CN115354459A - Overflow dyeing machine with high dye liquor utilization rate - Google Patents
Overflow dyeing machine with high dye liquor utilization rate Download PDFInfo
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- CN115354459A CN115354459A CN202211034953.0A CN202211034953A CN115354459A CN 115354459 A CN115354459 A CN 115354459A CN 202211034953 A CN202211034953 A CN 202211034953A CN 115354459 A CN115354459 A CN 115354459A
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- ring
- dyeing machine
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- 238000004043 dyeing Methods 0.000 title claims abstract description 135
- 239000004744 fabric Substances 0.000 claims abstract description 43
- 238000000889 atomisation Methods 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 238000007592 spray painting technique Methods 0.000 claims abstract description 11
- 239000007921 spray Substances 0.000 claims description 47
- 238000001914 filtration Methods 0.000 claims description 17
- 230000000903 blocking effect Effects 0.000 claims description 11
- 239000002985 plastic film Substances 0.000 claims description 11
- 229920006255 plastic film Polymers 0.000 claims description 11
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 239000000975 dye Substances 0.000 claims 7
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 6
- 238000000605 extraction Methods 0.000 abstract description 2
- 239000012535 impurity Substances 0.000 description 13
- 238000004140 cleaning Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 229920004933 Terylene® Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009981 jet dyeing Methods 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model relates to an overflow dyeing machine of high dye liquor utilization ratio relates to printing and dyeing equipment's technical field, including the dyeing machine body, be provided with the overflow pipe that leads to there is the dye liquor on the dyeing machine body, be provided with on the dyeing machine body and be used for the spray-painting mechanism on the surface fabric with the intraductal unnecessary dye liquor spray-painting of overflow, spray-painting mechanism is including spray-painting pipe, nozzle, atomization generator, drawing liquid pump and shunt tubes. This application starts the unnecessary dye liquor entering shunt tubes in the extraction overflow pipe through the drawing liquid pump, in the shunt tubes will be the leading-in atomization generator of dye liquor, atomization generator will be the dye liquor atomizing after leading-in spray-dyeing pipe and through the nozzle blowout on being located the intraductal surface fabric of spray-dyeing, thereby reduced the dye liquor surplus after carrying out the overflow dyeing to the surface fabric, reduced the waste of dye liquor, carry out the secondary spray-dyeing simultaneously through carrying out the surface fabric and color, improved the dyeing effect of surface fabric.
Description
Technical Field
The application relates to the technical field of printing and dyeing equipment, in particular to an overflow dyeing machine with high dye liquor utilization rate.
Background
The overflow dyeing machine is a dyeing device which has wide application in the intermittent dyeing and finishing engineering of fabrics, and especially plays an important role in the dyeing and finishing engineering of terylene and blended fabrics thereof.
In the related art, in the process of dyeing fabric by the overflow dyeing machine, after the fabric is dyed, a certain amount of waste liquid with dye usually remains in the overflow dyeing machine. However, when the subsequent fabrics are dyed, the waste liquid remained in the dyeing machine needs to be discharged, so that the waste of the dye solution is caused, and the utilization rate of the dye solution is not high.
Disclosure of Invention
In order to improve the utilization ratio of dye liquor in the dyeing machine, the application provides an overflow dyeing machine with high dye liquor utilization ratio.
The application provides a pair of overflow dyeing machine of high dye liquor utilization ratio adopts following technical scheme:
the overflow dyeing machine with the high dye liquor utilization rate comprises a dyeing machine body, wherein an overflow pipe communicated with dye liquor is arranged on the dyeing machine body, fabric penetrates through the overflow pipe to be dyed, a spray dyeing mechanism used for spray-dyeing redundant dye liquor in the overflow pipe onto the fabric is arranged on the dyeing machine body, and the spray dyeing mechanism comprises:
the spray dyeing pipe is arranged on the dyeing machine body, and the fabric penetrates through the overflow pipe and then penetrates through the spray dyeing pipe;
the spray dyeing pipe comprises a spray dyeing pipe body, a plurality of spray nozzles and a plurality of spray pipes, wherein the spray nozzles are uniformly distributed on the inner wall of the spray dyeing pipe body;
the atomization generator is arranged on the dyeing machine body and communicated with the spray dyeing pipe;
the liquid pump is arranged on the overflow pipe and communicated with the interior of the overflow pipe;
and the two ends of the shunt pipe are respectively arranged on the liquid pump and the atomization generator and are communicated with the liquid pump and the atomization generator.
Through adopting above-mentioned technical scheme, the drawing liquid pump starts in the surplus dye liquor entering shunt pipe in the extraction overflow pipe, and the shunt pipe is with the leading-in atomization generator of dye liquor, and atomization generator is leading-in spray-painting intraductal and through the nozzle blowout on the surface fabric that is located spray-painting, thereby it remains to have reduced the dye liquor after carrying out the overflow dyeing to the surface fabric, has reduced the waste of dye liquor, and is colored through carrying out the secondary spray-painting to the surface fabric simultaneously, has improved the dyeing effect of surface fabric.
Optionally, a high-pressure air pipe is arranged on the dyeing machine body, the high-pressure air pipe is connected with the spray-dyeing pipe and communicated with the interior of the spray-dyeing pipe, the nozzle is in an inclined state, and the moving direction of the fabric passing through the spray-dyeing pipe is inclined from one end of the nozzle connected with the spray-dyeing pipe to the air outlet of the nozzle.
Through adopting above-mentioned technical scheme, the high-pressurepipe ventilates and will spout the atomizing dye liquor in the dyeing pipe and spout the surface fabric through the nozzle on, the atomizing dye liquor makes the surface fabric fully colored under the wind pressure effect to the dyeing effect of surface fabric has been improved, and because the nozzle is the tilt state, nozzle spun air current drives the removal of surface fabric, makes the surface fabric can follow the air current direction and removes, has reduced the energy consumption of carrying the surface fabric when having accelerated surface fabric printing and dyeing process.
Optionally, an adjusting mechanism for adjusting the size of the air outlet of the nozzle is arranged on the nozzle, and the adjusting mechanism includes:
the adjusting ring is arranged on the nozzle in a sliding mode along the axial direction of the nozzle, and the diameter of the adjusting ring is smaller than that of the air outlet;
the adjusting rods are arranged on the nozzle in a sliding and rotating mode and located at the air outlet, one end of each adjusting rod is connected with the adjusting ring, the adjusting rods are multiple, a plastic film is arranged between every two adjacent adjusting rods, and the adjusting rods and the plastic films form guide surfaces for guiding air flow;
and the driving assembly is used for driving the adjusting ring to move.
By adopting the technical scheme, the driving assembly is started to drive the adjusting ring to move, the adjusting ring moves to drive the adjusting rod to move, the adjusting rod moves to drive the plastic film Zhang Ping between the two adjacent adjusting rods to be folded, so that the area of the guide surface formed by the adjusting rod and the plastic film is changed, the air outlet of the nozzle is adjusted, and the application range of the nozzle to spray-dyeing of fabrics with different thicknesses entering the spray-dyeing pipe is expanded.
Optionally, the driving assembly includes:
the driving ring is rotationally arranged on the nozzle, and a plurality of pull wires connected with the adjusting ring are arranged on the driving ring;
the driving plate is arranged on the driving ring, and the top end of the driving plate extends out of the nozzle through the moving hole;
the rotating ring is rotatably connected to the inner wall of the spray dyeing pipe;
the deflector rod is arranged on the rotating ring and is abutted against the driving plate;
the rotating piece is arranged on the dyeing machine body and is used for driving the rotating ring to rotate;
the resetting piece is arranged on the dyeing machine body and is used for driving the adjusting ring to move back to the original position.
By adopting the technical scheme, the rotating piece is started to drive the rotating ring to rotate, the rotating ring drives the shifting lever to move, the shifting lever moves to push the driving plate to move in the moving hole, the driving plate moves to drive the driving ring to move, the driving ring moves to drive the stay wire to incline, the stay wire inclines to pull the adjusting ring to move downwards, and the adjusting ring moves downwards to enable the air outlet of the nozzle to be smaller; rotate and rotate a piece and drive the change ring gyration, the regulation circle moves back under the piece effect that resets to make nozzle gas outlet grow, realized the gas outlet size through rotating a piece control nozzle.
Optionally, the rotating member includes:
the rotating motor is arranged on the inner pipe wall of the spray-painting pipe;
the rotating gear is rotationally arranged on the inner wall of the spray-painting pipe and is connected with an output shaft of the rotating motor;
and the rotating gear ring is arranged on the driving ring and is meshed with the rotating gear.
By adopting the technical scheme, the rotating motor is started to drive the rotating gear to rotate, the rotating gear rotates to drive the rotating gear ring to rotate, the rotating gear ring rotates to drive the driving ring to rotate, the driving ring rotates to adjust the size of the air outlet of the nozzle, and therefore the size of the air outlet of the nozzle can be controlled by controlling the rotating motor.
Optionally, the reset member includes:
the reset plate is arranged on the nozzle;
and the reset spring is arranged on the reset plate and is connected with the adjusting ring.
By adopting the technical scheme, the reset plate is fixed on the inner wall of the nozzle, the reset spring is fixed on the reset plate and is connected with the adjusting ring, and when the air outlet of the nozzle needs to be adjusted to be smaller, the adjusting ring compresses the reset spring to move downwards under the action of the pull wire; when the nozzle air outlet needs to be adjusted to be enlarged, the driving ring is rotated to drive the stay wire to rotate and the inclined pulling angle between the adjusting ring, and the adjusting ring moves upwards under the action of the return spring until the adjusting ring returns to the original position, so that the resetting work of the adjusting ring is completed.
Optionally, a filtering mechanism for filtering the dye liquor entering the atomization generator through the shunt pipe is arranged on the dyeing machine body, and the filtering mechanism includes:
the dyeing machine comprises a dyeing machine body, a filter pipe, a flow dividing pipe and an atomization generator, wherein the filter pipe is arranged on the dyeing machine body, two ends of the filter pipe are respectively connected with the flow dividing pipe and the atomization generator, and dye liquid in the flow dividing pipe firstly passes through the filter pipe and then enters the atomization generator;
the baffle cover is rotatably arranged on the filter pipe and used for blocking the opening of the filter pipe;
a locking assembly for locking a rotation angle of the shield cover;
the filter frame, the filter frame passes through coupling assembling can dismantle the connection on the filter tube and filters the dye liquor that gets into in the filter tube.
In the process that the fabric is dyed by the dye liquor in the overflow pipe, impurities on the fabric are easily mixed into the dye liquor in the overflow pipe, so that the dye liquor led out from the flow dividing pipe is provided with the impurities, and the impurities in the dye liquor directly atomize and then enter the nozzle to easily cause the nozzle blockage;
by adopting the technical scheme, the filter frame is detachably connected to the filter pipe through the connecting component, the filter frame filters the dye liquor entering the filter pipe, and impurities in the dye liquor are filtered out of the filter frame by the filter frame, so that the probability of blockage of the nozzle caused by the impurities is reduced; the locking assembly is unlocked, the blocking cover is moved to open the opening of the filter pipe, the filter frame can be taken out to clean impurities filtered out in the filter frame, the filter frame is moved back into the filter pipe after cleaning is finished, the blocking cover is rotated to block the opening and lock the locking assembly, and therefore the probability that the filter frame is blocked due to excessive impurities is reduced.
Optionally, the locking assembly includes:
the two locking plates are arranged on the blocking cover;
the locking rod is rotationally arranged on the filter pipe and is positioned between the two locking plates;
and the locking nut is in threaded connection with the locking rod and is tightly propped against the two locking plates.
Through adopting above-mentioned technical scheme, twist and move locking nut and keep away from the lockplate, rotate the locking lever and break away from with two lockplates, can rotate two lockplates and drive the opening part of keeping off the lid from the filter tube and remove, take out the filter frame and clear up the impurity on the filter frame, after the clearance is accomplished, remove and keep off the lid and block the filter tube opening, rotate between locking lever to two lockplates, rotate locking nut and support tightly on two lockplates, can lock and keep off the lid.
Optionally, the connection assembly includes:
the first connecting ring is arranged on the filter frame, and a plugging groove is formed in the first connecting ring along the axial direction;
and the second connecting ring is arranged on the filter pipe, and the second connecting ring is provided with an inserting block which is in inserting fit with the inserting groove.
By adopting the technical scheme, when the blocking cover is opened, the second connecting ring is moved to drive the inserting block to be separated from the inserting groove, the filter frame can be taken out to clean impurities filtered out by the filter frame, after the cleaning is finished, the filter frame is moved to drive the inserting block to be inserted and matched with the inserting groove, so that the disassembling and fixing work of the filter frame is finished,
in summary, the present application includes at least one of the following beneficial technical effects:
1. the liquid pump is started to pump redundant dye liquor in the overflow pipe into the shunt pipe, the shunt pipe guides the dye liquor into the atomization generator, the atomization generator guides the atomized dye liquor into the spray dyeing pipe and sprays the atomized dye liquor onto the fabric in the spray dyeing pipe through the nozzle, so that the dye liquor residue after overflow dyeing of the fabric is reduced, the waste of the dye liquor is reduced, and meanwhile, the fabric is subjected to secondary spray dyeing and coloring, so that the dyeing effect of the fabric is improved;
2. the rotating gear is driven to rotate by starting the rotating motor, the rotating gear drives the rotating gear ring to rotate, the rotating gear ring drives the driving ring to rotate, the driving ring rotates to adjust the size of the air outlet of the nozzle, and therefore the size of the air outlet of the nozzle can be controlled by controlling the rotating motor. (ii) a
3. The filter frame is detachably connected to the filter pipe through the connecting assembly, the filter frame filters the dye liquor entering the filter pipe, and impurities in the dye liquor are filtered out of the filter frame by the filter frame, so that the probability of blockage of the nozzle by the impurities is reduced; and unlocking the locking assembly, moving the blocking cover to open the opening of the filter pipe, taking the filter frame to clean impurities filtered out from the filter frame, moving the filter frame back into the filter pipe after cleaning is finished, rotating the blocking cover to block the opening and locking the locking assembly, so that the probability of blockage caused by excessive impurities on the filter frame is reduced.
Drawings
FIG. 1 is a perspective view of the present application;
FIG. 2 is a schematic structural view of the jet dyeing mechanism of the present application, in which the side wall of the dyeing machine body is cut away;
FIG. 3 is a schematic structural view of the spray tube, nozzle and adjustment mechanism of the present application;
FIG. 4 isbase:Sub>A schematic cross-sectional view A-A of FIG. 3;
FIG. 5 is an enlarged schematic view of portion B of FIG. 4;
FIG. 6 is a schematic view of the filter mechanism and connection assembly of the present application with the side wall of the filter tube in section.
Reference numerals are as follows: 1. a dyeing machine body; 11. an overflow pipe; 12. a placement chamber; 13. moving the hole; 2. a spray dyeing mechanism; 21. spray-dyeing the tube; 22. a nozzle; 23. an atomization generator; 24. a liquid pump; 25. a shunt tube; 26. a high-pressure air pipe; 3. an adjustment mechanism; 31. an adjusting ring; 32. adjusting a rod; 33. a drive assembly; 34. a drive ring; 35. a drive plate; 36. rotating the ring; 37. a deflector rod; 38. a rotating member; 39. a reset member; 41. rotating the motor; 42. a rotating gear; 43. rotating the gear ring; 51. a reset plate; 52. a return spring; 6. a filtering mechanism; 61. a filter tube; 62. a blocking cover; 63. a locking assembly; 64. a filter frame; 65. a locking plate; 66. a locking lever; 67. a lock nut; 7. a connection assembly; 71. a first connecting ring; 72. a second connection ring; 73. inserting grooves; 74. and (6) plugging the blocks.
Detailed Description
The present application is described in further detail below with reference to figures 1-6.
The embodiment of the application discloses overflow dyeing machine of high dye liquor utilization ratio.
Referring to fig. 1 and 2, the overflow dyeing machine with high dye liquor utilization rate comprises a dyeing machine body 1, an overflow pipe 11 is fixedly connected to the dyeing machine body 1, fabric enters the dyeing machine body 1 and then passes through the overflow pipe 11, and dye liquor is introduced into the overflow pipe 11. The dyeing machine body 1 is provided with a spray dyeing mechanism 2 for spray dyeing the redundant dye liquor in the overflow pipe 11 to the fabric.
Referring to fig. 2 and 3, the spray dyeing mechanism 2 includes a spray dyeing pipe 21, a nozzle 22, an atomization generator 23, a drawing liquid pump 24, and a shunt pipe 25. The spray dyeing pipe 21 is fixedly connected to the dyeing machine body 1, and the fabric is led out from the overflow pipe 11 and then passes through the spray dyeing pipe 21. The nozzles 22 are fixedly connected to the inner pipe wall of the spray dyeing pipe 21 and are circumferentially and fixedly connected with four nozzles. A high-pressure air pipe 26 communicated with the interior of the spray dyeing pipe 21 is fixedly connected to the dyeing machine body 1. The nozzle 22 is communicated with the inside of the spray-dyeing pipe 21 and is in an inclined state, and the nozzle 22 is fixedly connected to one end of the spray-dyeing pipe 21 to one end of the nozzle 22, which is provided with an air outlet, and is inclined along the moving direction of the fabric passing through the spray-dyeing pipe 21.
Referring to fig. 3 and 4, the nozzle 22 is provided with an adjusting mechanism 3 for adjusting the size of the air outlet of the nozzle 22, and the adjusting mechanism 3 includes an adjusting ring 31, an adjusting rod 32 and a driving assembly 33.
Referring to fig. 4 and 5, a placing cavity 12 is formed on an end surface of the nozzle 22 far away from the spray dyeing pipe 21 along the axial direction of the nozzle 22. The adjusting ring 31 is mounted in the placing cavity 12 in a sliding manner along the axial direction of the nozzle 22. The adjusting rod 32 is rotatably and slidably mounted on an end surface of the nozzle 22 far from the spray dyeing pipe 21. The adjusting rods 32 are provided in plurality, one end of each adjusting rod is rotatably connected to one end of the adjusting ring 31 far away from the spray dyeing pipe 21, and the other end of each adjusting rod 32 extends out of the nozzle 22. A plastic film is fixedly connected between two adjacent adjusting rods 32. The regulating rod 32 and the plastic film form a guide surface for guiding the air flow ejected from the nozzle 22.
Referring to fig. 3 and 4, the driving assembly 33 is used for driving the adjusting ring 31 to move, and the driving assembly 33 includes a driving ring 34, a driving plate 35, a rotating ring 36, a shift lever 37, a rotating member 38 and a reset member 39.
Referring to fig. 4 and 5, a drive ring 34 is rotatably connected to the nozzle 22 and is positioned within the placement chamber 12. A plurality of pull wires connected with the adjusting ring 31 are uniformly and fixedly connected on the side wall of one end of the driving ring 34 far away from the spray dyeing pipe 21. The side wall of the nozzle 22 close to the spray dyeing pipe 21 is provided with a moving hole 13 along the radial direction. One end of the driving plate 35 is fixedly connected to the outer side wall of the driving ring 34, and the other end of the driving plate 35 penetrates out of the moving hole 13. The driving plate 35 is located in the moving hole 13 to rotate with the driving ring 34.
Referring to fig. 3, a rotary ring 36 is rotatably attached to the inner wall of the spray dyeing pipe 21. One end of the shift lever 37 is fixedly connected to a side wall of the rotating ring 36 near the axis, and the other end of the shift lever 37 extends to one side of the driving plate 35 along the radial direction of the rotating ring 36 to abut against the driving plate 35.
Referring to fig. 3 and 4, the rotating member 38 is used to drive the rotating ring 36 to rotate, and the rotating member 38 includes a rotating motor 41, a rotating gear 42, and a rotating ring gear 43. The rotating motor 41 is fixedly connected to the inner pipe wall of the spray dyeing pipe 21. The rotary ring gear 43 is fixedly connected to the drive ring 34, and the rotary gear 42 is fixedly connected to the output shaft of the rotary motor 41 and meshes with the rotary ring gear 43.
Referring to fig. 4 and 5, the restoring member 39 is for driving the adjusting ring 31 to move back to the home position after the adjusting ring 31 moves, and the restoring member 39 includes a restoring plate 51 and a restoring spring 52. The reset plate 51 is fixedly connected to the nozzle 22 and is located in the placing chamber 12 below the adjusting ring 31. One end of the return spring 52 is fixedly connected to a side wall of the return plate 51 near the adjusting ring 31, and the other end of the return spring 52 is fixedly connected to one end of the adjusting ring 31 near the return plate 51.
Referring to fig. 4 and 5, the rotating motor 41 is started to drive the rotating gear 42 to rotate, the rotating gear 42 rotates to drive the rotating gear ring 43 to rotate, the rotating gear ring 43 rotates to drive the rotating ring 36 to rotate, the rotating ring 36 rotates to drive the shifting lever 37 to rotate, the shifting lever 37 rotates to drive the driving plate 35 to move, the driving plate 35 moves to drive the driving ring 34 to rotate, the driving ring 34 rotates to drive the stay wires to incline, the stay wire incline pulls the adjusting ring 31 to compress the return spring 52 to move downwards, the adjusting ring 31 moves downwards to drive the adjusting rods 32 to move downwards, the adjusting rods 32 move downwards to shrink the plastic film between the two adjusting rods 32, and the plastic film shrink reduces the area of the guide surface, so that the spray dyeing area of the nozzle 22 is also reduced.
Referring to fig. 4 and 5, when the spray-dyeing area of the nozzle 22 needs to be increased, the rotating motor 41 is started to drive the rotating gear 42 to rotate, the rotating gear 42 rotates to drive the rotating gear ring 43 to rotate, the rotating gear ring 43 rotates to drive the rotating ring 36 to rotate, the rotating ring 36 rotates to drive the shift lever 37 to be away from the drive plate 35, at this time, the drive plate 35 loses the acting force of the shift lever 37, the adjusting ring 31 moves upwards under the elastic restoring force of the return spring 52, the adjusting ring 31 moves upwards to drive the adjusting rod 32 to move upwards, and the adjusting rod 32 moves upwards to drive the plastic film to open, so that the spray-dyeing area of the nozzle 22 is increased; meanwhile, the adjusting ring 31 moves upwards to pull the pull wire, the pull wire drives the driving ring 34 to rotate, and the driving ring 34 rotates to drive the driving plate 35 to move back until the driving plate is abutted against the shift lever 37.
Referring to fig. 2, the atomizing generator 23 is fixedly attached to the dyeing machine body 1. The liquid pump 24 is fixedly connected to the overflow pipe 11 and is communicated with the inside of the overflow pipe 11. A shunt tube 25 is fixedly connected to the liquid pump 24 and is used to conduct the excess dye liquor in the overflow tube 11 to the atomization generator 23.
Referring to fig. 2 and 6, the dying machine body 1 is provided with a filtering mechanism 6 for filtering the dye liquor which enters the shunt pipe 25 into the atomization generator 23, the filtering mechanism 6 including a filtering pipe 61, a blocking cover 62, a locking assembly 63 and a filtering frame 64. The filtering pipe 61 is fixedly connected to the dyeing machine body 1, and both ends of the filtering pipe are respectively communicated with the shunt pipe 25 and the atomization generator 23.
Referring to fig. 2 and 6, the end of the filter tube 61 near the atomization generator 23 is open. The blocking cover 62 is rotatably connected to the open end of the filtering pipe 61 and blocks the opening. The locking assembly 63 is used to lock the position of the shield cover 62 when it blocks the opening.
Referring to fig. 6, the locking assembly 63 includes two locking plates 65, a locking bar 66 and a locking nut 67. Two locking plates 65 are fixedly connected to the flap 62. The locking lever 66 is pivotally connected to the side wall of the filter tube 61 and is located between the two locking plates 65. The locking nut 67 is screwed onto the locking rod 66 and abuts against the side wall of the two locking plates 65 remote from the filter tube 61.
Referring to fig. 6, the filter frame 64 is detachably coupled to the inner sidewall of the filter tube 61 by the coupling assembly 7. The connection assembly 7 includes a first connection ring 71 and a second connection ring 72. The first connecting ring 71 is fixedly connected to the inner side wall of the filtering pipe 61, and the first connecting ring 71 is provided with an inserting groove 73 along the axial direction. The second connecting ring 72 is fixedly connected to the filter frame 64, and an insertion block 74 which is inserted into the insertion groove 73 and is engaged with the side wall of the second connecting ring 72 near the first connecting ring 71 is fixedly connected to the side wall.
The working principle of the embodiment of the application is as follows:
the fabric enters the dyeing machine body 1 and is dyed through the overflow pipe 11. The liquid pump 24 starts to pump the excess dye liquor in the overflow pipe 11, the dye liquor enters the filter pipe 61 through the shunt pipe 25 for filtration, and the filtered dye liquor enters the atomization generator 23. The dye liquor is atomized by the atomization generator 23 and then introduced into the spray dyeing pipe 21. The fabric is guided out from the overflow pipe 11 and enters the spray dyeing pipe 21, and simultaneously the high-pressure air pipe 26 is started to spray atomized dye liquor onto the fabric through the nozzle 22.
The above are preferred embodiments of the present application, and the scope of protection of the present application is not limited thereto, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
1. The utility model provides an overflow dyeing machine of high dye liquor utilization ratio which characterized in that: including dyeing machine body (1), be provided with overflow pipe (11) that lead to there is the dye liquor on dyeing machine body (1), the surface fabric passes overflow pipe (11) dyes, be provided with on dyeing machine body (1) and be used for spray-painting mechanism (2) on the surface fabric with unnecessary dye liquor in overflow pipe (11), spray-painting mechanism (2) include:
the spray dyeing pipe (21), the spray dyeing pipe (21) is arranged on the dyeing machine body (1), and the fabric penetrates through the spray dyeing pipe (21) after penetrating through the overflow pipe (11);
the spray nozzles (22) are arranged in a plurality and are uniformly distributed on the inner wall of the spray dyeing pipe (21);
the atomization generator (23) is arranged on the dyeing machine body (1) and communicated with the spray dyeing pipe (21);
the liquid pump (24) is arranged on the overflow pipe (11) and communicated with the inside of the overflow pipe (11);
the two ends of the shunt pipe (25) are respectively arranged on the liquid pump (24) and the atomization generator (23) and are communicated with the liquid pump (24) and the atomization generator (23).
2. An overflow dyeing machine with high liquor utilization according to claim 1, characterized in that: the dyeing machine is characterized in that a high-pressure air pipe (26) is arranged on the dyeing machine body (1), the high-pressure air pipe (26) is connected with the spray-dyeing pipe (21) and is communicated with the interior of the spray-dyeing pipe (21), the nozzle (22) is in an inclined state, and the direction from one end, connected with the spray-dyeing pipe (21), of the nozzle (22) to the air outlet of the nozzle (22) is inclined along the moving direction of the fabric passing through the spray-dyeing pipe (21).
3. An overflow dyeing machine with high liquor utilization according to claim 1, characterized in that: be provided with on nozzle (22) and be used for carrying out adjustment mechanism (3) adjusted to the gas outlet size of nozzle (22), adjustment mechanism (3) include:
the adjusting ring (31) is arranged on the nozzle (22) in a sliding mode along the axial direction of the nozzle (22), and the diameter of the adjusting ring (31) is smaller than that of the air outlet;
the adjusting device comprises adjusting rods (32), wherein the adjusting rods (32) are arranged on the nozzle (22) in a sliding and rotating mode and are located at the air outlet, one end of each adjusting rod (32) is connected with an adjusting ring (31), the adjusting rods (32) are arranged in a plurality, a plastic film is arranged between every two adjacent adjusting rods (32), and the adjusting rods (32) and the plastic films form guide surfaces for guiding air flow;
a driving component (33), wherein the driving component (33) is used for driving the adjusting ring (31) to move.
4. An overflow dyeing machine with high liquor utilization according to claim 3, characterized in that: the drive assembly (33) comprises:
the driving ring (34), the said driving ring (34) is set up on the spray nozzle (22) rotatably, there are multiple stay wires connected with regulating ring (31) on the said driving ring (34);
the side wall of the nozzle (22) is provided with a radial moving hole (13), the driving plate (35) is arranged on the driving ring (34), and the top end of the driving plate extends out of the nozzle (22) through the moving hole (13);
the rotating ring (36), the rotating ring (36) is rotatably connected to the inner pipe wall of the spray dyeing pipe (21);
the driving lever (37), the driving lever (37) is arranged on the rotating ring (36) and is abutted against the driving plate (35);
a rotating member (38), said rotating member (38) being arranged on the dyeing machine body (1) and being adapted to rotate with the drive rotating ring (36);
a resetting member (39), said resetting member (39) being arranged on the dying machine body (1) and being used for driving the adjusting ring (31) back to the home position.
5. An overflow dyeing machine with high liquor utilization according to claim 4, characterized in that: the rotating member (38) includes:
the rotating motor (41), the rotating motor (41) is arranged on the inner pipe wall of the spray dyeing pipe (21);
the rotating gear (42) is rotatably arranged on the inner pipe wall of the spray dyeing pipe (21) and is connected with an output shaft of the rotating motor (41);
a rotary ring gear (43), the rotary ring gear (43) being provided on the drive ring (34) and meshing with the rotary gear (42).
6. An overflow dyeing machine with high liquor utilization according to claim 4, characterized in that: the return member (39) comprises:
a reset plate (51), the reset plate (51) being disposed on the nozzle (22);
the reset spring (52) is arranged on the reset plate (51) and connected with the adjusting ring (31).
7. An overflow dyeing machine with high liquor utilization according to claim 1, characterized in that: the dyeing machine body (1) is provided with a filtering mechanism (6) for filtering the dye liquor entering the atomization generator (23) through the shunt pipe (25), and the filtering mechanism (6) comprises:
the dyeing machine comprises a filter pipe (61), wherein the filter pipe (61) is arranged on the dyeing machine body (1), two ends of the filter pipe (61) are respectively connected with a shunt pipe (25) and an atomization generator (23), and dye liquor in the shunt pipe (25) firstly passes through the filter pipe (61) and then enters the atomization generator (23);
the baffle cover (62) is provided with an opening at one end of the filter pipe (61) and is communicated with the outside of the dyeing machine body (1), and the baffle cover (62) is rotatably arranged on the filter pipe (61) and is used for blocking the opening of the filter pipe (61);
a locking assembly (63), wherein the locking assembly (63) is used for locking the rotation angle of the baffle cover (62);
the filter frame (64) is detachably connected to the filter pipe (61) through the connecting component (7) and filters the dye liquor entering the filter pipe (61).
8. An overflow dyeing machine with high liquor utilization according to claim 7, characterized in that: the locking assembly (63) comprises:
the two locking plates (65), the two locking plates (65) are arranged on the filter pipe (61);
the locking rod (66) is rotatably arranged on the filter pipe (61) and positioned between the two locking plates (65);
and the locking nut (67) is in threaded connection with the locking rod (66) and is tightly pressed against the two locking plates (65).
9. An overflow dyeing machine with high liquor utilization according to claim 7, characterized in that: the connection assembly (7) comprises:
the first connecting ring (71), the first connecting ring (71) is arranged on the filter frame (64), and the first connecting ring (71) is provided with an inserting groove (73) along the axial direction;
the second connecting ring (72) is arranged on the filter pipe (61), and an inserting block (74) which is in inserting fit with the inserting groove (73) is arranged on the second connecting ring (72).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211034953.0A CN115354459B (en) | 2022-08-26 | 2022-08-26 | Overflow dyeing machine with high dye liquor utilization rate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211034953.0A CN115354459B (en) | 2022-08-26 | 2022-08-26 | Overflow dyeing machine with high dye liquor utilization rate |
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| CN115354459A true CN115354459A (en) | 2022-11-18 |
| CN115354459B CN115354459B (en) | 2023-07-28 |
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| KR20050014053A (en) * | 2003-07-29 | 2005-02-07 | 유환덕 | various color dyeing machine for woven stuff |
| CN2761657Y (en) * | 2004-05-14 | 2006-03-01 | 刘信均 | Spray nozzle up and down exhaust regulating structure of dyeing machine |
| CN204919026U (en) * | 2015-06-29 | 2015-12-30 | 萧振林 | Built -in gas -liquid spray -painting system and carry ultralow bath raio gas -liquid reposition of redundant personnel dyeing machine of cloth system |
| CN209307629U (en) * | 2018-02-12 | 2019-08-27 | 杭州航民合同精机有限公司 | The gas-liquid fabric dyeing machine of cloth circulation is driven with crawler belt |
| CN212741823U (en) * | 2020-07-03 | 2021-03-19 | 立信染整机械(广东)有限公司 | Multifunctional treatment dyeing machine |
| CN114232258A (en) * | 2021-12-15 | 2022-03-25 | 浙江伟伟纺织印染有限公司 | Energy-saving efficient overflow dyeing machine |
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2022
- 2022-08-26 CN CN202211034953.0A patent/CN115354459B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050014053A (en) * | 2003-07-29 | 2005-02-07 | 유환덕 | various color dyeing machine for woven stuff |
| CN2761657Y (en) * | 2004-05-14 | 2006-03-01 | 刘信均 | Spray nozzle up and down exhaust regulating structure of dyeing machine |
| CN204919026U (en) * | 2015-06-29 | 2015-12-30 | 萧振林 | Built -in gas -liquid spray -painting system and carry ultralow bath raio gas -liquid reposition of redundant personnel dyeing machine of cloth system |
| CN209307629U (en) * | 2018-02-12 | 2019-08-27 | 杭州航民合同精机有限公司 | The gas-liquid fabric dyeing machine of cloth circulation is driven with crawler belt |
| CN212741823U (en) * | 2020-07-03 | 2021-03-19 | 立信染整机械(广东)有限公司 | Multifunctional treatment dyeing machine |
| CN114232258A (en) * | 2021-12-15 | 2022-03-25 | 浙江伟伟纺织印染有限公司 | Energy-saving efficient overflow dyeing machine |
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| CN115354459B (en) | 2023-07-28 |
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