CN115369600A - Production process of high-breathability anti-wrinkle wear-resistant lining cloth - Google Patents

Production process of high-breathability anti-wrinkle wear-resistant lining cloth Download PDF

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Publication number
CN115369600A
CN115369600A CN202210999569.8A CN202210999569A CN115369600A CN 115369600 A CN115369600 A CN 115369600A CN 202210999569 A CN202210999569 A CN 202210999569A CN 115369600 A CN115369600 A CN 115369600A
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China
Prior art keywords
lining cloth
roller
cloth
pressing
resistant
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CN202210999569.8A
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CN115369600B (en
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李国华
田东超
李国荣
朱国兵
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Zhejiang Changxing Weimeisite Lining Cloth Co ltd
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Zhejiang Changxing Weimeisite Lining Cloth Co ltd
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Publication of CN115369600A publication Critical patent/CN115369600A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C3/00Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention provides a production process of high-breathability anti-wrinkle wear-resistant lining cloth, which comprises the following steps: step two, a floating process, namely, a cam drives the scraping plates positioned at two sides of the pre-pressing assembly to do reciprocating motion through a pushing block, and the scraping plates carry out floating work on the upper surface of the lining cloth under the action of relative friction between the continuously rotating roller and the upper surface of the lining cloth and push the edge of the lining cloth to be fully contacted with a side feed roller and an upper feed roller in the hemming unit; step three, a curling process; step four, a blank pressing process; and step five, a hemming working procedure. According to the invention, the first belt drives the transmission shaft to rotate, the transmission shaft drives the pressing belt to press the middle part of the lining cloth and rotate at the same feeding speed along with the feeding direction of the lining cloth, so that excessive lining cloth is prevented from moving to one side when the lining cloth on two sides is subsequently smoothed.

Description

Production process of high-breathability anti-wrinkle wear-resistant lining cloth
Technical Field
The invention relates to the technical field of lining cloth processing, in particular to a production process of high-breathability anti-wrinkle wear-resistant lining cloth.
Background
The lining cloth is woven fabric, knitted fabric and non-woven fabric as base cloth, a thermoplastic high molecular compound is adopted, special finishing processing is carried out through special machinery, the inner layer of the clothes plays roles of reinforcing, straightening and the like, special clothes accessories adhered with the fabric, the existing lining cloth mostly has poor air permeability, the problem of folds is easy to occur in the processing process, meanwhile, the wear resistance of the outer fabric is poor, for clothes on some horizontal planes, such as the lining cloth for a curtain, in the production process, in order to prevent the edges of the lining cloth from being off-line or warped, local hemming is needed to be carried out on the two edges of the lining cloth and sewing work is carried out in the processing process generally.
Chinese patent CN111940232B discloses a production equipment of full water-repellent terylene adhesive lining cloth, which comprises a powdering equipment, wherein the powdering equipment comprises: the driving mechanism comprises a driving component and a transmission component; the glue outlet mechanism comprises a pulp inlet assembly, a glue dispensing assembly and a guide assembly; the molding mechanism comprises a supporting component and a tearing component; a transport mechanism; and a powder spraying mechanism.
However, the technical scheme has the following defects:
1. the scheme can not carry out synchronous edge curling work on the cloth in the integral rolling process of the cloth, the integral rolling and the local edge curling need to be carried out by two devices, and the working process is complex;
2. the scheme can not ensure that the whole lining cloth is curled after being trowelled, and the defect that the lining cloth surface after being curled has wrinkles easily occurs.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a high-permeability crease-resistant wear-resistant lining cloth production process, which is characterized in that lining cloth is longitudinally compressed by using the same feeding speed as that of rolling before troweling on the premise of not influencing the continuous feeding of the lining cloth, so that the condition that excessive lining cloth moves to one side when the lining cloth on two sides is trowelled in the follow-up process is prevented; the lining cloth is flattened along the middle part of the lining cloth to two sides on the premise of pressing the lining cloth, the defect that wrinkles appear in the curling process is avoided, the lining cloth is conveyed into the winding mechanism in a reciprocating mode through the rotary roller, the winding mechanism is sewn after the lining cloth gradually transits to form a winding surface, accurate sewing can be automatically conducted on the curling edge, and the effect of integrating the integral curling and the curling work is achieved.
In order to achieve the purpose, the invention provides the following technical scheme:
a production process of high-breathability crease-resistant wear-resistant lining cloth comprises the following steps:
step one, a middle pre-tightening procedure, wherein lining cloth penetrates through the bottom of a pre-tightening assembly arranged on the upper part of a carrying platform, and the pre-tightening assembly pre-presses the middle of the lining cloth and feeds the lining cloth into a cloth collecting roller to perform rolling work;
step two, a floating process, namely driving the scraping plates positioned at two sides of the pre-pressing assembly to do reciprocating motion through the pushing block by the cam, floating the upper surface of the lining cloth by the scraping plates under the action of relative friction between the rotating roller which continuously rotates and the upper surface of the lining cloth, and pushing the edge of the lining cloth to be fully contacted with the side feeding roller and the upper feeding roller in the hemming unit;
step three, a hemming procedure, namely pushing the lining cloth to be in contact with a side feeding roller and an upper feeding roller in sequence by a rotating roller to form a clamping state, so that the lining cloth is turned into a semi-winding state by the rotating roller matched with the side feeding roller and the upper feeding roller;
step four, a blank pressing process, namely, the cloth collecting roller drives the lining cloth which is rolled into a semi-winding state by the side feeding roller and the upper feeding roller in sequence to continue feeding, so that the inner cavity of the lining cloth in the semi-winding state enters the bulge plate through the transition plate, the edge of the bulge plate is pressed to a position close to the surface of the lining cloth by the reciprocating press plate which reciprocates up and down, and then the lining cloth is pressed to be in contact with the surface of the lining cloth by a pre-pressing wheel with the same feeding speed as that of the pressing belt;
and step five, a hemming procedure, wherein after the edge of the lining cloth in the semi-rolling state is pressed by the pre-pressing wheel, the sewing needle mechanism inserts the thread into the lining cloth, and continuous sewing work is carried out on the curled edge of the lining cloth.
As an improvement, the middle pre-tightening process further comprises the following steps:
a cloth guiding procedure: and (3) pre-rolling the cloth in the pre-storing frame sequentially by a first driving roller, a switching roller and a carrying platform at a cloth collecting roller, wherein two sides of the lining cloth are positioned in a curled arc surface.
As an improvement, the method further comprises the following steps between the floating process and the middle pre-tightening process:
an initial hemming procedure: the side feeding rollers turn the horizontal lining cloth upwards to be vertical, and the upper feeding rollers turn the lining cloth with the vertical trend to be horizontal again.
As an improvement, the floating process comprises the following steps:
a cloth spreading procedure: during the process that the scraper moves along the upper part of the lining cloth, the rotating roller always keeps a rotating state and keeps the lining cloth always in a straightening trend through relative friction force between the rotating roller and the surface of the lining cloth.
As an improvement, the cloth spreading process comprises the following steps:
a feeding process: the rotary roller is gradually fed to the edge of the lining cloth in the curling arc surface along the middle position of the upper surface of the lining cloth, so that the middle part of the lining cloth is in a straightening trend, and then after the lining cloth enters the curling arc surface, the rotary roller, the side feed roller and the upper feed roller are set to be different in rotation direction, so that the pre-curling part is further wound;
a return process: after the feeding process is finished, the first reset spring pushes the sliding block to move along the guide groove, the sliding block drives the scraping plate to move through the fixed shaft, the scraping plate drives the rotary roller to gradually move to the middle of the lining cloth from the turned edge cambered surface, and in the return stroke process, the rotary roller is still in an initial rotating state.
As an improvement, the edge pressing process comprises the following steps:
a transition process: the cloth collecting roller drives the lining cloth in a semi-rolled state to move to the bulge plate through the cab apron, and the bulge plate supports the inner cavity of the lining cloth in the semi-rolled state;
a pressing procedure: when the lining cloth moves to the side part of the sewing needle mechanism, the reciprocating pressure plate which reciprocates up and down presses the lining cloth, and then the pre-pressing wheel presses the edge rolled up by the lining cloth to be in contact with the upper surface of the lining cloth.
As an improvement, the transition process comprises the following steps:
a primary transition process: the edge of the lining cloth in a half-roll state moves to the position above the transition plate along the second shoveling surface;
a secondary transition process: the semi-rolled lining cloth continuously moves, so that the inner cavity of the lining cloth is transited to the raised plate along the first shoveling surface, the outside of the rolled part of the lining cloth is limited by a gap between the second arc-shaped surface and the turned-up arc surface, and the gap is matched with the thickness of the lining cloth.
As a modification, the diameter of the side feeding roller at the side part of the raised plate is larger than that of the upper feeding roller, and the diameter of the side feeding roller is equal to that of the upper feeding roller at the position before the lining cloth enters the raised plate.
As an improvement, the pressing process comprises:
a pressing procedure: a transmission shaft with the same feeding speed as the lining cloth drives a transfer shaft to rotate through a fourth belt, the transfer shaft rotates through a spacing pressing plate, the spacing pressing plate pushes a lower pressing rod to compress a pre-tightening spring to move downwards in a reciprocating mode through blades arranged on the outer side at equal intervals, and the lower pressing rod drives the reciprocating pressing plate to press the lining cloth fed forwards downwards in a reciprocating mode, so that a turned edge of the lining cloth gradually approaches to the upper surface of the lining cloth along a guide arc;
a bonding and pressing procedure: when the lining cloth is curled and pressed to be close to the upper surface of the lining cloth by the reciprocating pressing plate, the switching shaft drives the rotating shaft to rotate through the third belt, and the rotating shaft drives the pre-pressing wheel to rotate at the same speed as the feeding speed of the lining cloth, so that the curled edge of the lining cloth is in contact with the upper surface of the lining cloth.
As an improvement, the sewing process further comprises a rolling process after the sewing process: the sewed lining cloth is fed into a cloth collecting roller for rolling operation, so that the rolled lining cloth is collected in a centralized manner.
In addition, based on the production process, the invention also provides production equipment of the high-permeability anti-wrinkle wear-resistant lining cloth, which comprises the following steps:
a transfer unit;
the floating unit is used for floating wrinkles on the surface of the lining cloth and is arranged in the conveying unit; and
the hemming unit is used for hemming the lining cloth and sewing the hemming unit on the side part of the floating unit;
the floating unit includes:
a pre-pressing component;
the scraping component is used for scraping the surface of the lining cloth and is arranged at the driving end of the prepressing component;
as an improvement, the transfer unit includes:
a frame;
the pre-storing frame is connected with the feeding end of the rack;
the first driving roller is used for driving the lining cloth to feed forwards and arranged on the side part of the rack and positioned above the pre-storage frame;
the switching roller is used for switching the feeding direction of the lining cloth, is rotatably connected to the side part of the frame and is positioned above the first driving roller; and
and the cloth collecting roller is used for rolling the turned-edge lining cloth and is connected with the discharge end of the rack.
As an improvement, the pre-pressing assembly comprises:
the fixing frame is connected to the upper inner wall of the rack;
the inside of the fixed frame is rotatably connected with a transmission shaft;
a pressing belt used for pressing the middle part of the lining cloth is rotatably connected outside the transmission shaft and inside the fixing frame;
the lateral part of the pressing belt is connected to the outer side of the first driving roller through a first belt;
as an improvement, the strike-off assembly comprises:
a strickling mechanism;
the strickle mechanism includes:
a guide plate;
a guide groove is formed in the guide plate;
a sliding block is inserted in the guide groove in a sliding manner;
the side part of the sliding block is connected with a guide rod;
a first return spring is sleeved outside the guide rod and inside the guide groove;
a fixed shaft is arranged in the sliding block;
a sleeve is rotatably sleeved outside the fixed shaft and above the sliding block;
the lower end of the fixed shaft is connected with a scraper;
the side part of the scraper is rotatably connected with a rotary roller, and a driving motor is arranged on the side part of the rotary roller and positioned in the scraper;
as an improvement, the strike-off assembly further comprises:
an extension plate connected to the guide side;
the cam is rotationally connected to the upper part of the extension plate, and the lower part of the cam is provided with a driving motor;
the push block is connected to the side part of the cam;
second limiting plates are connected to the upper ends of the extending plates and located on two sides of the cam;
the push block is contacted with the sleeve through the first arc-shaped surface;
one side of the push block, which is opposite to the cam, is connected with a guide shaft;
a second return spring is sleeved on the outer side of the guide shaft;
one end of the guide shaft, which is opposite to the push block, is inserted in a first limit plate on the guide plate in a sliding manner;
as an improvement, the hemming unit includes:
a winding mechanism;
a curling arc surface is arranged inside the winding mechanism;
a side feeding roller is rotatably connected inside the winding mechanism and positioned on the inner side of the curled edge cambered surface;
an upper feeding roller is rotatably connected inside the winding mechanism and positioned on the upper side of the curled edge cambered surface;
the upper feeding roller is connected with the winding mechanism through a second belt;
the upper end of the winding mechanism is connected with a bracket for mounting a sewing needle mechanism;
as an improvement, the hemming unit further includes:
the fixing plate is connected to the lower part of the winding mechanism;
a pre-pressing wheel is rotatably connected inside the fixing plate;
the side part of the pre-pressing wheel is connected with a rotating shaft;
the rotating shaft is connected to the outer side of the transfer shaft through a third belt;
the transfer shaft is rotatably connected to the side part of the winding mechanism;
the front end of the transfer shaft is connected with a spacing pressing plate;
a reciprocating pressure plate is inserted in the winding mechanism in a sliding manner and close to the side part of the spacing pressure plate;
the lower side part of the reciprocating pressure plate is provided with a guide arc;
the upper end of the reciprocating pressure plate is connected with a lower pressure rod extending out of the winding mechanism;
the adapter shaft is connected to the outer side of the transmission shaft through a fourth belt.
As an improvement, a carrying platform is obliquely arranged in the rack, and a transition plate is suspended at the upper end of the carrying platform;
a second shoveling surface is arranged at the initial end of the transition plate;
a needle outlet groove is formed in the upper end of the transition plate and is positioned under the needle sewing mechanism;
the side part of the transition plate is connected with a raised plate;
the initial end of the raised plate is provided with a first scooping surface;
and a second arc-shaped surface which has the same radian as the arc surface of the turned edge is arranged at the side part of the raised plate.
The invention has the beneficial effects that:
(1) According to the invention, the transmission shaft is driven to rotate by the first belt, the transmission shaft drives the pressing belt to press the middle part of the lining cloth and rotate at the same feeding speed along with the feeding direction of the lining cloth, so that excessive lining cloth is prevented from moving to one side when the lining cloth at two sides is subsequently smoothed.
(2) According to the invention, the primary curling process is carried out before the lining cloth is leveled to form a semi-winding state, so that the lining cloth positioned in the curling arc surface can be pushed to be tightly attached to the side feeding roller and the upper feeding roller when the rotary roller enters the curling arc surface, and the phenomenon that the rotary roller extrudes the lining cloth on the inner wall of the curling arc surface to cause wrinkles before the curling process.
(3) According to the invention, the rotary roller keeps a continuous rotation state relative to the upper surface of the lining cloth, when the rotary roller moves from the middle part to two sides along the lining cloth, under the condition that the middle part of the lining cloth is pressed tightly by the pressing belt, the rotary roller rotates relative to the upper surface of the lining cloth and straightens the lining cloth towards two sides through relative friction between the rotary roller and the lining cloth, when the rotary roller returns to the middle part along the lining cloth from two sides, the rotary roller continues to rotate, and the lining cloth is still subjected to tension from the middle part to two sides by setting the rotating speed to be higher than the returning speed, so that the effect of smoothing from the middle part to two sides of the lining cloth under the premise of pressing the lining cloth is achieved, and the defect that wrinkles appear in the edge curling process of the lining cloth is prevented.
(4) According to the invention, the diameter of the side feeding roller at the side part of the raised plate is larger than that of the upper feeding roller, so that when the lining cloth is fed to the transition plate and the raised plate, the lining cloth is turned upwards only by contacting the side feeding roller with the lining cloth, and the upper feeding roller is separated from the lining cloth, so that the inner cavity can be accurately sleeved outside the raised plate under the condition that the edge of the lining cloth in the original semi-winding state is supported by the edge through the transition plate, and the condition that the edge is curled is prevented from being wrinkled.
(5) According to the invention, the guide arc is driven by the reciprocating pressure plate to push the semi-rolled lining cloth edge to be close to the upper surface of the lining cloth in a reciprocating and downward manner, meanwhile, the switching shaft drives the rotating shaft to rotate through the third belt, the rotating shaft drives the pre-pressing wheel to roll along the upper surface of the lining cloth to push the lining cloth edge pushed down by the reciprocating pressure plate to the upper surface of the lining cloth, and the hemming needle mechanism which reciprocates up and down sews the hemmed lining cloth, so that the effect of automatically and accurately sewing the hemmed edge is achieved.
(6) According to the invention, the lining cloth is driven by the first driving roller to feed forwards, meanwhile, the first driving roller drives the transmission shaft to rotate through the first belt, the transmission shaft drives the adapter shaft to rotate through the fourth belt, the adapter shaft drives the rotating shaft to rotate through the lower pressing rod, and the rotating shaft drives the pre-pressing wheel to rotate, so that the feeding speed of the lining cloth is ensured to be the same as the rotating speed of the pressing belt, the rotating speed of the pre-pressing wheel and the lifting speed of the reciprocating pressing plate, and the feeding direction of the lining cloth is ensured not to be wrinkled in the rolling process, thereby realizing the integration of the integral rolling and edge curling work.
In conclusion, the invention has the advantages of preventing wrinkles from occurring in the curling process, integrating the rolling and curling operations and the like.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention;
FIG. 3 is a schematic view of the internal structure of the present invention;
FIG. 4 is a diagram of the relationship between the floating unit and the transferring unit;
FIG. 5 is a diagram illustrating the relationship between the pre-pressing assembly and the scraping assembly;
FIG. 6 is a diagram illustrating the motion state of the troweling unit according to the present invention;
FIG. 7 is a partial cross-sectional view of a troweling unit of the present invention;
FIG. 8 is an enlarged view of the invention at A in FIG. 7;
FIG. 9 is a diagram showing the fitting relationship between the pre-pressing assembly and the lining cloth according to the present invention;
FIG. 10 is an enlarged view of the invention at B in FIG. 9;
FIG. 11 is a view of the engagement of the spacer press plate with the hold-down bar in accordance with the present invention;
FIG. 12 is a view showing the working state of the cloth sewing mechanism of the present invention;
fig. 13 is a diagram of the mating relationship of the raised plate and the transition plate of the present invention.
In the figure, 1, a transfer unit; 2. a troweling unit; 3. a curling unit; 101. a frame; 1011. carrying platform; 102. pre-storing a frame; 103. a first driving roller; 104. a transfer roller; 105. a cloth collecting roller; 21. a pre-pressing component; 22. a strike-off assembly; 210. a fixed mount; 211. a compression band; 212. a drive shaft; 213. a first belt; 221. a strickling mechanism; 2211. a guide plate; 22111. a guide groove; 22112. a first limit plate; 2212. a slider; 2213. a guide bar; 2214. a first return spring; 2215. a fixed shaft; 2216. a sleeve; 2217. a squeegee; 22171. rotating the roller; 222. an extension plate; 2221. a second limiting plate; 223. a cam; 224. pushing a block; 2241. a first arc-shaped surface; 2242. a guide shaft; 2243. a second return spring; 301. a winding mechanism; 3011. curling an arc surface; 3012. a support; 3013. a needle sewing mechanism; 302. a side feed roller; 3021. a second belt; 303. an upper feed roller; 304. a fixing plate; 3041. pre-pressing wheels; 3042. a rotating shaft; 3043. a third belt; 305. a transfer shaft; 3051. a spacing pressing plate; 3052. a fourth belt; 306. reciprocating pressing plates; 3061. pre-tightening the spring; 3062. a guiding arc; 3063. a lower pressure lever; 307. a raised plate; 3071. a second arc-shaped surface; 3072. a first scooping surface; 308. a transition plate; 3081. a second scooping surface; 3082. and (4) needle outlet grooves.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example one
As shown in fig. 1, the embodiment provides a production process of a high-permeability crease-resistant wear-resistant lining cloth, which comprises the following steps:
step one, a middle pre-tightening process, wherein lining cloth passes through the bottom of a pre-tightening assembly 21 arranged on the upper part of a carrying platform 1011, and the pre-tightening assembly 21 pre-tightens the middle of the lining cloth and feeds the lining cloth into a cloth collecting roller 105 for rolling;
step two, a floating process, in which the cam 223 drives the scrapers 2217 positioned at the two sides of the pre-pressing assembly 21 to reciprocate through the pushing block 224, and the scrapers 2217 float the upper surface of the lining cloth under the action of relative friction between the continuously rotating rotary roller 22171 and the upper surface of the lining cloth and push the edges of the lining cloth to be in full contact with the side feed rollers 302 and the upper feed rollers 303 in the hemming unit 3;
step three, a curling process, namely, the rotating roller 22171 pushes the lining cloth to be sequentially contacted with the side feeding roller 302 and the upper feeding roller 303 to form a clamping state, so that the roller 22171 is matched with the side feeding roller 302 and the upper feeding roller 303 to turn the lining cloth into a half-winding state;
step four, a blank pressing process, in which the cloth collecting roller 105 drives the lining cloth rolled into a semi-winding state by the side feeding roller 302 and the upper feeding roller 303 in sequence to continue feeding, so that the inner cavity of the lining cloth in the semi-winding state enters the bulge plate 307 through the transition plate 308, the curled edge passing the bulge plate 307 is pressed to the position close to the surface of the lining cloth by the reciprocating pressure plate 306 reciprocating up and down, and then the lining cloth is pressed to be in contact with the surface of the lining cloth by the pre-pressing wheel 3041 with the same feeding speed as the pressing belt 211;
step five, a hemming process, in which after the edge of the half-rolled lining cloth is pressed by the pre-pressing wheel 3041, the sewing needle mechanism 3013 inserts the thread into the lining cloth, and continuous sewing is performed on the hemmed edge of the lining cloth.
As an improvement, the middle pre-tightening process further comprises the following steps:
cloth guiding procedure: the cloth in the pre-storage frame 102 sequentially passes through the first driving roller 103, the switching roller 104 and the carrying platform 1011 and is finally pre-rolled at the cloth collecting roller 105, and two sides of the lining cloth are located in the hemming arc surface 3011.
It should be noted that, as shown in fig. 3-6, the first driving roller 103 and the cloth receiving roller 105 drive the shirt to feed forward at the same rotation speed, and at the same time, the first driving roller 103 drives the transmission shaft 212 to rotate through the first belt 213, and the transmission shaft 212 drives the pressing belt 211 to press the middle part of the lining cloth and rotate at the same feeding speed along with the feeding direction of the lining cloth, so that the lining cloth is longitudinally pressed before troweling by using the same feeding speed as the rolling speed without affecting the continuous feeding of the lining cloth, and the effect of preventing excessive lining cloth from moving to one side when the lining cloth on both sides is subsequently trowelled is achieved.
As an improvement, the method further comprises the following steps between the floating process and the middle pre-tightening process:
an initial hemming procedure: the side feed roller 302 turns up the horizontal interlining to be vertical, and the upper feed roller 303 turns the interlining with the vertical trend to be horizontal again, so that a half-winding state is formed.
It should be noted that, as shown in fig. 6-8, the lining cloth is firstly subjected to the primary hemming process before being flattened to form a half-wound state, so that when the rotating roller 22171 enters the hemming arc surface 3011, the lining cloth positioned in the hemming arc surface 3011 can be pushed to be tightly attached to the side feeding roller 302 and the upper feeding roller 303, and the phenomenon that the rotating roller 22171 presses the lining cloth to the inner wall of the hemming arc surface 3011 to cause wrinkling before the hemming process is prevented.
As an improvement, the floating process comprises the following steps:
a cloth spreading procedure: the roller 22171 is kept in rotation during the movement of the blade 2217 along the upper side of the interlining and keeps the interlining always in a straightening tendency by the relative friction with the surface of the interlining.
Further, the cloth spreading process includes:
a feeding process: the rotary roller 22171 is gradually fed to the edge of the lining cloth in the curling arc 3011 along the middle position of the upper surface of the lining cloth, so that the middle part of the lining cloth is in a straightening trend, and then after the lining cloth enters the curling arc, the rotary roller 22171, the side feeding roller 302 and the upper feeding roller 303 are set to be in different rotating directions, so that the pre-curling part is further wound;
a return process: after the feeding process is finished, when the first return spring 2214 pushes the slider 2212 to move along the guide groove 22111, the slider 2212 drives the scraper 2217 to move through the fixed shaft 2215, the scraper 2217 drives the rotary roller 22171 to gradually move to the middle of the lining cloth from the hemming cambered surface 3011, and in the return process, the rotary roller 22171 still rotates initially.
It should be noted that, as shown in fig. 8, during the reciprocating movement of the scraper 2217, the roller 22171 keeps a continuous rotation state relative to the upper surface of the lining cloth, when the roller 22171 moves from the middle part to the two sides along the lining cloth, under the condition that the pressing belt 211 presses the middle part of the lining cloth, the roller 22171 rotates relative to the upper surface of the lining cloth and straightens the lining cloth to the two sides by the relative friction force between the roller 22171 and the lining cloth, when the roller 22171 returns along the lining cloth from the two sides to the middle part, the roller 22171 continues to rotate and the rotation speed is set to be higher than the return speed, so that the lining cloth still receives the pulling force from the middle part to the two sides, thereby achieving the effect of leveling along the middle part of the lining cloth under the condition of pressing the lining cloth, and preventing the lining cloth from wrinkling during the hemming process.
Further, the edge pressing process includes:
a transition procedure: the cloth collecting roller 105 drives the semi-rolled lining cloth to move to the bulge plate 307 through the cab apron 308, and the bulge plate 307 supports the inner cavity of the semi-rolled lining cloth;
a pressing procedure: when the lining cloth moves to the side of the sewing needle mechanism, the reciprocating pressing plate 306 reciprocating up and down presses the lining cloth, and then the pre-pressing wheel 3041 presses the edge of the lining cloth which is rolled up to be in contact with the upper surface of the lining cloth.
Wherein the transition process comprises:
a primary transition process: the edge of the lining cloth in a half-roll state moves to the position above the transition plate 308 along the second scooping surface 3081;
and (3) secondary transition process: the lining cloth in the half-rolled state continues to move, so that the inner cavity of the lining cloth is transited to the raised plate 307 along the first scooping surface 3072, the outer part of the rolled part of the lining cloth is limited by the gap between the second arc-shaped surface 3071 and the curling arc surface 3011, and the gap is matched with the thickness of the lining cloth.
Further, the diameter of the side feed roller 302 at the side of the rising plate 307 is larger than that of the upper feed roller 303, and the diameter of the side feed roller 302 is equal to that of the upper feed roller 303 at a position before the interlining enters the rising plate 307.
It should be noted that, as shown in fig. 12-13, the smoothed lining cloth is continuously fed forward under the action of the first driving roller 103 and the cloth collecting roller 105 and sequentially passes through the transition plate 308 and the rising plate 307, and when the smoothed lining cloth passes through the transition plate 308 and the rising plate 307, the diameter of the side feeding roller 302 at the side part of the rising plate 307 is larger than that of the upper feeding roller 303, so that when the lining cloth is fed to the transition plate 308 and the rising plate 307, the lining cloth is only contacted with the lining cloth through the side feeding roller 302 and turned upwards, and the upper feeding roller 303 is separated from the lining cloth, so that the inner cavity can be accurately sleeved outside the rising plate 307 under the condition that the lining cloth in the original semi-winding state passes through the transition plate 308 to support the edge, and the phenomenon that the edge is wrinkled is prevented.
As an improvement, the compaction process comprises:
a pressing procedure: the transmission shaft 212 with the feeding speed equal to that of the lining cloth drives the transfer shaft 305 to rotate through the fourth belt 3052, the transfer shaft 305 rotates through the interval pressure plate 3051, the interval pressure plate 3051 pushes the lower pressure rod 3063 to compress the pre-tightening spring 3061 through the blades arranged at equal intervals on the outer side to reciprocate downwards, the lower pressure rod 3063 drives the reciprocating pressure plate 306 to press the lining cloth fed forwards downwards in a reciprocating mode, and the curled edge of the lining cloth is enabled to gradually approach the upper surface of the lining cloth along the guide arc 3062;
a bonding and pressing procedure: when the reciprocating press plate 306 presses the edge of the lining cloth to be close to the upper surface of the lining cloth, the transfer shaft 305 drives the rotating shaft 3042 to rotate through the third belt 3043, the rotating shaft 3042 drives the pre-pressing wheel 3041 to rotate at the same speed as the feeding speed of the lining cloth, and the edge of the lining cloth is in contact with the upper surface of the lining cloth.
As an improvement, the sewing process further comprises a rolling process after the sewing process: the sewn interlining is fed into a cloth collecting roller 105 to be rolled, so that the rolled interlining is collected in a centralized manner.
It should be noted that, as shown in fig. 9-12, after the inner cavity of the lining cloth is supported by the raised plate 307, the lining cloth is continuously fed forward, before the lining cloth is fed to the lower part of the pre-pressing wheel 3041, the transmission shaft 212 drives the transfer shaft 305 to rotate through the fourth belt 3052, the transfer shaft 305 drives the lower pressing rod 3063 through the spacing pressing plate 3051 to compress the pre-tightening spring 3061 in a reciprocating manner downwards, the lower pressing rod 3063 drives the guide arc 3062 through the reciprocating pressing plate 306 to push the semi-rolled lining cloth edge to be close to the upper surface of the lining cloth in a reciprocating manner downwards, meanwhile, the transfer shaft 305 drives the rotating shaft 3042 to rotate through the third belt 3043, the rotating shaft 3042 drives the pre-pressing wheel 3041 to roll along the upper surface of the lining cloth to push the lining cloth edge pushed downwards by the reciprocating pressing plate 306 to the upper surface of the lining cloth, and then the hemming needle mechanism 3013 which reciprocates up and down sews the hemmed lining cloth, thereby achieving the effect of accurately sewing the hemmed lining cloth through the rotating roller 22171 to be fed into the winding mechanism 301 which reciprocates to form the winding surface gradually and sew the hemmed edge;
in addition, the lining cloth is driven by the first driving roller 103 to feed forwards, meanwhile, the first driving roller 103 drives the transmission shaft 212 to rotate through the first belt 213, the transmission shaft 212 drives the transfer shaft 305 to rotate through the fourth belt 3052, the transfer shaft 305 drives the rotating shaft 3042 to rotate through the lower pressing rod 3063, and the rotating shaft 3042 drives the pre-pressing wheel 3041 to rotate, so that the feeding speed of the lining cloth is ensured to be the same as the rotating speed of the pressing belt 211, the rotating speed of the pre-pressing wheel 3041 and the lifting speed of the reciprocating pressing plate 306, the feeding direction of the lining cloth is ensured not to wrinkle in the coiling process, and the integration of the integral coiling and edge curling is realized.
Example two
As shown in fig. 2 to 13, in which the same or corresponding components as in the first embodiment are denoted by the same reference numerals as in the first embodiment, only the points of difference from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment in that:
the utility model provides a production facility of high ventilative crease-resistant type wear-resisting lining cloth, includes:
a transfer unit 1;
the floating unit 2 is used for floating wrinkles on the surface of the lining cloth, and the floating unit 2 is arranged in the conveying unit 1; and
the hemming unit 3 is used for hemming the lining cloth and sewing the hemming unit 3 on the side part of the floating unit 2;
the troweling unit 2 includes:
a pre-pressing assembly 21;
the scraping component 22 is used for scraping the surface of the lining cloth, and the scraping component 22 is arranged at the driving end of the pre-pressing component 21;
as a modification, as shown in fig. 2 to 3, the transfer unit 1 includes:
a frame 101;
a pre-storing frame 102, wherein the pre-storing frame 102 is connected with the feeding end of the rack 101;
the first driving roller 103 is used for driving the lining cloth to feed forwards, and the first driving roller 103 is arranged on the side part of the rack 101 and is positioned above the pre-storage frame 102;
a driving motor is arranged at the side part of the first driving roller 103;
a switching roller 104, wherein the switching roller 104 for switching the feeding direction of the lining cloth is rotatably connected to the side part of the frame 101 and is positioned above the first driving roller 103; and
and the cloth collecting roller 105 is used for connecting the cloth collecting roller 105 which is used for rolling the curled lining cloth to the discharge end of the frame 101.
As a modification, as shown in fig. 4 to 5, the pre-pressing assembly 21 includes:
the fixing frame 210 is connected to the upper inner wall of the rack 101;
the inside of the fixing frame 210 is rotatably connected with a transmission shaft 212;
a pressing belt 211 for pressing the middle part of the lining cloth is rotatably connected outside the transmission shaft 212 and inside the fixing frame 210;
the side part of the pressing belt 211 is connected to the outer side of the first driving roller 103 through a first belt 213;
further, as shown in fig. 6 to 8, the striking-off assembly 22 includes:
a strickle mechanism 221;
the strickle mechanism 221 includes:
a guide plate 2211;
a guide groove 22111 is formed in the guide plate 2211;
a sliding block 2212 is inserted in the guide groove 22111 in a sliding mode;
a guide bar 2213 is connected to the side of the sliding block 2212;
a first return spring 2214 is sleeved outside the guide rod 2213 and inside the guide groove 22111;
a fixed shaft 2215 is arranged inside the sliding block 2212;
a sleeve 2216 is rotatably sleeved outside the fixed shaft 2215 and above the sliding block 2212;
the lower end of the fixed shaft 2215 is connected with a scraper 2217;
a rotating roller 22171 is rotatably connected to the side part of the scraper 2217, and a driving motor is arranged on the side part of the rotating roller 22171 and positioned inside the scraper 2217;
further, the striking-off assembly 22 further comprises:
an extension plate 222, the extension plate 222 being connected to a side of the guide plate 2211;
a cam 223 rotatably connected to the upper part of the extension plate 222, and a driving motor provided at the lower part of the cam 223;
a push block 224, wherein the push block 224 is connected to the side of the cam 223;
second limit plates 2221 are connected to the upper ends of the extension plates 222 and located at both sides of the cam 223;
the push block 224 is in contact with the sleeve 2216 through the first arc-shaped surface 2241;
a guide shaft 2242 is connected to one side of the push block 224 opposite to the cam 223;
a second return spring 2243 is sleeved on the outer side of the guide shaft 2242;
the guide shaft 2242 is slidably inserted into the first limit plate 22112 on the guide plate 2211 relative to one end of the push block 224;
as a modification, as shown in fig. 8 to 13, the hemming unit 3 includes:
a winding mechanism 301;
a curling arc surface 3011 is arranged inside the winding mechanism 301;
a side feeding roller 302 is rotatably connected inside the winding mechanism 301 and positioned on the inner side of the hemming cambered surface 3011;
an upper feeding roller 303 is rotatably connected inside the winding mechanism 301 and positioned on the upper side of the hemming cambered surface 3011;
the upper feed roller 303 is connected to the winding mechanism 301 via a second belt 3021;
the upper end of the winding mechanism 301 is connected with a bracket 3012 for mounting a sewing needle mechanism 3013;
as a modification, as shown in fig. 11 to 12, the hemming unit 3 further includes:
a fixing plate 304, wherein the fixing plate 304 is connected to the lower part of the winding mechanism 301;
a pre-pressing wheel 3041 is rotatably connected inside the fixing plate 304;
the side of the pre-pressing wheel 3041 is connected with a rotating shaft 3042;
the rotating shaft 3042 is connected to the outer side of the transfer shaft 305 through a third belt 3043;
the transfer shaft 305 is rotatably connected to the side of the winding mechanism 301;
the front end of the transfer shaft 305 is connected with a spacing pressing plate 3051;
a reciprocating pressing plate 306 is inserted into the winding mechanism 301 in a sliding manner and close to the side of the spacing pressing plate 3051;
a guide arc 3062 is arranged at the lower side part of the reciprocating pressure plate 306;
the upper end of the reciprocating pressure plate 306 is connected with a lower pressure rod 3063 extending out of the winding mechanism 301;
a pre-tightening spring 3061 is sleeved on the outer side of the reciprocating pressure plate 306;
the transfer shaft 305 is connected to the outside of the drive shaft 212 via a fourth belt 3052.
Further, as shown in fig. 13, a carrier 1011 is obliquely arranged inside the frame 101, and a transition plate 308 is suspended at the upper end of the carrier 1011;
a gap matched with the thickness of the lining cloth is arranged between the bottoms of the transition plate 308 and the raised plate 307 and the carrier 1011;
preferably, the transition plate 308 is connected to the lower end of the extension plate 222 by a connecting rod.
The initial end of the transition plate 308 is provided with a second scooping surface 3081;
a needle outlet groove 3082 is formed in the upper end of the transition plate 308 and is positioned under the needle sewing mechanism 3013;
a bulge plate 307 is connected to the side of the transition plate 308;
the initial end of the raised plate 307 is provided with a first scooping surface 3072;
the side of the raised plate 307 is provided with a second arc face 3071 with the radian equal to that of the curled arc face 3011.
It should be added that a driving motor is separately provided at the side of the side feed roller 302 and inside the winding mechanism 301.
It should be added that the hemming units 3 of the present invention are provided with one set along both sides of the lining cloth, and the roller 22171 is corresponding to the hemming unit 3 of each side.
When the device is used, the unrolled lining cloth is rolled in the pre-storage frame 102, the lining cloth is drained to the cloth collecting roller 105 through the first driving roller 103, the transfer roller 104 and the carrying platform 1011 in sequence to be wound, driving motors for driving the first driving roller 103, the cam 223, the transfer roller 22171 and the side feeding roller 302 to operate are respectively started, as shown in fig. 6-8, the first driving roller 103 and the cloth collecting roller 105 roll the lining cloth synchronously, simultaneously, the first driving roller 103 drives the pressing belt 211 to rotate and press the upper surface of the lining cloth through the first belt 213, as shown in fig. 8, the cam 223 drives the fixed shaft 2215 to reciprocate along the guide groove 22111 through the pushing block 224, the lining cloth is flattened and pushes the edge of the lining cloth to be in contact with the rotating side feeding roller 302 and the upper feeding roller 303, so that the edge of the lining cloth is in a half-rolled state, as shown in fig. 9-13, the inner cavity of the half-rolled lining cloth is pushed to the outer side feeding roller 307 along the transition plate 308, then is pushed to be in a half-rolled state, and finally pushed to be pressed on the upper surface of the lining cloth by the upper edge guide roller 3012, and the lining cloth is finally pushed to be sewn downwards in a half-rolled state, and pushed by the lining cloth guide roller 3063, and the lining cloth.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. A production process of high-breathability anti-wrinkle wear-resistant lining cloth is characterized by comprising the following steps:
step one, a middle pre-tightening procedure, wherein lining cloth penetrates through the bottom of a pre-tightening assembly arranged on the upper part of a carrying platform, and the pre-tightening assembly pre-presses the middle of the lining cloth and feeds the lining cloth into a cloth collecting roller to perform rolling work;
step two, a floating process, namely, the cam drives the scraping plates positioned at two sides of the pre-pressing assembly to do reciprocating motion through the pushing block, and the scraping plates conduct floating work on the upper surface of the lining cloth under the action of relative friction between the rotating roller which rotates continuously and the upper surface of the lining cloth and push the edges of the lining cloth to be in full contact with the side feeding roller and the upper feeding roller in the edge curling unit;
step three, a hemming procedure, namely pushing the lining cloth to be in contact with a side feeding roller and an upper feeding roller in sequence by a rotating roller to form a clamping state, so that the lining cloth is turned into a semi-winding state by the rotating roller matched with the side feeding roller and the upper feeding roller;
step four, a blank pressing procedure, namely, the cloth collecting roller drives the lining cloth which is rolled into a semi-winding state by the side feeding roller and the upper feeding roller in sequence to continue feeding, so that the inner cavity of the lining cloth in the semi-winding state enters the bulge plate through the transition plate, the curled edge exceeding the bulge plate is pressed to a position close to the surface of the lining cloth by the reciprocating pressure plate which reciprocates up and down, and then the lining cloth is pressed to be in contact with the surface of the lining cloth by a pre-pressing wheel with the same feeding speed as the pressing belt;
and step five, a hemming procedure, wherein after the edge of the lining cloth in the semi-rolling state is pressed by the pre-pressing wheel, the sewing needle mechanism inserts the thread into the lining cloth, and continuous sewing work is carried out on the curled edge of the lining cloth.
2. The production process of the high-permeability crease-resistant wear-resistant lining cloth according to claim 1,
the middle part pre-tightening process also comprises the following steps:
cloth guiding procedure: and (3) pre-rolling the cloth in the pre-storing frame sequentially by a first driving roller, a switching roller and a carrying platform at a cloth collecting roller, wherein two sides of the lining cloth are positioned in a curled arc surface.
3. The production process of the high-permeability crease-resistant wear-resistant lining cloth according to claim 1,
still include between floating process and the middle part pretension process:
an initial hemming procedure: the side feeding rollers turn the horizontal lining cloth upwards to be vertical, and the upper feeding rollers turn the lining cloth with the vertical trend to be horizontal again.
4. The production process of the high-permeability anti-wrinkle wear-resistant lining cloth according to claim 1,
the floating procedure comprises the following steps:
a cloth spreading procedure: during the process that the scraper blade moves along the upper part of the lining cloth, the rotating roller always keeps a rotating state, and the lining cloth always keeps a straightening trend through the relative friction force between the rotating roller and the surface of the lining cloth.
5. The production process of the high-permeability crease-resistant wear-resistant lining cloth according to claim 4, wherein the high-permeability crease-resistant wear-resistant lining cloth is characterized in that,
the cloth spreading process comprises the following steps:
a feeding process: the rotary roller is gradually fed to the edge of the lining cloth in the curling arc surface along the middle position of the upper surface of the lining cloth, so that the middle part of the lining cloth is in a straightening trend, and then after the lining cloth enters the curling arc surface, the rotary roller, the side feed roller and the upper feed roller are set to be different in rotation direction, so that the pre-curling part is further wound;
a return process: after the feeding process is finished, the first return spring pushes the sliding block to move along the guide groove, the sliding block drives the scraper blade to move through the fixed shaft, the scraper blade drives the rotary roller to gradually move to the middle of the lining cloth from the curled edge cambered surface, and in the return stroke process, the rotary roller still is in an initial rotating state.
6. The production process of the high-permeability crease-resistant wear-resistant lining cloth according to claim 5, wherein the high-permeability crease-resistant wear-resistant lining cloth is characterized in that,
the blank pressing process comprises the following steps:
a transition procedure: the cloth collecting roller drives the lining cloth in a semi-rolled state to move to the bulge plate through the cab apron, and the bulge plate supports the inner cavity of the lining cloth in the semi-rolled state;
a pressing procedure: when the lining cloth moves to the side part of the sewing needle mechanism, the reciprocating pressure plate which reciprocates up and down presses the lining cloth, and then the pre-pressing wheel presses the edge rolled up by the lining cloth to be in contact with the upper surface of the lining cloth.
7. The production process of the high-permeability crease-resistant wear-resistant lining cloth according to claim 6, wherein the high-permeability crease-resistant wear-resistant lining cloth is characterized in that,
the transition process comprises the following steps:
a primary transition process: the edge of the lining cloth in a half-roll state moves to the position above the transition plate along the second shoveling surface;
a secondary transition process: the lining cloth in the semi-rolling state continues to move, so that the inner cavity of the lining cloth is transited to the raised plate along the first shoveling surface, the outer part of the rolling position of the lining cloth is limited by a gap between the second arc-shaped surface and the curling arc surface, and the gap is matched with the thickness of the lining cloth.
8. The production process of the high-permeability anti-wrinkle wear-resistant lining cloth according to claim 7,
the diameter of the side feeding roller at the side part of the raised plate is larger than that of the upper feeding roller, and the diameter of the side feeding roller is equal to that of the upper feeding roller at the position before the lining cloth enters the raised plate.
9. The production process of the high-permeability crease-resistant wear-resistant lining cloth according to claim 6, wherein the high-permeability crease-resistant wear-resistant lining cloth is characterized in that,
the pressing process comprises the following steps:
a pressing procedure: a transmission shaft with the feeding speed equal to that of the lining cloth drives the adapter shaft to rotate through a fourth belt, the adapter shaft rotates through the spacing pressing plate, the spacing pressing plate pushes the lower pressing rod to compress the pre-tightening spring to move downwards in a reciprocating mode through blades arranged on the outer side at equal intervals, and the lower pressing rod drives the reciprocating pressing plate to press the lining cloth fed forwards downwards in a reciprocating mode downwards so that the turned edge of the lining cloth gradually approaches to the upper surface of the lining cloth along the guide arc;
a bonding and pressing procedure: when the lining cloth is curled and pressed to be close to the upper surface of the lining cloth by the reciprocating pressing plate, the switching shaft drives the rotating shaft to rotate through the third belt, and the rotating shaft drives the pre-pressing wheel to rotate at the same speed as the feeding speed of the lining cloth, so that the curled edge of the lining cloth is in contact with the upper surface of the lining cloth.
10. The production process of the high-permeability crease-resistant wear-resistant lining cloth according to claim 1,
the sewing method further comprises a rolling procedure after the sewing procedure: the sewed lining cloth is fed into a cloth collecting roller for rolling operation, so that the rolled lining cloth is collected in a centralized manner.
CN202210999569.8A 2022-08-19 2022-08-19 Production process of high-air-permeability crease-resistant wear-resistant lining cloth Active CN115369600B (en)

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