room temperature, placing the obtained mixed solution in an oven, dehydrating under reduced pressure at 60 ℃, then adding a photoinitiator 1173 (HMPP), and stirring uniformly at room temperature to obtain a methyl acrylate modified polydimethylsiloxane (MA-PDMS) solution.
More preferably, the hydroxyl-terminated polydimethylsiloxane has a molecular weight of 10k, 20k, or 50k;
the silane coupling agent is KH570 or KH571;
hydroxyl-terminated Polydimethylsiloxane (PDMS), silane coupling agent, catalyst dibutyl tin Dilaurate (DTBL) and deionized water (H) 2 The molar ratio of O) is 1: (35-40): (1-2): (125-130);
3-5% of photoinitiator 1173;
the stirring adopts a magnetic stirrer, the stirring speed is 1000r/min, and the stirring time is 12h.
Preferably, in the second step, the distance between the substrate and the UV lamp is set to 10-15 cm.
Preferably, in the third step, the preparation method of the glycerol-embedded lipid vesicle comprises the following steps: dissolving natural lipid with chloroform, rotary evaporating at 37deg.C under reduced pressure to obtain uniform lipid film, adding glycerol, hydrating at 60deg.C, and ultrasonic treating with probe for several times to obtain glycerol-embedded lipid vesicle.
More preferably, the natural lipid is 1, 2-dioleoyl-sn-glycero-3-phosphorylcholine (DOPC), 1-palmitoyl-2-oleoyl-glycero-3-phosphorylcholine (POPC), or 1, 2-distearoyl-sn-glycero-3-phosphorylcholine (DSPC);
the ratio of the natural lipid to the chloroform to the glycerol is (40-80) mg (2-4) mL (1-3);
the rotary evaporation time is 1-2 h;
the hydration time is 40-80 min;
the probe is subjected to ultrasonic treatment for 5 times, the power of the probe is 50W, and the ultrasonic reaction of the probe is carried out for 2s each time and is suspended for 2s.
Preferably, in the third step, the lubricating oil capable of undergoing phase transition is coconut oil (melting point: 23 ℃), palm oil (melting point: 40 ℃) or cottonseed oil (melting point: 5-10 ℃).
Preferably, in the third step, the volume ratio of the lubricating oil capable of undergoing phase transition to the lipid vesicles embedded with glycerol is 1:9, 2:8 or 3:7.
Preferably, in the third step, the coating is spin coating, spray coating or dip coating, the dip coating time is 5h, and the spray coating process conditions are as follows: compressed air spraying is adopted, and the spraying pressure is 1.1-10 bar; flow rate of the spraying liquid: 150-1000 mL/min.
The invention also provides the super-lubricating organic gel coating with self-adaptability and abrasion resistance prepared by the preparation method of the super-lubricating organic gel coating with self-adaptability and abrasion resistance.
The principle of the invention is as follows: the super-lubricating organic gel coating with self-adaptability and abrasion resistance is characterized in that polydopamine is grafted on a substrate, and the strong adhesiveness is utilized to enhance the acting force between the coating and the substrate. And then modifying hydroxyl-terminated PDMS by using a green aqueous solvent method through a silane coupling agent to enable the hydroxyl-terminated PDMS to be covalently grafted with a photosensitive group (C=C), and carrying out ultraviolet irradiation induced polymerization reaction to obtain a PDMS network structure, and simultaneously, converting high-melting-point lubricating oil from a liquid state to a solid state at a low temperature, so that the loss of the liquid lubricating oil caused by the influence of external environment can be reduced, and the service life of the coating can be prolonged. Meanwhile, in order to reduce the abrasion of the external environment to the solid lubricant and overcome the defect of poor lubricity of the solid lubricant, under the condition of being higher than the melting point of the lubricating oil, the lipid vesicle embedded with the water-based lubricant glycerol is embedded into a PDMS crosslinked network together with the lubricating oil, at the moment, the PDMS network is rapidly swelled, and when the temperature is reduced, on one hand, the swelling rate of the PDMS network is reduced; on the other hand, when the lubricating oil is converted from a liquid phase to a solid phase, the volume expansion is generated, the stress of the elastic organic gel is released, so that the lubricating oil and the lipid vesicles in the reservoir are secreted to the surface, when the surface is impacted or mechanically damaged by the outside, the rupture of the lipid membrane can promote the release of the glycerin of the water-based lubricant embedded in the vesicles, and the glycerin can rapidly fill and cover the defects generated by the abrasion of the solid lubricating oil through diffusion, so that the super-lubricating material with a solid-liquid composite structure is formed, and the liquid lubricating performance is realized. Compared with the existing super-lubricating surface material (slip surface), the method has the advantages that the friction resistance of the lubricating material is greatly enhanced, meanwhile, the interface lubricity is not lost, and the service life of the lubricating coating is effectively prolonged due to the existence of a crosslinked network and embedded vesicles.
Compared with the prior art, the invention has the beneficial effects that:
the super-lubricating organic gel coating has strong adhesion with a substrate and is not easy to peel.
The super-lubricating organic gel coating has self-adaptability, greatly enhances the friction resistance of a lubricating material, does not lose the interface lubricity, and effectively prolongs the service life of the lubricating coating.
The preparation method of the super-lubricating organic gel coating is simple, convenient to operate and suitable for large-scale production.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic illustration of the process flow for preparing an adaptive, abrasion resistant, super-lubricious organogel coating of the present invention.
In fig. 2, A, B is a water contact angle plot and a sliding angle plot, respectively, of a glass non-sand rubbed surface coated with the superlubricated organogel coating of example 2;
C. d is the n-hexane contact angle plot and sliding angle plot, respectively, of the glass coated with the superlubricated organogel coating of example 2 after 20 times of sand spin rubbing.
FIG. 3 is a physical diagram of glass coated with the super-lubricious organogel coating of example 2, rubbed 20 times in sand.
Detailed Description
For a further understanding of the present invention, preferred embodiments of the invention are described below, but it is to be understood that these descriptions are merely intended to illustrate further features and advantages of the invention, and are not limiting of the claims of the invention.
As shown in fig. 1, the super-lubricating organogel coating with self-adaption and abrasion resistance of the invention comprises the following steps:
dissolving dopamine in water, regulating pH to be 7.5-9.0, coating the solution on a pretreated substrate after the solution turns into brownish black (usually about 20 min), reacting for 15-24 h at 15-35 ℃, leaching, and airing at room temperature to obtain a polydopamine substrate;
stirring and mixing PDMS, a silane coupling agent, a catalyst DTBL and deionized water at room temperature uniformly, placing the obtained mixed solution in an oven, dehydrating at 60 ℃ under reduced pressure, adding a photoinitiator 1173, and stirring uniformly at room temperature to obtain a MA-PDMS solution;
spraying the MA-PDMS solution obtained in the step two onto the polydopamine substrate obtained in the step one, and photopolymerization for 30s under a UV lamp to obtain an MA-PDMS film;
dissolving natural lipid with chloroform, performing reduced pressure rotary evaporation at 37 ℃ to obtain a uniform lipid film, adding glycerol, hydrating at 60 ℃, and performing ultrasonic treatment for multiple times by a probe in ice bath to obtain glycerol-embedded lipid vesicles;
and fifthly, mixing the lubricating oil capable of undergoing the liquid-solid phase transition with the lipid vesicle embedded with the glycerol at the temperature higher than the melting point of the lubricating oil capable of undergoing the liquid-solid phase transition to obtain a coating liquid, and coating the coating liquid on the polydimethylsiloxane membrane modified by the methacrylate to obtain the self-adaptive and wear-resistant super-lubricating organic gel coating.
In the above technical scheme, in the first step, a fresh alkaline aqueous solution of dopamine is prepared, and the aqueous solution of dopamine is coated on a pretreated substrate, and dopamine and water are on the surface of the substrateThe facets polymerize to produce polydopamine. The reaction formula for polydopamine synthesis is as follows (n=10 to 10 5 ):
In the above technical scheme, in the first step, preferably, after the dopamine is dissolved in water, the amount of the substance of the dopamine is 1wt%; preferably, the dopamine and polydopamine which are not firmly bound to the surface of the substrate are rinsed with a large amount of distilled water. The pretreatment process of the substrate comprises the following steps: sequentially ultrasonically cleaning the substrate with acetone, ethanol and water for 10min, and drying with nitrogen for later use. The substrate is preferably metal, ceramic, plastic or glass. Preferably, the ph=7.5 to 9.0 is adjusted by Tris buffer solution (Tris-HCl), sodium hydroxide solution, borax buffer solution or aqueous ammonia solution in combination with hydrochloric acid solution. The method used for coating is preferably spin coating, spray coating or dip coating.
In the above technical scheme, in the second step, the method for preparing the reference (Angew.chem.int.ed.2019, 58,1-6) by using the methacrylate modified polydimethylsiloxane (MA-PDMS) solution is carried out. The reaction process is as follows:
in the above technical scheme, in the second step, the molecular weight of the hydroxyl-terminated polydimethylsiloxane is preferably 10k, 20k or 50k; the silane coupling agent is preferably KH570 or KH571:
KH570 formula:
KH571 has the structural formula:
the molar ratio of PDMS, silane coupling agent, catalyst DTBL and deionized water is preferably 1: (35-40): (1-2): (125-130); the mass fraction of the added photoinitiator 1173 is preferably 3% -5%; the stirring is preferably carried out by a magnetic stirrer, the stirring speed is 1000r/min, and the stirring time is 12h.
In the above technical scheme, in the third step, the concentration range of the MA-PDMS polymer solution is 1-5 mg/mL, and the distance between the substrate and the UV lamp (365 nm) is preferably set to be 10-15 cm.
In the fourth step, the technical scheme is that; the natural lipid is preferably DOPC (1, 2-dioleoyl-sn-glycero-3-phosphorylcholine), POPC (1-palmitoyl-2-oleoyl-glycero-3-phosphorylcholine) or DSPC (1, 2-distearoyl-sn-glycero-3-phosphorylcholine);
DOPC structural formula:
POPC structural formula:
DSPC structural formula:
the ratio of the natural lipid chloroform to the glycerol is preferably (40-80) mg (2-4) mL (1-3) mL; the rotary evaporation time is preferably 1-2 h, and the hydration time is preferably 40-80 min; the probe is preferably operated for 5 times, the power of the probe is preferably 50W, and the ultrasonic reaction of the probe is preferably operated for 2s each time and is suspended for 2s.
In the fifth step, the preferred lubricating oil capable of undergoing phase transition is coconut oil (melting point: 23 ℃) or palm oil (melting point: 40 ℃); the volume ratio of lubricating oil to glycerolipid-containing vesicles is preferably 1:9, 2:8 or 3:7; the coating method is spin coating, spray coating or dip coating, when dip coating, the dip coating time is preferably 5h, and when spray coating is adopted, the spray coating process conditions are preferably as follows: compressed air spraying is adopted, and the spraying pressure is 1.1-10 bar; flow rate of the spraying liquid: 150-1000 mL/min.
The terms used in the present invention generally have meanings commonly understood by those of ordinary skill in the art unless otherwise indicated. In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be described in further detail with reference to examples.
In the following examples, various processes and methods, which are not described in detail, are conventional methods well known in the art. Materials, reagents, devices, instruments, equipment and the like used in the examples described below are commercially available unless otherwise specified.
The invention is further illustrated below with reference to examples.
Example 1
Step one, forming a polydopamine coating on the surface of a metal copper substrate
Preparing Tris-HCl dopamine buffer solution with the concentration of 2mg/mL and pH=8.5, immersing a 5 x 25 x 75mm metallic copper substrate into the solution, carrying out dopamine polymerization reaction for 24 hours at 25 ℃, taking out the metallic copper substrate, leaching the metallic copper substrate for 5 times by using distilled water, and naturally airing the metallic copper substrate to obtain the polydopamine substrate.
Step two, preparation of a methacrylate modified polydimethylsiloxane (MA-PDMS) solution:
taking a 100mL dry and clean single-neck flask, uniformly stirring and mixing PDMS, a silane coupling agent, a catalyst DTBL and deionized water at room temperature according to the molar ratio of 1:35:1:125, and then placing the obtained solution in an oven for decompression and dehydration at 60 ℃. And then placing the photoinitiator 1173 with the mass fraction of 3% into the mixed solution, and uniformly stirring at room temperature to obtain the MA-PDMS solution.
Step three, preparation of a methacrylate modified polydimethylsiloxane (MA-PDMS) film:
taking the MA-PDMS polymer solution (the concentration is 2mg/mL, the solvent is water), spraying the MA-PDMS solution prepared in the above way on a metal copper sheet with a polydopamine coating formed on the surface, and then carrying out photopolymerization under a UV lamp (365 nm) for 30s to obtain a methacrylate modified polydimethylsiloxane (MA-PDMS) film;
step four, preparing lipid vesicles embedded with glycerol:
40mg of DOPC was dissolved in 2mL of chloroform, transferred to a round-bottomed flask, and subjected to rotary evaporation under reduced pressure at 37℃for 1 hour to give a uniform lipid film, and 1mL of glycerol was added to the round-bottomed flask and hydrated at 60℃for 40 minutes. Then placing the flask under ice bath, and performing ultrasonic reaction for 5 times (power 50W, work 2s, and pause 2 s) by a probe to obtain the glycerol-embedded lipid vesicle.
Step five, constructing an adaptive super-lubrication gel coating:
under the condition that the temperature is higher than the melting point of the coco, mixing the coco and the lipid vesicle embedded with the glycerol to obtain a coating liquid (the mixing volume ratio is 1:9), immersing the obtained MA-PDMS film in the coating liquid, swelling for 5 hours, taking out the swelled organic silicon gel, and cooling for later use.
Example 2
Step one, forming a polydopamine coating on the surface of a glass substrate
Preparing a sodium hydroxide dopamine buffer solution with the concentration of 2mg/mL and the pH value of=9, immersing a glass substrate with the size of 5 x 25 x 75mm into the solution, carrying out DOPA polymerization reaction at 32 ℃ for 24h, taking out the glass substrate, leaching with distilled water for 5 times, and naturally airing to obtain the polydopamine substrate.
Step two, preparation of a methacrylate modified polydimethylsiloxane (MA-PDMS) solution:
taking a 100mL dry and clean single-neck flask, uniformly stirring and mixing PDMS, a silane coupling agent, a catalyst DTBL and deionized water at room temperature according to the molar ratio of 1:40:2:130, and then placing the obtained solution in an oven for decompression and dehydration at 60 ℃. And then placing a photoinitiator 1173 (HMPP) with the mass fraction of 5% into the mixed solution, and uniformly stirring at room temperature to obtain an MA-PDMS solution.
Step three, preparation of a methacrylate modified polydimethylsiloxane (MA-PDMS) film:
taking the MA-PDMS polymer solution prepared in the second step (the concentration is 2mg/mL, and the solvent is water). The MA-PDMS polymer solution prepared as described above was sprayed onto a glass substrate on which a polydopamine coating had been formed, and then subjected to photopolymerization under a UV lamp (365 nm) for 30 seconds to obtain a methacrylate-modified polydimethylsiloxane (MA-PDMS) film.
Step four, preparing lipid vesicles embedded with glycerol:
60mg of POPC was dissolved in 2mL of chloroform, transferred to a round-bottomed flask, and subjected to rotary evaporation under reduced pressure at 37℃for 1 hour to give a uniform lipid film, and 1mL of glycerol was added to the round-bottomed flask and hydrated at 60℃for 60 minutes. Then placing the flask under ice bath, and performing ultrasonic reaction for 5 times (power 50W, work 2s, and pause 2 s) by a probe to obtain the glycerol-embedded lipid vesicle.
Step five, constructing an adaptive super-lubrication gel coating:
under the condition that the temperature is higher than the melting point of palm oil, mixing the palm oil with lipid vesicles embedded with glycerol to obtain coating liquid (the mixing volume ratio is 2:8), immersing the obtained MA-PDMS film in the coating liquid, swelling for 5 hours, taking out the swelled organic silicon gel, and cooling for later use.
The silicone gel prepared in example 2 was tested and the test results are shown in fig. 2 and 3. In fig. 2, A, B is a water contact angle plot and a sliding angle plot, respectively, of a glass non-sand rubbed surface coated with the superlubricated organogel coating of example 2; C. d is the n-hexane contact angle plot and sliding angle plot, respectively, of the glass coated with the superlubricated organogel coating of example 2 after 20 times of sand spin rubbing. FIG. 3 is a physical diagram of glass coated with the super-lubricious organogel coating of example 2, rubbed 20 times in sand. As can be seen from the graph, the super-lubricating organic gel coating has self-adaptability, greatly enhances the friction resistance of the lubricating material, does not lose the interface lubricity, and effectively prolongs the service life of the lubricating coating.
It is apparent that the above embodiments are merely examples for clarity of illustration and are not limiting examples. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. And obvious variations or modifications thereof are contemplated as falling within the scope of the present invention.

Claims (10)

1. The preparation method of the super-lubricating organic gel coating with self-adaptability and abrasion resistance is characterized by comprising the following steps:
dissolving dopamine in water, adjusting pH to be 7.5-9.0, coating the solution on a pretreated substrate after the solution turns brown black, reacting for 15-24 hours at 15-35 ℃, leaching, and airing at room temperature to obtain a polydopamine substrate;
spraying a methyl acrylate modified polydimethylsiloxane solution onto a polydopamine substrate, and photopolymerization under a UV lamp for 30s to obtain a methyl acrylate modified polydimethylsiloxane film;
step three, mixing the lubricating oil capable of undergoing liquid-solid phase transition with the lipid vesicle embedded with glycerol at a temperature higher than the melting point of the lubricating oil capable of undergoing liquid-solid phase transition to obtain a coating liquid, and coating the coating liquid on a polydimethylsiloxane membrane modified by methacrylate to obtain an ultra-lubricating organogel coating with self-adaptability and abrasion resistance;
the lubricating oil capable of undergoing liquid-solid phase transition is coconut oil or palm oil.
2. The method for preparing an adaptive wear-resistant super-lubricious organogel coating as set forth in claim 1, wherein in the first step,
after dissolving dopamine in water, the amount of the substance of the dopamine is 1wt%;
adjusting the pH value by using a tris buffer solution and a hydrochloric acid solution to be 7.5-9.0, or adjusting the pH value by using a sodium hydroxide solution to be 7.5-9.0, or adjusting the pH value by using a borax buffer solution to be 7.5-9.0, or adjusting the pH value by using an ammonia solution to be 7.5-9.0;
the substrate is metal, ceramic, plastic or glass;
the pretreatment process of the substrate comprises the following steps: sequentially ultrasonically cleaning a substrate by using acetone, ethanol and water for 10min, and drying by using nitrogen for later use;
the coating is performed by spin coating, spray coating or dip coating.
3. The method for preparing an adaptive and abrasion-resistant super-lubricating organogel coating according to claim 1, wherein in the second step, the concentration of the methacrylate-modified polydimethylsiloxane solution is in the range of 1-5 mg/mL.
4. The method for preparing an adaptive and abrasion-resistant super-lubricated organogel coating according to claim 1, wherein in the second step, the preparation method of the methacrylate-modified polydimethylsiloxane solution is as follows: and (3) uniformly stirring and mixing hydroxyl-terminated polydimethylsiloxane, a silane coupling agent, a catalyst dibutyl tin dilaurate and deionized water at room temperature, placing the obtained mixed solution in an oven, dehydrating at 60 ℃ under reduced pressure, adding a photoinitiator 1173, and uniformly stirring at room temperature to obtain a methacrylate modified polydimethylsiloxane solution.
5. The method for producing an ultra-lubricating organogel coating having self-adapting and abrasion-resistant properties as claimed in claim 4, characterized in that,
the molecular weight of the hydroxyl-terminated polydimethylsiloxane is between 10k and 500 k;
the silane coupling agent is KH570 or KH571;
the molar ratio of the hydroxyl-terminated polydimethylsiloxane to the silane coupling agent to the catalyst dibutyltin dilaurate to the deionized water is 1: (35-40): (1-2): (125-130);
3-5% of photoinitiator 1173;
the stirring adopts a magnetic stirrer, the stirring speed is 1000r/min, and the stirring time is 12h.
6. The method for preparing an adaptive and abrasion-resistant super-lubricated organogel coating according to claim 1, wherein in the second step, the distance between the substrate and the UV lamp is set to 10-15 cm.
7. The method for preparing the super-lubricated organogel coating with self-adaption and abrasion resistance according to claim 1, wherein in the third step, the preparation method of the lipid vesicles embedded with glycerol is as follows: dissolving lipid with chloroform, rotary evaporating at 37deg.C under reduced pressure to obtain uniform lipid film, adding glycerol, hydrating at 60deg.C, and ultrasonic treating with probe for multiple times to obtain glycerol-embedded lipid vesicle;
the lipid is 1, 2-dioleoyl-sn-glycero-3-phosphorylcholine, 1-palmitoyl-2-oleoyl-glycero-3-phosphorylcholine or 1, 2-distearoyl-sn-glycero-3-phosphorylcholine.
8. The method for producing an ultra-lubricating organogel coating having self-adapting and abrasion-resistant properties as claimed in claim 7, characterized in that,
the ratio of the lipid, chloroform and glycerin is (40-80) mg (2-4) mL (1-3);
the rotary evaporation time is 1-2 h;
the hydration time is 40-80 min;
the probe is ultrasonically operated for 5 times, the power of the probe is 50W, the ultrasonic reaction of the probe is 2s each time, and 2s is paused.
9. The method for producing an adaptive wear-resistant super-lubricious organogel coating as set forth in claim 1, wherein in the third step,
the volume ratio of the lubricating oil capable of undergoing liquid-solid phase transition to the lipid vesicles embedded with glycerol is 1:9, 2:8 or 3:7;
the coating method is spin coating, spray coating or dip coating, the dip coating time is 5h, and the conditions of the spray coating process are as follows: compressed air spraying is adopted, and the spraying pressure is 1.1-10 bar; flow rate of the spraying liquid: 150-1000 mL/min.
10. The super-lubricating organogel coating with self-adaptability and abrasion resistance prepared by the method for preparing the super-lubricating organogel coating with self-adaptability and abrasion resistance of any one of claims 1 to 9.
CN202211046015.2A 2022-08-30 2022-08-30 Super-lubricating organic gel coating with self-adaptability and abrasion resistance and preparation method thereof Active CN115382741B (en)

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