CN115354464A - Automatic slurry circulation production process for improving electronic grade glass fiber yarn sizing machine - Google Patents
Automatic slurry circulation production process for improving electronic grade glass fiber yarn sizing machine Download PDFInfo
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- CN115354464A CN115354464A CN202210964080.7A CN202210964080A CN115354464A CN 115354464 A CN115354464 A CN 115354464A CN 202210964080 A CN202210964080 A CN 202210964080A CN 115354464 A CN115354464 A CN 115354464A
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- pipeline
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- thick liquid
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for adding or mixing constituents of the treating material
Abstract
The invention relates to the technical field of processing of electronic-grade glass fiber cloth, and provides a process for improving automatic slurry circulation of an electronic-grade glass fiber yarn dresser, which comprises a rack member and a circulating member: the frame component includes the whole pulp grinder body, and this internal thick liquids case and the dressing trough that has thick liquids of storing of whole pulp grinder are provided with, and the left and right sides of thick liquids case communicates respectively has send thick liquid pipeline and time thick liquid pipeline, and send thick liquid pipeline and time thick liquid pipeline to keep away from one side of thick liquids case and communicate respectively in the left and right sides of dressing trough. The liquid level sensor can monitor the actual liquid level of the slurry in the slurry tank in real time, so that the slurry in the slurry tank can be conveyed into the slurry tank through the slurry conveying pipeline to fulfill the aim of replenishing the slurry in the slurry tank, the slurry can flow circularly between the slurry tank and the slurry tank once, and a continuous slurry return state is kept, so that the concentration of the slurry in the slurry tank can reach the production process condition, and the uniform sizing and stable LOI physical property of raw yarns are ensured.
Description
Technical Field
The invention relates to the technical field of processing of electronic-grade glass fiber cloth, in particular to an automatic slurry circulation production process for an electronic-grade glass fiber yarn finishing machine.
Background
The fast development of electronic grade glass fiber cloth trade, the competitiveness is strengthened, and the requirement of customer is more and more high, and glass fiber yarn is the basic raw materials of preparation glass fiber electronic cloth, weaves smoothly in order to produce high-quality glass fiber electronic cloth and guarantee the follow-up, and sizing is an indispensable process, and along with glass fiber electronic cloth thickness is more and more thin, constantly improves to glass fiber electronic cloth quality requirement, high-speed loom uses more and more extensively, warp starching process is showing especially importantly.
The sizing agent is the core part of the sizing process in the production process of the glass fiber electronic cloth. After sizing glass fiber yarn warps, good bonding among single fibers is required to be achieved, and the sizing rate is appropriate and uniform, so that the concentration stability of sizing agent in a size box of a sizing machine is also one of the important factors.
When the sizing machine is used for sizing, sizing is poured into a size tank through the operation of personnel, the sizing agent in a size storage barrel can circulate up and down in the size tank for a long time in the traditional mode, the temperature of the size tank is set to be 40-50 ℃, water is evaporated, and the sizing agent is also continuously diluted by warp yarns, so that the concentration of the sizing agent in the size tank of a machine table can be changed, sizing is unstable, the LOI of sizing yarn can deviate from left to right, the warp yarns are irregular due to the LOI in the weaving process, the yarn breakage at an indefinite position can occur, the quality of a cloth surface is seriously influenced, and the problem of customer complaint is caused.
Disclosure of Invention
The invention aims to provide a process for improving the automatic slurry circulation production of an electronic grade glass fiber yarn dresser, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
an automatic slurry circulation production process for improving an electronic grade glass fiber yarn finishing machine comprises a frame component and a circulation component:
the frame component comprises a pulping machine body, a pulp box and a pulp tank are arranged in the pulping machine body, the pulp box and the pulp tank are internally stored with pulp, the left side and the right side of the pulp box are respectively communicated with a pulp feeding pipeline and a pulp returning pipeline, and one sides of the pulp feeding pipeline and the pulp returning pipeline, which are far away from the pulp box, are respectively communicated with the left side and the right side of the pulp tank;
circulation component is including installing in the dressing trough and being used for monitoring the liquid level sensor of dressing trough interior thick liquids liquid level height, send and install the thick liquid control valve that send on the thick liquid pipeline, install back thick liquid control valve on the back thick liquid pipeline, still install the delivery pump that is located between thick liquids case and the back thick liquid control valve on the back thick liquid pipeline, be provided with on the delivery pump and be used for driving its impeller and carry out rotatory servo motor, and can make thick liquids in the thick liquids case flow toward sending the thick liquids pipeline when the delivery pump impeller is rotatory, send thick liquids control valve can monitor thick liquids liquid level and open when the predetermined height in the dressing trough at the liquid level sensor, and servo motor can drive the impeller of delivery pump and rotate after sending thick liquids control valve to open.
Preferably, the servo motor is fixedly installed on one side of the delivery pump, and the tail end of an output shaft of the servo motor is inserted into a shell of the delivery pump through a bearing and is fixed on the end face of an impeller of the delivery pump, so that the impeller of the delivery pump can be driven to synchronously rotate when the output shaft of the servo motor rotates.
Preferably, the slurry feeding control valve and the slurry returning control valve are both normally closed electromagnetic valves, which are 2W-250-25 of Deleisi company, so as to conveniently control the flow of the slurry.
Preferably, this internal PLC controller of installing of whole thick liquid machine, the output of liquid level inductor links to each other through the electrical property with the input of PLC controller in order to be used for transmitting the liquid level height signal to the PLC controller, send thick liquid control valve and servo motor all to pass through the electrical property with the PLC controller and link to each other, make the PLC controller can control to send thick liquid control valve to open and control servo motor's output shaft and rotate after receiving the liquid level signal that is not conform to the predetermined height, make the thick liquids of storage in the thick liquids case can be timely supply to the thick liquid tank through sending the thick liquid pipeline.
Preferably, the slurry return pipeline is provided with a slurry filter tank for filtering particulate matters inside the slurry, the slurry filter tank is located between the slurry return control valve and the delivery pump, the slurry in the slurry tank may have certain small condensed blocks inside the slurry after being subjected to sizing, and when the slurry circularly flows between the slurry tank and the slurry tank, the slurry filter tank can filter the slurry flowing through the slurry return pipeline to remove the caking.
Preferably, the repulping control valve includes that the top is the open-ended jar body, fixed the cover of having connect can be dismantled at the top of the jar body, the internal filter that is provided with of jar, a plurality of filtration micropores have been seted up intensively on the filter, one side intercommunication that the thick liquids flowed into the thick liquids in the repulping pipeline and filter jar is at jar body surface top, one side intercommunication that the thick liquids flowed out the thick liquids in the repulping pipeline and filter jar is in jar body surface bottom, and the filter is located the inner wall middle part of the jar body, thick liquids can follow jar body top and enter into jar internal, it can flow into the thick liquids case from the repulping pipeline through the filtration micropore on the filter, and the caking particulate matter in the thick liquids then can be filtered on the filter.
Preferably, the inner wall of the tank body is fixedly connected with an annular plate, the filter plate is placed at the top of the annular plate, and one side of the top of the filter plate is fixedly connected with a handle, so that filtered cakes can be conveniently cleaned.
Preferably, the external screw thread has been seted up at the surface top of the jar body, and the top cap cup joints the top at the jar body through screw-thread fit for the top cap can form the fixed connection dismantled at jar body top.
Preferably, the liquid level sensor is FST700-101 of Pherster.
Preferably, MSM031B-0300-NN-M0-CH1 from Boyle corporation is used as the servo motor.
Compared with the prior art, the invention has the beneficial effects that:
the liquid level sensor can monitor the actual liquid level of the sizing agent in the size box in real time, when the sizing agent in the size box is reduced and diluted, the liquid level can also drop, the size delivery control valve can be opened at the moment, the size box can be communicated with the size box through the size delivery pipeline, meanwhile, the servo motor can drive the impeller of the delivery pump to rotate, the sizing agent in the size box can be delivered into the size box through the size delivery pipeline to fulfill the aim of replenishing the sizing agent in the size box, the size delivery control valve and the size return control valve are opened simultaneously, the sizing agent can form circular flow between the size box and the size box once, the continuous size return state is kept, the concentration of the sizing agent in the size box can reach the production process condition, the uniform sizing and stable LOI physical property of raw yarns are ensured, the problem that the yarns can be broken due to poor sizing in the manufacturing process is solved, the LOI quality is effectively improved, and the cloth cover quality is ensured.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic diagram of the principles of the present invention;
in the figure: 1. a pulping machine body; 2. a slurry tank; 3. a liquid level sensor; 4. a slurry feeding control valve; 5. a slurry return pipeline; 6. a pulp return control valve; 7. a delivery pump; 8. a servo motor; 9. slurry filtration tank.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the present invention is not limited to the specific embodiments of the present disclosure.
Referring to fig. 1-3, the present invention provides a process for improving the automatic slurry circulation of an electronic grade glass fiber yarn dresser: comprises a frame component and a circulating component: the frame component comprises a pulping machine body 1, a pulp tank and a pulp groove 2, wherein pulp is stored in the pulping machine body 1, the left side and the right side of the pulp tank are respectively communicated with a pulp feeding pipeline and a pulp returning pipeline 5, and one sides of the pulp feeding pipeline and the pulp returning pipeline 5, which are far away from the pulp tank, are respectively communicated with the left side and the right side of the pulp groove 2; the circulating component comprises a liquid level sensor 3 which is arranged in the slurry tank 2 and used for monitoring the liquid level height of slurry in the slurry tank 2, a slurry feeding control valve 4 is arranged on a slurry feeding pipeline, a slurry returning control valve 6 is arranged on a slurry returning pipeline 5, a delivery pump 7 which is arranged between the slurry tank and the slurry returning control valve 6 is also arranged on the slurry returning pipeline 5, a servo motor 8 which is used for driving an impeller of the delivery pump 7 to rotate is arranged on the delivery pump 7, and when the impeller of the delivery pump 7 rotates, the slurry in the slurry box can flow into the slurry delivery pipeline, the slurry delivery control valve 4 can be opened when the liquid level sensor 3 detects that the slurry liquid level in the slurry tank 2 is not at the preset height, and the servo motor 8 can drive the impeller of the delivery pump 7 to rotate after the slurry feeding control valve 4 is opened, and through the design, the actual liquid level of the slurry in the slurry tank 2 can be monitored in real time under the action of the liquid level sensor 3, when the size in the size tank 2 is reduced and the liquid level of the diluted size is lowered, the size feeding control valve 4 can be opened, so that the size box and the size tank 2 can be communicated through a size feeding pipeline, meanwhile, the servo motor 8 can drive the impeller of the delivery pump 7 to rotate, so that the slurry in the slurry box can be delivered into the slurry tank 2 through the slurry delivery pipeline to fulfill the aim of supplementing the slurry in the slurry tank 2, moreover, the slurry feeding control valve 4 and the slurry returning control valve 6 can be opened simultaneously, the slurry can form a circulating flow between the slurry box and the slurry tank 2 once, the continuous slurry returning state is kept, the concentration of the sizing agent in the size tank 2 can reach the production process conditions, the sizing uniformity of the raw yarn is ensured, the LOI physical property is stable, the problem that the yarn is broken due to poor sizing of warp yarns in the manufacturing process is solved, the LOI quality is effectively improved, and the cloth cover quality is ensured.
The specific connection mode between the servo motor 8 and the delivery pump 7 is as follows, the servo motor 8 is fixedly installed at one side of the delivery pump 7, and the tail end of the output shaft of the servo motor 8 is inserted into the shell of the delivery pump 7 through a bearing and is fixed on the end face of the impeller of the delivery pump 7, so that the output shaft of the servo motor 8 can drive the impeller of the delivery pump 7 to synchronously rotate when rotating, and the purpose of delivering slurry is achieved.
In some embodiments, the slurry feeding control valve 4 and the slurry returning control valve 6 are normally closed solenoid valves, which are 2W-250-25 of Deleisi company, so as to facilitate the control of the flow of the slurry.
It is specific, install the PLC controller in the whole thick liquid machine body 1, the output of liquid level inductor 3 links to each other through the electrical property with the input of PLC controller in order to be used for transmitting the liquid level altitude signal to the PLC controller, send thick liquid control valve 4 and servo motor 8 all to pass through the electrical property with the PLC controller and link to each other, make the PLC controller can receive not to control after the liquid level signal of predetermined height and send thick liquid control valve 4 to open and control servo motor 8's output shaft and rotate, make the thick liquids of storing in the thick liquids case can be timely through sending the thick liquid pipeline to supply to thick liquid tank 2 in, avoid appearing the not enough condition of thick liquids in thick liquid tank 2.
Referring to fig. 2, a slurry filtering tank 9 for filtering particles inside the slurry is disposed on the slurry returning pipeline 5, and the slurry filtering tank 9 is located between the slurry returning control valve 6 and the delivery pump 7, so that a certain small coagulated block may exist inside the slurry tank 2 after the slurry is subjected to sizing, and when the slurry circularly flows between the slurry tank 2 and the slurry tank, the slurry filtering tank 9 can filter the slurry flowing through the slurry returning pipeline 5 to remove the coagulated block, thereby further improving the process quality of sizing raw yarns.
It is specific, the size return control valve 6 includes that the top is the open-ended jar body, the fixed cover that has connect can be dismantled at the top of the jar body, the internal filter that is provided with of jar, a plurality of filtration micropores have been seted up on the filter densely, the size flows into one side intercommunication that size crossed jar 9 in the size return pipeline 5 at jar body surface top, the size flows out one side intercommunication that size crossed jar 9 in the size return pipeline 5 in jar body surface bottom, and the filter is located the inner wall middle part of the jar body, thick liquids can follow jar body top and get into to jar internal, it can be through the filtration micropore on the filter from the size return pipeline 5 flow in the thick liquids case, and the caking particulate matter in the thick liquids then can be filtered on the filter.
In some embodiments, the inner wall of the tank body is fixedly connected with an annular plate, the filter plate is placed on the top of the annular plate, and one side of the top of the filter plate is fixedly connected with a handle, so that after the top cover is detached from the tank body, the handle can be held by a hand to take out the filter plate, and filtered agglomerates can be conveniently cleaned.
Simultaneously, the external screw thread has been seted up at the surface top of the jar body, and the top cap cup joints the top at the jar body through screw-thread fit to make the top cap can form the fixed connection dismantled at jar body top.
Preferably, the liquid level sensor 3 is FST700-101 of Pherster.
Preferably, MSM031B-0300-NN-M0-CH1 from Boshy Lee corporation is used as the servo motor 8.
In the device, all electric devices and drivers matched with the electric devices are arranged, and all driving parts, namely power elements, the electric devices and adaptive power supplies, are connected through leads by a person skilled in the art, and specific connecting means refer to the above expression that the electric devices are electrically connected in sequence, and detailed connecting means thereof are well known in the art.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate agent, and may be used for communicating the inside of two elements or interacting relation of two elements, unless otherwise specifically defined, and the specific meaning of the terms in the present invention can be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a be used for improving electronic grade glass fiber yarn refiner thick liquids automatic cycle production technology, includes frame component and circulation component, its characterized in that:
the frame component comprises a pulping machine body (1), a pulp box and a pulp groove (2) which are internally stored with pulp are arranged in the pulping machine body (1), the left side and the right side of the pulp box are respectively communicated with a pulp feeding pipeline and a pulp returning pipeline (5), and one sides of the pulp feeding pipeline and the pulp returning pipeline (5) far away from the pulp box are respectively communicated with the left side and the right side of the pulp groove (2);
circulation component is including installing in dressing trough (2) and being used for monitoring liquid level height's liquid level inductor (3) in dressing trough (2), send and install on the thick liquid pipeline and send thick liquid control valve (4), it installs back thick liquid control valve (6) on thick liquid pipeline (5) to return, still install on thick liquid pipeline (5) and be located thick liquids case and return delivery pump (7) between thick liquid control valve (6), be provided with on delivery pump (7) and be used for driving its impeller and carry out rotatory servo motor (8), and can make thick liquids in the thick liquids case toward sending thick liquid pipeline internal flow when delivery pump (7) impeller is rotatory, send thick liquid control valve (4) can monitor dressing trough (2) interior thick liquid level of liquid inductor (3) and not open when the predetermined height, and servo motor (8) can drive the impeller of delivery pump (7) and rotate after sending thick liquid control valve (4) to open.
2. The process according to claim 1 for improving the automatic slurry circulation of an electronic grade glass fiber yarn dresser, wherein the process comprises the following steps: the servo motor (8) is fixedly arranged on one side of the conveying pump (7), and the tail end of an output shaft of the servo motor (8) is inserted into a shell of the conveying pump (7) through a bearing and is fixed on the end face of an impeller of the conveying pump (7).
3. The process according to claim 1 for improving the automatic slurry circulation of an electronic grade glass fiber yarn dresser, wherein the process comprises the following steps: the slurry feeding control valve (4) and the slurry returning control valve (6) are both normally closed electromagnetic valves which adopt 2W-250-25 of Deleisi company.
4. The process according to claim 1 for improving the automatic slurry circulation of an electronic grade glass fiber yarn dresser, wherein the process comprises the following steps: install the PLC controller in whole thick liquid machine body (1), the output of liquid level inductor (3) links to each other through the electrical property with the input of PLC controller in order to be used for transmitting the liquid level height signal to the PLC controller, send thick liquid control valve (4) and servo motor (8) all to pass through the electrical property with the PLC controller and link to each other for the PLC controller can send thick liquid control valve (4) to open and control the output shaft of servo motor (8) to rotate receiving behind the liquid level signal that is not conform to the predetermined height.
5. The process according to claim 1 for improving the automatic slurry circulation of an electronic grade glass fiber yarn dresser, wherein the process comprises the following steps: the slurry return pipeline (5) is provided with a slurry filtering tank (9) for filtering particles in the slurry, and the slurry filtering tank (9) is positioned between the slurry return control valve (6) and the delivery pump (7).
6. The automatic slurry circulation production process for the improved electronic grade glass fiber yarn dresser according to claim 5, wherein the automatic slurry circulation production process comprises the following steps: the size return control valve (6) comprises a tank body with an opening at the top, a top cover can be detachably fixed and fixedly connected to the top of the tank body, a filter plate is arranged in the tank body, a plurality of filtering micropores are densely formed in the filter plate, one side of the size flow in the size return pipeline (5) enters the size filter tank (9) is communicated with the top of the surface of the tank body, one side of the size flow in the size return pipeline (5) is communicated with the bottom of the surface of the tank body, and the filter plate is positioned in the middle of the inner wall of the tank body.
7. The automatic slurry circulation production process for the improved electronic grade glass fiber yarn finishing machine according to claim 6, characterized in that: the inner wall of the tank body is fixedly connected with an annular plate, the filter plate is placed on the top of the annular plate, and one side of the top of the filter plate is fixedly connected with a handle.
8. The automatic slurry circulation production process for the improved electronic grade glass fiber yarn dresser according to claim 6, wherein the automatic slurry circulation production process comprises the following steps: the external screw thread has been seted up at the surface top of the jar body, and the top cap passes through the screw-thread fit and cup joints at the top of the jar body.
9. The automatic slurry circulation production process for the improved electronic grade glass fiber yarn finishing machine according to claim 1, is characterized in that: the liquid level sensor (3) adopts FST700-101 of the Felter company.
10. The process according to claim 1 for improving the automatic slurry circulation of an electronic grade glass fiber yarn dresser, wherein the process comprises the following steps: the servo motor (8) adopts MSM031B-0300-NN-M0-CH1 of Boshi Lishi Lee company.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210964080.7A CN115354464A (en) | 2022-08-11 | 2022-08-11 | Automatic slurry circulation production process for improving electronic grade glass fiber yarn sizing machine |
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| CN202210964080.7A CN115354464A (en) | 2022-08-11 | 2022-08-11 | Automatic slurry circulation production process for improving electronic grade glass fiber yarn sizing machine |
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| CN204298628U (en) * | 2014-12-02 | 2015-04-29 | 上海宏和电子材料有限公司 | Electronic-grade glass fiber cloth starching water replanishing device |
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| CN215996250U (en) * | 2021-05-25 | 2022-03-11 | 欣旺达电动汽车电池有限公司 | Battery paste preparation equipment and coating system |
| CN216765316U (en) * | 2021-11-17 | 2022-06-17 | 新兴纺织（深圳）有限公司 | Padding processing circulation feeding system |
| CN216919698U (en) * | 2022-03-01 | 2022-07-08 | 新昌盛泰纺织科技有限公司 | Sizing device for sizing machine |
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204298628U (en) * | 2014-12-02 | 2015-04-29 | 上海宏和电子材料有限公司 | Electronic-grade glass fiber cloth starching water replanishing device |
| CN204434947U (en) * | 2014-12-12 | 2015-07-01 | 山东魏桥创业集团有限公司 | A kind of Sizing machines slurry filter |
| CN207525490U (en) * | 2017-09-19 | 2018-06-22 | 中安信科技有限公司 | Carbon fiber sizing device |
| CN211384052U (en) * | 2019-11-08 | 2020-09-01 | 盐城华特纺织机械有限公司 | Sizing machine thick liquid filter equipment |
| CN213172929U (en) * | 2020-06-30 | 2021-05-11 | 江苏宏耀纺织有限公司 | Sizing machine supply device and sizing tank |
| CN214782648U (en) * | 2021-01-30 | 2021-11-19 | 绍兴云梭纺织品有限公司 | Sizing machine thick liquid cyclic utilization device |
| CN215996250U (en) * | 2021-05-25 | 2022-03-11 | 欣旺达电动汽车电池有限公司 | Battery paste preparation equipment and coating system |
| CN216765316U (en) * | 2021-11-17 | 2022-06-17 | 新兴纺织（深圳）有限公司 | Padding processing circulation feeding system |
| CN216919698U (en) * | 2022-03-01 | 2022-07-08 | 新昌盛泰纺织科技有限公司 | Sizing device for sizing machine |
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