CN115369214A - Efficient slagging agent and preparation method and application thereof - Google Patents

Efficient slagging agent and preparation method and application thereof Download PDF

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Publication number
CN115369214A
CN115369214A CN202211134788.6A CN202211134788A CN115369214A CN 115369214 A CN115369214 A CN 115369214A CN 202211134788 A CN202211134788 A CN 202211134788A CN 115369214 A CN115369214 A CN 115369214A
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component
efficiency
slagging agent
solid waste
slagging
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CN115369214B (en
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李咏春
李经军
李育宸
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Gongyi Hongqi Refractories Co ltd
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Gongyi Hongqi Refractories Co ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/076Use of slags or fluxes as treating agents
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/36Processes yielding slags of special composition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to the technical field of steel smelting slagging agents, in particular to a high-efficiency slagging agent and a preparation method and application thereof, wherein the high-efficiency slagging agent comprises a component A with the granularity of 200-500 mu m and a component B with the granularity of 10-100mm, and the mass ratio of the component A to the component B is 0.3-0.8; wherein, the component A comprises a first solid waste and a first aluminum source, and the component B comprises a second solid waste and a second aluminum source; the first solid waste and the second solid waste are electrolytes obtained by electrolyzing aluminum, and the first solid waste and the first aluminum source enable the composition of the component A to meet the following requirements: calculated by the mass content of the compound, [ ((NaF + KF) x 0.3+ AlF) 3 ×0.5+MgF×0.2)]The value of/CaF is between 20 and 35. The high-efficiency slagging agent can fully utilize electrolyte solid waste obtained by electrolyzing aluminum, can completely replace fluorite, can remarkably promote slagging in application, and simultaneously reduces the using amount of the high-efficiency slagging agent.

Description

Efficient slagging agent and preparation method and application thereof
Technical Field
The invention relates to the technical field of steel smelting slag melting agents, and particularly relates to an efficient slag melting agent and a preparation method and application thereof.
Background
Fluorite is a mineral whose main component is calcium fluoride (CaF) 2 ) The method is widely applied to the fields of aerospace, aviation, medicine, electronics, electric power, machinery, atomic energy and the like. With the continuous development of science and technology and national economy, fluorite has become an important mineral raw material in modern industry, and many developed countries have reserved it as strategic material.
A certain amount of fluorite is required to be added as a slagging fluxing agent during early slagging in the steel refining process, which is a conventional operation process of steel mills at home and abroad. However, in recent years, the price of fluorite is increased to a certain extent due to the influence of shortage of fluorite resources, and the production cost of steel-making enterprises is increased. Therefore, the reduction of the slag amount is an important measure for reducing the production cost of clean steel, and the reduction of the slag amount and the iron loss in the steelmaking process achieve the purpose of reducing the smelting cost. Therefore, the search for the slagging agent for steel refining, which has low cost, quick slagging and strong slagging capacity, is an important subject in the steel smelting industry.
In the production process of electrolytic aluminum, a large amount of solid waste product electrolyte is generated at the same time, the main component of the electrolyte is cryolite, and in general, an electrolytic aluminum plant takes out the electrolyte and stacks the electrolyte as industrial solid waste, so that a large amount of resource waste is caused, and serious environmental pollution is caused.
Therefore, there is a need in the art for a highly efficient slagging agent that can replace fluorite and make full use of solid wastes.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the high-efficiency slagging agent, the preparation method and the application thereof.
In order to achieve the above object, the first aspect of the present invention provides a high efficiency slag melting agent, comprising a component A with a particle size of 200-500 μm and a component B with a particle size of 10-100mm, wherein the mass ratio of the component A to the component B is 0.3-0.8; wherein, the component A comprises a first solid waste and a first aluminum source, and the component B comprises a second solid waste and a second aluminum source; the first solid waste and the second solid waste are electrolytes obtained by electrolyzing aluminum, and
the first solid waste and the first aluminum source are such that the composition of component a satisfies: based on the mass content of the compound, [ ((NaF + KF) x 0.3+ AlF + 3 ×0.5+MgF×0.2)]The value of/CaF is between 20 and 35;
the second solid waste and the second aluminum source are such that the composition of component B satisfies: based on the mass content of the compound, (KF + AlF) 3 The value of + MgF)/(NaF + CaF) is between 0.2 and 0.8.
In a preferred embodiment, the first solid waste and the first aluminum source are such that the composition of component a satisfies: based on the mass content of the compound, [ ((NaF + KF) x 0.3+ AlF + 3 ×0.5+MgF×0.2)]The value of/CaF is between 24 and 28.
In a preferred embodiment, the second solid waste and the second aluminum source are such that the composition of component B satisfies: based on the mass content of the compound, (KF + AlF) 3 The value of + MgF)/(NaF + CaF) is between 0.4 and 0.6.
In a preferred embodiment, the first and second aluminum sources are each independently alumina.
In another preferred embodiment, the first and second aluminum sources are each independently alumina and aluminum ash.
Wherein preferably, the particle size of the component A is 200-350 μm, and the particle size of the component B is 70-100mm.
Preferably, the mass ratio of component a to component B is 0.3 to 0.5.
In a second aspect, the preparation method of the high-efficiency slagging agent of the first aspect is provided, which comprises the following steps:
(1) Respectively preparing a component A and a component B according to the required components;
(2) Mixing the component A, the component B and water, and heating and stirring;
(3) Then filtering the mixture in a plate-and-frame filter to obtain filtrate and filter cakes;
(4) And airing and ball-pressing the filter cake to obtain the high-efficiency slagging agent.
Preferably, the method further comprises: and (3) refining and removing impurities from the filtrate to prepare the industrial sodium chloride and lithium carbonate.
In a third aspect, the application of the high-efficiency slagging agent in steel smelting is provided, and the addition amount of the high-efficiency slagging agent is 0.1-0.7 kg/ton iron or ton steel.
Compared with the prior art, the invention takes a large amount of solid electrolyte waste generated in the process of electrolyzing aluminum as a raw material, can form a high-efficiency slagging agent with specific synergistic components through specific component proportion, not only has high slagging and slagging speed, but also can completely replace fluorite, and can effectively reduce the lime melting point in the process of steelmaking when being used for smelting steel. The similar products in the market often emit white smoke in the using process due to over high sodium content, so that the use is influenced. The high-efficiency slagging agent product can control the sodium content to be in a reasonable range, and improves the use efficiency. And in the preferred processing, two byproducts, namely industrial sodium chloride and lithium carbonate, can be generated.
The high-efficiency slagging agent has low melting point (about 1100 ℃) and reasonable price, and can reduce the consumption by 35 to 50 percent and reduce the cost after replacing fluorite with the product.
Detailed Description
The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value, and such ranges or values should be understood to encompass values close to those ranges or values. For numerical ranges, each range between its endpoints and individual point values, and each individual point value can be combined with each other to give one or more new numerical ranges, and such numerical ranges should be construed as specifically disclosed herein.
The first aspect of the invention provides a high-efficiency slagging agent, which comprises a component A with the granularity of 200-500 mu m and a component B with the granularity of 10-100mm, wherein the mass ratio of the component A to the component B is 0.3-0.8; wherein, the component A comprises a first solid waste and a first aluminum source, and the component B comprises a second solid waste and a second aluminum source; the first solid waste and the second solid waste are electrolytes obtained by electrolyzing aluminum, and
the first solid waste and the first aluminum source are such that the composition of component a satisfies: based on the mass content of the compound, [ ((NaF + KF) x 0.3+ AlF + 3 ×0.5+MgF×0.2)]The value of/CaF is between 20 and 35;
the second solid waste and the second aluminum source are such that the composition of component B satisfies: based on the mass content of the compound, (KF + AlF) 3 The value of + MgF)/(NaF + CaF) is between 0.2 and 0.8.
The main component of the electrolyte solid waste obtained by electrolyzing the aluminum is cryolite, and the cryolite can be used in the invention.
In a preferred embodiment, the first fastener is a screw fastenerThe waste and the first aluminium source are such that the composition of component a satisfies: based on the mass content of the compound, [ ((NaF + KF) x 0.3+ AlF + 3 ×0.5+MgF×0.2)]The value of/CaF is between 24 and 28. The preferable scheme is more beneficial to promoting slagging and reducing the using amount of the high-efficiency slagging agent.
In a preferred embodiment, the second solid waste and the second aluminum source are such that the composition of component B satisfies: based on the mass content of the compound, (KF + AlF) 3 The value of + MgF)/(NaF + CaF) is between 0.4 and 0.6. The preferable scheme is more beneficial to promoting slagging and reducing the using amount of the high-efficiency slagging agent.
The first and second aluminum sources may be the same or different.
In a preferred embodiment, the first and second aluminum sources are each independently alumina.
In another preferred embodiment, the first and second aluminum sources are each independently alumina and aluminum ash. The aluminum ash is added as another solid waste, so that the utilization rate of the solid waste can be promoted.
Wherein preferably, the particle size of the component A is 200-350 μm, and the particle size of the component B is 70-100mm. The preferable scheme is more beneficial to promoting slagging and reducing the using amount of the high-efficiency slagging agent.
Preferably, the mass ratio of component a to component B is 0.3 to 0.5. The preferable scheme is more beneficial to promoting slagging and reducing the using amount of the high-efficiency slagging agent.
In a second aspect, the preparation method of the high-efficiency slagging agent of the first aspect is provided, which comprises the following steps:
(1) Respectively preparing a component A and a component B according to the required components;
(2) Mixing the component A, the component B and water, and heating and stirring; preferably heating at 30-55 deg.C, and stirring for 25-60min;
(3) Then filtering in a plate-and-frame filter to obtain filtrate and filter cake;
(4) And airing and ball-pressing the filter cake to obtain the high-efficiency slagging agent.
Preferably, the method further comprises: and (3) refining and removing impurities from the filtrate to prepare the industrial sodium chloride and lithium carbonate.
In a third aspect, the application of the high-efficiency slagging agent in steel smelting is provided, and the addition amount of the high-efficiency slagging agent is 0.1-0.7 kg/ton of iron or ton of steel. The high-efficiency slagging agent can be added in the smelting process of a converter, a refining furnace and the like to assist in slagging and slagging.
The present invention will be described in detail below by way of examples.
Example 1
The high-efficiency slagging agent consists of a component A with the granularity of 200-350 mu m and a component B with the granularity of 70-100mm, wherein the mass ratio of the component A to the component B is 0.5; wherein, the component A and the component B both consist of electrolyte obtained by electrolyzing aluminum and aluminum oxide. And the composition of component A satisfies: based on the mass content of the compound, [ ((NaF + KF) x 0.3+ AlF + 3 ×0.5+MgF×0.2)]The value of/CaF is 24.8; the content of NaF is 50%, the content of KF is 1%, and AlF 3 15%, 10% and 1% of CaF. The composition of the component B satisfies the following conditions: based on the mass content of the compound, (KF + AlF) 3 The value of + MgF)/(NaF + CaF) is 0.6; the content of NaF is 30 percent, the content of KF is 1 percent, and AlF 3 The content of (A) is 10%, the content of MgF is 8%, and the content of CaF is 1%.
The preparation method comprises the following steps:
(1) Respectively preparing a component A and a component B according to the required components;
(2) Mixing the component A, the component B and water, and heating and stirring at 50 ℃ for 30min;
(3) Then filtering the mixture in a plate-and-frame filter to obtain filtrate and filter cakes;
(4) And drying and ball-pressing the filter cake to obtain the high-efficiency slagging agent.
And (3) feeding molten steel tapped from the converter into a station LF, adding 3kg/t of steel of lime and 2kg/t of steel of a slag modifier in the feeding and slagging process, simultaneously adding 0.6kg/t of steel of an efficient slag modifier, and continuously refining after transmitting electricity for about 3 minutes by using high power until the molten steel is qualified and is discharged from the station. The comparison result with the condition of no addition of the high-efficiency slagging agent under the same incoming material shows that the slagging speed is improved by 45 percent, and the addition amount of the high-efficiency slagging agent is reduced by 40 percent compared with the addition amount of fluorite.
Example 2
The procedure is as in example 1, except that the composition of component A is different, in particular the composition of component A satisfies: calculated by the mass content of the compound, [ ((NaF + KF) x 0.3+ AlF) 3 ×0.5+MgF×0.2)]The value of/CaF is 31.5; 60% of NaF, 5% of KF and AlF 3 The content of (b) is 20%, the content of MgF is 10%, and the content of CaF is 1%.
Accordingly, the comparison result of the present example with the same incoming material without adding the high efficiency slagging agent shows that the slagging speed is improved by 38%, and the addition amount of the high efficiency slagging agent is reduced by 35% compared with the addition amount of fluorite.
Example 3
The procedure is as in example 1, except that the composition of component B is different, and in particular the composition of component B satisfies: based on the mass content of the compound, (KF + AlF) 3 The value of + MgF)/(NaF + CaF) is 0.76; the content of NaF is 40%, the content of KF is 2%, and AlF 3 The content of (A) is 20%, the content of MgF is 10%, and the content of CaF is 2%.
Accordingly, the comparison result of the present example with the same material feeding condition without adding the high efficiency slagging agent shows that the slagging speed is improved by more than 40%, and the adding amount of the high efficiency slagging agent is reduced by more than 32% compared with the adding amount of fluorite.
Example 4
The procedure is as in example 1, except that the particle size of component A is from 400 to 500. Mu.m, and the particle size of component B is from 10 to 30mm.
Accordingly, the comparison result of the present example with the same material feeding condition without adding the high-efficiency slagging agent shows that the slagging speed is improved by more than 35%, and the adding amount of the high-efficiency slagging agent is reduced by more than 30% compared with the adding amount of fluorite.
Comparative example 1
The procedure is as in example 1, except that the composition of component A is different, in particular the composition of component A satisfies: calculated by the mass content of the compound, [ ((NaF + KF) x 0.3+ AlF) 3 ×0.5+MgF×0.2)]The value of/CaF is 9.6; the content of NaF is 55 percent, the content of KF is 1 percent, and AlF 3 Content of (2) 20%, content of MgF 10%, content of CaFThe content is 3%.
Correspondingly, the comparison result of the comparative example and the comparison result of the comparative example without adding the high-efficiency slagging agent under the same incoming material condition shows that the slagging speed is improved by 10 percent, and the addition amount of the high-efficiency slagging agent is reduced by 8 percent compared with that of fluorite.
Comparative example 2
The procedure is as in example 1, except that the composition of component B is different, and in particular the composition of component B satisfies: based on the mass content of the compound, (KF + AlF) 3 The value of + MgF)/(NaF + CaF) is 1; the content of NaF is 30 percent, the content of KF is 2 percent, and AlF 3 The content of (b) is 20%, the content of MgF is 10%, and the content of CaF is 2%.
Correspondingly, the comparison result of the comparative example and the comparison result of the comparative example without adding the high-efficiency slagging agent under the same incoming material condition shows that the slagging speed is improved by more than 7 percent, and the addition amount of the high-efficiency slagging agent is reduced by more than 12 percent compared with that of fluorite.
The preferred embodiments of the present invention have been described above in detail, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, many simple modifications can be made to the technical solution of the invention, including combinations of various technical features in any other suitable way, and these simple modifications and combinations should also be regarded as the disclosure of the invention, and all fall within the scope of the invention.

Claims (10)

1. The high-efficiency slagging agent is characterized by comprising a component A with the granularity of 200-500 mu m and a component B with the granularity of 10-100mm, wherein the mass ratio of the component A to the component B is 0.3-0.8; wherein, the component A comprises a first solid waste and a first aluminum source, and the component B comprises a second solid waste and a second aluminum source; the first solid waste and the second solid waste are electrolytes obtained by electrolyzing aluminum, and
the first solid waste and the first aluminum source are such that the composition of component A satisfies: based on the mass content of the compound, [ ((NaF + KF) x 0.3+ AlF + 3 ×0.5+MgF×0.2)]The value of/CaF is between 20 and 35;
the second solid waste and the second aluminum source are such that the composition of component B satisfies: based on the mass content of the compound, (KF + AlF) 3 Value of + MgF)/(NaF + CaF)In the range of 0.2-0.8.
2. The high-efficiency slagging agent according to claim 1, wherein the first solid waste and the first aluminum source are such that the composition of component A satisfies: calculated by the mass content of the compound, [ ((NaF + KF) x 0.3+ AlF) 3 ×0.5+MgF×0.2)]The value of/CaF is between 24 and 28.
3. The high-efficiency slagging agent according to claim 1, wherein the second solid waste and the second aluminum source are such that the composition of component B satisfies: based on the mass content of the compound, (KF + AlF) 3 The value of + MgF)/(NaF + CaF) is between 0.4 and 0.6.
4. The high-efficiency slagging agent according to claim 1, wherein the first and second aluminum sources are each independently alumina.
5. The high-efficiency slagging agent according to claim 1, wherein the first and second aluminum sources are each independently alumina and aluminum ash.
6. The high-efficiency slagging agent according to claim 1, wherein the particle size of the component A is 200-350 μm, and the particle size of the component B is 70-100mm.
7. The efficient slagging agent according to claim 1, wherein the mass ratio of the component A to the component B is 0.3-0.5.
8. The preparation method of the high-efficiency slagging agent according to any one of claims 1 to 7, comprising the following steps:
(1) Respectively preparing a component A and a component B according to the required components;
(2) Mixing the component A, the component B and water, and heating and stirring;
(3) Then filtering in a plate-and-frame filter to obtain filtrate and filter cake;
(4) And airing and ball-pressing the filter cake to obtain the high-efficiency slagging agent.
9. The method of claim 8, further comprising: and (3) refining and removing impurities from the filtrate to prepare the industrial sodium chloride and lithium carbonate.
10. The use of the high-efficiency slagging agent according to any of claims 1 to 7 in steel smelting, wherein the high-efficiency slagging agent is added in an amount of 0.1 to 0.7 kg/ton of iron or ton of steel.
CN202211134788.6A 2022-09-19 2022-09-19 Efficient slag melting agent and preparation method and application thereof Active CN115369214B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100759862B1 (en) * 2006-06-30 2007-09-18 요업기술원 Steel refinery flux composition of low temperature form
CN102864284A (en) * 2012-09-26 2013-01-09 刘跃 Slagging agent for ferrous metallurgy
CN111334627A (en) * 2020-03-20 2020-06-26 莱芜钢铁冶金生态工程技术有限公司 Metallurgy fluorine-containing slagging agent and preparation method and application thereof
RU2732027C1 (en) * 2019-07-31 2020-09-10 Общество с ограниченной ответственностью "ИЗОМЕТИКА" (ООО "ИЗОМЕТИКА") Refining flux for out of furnace finishing of steel
CN114703339A (en) * 2022-03-24 2022-07-05 新疆八钢佳域工业材料有限公司 Novel slagging agent for refining furnace

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100759862B1 (en) * 2006-06-30 2007-09-18 요업기술원 Steel refinery flux composition of low temperature form
CN102864284A (en) * 2012-09-26 2013-01-09 刘跃 Slagging agent for ferrous metallurgy
RU2732027C1 (en) * 2019-07-31 2020-09-10 Общество с ограниченной ответственностью "ИЗОМЕТИКА" (ООО "ИЗОМЕТИКА") Refining flux for out of furnace finishing of steel
CN111334627A (en) * 2020-03-20 2020-06-26 莱芜钢铁冶金生态工程技术有限公司 Metallurgy fluorine-containing slagging agent and preparation method and application thereof
CN114703339A (en) * 2022-03-24 2022-07-05 新疆八钢佳域工业材料有限公司 Novel slagging agent for refining furnace

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