CN115369509A - High-performance nano oxide composite material and preparation method and application thereof - Google Patents

High-performance nano oxide composite material and preparation method and application thereof Download PDF

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CN115369509A
CN115369509A CN202211207878.3A CN202211207878A CN115369509A CN 115369509 A CN115369509 A CN 115369509A CN 202211207878 A CN202211207878 A CN 202211207878A CN 115369509 A CN115369509 A CN 115369509A
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parts
calcium carbonate
composite material
weight
nano
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张凌超
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Sona New Material Technology Suzhou Co ltd
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Sona New Material Technology Suzhou Co ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/44Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/46Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/72Organic compounds not provided for in groups B01D53/48 - B01D53/70, e.g. hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/81Solid phase processes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/704Solvents not covered by groups B01D2257/702 - B01D2257/7027
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/45Gas separation or purification devices adapted for specific applications
    • B01D2259/4508Gas separation or purification devices adapted for specific applications for cleaning air in buildings

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Environmental & Geological Engineering (AREA)
  • Analytical Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a high-performance nano oxide composite material as well as a preparation method and application thereof, relating to the technical field of composite materials, wherein the composite material is prepared from the following raw materials: polypropylene ethylene, titanate coupling agent, nano calcium carbonate, ethylene urea, calcium stearate and solvent; the components are calculated according to the parts by weight: 100 parts by weight of polystyrene; 0.5-2 parts by weight of titanate coupling agent; 20-40 parts of nano calcium carbonate; 5-20 parts of ethylene urea; 0.5-2 parts by weight of calcium stearate; 20-50 parts of solvent. The nano calcium carbonate is modified, so that the reinforcing and toughening effects of the polypropylene can be greatly improved; and the ethylene urea is loaded on the fiber material of the electrostatic spinning, so that the forming is convenient, the specific surface area is higher, formaldehyde gas can be adsorbed, the efficiency of removing formaldehyde by the ethylene urea is improved, and the functional nanofiber membrane for efficiently purifying formaldehyde can be prepared.

Description

High-performance nano oxide composite material and preparation method and application thereof
Technical Field
The invention relates to the technical field of composite materials, in particular to a high-performance nano oxide composite material and a preparation method and application thereof.
Background
Polystyrene is a synthetic rubber using ethylene and propylene as main monomers, and has excellent properties that many other general synthetic rubbers do not have, and the monomers are cheap and easily available, so that it is widely used in the fields of tapes, films, automobile parts, building materials and other products.
The main disadvantages of polypropylene are the slow vulcanization rate, the difficulty of incorporation into other unsaturated rubbers, the poor self-adhesion and mutual adhesion, and the poor processability. Accordingly, commercially commonly used polypropylene materials are generally composite materials mixed with other materials. However, in industrial production, physical modification is commonly used, i.e. elastomer, organic or inorganic rigid particles are added into the formula of the polypropylene product, and then the product is obtained by melt blending.
And when the polypropylene-ethylene composite material is applied to closed spaces such as indoor spaces or vehicle interiors, the pollution problem of indoor environments, particularly the formaldehyde pollution problem, is the most concerned problem. The current formaldehyde treatment modes mainly comprise active carbon physical adsorption, photocatalytic oxidation, plasma decomposition, chemical reaction, biodegradation and the like. Wherein, the physical adsorption treatment effect of the charcoal is poor; the operation processes of photocatalytic oxidation, plasma decomposition and biodegradation are more complicated and the cost is high; therefore, the chemical reaction has the advantages of widest application range, highest efficiency and low cost. However, the spraying of chemical agents to the surfaces of indoor environment, furniture and the like may leave marks on the furniture surface, even the furniture surface may be damaged in severe cases, and the chemical agents are scattered in the air during the spraying process, which is easy to cause secondary pollution to the indoor air.
Disclosure of Invention
The invention aims to solve the technical problem of providing a high-performance nano oxide composite material, a preparation method and application thereof, and solves the problems of poor comprehensive performance and the like of the existing polypropylene-ethylene composite material when used in an indoor environment.
In order to solve the technical problems, the technical scheme of the invention is as follows:
one of the purposes of the invention is to provide a high-performance nano oxide composite material, which is prepared from the following raw materials:
polypropylene ethylene, titanate coupling agent, nano calcium carbonate, ethylene urea, calcium stearate and solvent;
the components are calculated according to the parts by weight:
Figure BDA0003873479760000021
the smaller the particle size of the calcium carbonate is, the more uniform the calcium carbonate is dispersed in the resin, and the better the toughening effect on the resin is, so that the adopted nano calcium carbonate can play an effective toughening and modifying role in the polypropylene ethylene; and calcium stearate as an auxiliary agent can play a role in lubrication to reduce the viscosity of the material, and the melt fracture is reduced by enhancing the melt strength of the polypropylene-calcium carbonate composite material, so that the precipitation of the material is improved.
Preferably, the components are calculated according to parts by weight:
Figure BDA0003873479760000022
preferably, the solvent is at least one of toluene, dichloromethane and diethyl ether.
The second purpose of the invention is to provide a preparation method of a high-performance nano oxide composite material, which comprises the following steps:
(1) Modification of nano calcium carbonate: dissolving the titanate coupling agent in parts by weight in a solvent, heating to 40-60 ℃, adding the nano calcium carbonate, fully stirring, filtering, drying, crushing and sieving to obtain modified nano calcium carbonate;
(2) And mixing, heating and melting the polypropylene, the ethylene urea, the calcium stearate and the modified nano calcium carbonate in parts by weight, and cooling to obtain the composite material.
After the nano calcium carbonate is modified, the interfaces between the polypropylene ethylene, the calcium carbonate and the titanate coupling agent have interaction, and the interaction can absorb more energy when the matrix polypropylene ethylene is subjected to yield and plastic deformation, so that the effects of strengthening and toughening are finally achieved.
Preferably, the nano calcium carbonate is added in the step (1) and fully stirred for reaction for 2 to 3 hours.
Preferably, the parts by weight of the polypropylene, the ethylene urea, the calcium stearate and the modified nano calcium carbonate in the step (2) are mixed and heated to 200-300 ℃, and are stirred and melted.
The invention also aims to provide a fiber material prepared from the high-performance nano oxide composite material, which is prepared by dissolving the composite material in a polar solvent, standing the mixture until bubbles are eliminated, and then carrying out electrostatic spinning.
Preferably, the polar solvent is at least one of N, N-dimethylformamide, tetrahydrofuran and ethyl acetate.
Preferably, the composite material is dissolved in a polar solvent to prepare a solution with the mass fraction of 10% -20%, and the solution is kept stand for 2-3 hours.
Preferably, the electrostatic spinning conditions are that the voltage is 20-30kV, the receiving distance is 10-15cm, and the spinning speed is 0.5-2mL/h.
Ethylene has an active group which reacts with formaldehyde, can capture formaldehyde to cause an aldehyde elimination reaction, and can be used as a formaldehyde capture agent. The fiber material is loaded with the ethylene urea capable of capturing formaldehyde for use, so that the fiber material is a very safe and healthy use mode. On one hand, the harm to furniture and indoor environment caused by spraying of the ethylene urea can be avoided, and on the other hand, the fiber or fabric material has a large specific surface area, so that the ethylene urea can be fully spread to ensure that formaldehyde molecules and the ethylene urea are fully contacted.
By adopting the technical scheme, the nano-scale calcium carbonate is modified, so that the reinforcing and toughening effects of the polypropylene can be greatly improved; and the ethylene urea is loaded on the fiber material of the electrostatic spinning, so that the forming is convenient, the specific surface area is high, formaldehyde gas can be adsorbed, the efficiency of removing formaldehyde by ethylene urea chemistry is improved, and the functional nanofiber membrane for efficiently purifying formaldehyde can be prepared.
Detailed Description
The following further describes the embodiments of the present invention. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
The raw materials used in the examples of the invention are all commercial products.
Example 1
(1) Modification of nano calcium carbonate: dissolving 0.8 weight part of titanate coupling agent in 35 weight parts of dichloromethane, heating to 50 ℃, adding 35 weight parts of nano calcium carbonate, fully stirring, filtering, drying, crushing and sieving to obtain modified nano calcium carbonate;
(2) Mixing 100 parts by weight of polystyrene, 8 parts by weight of ethylene urea, 0.8 part by weight of calcium stearate and the prepared modified nano calcium carbonate, heating for melting, and cooling to obtain the composite material;
(3) And dissolving the prepared composite material in tetrahydrofuran to prepare a solution with the mass fraction of 15%, standing until bubbles are eliminated, and then performing electrostatic spinning under the conditions of voltage of 25kV, acceptance distance of 13cm and spinning speed of 1mL/h to obtain the fiber material.
Example 2
(1) Modification of nano calcium carbonate: dissolving 0.5 part by weight of titanate coupling agent in 30 parts by weight of toluene, heating to 40 ℃, adding 30 parts by weight of nano calcium carbonate, fully stirring, filtering, drying, crushing and sieving to obtain modified nano calcium carbonate;
(2) Mixing 100 parts by weight of polypropylene ethylene, 5 parts by weight of ethylene urea, 0.5 part by weight of calcium stearate and the prepared modified nano calcium carbonate, heating for melting, and cooling to obtain the composite material;
(3) And dissolving the prepared composite material in N, N-dimethylformamide to prepare a solution with the mass fraction of 10%, standing, and performing electrostatic spinning after bubbles are eliminated under the conditions of voltage of 20kV, acceptance distance of 10cm and spinning speed of 0.5mL/h to obtain the fiber material.
Example 3
(1) Modification of nano calcium carbonate: dissolving 1 weight part of titanate coupling agent in 40 weight parts of diethyl ether, heating to 60 ℃, adding 40 weight parts of nano calcium carbonate, fully stirring, filtering, drying, crushing and sieving to obtain modified nano calcium carbonate;
(2) Mixing, heating and melting 100 parts by weight of polypropylene ethylene, 10 parts by weight of ethylene urea, 1 part by weight of calcium stearate and the prepared modified nano calcium carbonate, and cooling to obtain the composite material;
(3) And dissolving the prepared composite material in tetrahydrofuran to prepare a solution with the mass fraction of 20%, standing, and performing electrostatic spinning after bubbles are eliminated, wherein the electrostatic spinning conditions comprise that the voltage is 30kV, the acceptance distance is 15cm, and the spinning speed is 2mL/h, so that the fiber material is obtained.
The examples 1 to 3 and the comparative polypropylene were subjected to formaldehyde removal performance tests, respectively: in 4 closed test boxes containing the fiber materials prepared in examples 1 to 3 and the polystyrene (both having a length × width =60cm × 60 cm), equal amounts of formaldehyde were introduced, and after a certain period of time, the formaldehyde was sufficiently dispersed, and after the initial concentration of formaldehyde was measured using a PPMhtv formaldehyde detector, the initial concentration of formaldehyde was left for 24 hours, and then the concentration of formaldehyde was measured using a PPMhtv formaldehyde detector, and the formaldehyde removal rate was calculated, and the specific results are as follows:
TABLE 1
Example 1 Example 2 Example 3 Polypropylene ethylene
Removal rate of formaldehyde 99% 75% 92% 3%
From the above results, it can be seen that the fiber material prepared by the method of the present invention has a significant effect of removing formaldehyde.
The embodiments of the present invention have been described in detail above, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in the embodiments without departing from the principles and spirit of the invention, and these embodiments are still within the scope of the invention.

Claims (10)

1. The high-performance nano oxide composite material is characterized by being prepared from the following raw materials:
polypropylene ethylene, titanate coupling agent, nano calcium carbonate, ethylene urea, calcium stearate and solvent;
the components are calculated according to parts by weight:
Figure FDA0003873479750000011
2. the high performance nano-oxide composite according to claim 1, wherein: the components are calculated according to parts by weight:
Figure FDA0003873479750000012
3. the high performance nano-oxide composite according to claim 1, wherein: the solvent is at least one of toluene, dichloromethane and diethyl ether.
4. A method for preparing a high performance nano-oxide composite material according to any one of claims 1 to 3, characterized in that the method comprises:
(1) Modification of nano calcium carbonate: dissolving the titanate coupling agent in parts by weight in a solvent, heating to 40-60 ℃, adding the nano calcium carbonate, fully stirring, filtering, drying, crushing and sieving to obtain modified nano calcium carbonate;
(2) And mixing, heating and melting the polypropylene, the ethylene urea, the calcium stearate and the modified nano calcium carbonate in parts by weight, and cooling to obtain the composite material.
5. The method for preparing a high-performance nano-oxide composite material according to claim 4, characterized in that:
adding nano calcium carbonate in the step (1), and fully stirring and reacting for 2-3 hours.
6. The method for preparing a high-performance nano-oxide composite material according to claim 4, wherein:
and (3) mixing and heating the polypropylene, the ethylene urea, the calcium stearate and the modified nano calcium carbonate in parts by weight in the step (2) to 200-300 ℃, and stirring and melting.
7. A fibrous material prepared from the high performance nano-oxide composite material according to any one of claims 1 to 3, wherein:
and dissolving the composite material in a polar solvent, standing, and performing electrostatic spinning after bubbles are eliminated to obtain the fiber material.
8. The fibrous material according to claim 7, characterized in that:
the polar solvent is at least one of N, N-dimethylformamide, tetrahydrofuran and ethyl acetate.
9. The fibrous material according to claim 7, characterized in that:
the composite material is dissolved in a polar solvent to prepare a solution with the mass fraction of 10-20%, and the solution is kept stand for 2-3 hours.
10. The fibrous material according to claim 7, characterized in that:
the electrostatic spinning conditions comprise that the voltage is 20-30kV, the acceptance distance is 10-15cm, and the spinning speed is 0.5-2mL/h.
CN202211207878.3A 2022-09-30 2022-09-30 High-performance nano oxide composite material and preparation method and application thereof Pending CN115369509A (en)

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