CN1153696A - Sulphurization process and sulphurizing cylinder for V-shaped rubber belt - Google Patents
Sulphurization process and sulphurizing cylinder for V-shaped rubber belt Download PDFInfo
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- CN1153696A CN1153696A CN 96114745 CN96114745A CN1153696A CN 1153696 A CN1153696 A CN 1153696A CN 96114745 CN96114745 CN 96114745 CN 96114745 A CN96114745 A CN 96114745A CN 1153696 A CN1153696 A CN 1153696A
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- vulcanizing tank
- cover plate
- inner chamber
- shaped rubber
- vulcanizing
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Abstract
In the said sulphurization process, compressed air and steam are used as pressurizing and heating medium. The sulphurizing cylinder has its covering plate and lower plate made of heat-insulating material, and this makes it easy to maintain sulphurizing temp inside internal cylinder. The present invention can result in saving in power.
Description
The invention belongs to the sulfuration field of V-shaped rubber belt, specifically the vulcanizing tank of a kind of sulfuration process of sulphurizing cylinder for V-shaped rubber belt and this sulfuration process of use.
In the sulfuration process of known sulphurizing cylinder for V-shaped rubber belt, use the medium (small part water pressurization) of steam as its pressurized, heated, also promptly when sulfuration, the inner chamber mistress feeding of vulcanizing tank all be steam.Because vulcanizing tank inner chamber mistress all with the steam pressurized heating, so there is such defective: have relatively high expectations to steam pressure, and steam consumption is big, thereby power consumption is high by (1); (2) gum cover, sealing joint strip are because of overheated easily aging, and all kinds of control valves are fragile, and the vulcanizing tank reliability is reduced, and the V-shaped rubber belt defect rate increases.(3) operative employee's condition of work and working environment are relatively poor.
The vulcanizing tank that the objective of the invention is to propose a kind of sulfuration process of sulphurizing cylinder for V-shaped rubber belt and use this technology to save steam, improves the service efficiency of vulcanizing tank, improves operative employee's condition of work and environment.
The object of the present invention is achieved like this:
A kind of sulfuration process of sulphurizing cylinder for V-shaped rubber belt, it comprises the following steps:
(1) the mould that installs the V-shaped rubber belt made-up belt, cover plate is put into vulcanizing tank, and closes the vulcanizing tank cover, makes the vulcanizing tank mistress be full of compressed air by pipeline, forms external pressure;
(2) vulcanizing tank upper cover plate, cover plate, following flat board and gum cover be pressurized under compressed-air actuated pressure effect, and the vulcanized rubber V band made-up belt for the treatment of that is placed on the vulcanizing tank inner chamber is pressed in the sulfurizing mould;
(3) make the vulcanizing tank inner chamber be full of steam by pipeline, allow mould and V-shaped rubber belt made-up belt be heated, vulcanizing tank inner chamber and mistress should seal mutually, heat insulation so that the mould and the V-shaped rubber belt made-up belt that are placed in the vulcanizing tank inner chamber can maintain within the desired pressure of sulfuration, the temperature range;
(4) the V-shaped rubber belt made-up belt is through after a while sulfuration, reach the cure time of regulation after, vulcanizing tank mistress's the compressed air and the steam of vulcanizing tank inner chamber are discharged by pipeline respectively, open vulcanizing tank then, take out mould and V-shaped rubber belt.
A kind of by above-mentioned sulfuration process and custom-designed vulcanizing tank, it comprises tank body, cover, cover plate and dull and stereotyped down.Cover plate described here and following flat board all are to make with heat-insulating material or the lower material of thermal conductivity, so that vulcanizing tank inner chamber and mistress can be heat insulation mutually.
Cover plate comprises upper cover plate and cover plate.Following flat board is received on the tank body by intermittent weld, and the vulcanizing tank inner chamber communicates with the pipeline of logical steam, and the vulcanizing tank mistress communicates with logical compressed-air actuated pipeline.
The present invention is because the outer chamber pressure (being external pressure) of vulcanizing tank adopts is compressed air, therefore, it with compare with former vulcanizing tank as the former sulfuration process of vulcanizing tank external pressure with steam, have with following characteristics:
1, steam pressure requires low (4kgf/cm
2About), steam consumption will be saved more than 50%, and cure time is close.
2, can to increase service time over half for vulcanizing tank sealing joint strip and gum cover for vulcanizing.
3, can prolong greatly the service time with ducted all kinds of control valves that vulcanizing tank connects, the service efficiency of vulcanizing tank and reliability are increased greatly, the V-shaped rubber belt defect rate reduces greatly.
4, operative employee's condition of work and working environment improve greatly.
Fig. 1 is a vulcanizing tank duty generalized section of the present invention.
Fig. 2 is the generalized section of vulcanizing tank of the present invention and part annex.
The invention will be further described below in conjunction with drawings and Examples:
Be illustrated in figure 1 as the vulcanizing tank under the exemplary operation state.The sulfuration process of sulphurizing cylinder for V-shaped rubber belt is specially: the mould that installs V-shaped rubber belt made-up belt (5) (4) and upper cover plate (2) and cover plate (6) are put in the vulcanizing tank by Fig. 1, close vulcanizing tank cover (1), make vulcanizing tank mistress (11) be full of compressed air (6.5kg/cm by pipeline (9)
2More than), form external pressure.Vulcanizing tank upper cover plate (2), cover plate (6), following dull and stereotyped (7) and gum cover (3), pressurized under compressed-air actuated pressure effect, make the V-shaped rubber belt made-up belt (5) to be vulcanized that is placed on vulcanizing tank inner chamber (11) be pressed in the sulfurizing mould (4), make vulcanizing tank inner chamber (11) be full of steam (saturated vapor about 150 ℃, the about 4kgf/cm of pressure by pipeline (8)
2), to allow mould (4) and V-shaped rubber belt made-up belt (5) be heated.Vulcanizing tank inner chamber (11) and mistress (12) should seal mutually, heat insulation can maintain and vulcanize within required pressure, the temperature range so that be placed on mould (4) in the vulcanizing tank inner chamber and V-shaped rubber belt made-up belt (5).V-shaped rubber belt made-up belt (5) is through after a while sulfuration, after reaching the cure time of regulation, the steam of vulcanizing tank mistress's (12) compressed air and vulcanizing tank inner chamber (11) is discharged by pipeline (9) and pipeline (8) respectively, open vulcanizing tank then, take out mould (4) and V-shaped rubber belt.
Vulcanizing tank as shown in Figure 2 is the device that designs for above-mentioned sulfuration process, and it comprises tank body (13), cover (1), cover plate (2), (6) and down dull and stereotyped (7).Cover plate (2), (6) and down dull and stereotyped (7) all are to have rubber layer with the surface, and steel plate is made, so that vulcanizing tank inner chamber (11) and vulcanizing tank mistress (12) are heat insulation mutually.The vulcanizing tank inner chamber is meant the space that is surrounded by cover plate (2), (6), down dull and stereotyped (7) and gum cover (3), and the vulcanizing tank mistress is meant its complementary space except that inner chamber of vulcanizing tank inside.Vulcanizing tank inner chamber (11) communicates with the pipeline (8) that feeds steam, and vulcanizing tank mistress (12) communicates with the compressed-air actuated pipeline of feeding (9).Cover plate (2), (6) comprise upper cover plate (2) and cover plate (6), and upper cover plate (2) is positioned at the cover plate top, and a circular hole is arranged in the middle of the cover plate (6).Following dull and stereotyped (7) are connected on the vulcanizing tank tank body (13) by intermittent weld.Between vulcanizing tank cover (1) and tank body (13), be lined with sealing joint strip (10).
Also can make with offset plate cover plate recited above (2) (6) and down dull and stereotyped (7); Or other heat-insulating material or the lower material of thermal conductivity are made.
Claims (7)
1, a kind of sulfuration process of sulphurizing cylinder for V-shaped rubber belt, it comprises the following steps:
(1) the mould that installs the V-shaped rubber belt made-up belt, cover plate is put into vulcanizing tank, and closes the vulcanizing tank cover, makes the vulcanizing tank mistress be full of compressed air by pipeline, forms external pressure;
(2) vulcanizing tank upper cover plate, cover plate, following flat board and gum cover be pressurized under compressed-air actuated pressure effect, and the vulcanized rubber V band made-up belt for the treatment of that is placed on the vulcanizing tank inner chamber is pressed in the sulfurizing mould;
(3) make the vulcanizing tank inner chamber be full of steam by pipeline, allow mould and V-shaped rubber belt made-up belt be heated, vulcanizing tank inner chamber and mistress should seal mutually, heat insulation so that the mould and the V-shaped rubber belt made-up belt that are placed in the vulcanizing tank inner chamber can maintain within the desired pressure of sulfuration, the temperature range;
(4) the V-shaped rubber belt made-up belt is through after a while sulfuration, reach the cure time of regulation after, vulcanizing tank mistress's the compressed air and the steam of vulcanizing tank inner chamber are discharged by pipeline respectively, open vulcanizing tank then, take out mould and V-shaped rubber belt.
2, a kind of by the described sulfuration process of claim 1 and custom-designed vulcanizing tank, it comprises tank body, cover, cover plate and dull and stereotyped down, it is characterized in that cover plate and following flat board all are to adopt heat-insulating material or the lower material of thermal conductivity to make, so that vulcanizing tank inner chamber and mistress can be heat insulation mutually.
3, vulcanizing tank according to claim 2 is characterized in that cover plate comprises upper cover plate and cover plate, and a circular hole is arranged in the middle of the cover plate.
4, vulcanizing tank according to claim 2 is characterized in that flat board is connected on the vulcanizing tank tank body by intermittent weld down.
5, vulcanizing tank according to claim 2 is characterized in that the vulcanizing tank inner chamber communicates with the pipeline that feeds steam, and the vulcanizing tank mistress communicates with the compressed-air actuated pipeline of feeding.
6, vulcanizing tank according to claim 2 is characterized in that being lined with sealing joint strip between vulcanizing tank cover and the tank body.
7, vulcanizing tank according to claim 2 is characterized in that the material that used heat-insulating material or thermal conductivity are lower, can be offset plate, also can be the steel plate of surface with rubber layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 96114745 CN1153696A (en) | 1996-11-25 | 1996-11-25 | Sulphurization process and sulphurizing cylinder for V-shaped rubber belt |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 96114745 CN1153696A (en) | 1996-11-25 | 1996-11-25 | Sulphurization process and sulphurizing cylinder for V-shaped rubber belt |
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CN1153696A true CN1153696A (en) | 1997-07-09 |
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CN 96114745 Pending CN1153696A (en) | 1996-11-25 | 1996-11-25 | Sulphurization process and sulphurizing cylinder for V-shaped rubber belt |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100335260C (en) * | 2003-09-04 | 2007-09-05 | 桂林橡胶机械厂 | Tyre sulfuration process |
CN101337411B (en) * | 2008-06-06 | 2010-04-07 | 杭州肯莱特传动工业有限公司 | Rubber transmission belt vulcanizing device |
CN101318363B (en) * | 2008-07-11 | 2011-12-28 | 青岛信森机电技术有限公司 | Driving belt vulcanizing boiler |
CN107521011A (en) * | 2017-08-03 | 2017-12-29 | 浙江三维橡胶制品股份有限公司 | Rubber V belt circular mold vulcanizing device |
CN108724560A (en) * | 2018-06-12 | 2018-11-02 | 芜湖市精准传动系统研究院 | A kind of transmission belt vulcanizing system and its vulcanization process |
CN109501338A (en) * | 2018-12-14 | 2019-03-22 | 山东汉正橡胶工业有限公司 | A kind of plumbing installation in tire production for vulcanization |
CN109664444A (en) * | 2019-01-29 | 2019-04-23 | 余姚市舜江机械实业有限公司 | A kind of vulcanizing tank and its application method |
CN114643668A (en) * | 2022-03-16 | 2022-06-21 | 北京益维普安环科技有限公司 | Novel rubber vulcanization device and rubber vulcanization process |
-
1996
- 1996-11-25 CN CN 96114745 patent/CN1153696A/en active Pending
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100335260C (en) * | 2003-09-04 | 2007-09-05 | 桂林橡胶机械厂 | Tyre sulfuration process |
CN101337411B (en) * | 2008-06-06 | 2010-04-07 | 杭州肯莱特传动工业有限公司 | Rubber transmission belt vulcanizing device |
CN101318363B (en) * | 2008-07-11 | 2011-12-28 | 青岛信森机电技术有限公司 | Driving belt vulcanizing boiler |
CN107521011A (en) * | 2017-08-03 | 2017-12-29 | 浙江三维橡胶制品股份有限公司 | Rubber V belt circular mold vulcanizing device |
CN108724560A (en) * | 2018-06-12 | 2018-11-02 | 芜湖市精准传动系统研究院 | A kind of transmission belt vulcanizing system and its vulcanization process |
CN108724560B (en) * | 2018-06-12 | 2024-02-27 | 芜湖市精准传动系统研究院 | Driving belt vulcanizing system and vulcanizing method thereof |
CN109501338A (en) * | 2018-12-14 | 2019-03-22 | 山东汉正橡胶工业有限公司 | A kind of plumbing installation in tire production for vulcanization |
CN109664444A (en) * | 2019-01-29 | 2019-04-23 | 余姚市舜江机械实业有限公司 | A kind of vulcanizing tank and its application method |
CN114643668A (en) * | 2022-03-16 | 2022-06-21 | 北京益维普安环科技有限公司 | Novel rubber vulcanization device and rubber vulcanization process |
CN114643668B (en) * | 2022-03-16 | 2023-10-27 | 北京益维普安环科技有限公司 | Novel rubber vulcanization device and rubber vulcanization process |
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