CN115372822A - Method and device for realizing motor abnormity monitoring, computer storage medium and terminal - Google Patents
Method and device for realizing motor abnormity monitoring, computer storage medium and terminal Download PDFInfo
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
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- G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
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Abstract
The document discloses a method, a device, a computer storage medium and a terminal for realizing motor abnormity monitoring, which comprises the following steps: determining more than one item of running state information of the motor through a preset sensor; performing operation monitoring on the motor according to the acquired operation state information; wherein, the running state information comprises one or any combination of the following items: operating temperature information, operating current information, and vibration amplitude information. The embodiment of the invention realizes the abnormal monitoring of the motor through the running state information, avoids the motor coil burning fault caused by the reduction of the thermal overload sensitivity, and provides technical support for the safe and stable running of the motor.
Description
Technical Field
The present disclosure relates to, but not limited to, motor monitoring technologies, and in particular, to a method, an apparatus, a computer storage medium, and a terminal for monitoring motor abnormality.
Background
With the development of electrical automation, many industries require powerful motors to aid in their production; during the production process, the motor is often overloaded to operate, which can cause the motor to malfunction.
In the related technology, a high-power motor is mainly protected based on an electric heating principle, a thermal overload relay is arranged as a protection device, the thermal overload relay is an overload relay which applies a current thermal effect principle and takes an electrician thermal sensitive bimetallic strip as a sensitive element, and the overload relay is also called a thermal relay; the electric thermo-sensitive bimetallic strip is formed by heating and rolling two alloys with larger difference of linear expansion coefficients; when heated, the bimetallic strip bends from the high expansion layer (active layer) to the low expansion layer (passive layer). When the current is too large (exceeds a setting value), the element acts due to heat, and the linked break contact cuts off the power supply of the controlled circuit and the protected equipment, so that the motor is subjected to interrupt control. Fig. 1 is a schematic diagram of an interrupt control of a related art motor, in which a thermal overload relay is formed by an electromagnetic relay (FR) and an ac contactor (KM) as shown in fig. 1, and the motor is interrupt-protected by the thermal overload relay when it is overheated. The thermal overload relay has the problem that the sensitivity is easy to reduce, and the sensitivity of the thermal overload relay is reduced, so that the fault of a motor burning coil is easy to cause; the maintenance of a high-power motor is long in time and high in cost, and the production efficiency is greatly influenced once the motor coil burning fault occurs.
How to reduce the motor fault and the influence of the motor fault on production is a problem to be solved.
Disclosure of Invention
The following is a summary of the subject matter described in detail herein. This summary is not intended to limit the scope of the claims.
The embodiment of the invention provides a method and a device for realizing motor abnormity monitoring, a computer storage medium and a terminal, which can improve the operating temperature of a motor.
The embodiment of the invention provides a method for realizing motor abnormity monitoring, which comprises the following steps:
determining more than one item of running state information of the motor through a preset sensor;
performing operation monitoring on the motor according to the acquired operation state information;
wherein the operation state information includes one or any combination of the following items: operating temperature information, operating current information, and vibration amplitude information.
On the other hand, an embodiment of the present invention further provides a computer storage medium, where a computer program is stored in the computer storage medium, and when the computer program is executed by a processor, the method for monitoring motor abnormality is implemented.
In another aspect, an embodiment of the present invention further provides a terminal, including: a memory and a processor, the memory having a computer program stored therein; wherein,
the processor is configured to execute the computer program in the memory;
the computer program, when executed by the processor, implements a method of implementing motor anomaly monitoring as described above.
In another aspect, an embodiment of the present invention further provides a device for monitoring motor anomalies, where the device includes: a determining unit and a monitoring unit; wherein,
the determination unit is configured to: determining more than one item of running state information of the motor through a preset sensor;
the monitoring unit is arranged as follows: performing operation monitoring on the motor according to the acquired operation state information;
wherein the operation state information includes one or any combination of the following items: operating temperature information, operating current information, and vibration amplitude information.
The technical scheme of the application includes: determining more than one item of running state information of the motor through a preset sensor; performing operation monitoring on the motor according to the acquired operation state information; wherein, the running state information comprises one or any combination of the following items: operating temperature information, operating current information, and vibration amplitude information. The embodiment of the invention realizes the abnormal monitoring of the motor through the running state information, avoids the motor coil burning fault caused by the reduction of the thermal overload sensitivity, and provides technical support for the safe and stable running of the motor.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the example serve to explain the principles of the invention and not to limit the invention.
Fig. 1 is a schematic diagram of a related art motor interrupt control;
FIG. 2 is a flow chart of a method for monitoring motor anomalies according to an embodiment of the present invention;
FIG. 3 is a schematic circuit diagram of a motor operation monitoring circuit according to an embodiment of the present invention;
FIG. 4 is a graph of operating state information according to an embodiment of the present invention;
FIG. 5 is a graph of operating state information for another embodiment of the present invention;
fig. 6 is a block diagram of a device for monitoring motor abnormality according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
The steps illustrated in the flow charts of the figures may be performed in a computer system such as a set of computer-executable instructions. Also, while a logical order is shown in the flow diagrams, in some cases, the steps shown or described may be performed in an order different than here.
Fig. 2 is a flowchart of a method for monitoring motor abnormalities according to an embodiment of the present invention, as shown in fig. 2, including:
wherein, the running state information comprises one or any combination of the following items: operating temperature information, operating current information, and vibration amplitude information.
The embodiment of the invention realizes the abnormal monitoring of the motor through the running state information, avoids the motor coil burning fault caused by the reduction of the thermal overload sensitivity, and provides technical support for the safe and stable running of the motor.
In an exemplary embodiment, when the operation state information includes the operating temperature information, the operating temperature information includes:
temperature information is obtained through more than one temperature sensor which is preset at a preset distance from a rotating shaft of the motor; or,
temperature information obtained by one or more temperature sensors previously provided inside the motor.
In the embodiment of the invention, more than one temperature sensor is arranged at a position away from a rotating shaft of the motor by a preset distance for the motor in application, and is used for acquiring temperature information. If the motor is still in the production stage, the embodiment of the invention can be formed by technicians according to the interior of the motor, and more than one temperature sensor is arranged in the motor so as to increase the accuracy and real-time performance of temperature measurement.
In an exemplary embodiment, the position where the temperature sensor is disposed according to the embodiment of the present invention may be determined by those skilled in the art according to the motor structure and the heat generating area; in an exemplary embodiment, when two or more temperature sensors are provided, the temperature sensors are independent of each other, and the operation monitoring process of the motor can be performed by one or any combination of the temperature sensors.
In an exemplary embodiment, the working temperature information obtained in the embodiment of the present invention is an analog signal, and referring to the related art, the obtained working temperature information may be converted into a digital signal by a temperature transmitter, and then transmitted to a preset central processing unit or an upper computer that performs operation monitoring; the temperature transmitter and the upper computer or the central processing unit can realize connection and data transmission through a data acquisition module in the related technology.
In an exemplary embodiment, when the operation state information includes the working current information, the working current information may be obtained through a preset current transformer; in an exemplary embodiment, the working current information obtained in the embodiment of the present invention is an analog signal, and the obtained working current information may be converted into a digital signal by a current transducer according to a related art, and then transmitted to a preset central processing unit or an upper computer that performs operation monitoring; the current transmitter and the upper computer or the central processing unit can realize connection and data transmission through a data acquisition module in the related technology.
In an exemplary embodiment, when the operation state information of the embodiment of the present invention includes vibration amplitude information, the vibration amplitude information may be obtained by a preset displacement sensor.
In an exemplary embodiment, when the operation state information includes the operating temperature information, the operation monitoring is performed on the motor according to the acquired operation state information, where the operation state information includes one or any combination of the following:
determining that the working temperature of the motor is greater than a first preset temperature threshold and the duration is greater than a first preset time length according to the working temperature information, and performing motor abnormity warning in a preset first warning mode;
determining that the working temperature of the motor is greater than a second preset temperature threshold but less than a third preset temperature threshold according to the working temperature information, and when the duration is greater than a second preset time, performing speed reduction on the motor;
and interrupt processing is carried out on the motor when the working temperature of the motor is determined to be greater than a fourth preset temperature threshold value and the duration time of the motor is determined to be greater than a third preset time length according to the working temperature information.
In an exemplary embodiment, the first preset temperature threshold, the second preset temperature threshold, the first preset time period and the second preset time period in the embodiment of the present invention may be determined by referring to relevant parameters of safe operation of the motor.
In an exemplary embodiment, when the operation state information includes the operating current information, the operation monitoring is performed on the motor according to the acquired operation state information, which includes one or any combination of the following:
determining that the current value of the motor is greater than a first preset current threshold and the duration is greater than a fourth preset time according to the working current information, and performing motor abnormal alarm in a preset second alarm mode;
determining that the current value of the motor is larger than a second preset current threshold value and the duration time is larger than a fifth preset time length according to the working current information, and performing interrupt processing on the motor;
and when the difference value between the three-phase currents of the motor is determined to be larger than a preset current difference value threshold value according to the working current information, carrying out interrupt processing on the motor.
In an exemplary embodiment, when the operation state information includes vibration amplitude information, performing operation monitoring on the motor according to the acquired operation state information includes:
when the vibration displacement of the motor is determined to be larger than a first preset displacement threshold value according to the vibration amplitude information, performing motor abnormity warning through a preset third warning mode; and/or the presence of a gas in the gas,
and when the vibration displacement of the motor is determined to be larger than a second preset displacement threshold value according to the vibration amplitude information, carrying out interrupt processing on the motor.
It should be noted that, the main mechanical parts of the motor include a rotor, a stator, a bearing, etc.; due to the service life and the variation of the rotating speed, the motor has vibration characteristics under different conditions. Vibration is an important embodiment of the operation characteristics of the motor; during the operation of the motor, the vibration condition of the motor can be changed due to the damage or the abnormity of each component. According to the embodiment of the invention, the operation monitoring of the electrode is executed according to the monitored vibration displacement and the vibration amplitude information is monitored, so that the support is provided for the stable operation of the motor.
In an exemplary embodiment, the embodiment of the present invention may perform the operation monitoring of the motor according to one of the operating temperature information, the operating current information, and the vibration amplitude information. In an exemplary embodiment, the embodiment of the invention can perform operation monitoring of the motor according to the operating temperature information and the operating current information. In an exemplary embodiment, the embodiment of the invention can perform operation monitoring of the motor according to the working temperature information and the vibration amplitude information. In an exemplary embodiment, the embodiment of the invention can perform operation monitoring of the motor according to the working current information and the vibration amplitude information. In an exemplary embodiment, the embodiment of the present invention may perform operation monitoring of the motor according to the operating temperature information, the operating current information, and the vibration amplitude information. In an exemplary example, the embodiment of the present invention may implement the abnormality handling of the motor by other kinds of sensors that can determine whether the motor is abnormal. When the operation state information of the embodiment of the invention comprises more than two types, the operation of the motor is monitored from more than two angles through the more than two types of operation state information, and more comprehensive and timely exception handling can be realized.
In an exemplary embodiment, a first alarm manner, a second alarm manner, and a third alarm manner in the embodiment of the present invention may be respectively set according to different types of exceptions; including but not limited to one or any combination of the following: the warning is carried out through a preset instant message, the warning is carried out through a preset mail, the warning is displayed through more than one preset display lamp, the warning is carried out through a preset warning sound, and the warning is carried out through a preset warning mark displayed on an upper computer.
In an illustrative example, a method in an embodiment of the present invention further includes:
and displaying the running state information through a preset display interface.
Fig. 3 is a schematic circuit diagram of a motor operation monitoring circuit according to an embodiment of the present invention, and as shown in fig. 3, a temperature sensor and a current transformer (not shown) are disposed in the operation monitoring circuit according to the embodiment of the present invention; the working temperature information acquired by the temperature sensor is converted into a digital signal through the temperature transmitter and then is transmitted to the upper computer through the data acquisition module; the working current information collected by the current transformer is converted into digital signals through the current transducer and then is transmitted to the upper computer through the data collection module. And a preset display interface is loaded on the upper computer, and an operation state information curve drawn by the uploaded working temperature information and working current information is displayed. Fig. 4 is a graph of the operation state information according to an embodiment of the present invention, as shown in fig. 4, the horizontal axis of the graph represents time, the vertical axis represents numerical values, the solid line represents operating temperature information, and the dotted line represents operating current information (the phase currents in the graph are substantially the same, so that the three phase current curves coincide), when the motor operates normally. FIG. 5 is a graph of operation state information according to another embodiment of the present invention, as shown in FIG. 5, in which the horizontal axis represents time, the vertical axis represents numerical values, the solid line represents operating temperature information, and the dotted line represents operating current information (the phase currents in the graph are substantially the same, and therefore the three phase current curves coincide), and the operating temperature becomes high and lasts for a certain period of time; when the temperature or the current of the motor is judged to be abnormal according to the threshold value, the upper computer in the embodiment of the invention closes the switch contact through the data acquisition module, the coil of the alternating current contactor (KA) is electrified, the normally closed contact acts to cut off the control loop of the motor, so that the motor stops working, and meanwhile, the upper computer pops up the alarm content and continuously flickers. The embodiment of the invention can determine the abnormal reason of the motor by means of the operation parameters and eliminate the fault point; in an exemplary embodiment, the embodiment of the invention can store the operation parameter information of the motor through the upper computer, and can provide data support for motor maintenance through historical data analysis of the operation parameters of the motor. And when the temperature of the motor returns to normal, the alarm is eliminated, the alarm window is hidden and does not flicker, meanwhile, the upper computer controls the switch contact of the data acquisition module to be disconnected, the KA coil is powered off, the KA normally-closed contact is closed, the motor control loop returns to normal, and the motor control loop is started normally.
In an exemplary embodiment, the processing and the protection of the thermal overload relay may be performed simultaneously, and the motor abnormality may be monitored and processed according to the operation state information, so that a motor coil burning fault caused by a decrease in sensitivity and an untimely response of the thermal overload relay is avoided.
The embodiment of the invention also provides a computer storage medium, wherein a computer program is stored in the computer storage medium, and when being executed by a processor, the computer program realizes the method for realizing the motor abnormity monitoring.
An embodiment of the present invention further provides a terminal, including: a memory and a processor, the memory having stored therein a computer program; wherein,
the processor is configured to execute the computer program in the memory;
the computer program, when executed by a processor, implements a method of implementing motor anomaly monitoring as described above.
Fig. 6 is a block diagram of a structure of a device for monitoring motor abnormality according to an embodiment of the present invention, as shown in fig. 6, including: a determining unit and a monitoring unit; wherein,
the determination unit is configured to: determining more than one item of running state information of the motor through a preset sensor;
the monitoring unit is arranged as follows: performing operation monitoring on the motor according to the acquired operation state information;
wherein, the running state information comprises one or any combination of the following items: operating temperature information, operating current information, and vibration amplitude information.
The embodiment of the invention realizes the abnormal monitoring of the motor through the running state information, avoids the motor coil burning fault caused by the reduction of the thermal overload sensitivity, and provides technical support for the safe and stable running of the motor.
In an exemplary embodiment, when the operation state information includes the operating temperature information, the operating temperature information includes:
temperature information is obtained through more than one temperature sensor which is preset at a preset distance from a rotating shaft of the motor; or,
temperature information obtained by one or more temperature sensors previously provided inside the motor.
In an exemplary embodiment, a monitoring unit of an embodiment of the present invention includes a temperature monitoring module configured to perform one or any combination of the following processes:
determining that the working temperature of the motor is greater than a first preset temperature threshold and the duration is greater than a first preset time length according to the working temperature information, and performing motor abnormity warning in a preset first warning mode;
determining that the working temperature of the motor is greater than a second preset temperature threshold but less than a third preset temperature threshold according to the working temperature information, and the duration is greater than a second preset duration, and performing rotation speed reduction processing on the motor;
and interrupt processing is carried out on the motor when the working temperature of the motor is determined to be greater than a fourth preset temperature threshold value and the duration time of the motor is determined to be greater than a third preset time length according to the working temperature information.
In an exemplary embodiment, a monitoring unit according to an embodiment of the present invention includes a current monitoring module configured to perform one or any combination of the following processes:
determining that the current value of the motor is greater than a first preset current threshold and the duration is greater than a fourth preset time according to the working current information, and performing motor abnormal alarm in a preset second alarm mode;
determining that the current value of the motor is larger than a second preset current threshold value and the duration time is larger than a fifth preset time length according to the working current information, and performing interrupt processing on the motor;
and when the difference value between the three-phase currents of the motor is determined to be larger than a preset current difference value threshold value according to the working current information, carrying out interrupt processing on the motor.
In an exemplary embodiment, the monitoring unit of the embodiment of the present invention includes a displacement monitoring module configured to perform one or any combination of the following processes:
when the vibration displacement of the motor is determined to be larger than a first preset displacement threshold value according to the vibration amplitude information, performing motor abnormity warning through a preset third warning mode; and/or the presence of a gas in the gas,
and when the vibration displacement of the motor is determined to be larger than a second preset displacement threshold value according to the vibration amplitude information, carrying out interrupt processing on the motor.
In an exemplary embodiment, the monitoring unit in the embodiment of the present invention is further configured to:
and displaying the running state information through a preset display interface.
It will be understood by those of ordinary skill in the art that all or some of the steps of the methods, systems, functional modules/units in the devices disclosed above may be implemented as software, firmware, hardware, and suitable combinations thereof. In a hardware implementation, the division between functional modules/units mentioned in the above description does not necessarily correspond to the division of physical components; for example, one physical component may have multiple functions, or one function or step may be performed by several physical components in cooperation. Some or all of the components may be implemented as software executed by a processor, such as a digital signal processor or microprocessor, or as hardware, or as an integrated circuit, such as an application specific integrated circuit. Such software may be distributed on computer readable media, which may include computer storage media (or non-transitory media) and communication media (or transitory media). The term computer storage media includes volatile and nonvolatile, removable and non-removable media implemented in any method or technology for storage of information such as computer readable instructions, data structures, program modules or other data, as is well known to those skilled in the art. Computer storage media includes, but is not limited to, RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, digital Versatile Disks (DVD) or other optical disk storage, magnetic cassettes, magnetic tape, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to store the desired information and which can accessed by a computer. In addition, communication media typically embodies computer readable instructions, data structures, program modules or other data in a modulated data signal such as a carrier wave or other transport mechanism and includes any information delivery media as known to those skilled in the art.
Claims (10)
1. A method for realizing motor abnormity monitoring comprises the following steps:
determining more than one item of running state information of the motor through a preset sensor;
performing operation monitoring on the motor according to the acquired operation state information;
wherein the operation state information includes one or any combination of the following items: operating temperature information, operating current information, and vibration amplitude information.
2. The method of claim 1, wherein when the operating state information includes the operating temperature information, the operating temperature information includes:
temperature information obtained by more than one temperature sensor preset at a preset distance from a rotating shaft of the motor; or,
temperature information obtained by one or more temperature sensors preset inside the motor.
3. The method according to claim 2, wherein when the operation state information includes the operating temperature information, the performing operation monitoring on the motor according to the acquired operation state information includes one or any combination of the following:
determining that the working temperature of the motor is greater than a first preset temperature threshold and the duration is greater than a first preset time length according to the working temperature information, and performing motor abnormity warning in a preset first warning mode;
determining that the working temperature of the motor is greater than a second preset temperature threshold but less than a third preset temperature threshold according to the working temperature information, and when the duration is greater than a second preset time, performing speed reduction on the motor;
and according to the working temperature information, determining that the working temperature of the motor is greater than a fourth preset temperature threshold and the duration is greater than a third preset time, and performing interrupt processing on the motor.
4. The method according to claim 1, wherein when the operation state information includes the operating current information, the performing operation monitoring on the motor according to the acquired operation state information includes one or any combination of the following:
determining that the current value of the motor is greater than a first preset current threshold value and the duration is greater than a fourth preset time length according to the working current information, and performing motor abnormal alarm in a preset second alarm mode;
determining that the current value of the motor is larger than a second preset current threshold value and the duration is longer than a fifth preset time length according to the working current information, and performing interrupt processing on the motor;
and when the difference value between the three-phase currents of the motor is determined to be larger than a preset current difference value threshold value according to the working current information, carrying out interrupt processing on the motor.
5. The method according to claim 1, wherein when the operation state information includes the vibration amplitude information, the performing operation monitoring on the motor according to the acquired operation state information includes:
when the vibration displacement of the motor is determined to be larger than a first preset displacement threshold value according to the vibration amplitude information, performing motor abnormity warning in a preset third warning mode; and/or the presence of a gas in the gas,
and when the vibration displacement of the motor is determined to be larger than a second preset displacement threshold value according to the vibration amplitude information, carrying out interrupt processing on the motor.
6. The method according to any one of claims 1 to 5, further comprising:
and displaying the running state information through a preset display interface.
7. A computer storage medium, in which a computer program is stored, which computer program, when being executed by a processor, carries out a method of carrying out motor anomaly monitoring according to any one of claims 1 to 6.
8. A terminal, comprising: a memory and a processor, the memory having a computer program stored therein; wherein,
the processor is configured to execute the computer program in the memory;
the computer program, when executed by the processor, implements a method of implementing motor anomaly monitoring as claimed in any one of claims 1 to 6.
9. An apparatus for implementing motor anomaly monitoring, comprising: a determining unit and a monitoring unit; wherein the determination unit is configured to: determining more than one item of running state information of the motor through a preset sensor;
the monitoring unit is arranged as follows: performing operation monitoring on the motor according to the acquired operation state information;
wherein the operation state information includes one or any combination of the following items: operating temperature information, operating current information, and vibration amplitude information.
10. The apparatus of claim 9, wherein when the operating state information includes the operating temperature information, the operating temperature information includes:
temperature information obtained by more than one temperature sensor preset at a preset distance from a rotating shaft of the motor; or the like, or a combination thereof,
temperature information obtained by one or more temperature sensors preset inside the motor.
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CN202210895192.1A CN115372822A (en) | 2022-07-26 | 2022-07-26 | Method and device for realizing motor abnormity monitoring, computer storage medium and terminal |
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