CN115353022A - Sliding installation method of large compressor in module - Google Patents
Sliding installation method of large compressor in module Download PDFInfo
- Publication number
- CN115353022A CN115353022A CN202211060359.9A CN202211060359A CN115353022A CN 115353022 A CN115353022 A CN 115353022A CN 202211060359 A CN202211060359 A CN 202211060359A CN 115353022 A CN115353022 A CN 115353022A
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- compressor
- module
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- steel
- platform
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- 238000009434 installation Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 29
- 229910000831 Steel Inorganic materials 0.000 claims description 29
- 239000010959 steel Substances 0.000 claims description 29
- 238000011900 installation process Methods 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 description 4
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D3/00—Portable or mobile lifting or hauling appliances
- B66D3/18—Power-operated hoists
- B66D3/20—Power-operated hoists with driving motor, e.g. electric motor, and drum or barrel contained in a common housing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D3/00—Portable or mobile lifting or hauling appliances
- B66D3/18—Power-operated hoists
- B66D3/26—Other details, e.g. housings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses a sliding installation method of a large compressor in a module, which is a specific installation method for installing a large compressor device (9) with the weight of about 120 tons between a deck with two structures of 34.417 meters and 44.417 meters of a compressor module (10) and a transfer platform module (11). The sliding installation method of the large-scale compressor in the module breaks through the traditional bottom-up installation method, so that the building efficiency of the maritime work module is improved.
Description
Technical Field
The invention relates to the field of marine module construction engineering on FPSO (floating production storage offloading) devices, in particular to a sliding installation method of a large-scale compressor in a module.
Background
At present, with the continuous increase of the world oil price, the demand of the international market on the marine engineering modules of FPSO ships and other marine engineering products is continuously increased, but because large-scale equipment such as foreign compressors cannot arrive due to the influence of the world epidemic situation and delay seriously, the equipment is required to arrive at the goods for installation and then the next layer of construction is carried out under the normal condition when the modules are constructed, but if the project construction period is seriously influenced by long-term waiting, the main structure construction can only be carried out continuously, so that a novel large-scale compressor installation method is required to be invented to solve the installation problem caused by equipment delay.
Disclosure of Invention
The invention aims to provide a sliding installation method of a large compressor in a module.
The technical scheme adopted by the invention for realizing the purpose is as follows: a sliding installation method of a large compressor in a module is characterized by comprising the following steps:
A. welding two 350-millimeter I-steel slideways (1) on a compressor module and a transfer platform module platform, welding a 20-ton traction lifting lug (2) right in front of the compressor module and the transfer platform module platform, welding three 60-ton I-steel bearing beams (3) on the compressor module platform for lifting a large-scale compressor (9), and simultaneously finishing the integral manufacture of a sliding tray (5);
B. placing the sliding tray (5) above the 350 mm I-steel rail (1), and then hoisting and placing the large-scale compressor (9) above the sliding tray (5) for fixing;
C. connecting the slipping tray (5) and the 20-ton traction lifting lug (2) together by using a 30-ton horizontal traction hoist (4), and dragging the slipping tray to the installation position of the large-scale compressor (9) by operating the 30-ton horizontal traction hoist (4);
D. the method comprises the steps of connecting a 60-ton I-steel bearing beam (3) with a large compressor (9) through a 30-ton vertical traction hoist (6), a steel wire rope (7) with the diameter of 50 mm and a steel wire rope (8) with the diameter of 65 mm, lifting the 30-ton vertical traction hoist (6) and the large compressor (9) to the height of 300 mm, then removing a bottom sliding tray (5) and a 350-mm I-steel rail (1), operating the 30-ton vertical traction hoist (6) again, placing the large compressor (9) at a final installation position for fixing, and finishing the whole installation process.
In the step A, two 350 mm I-steel slideways (1) are welded on a 34.417 m platform of the compressor module and the transfer platform module.
In the step A, three 60-ton I-steel bearing beams (3) are welded on a 44.417 m platform of the compressor module.
The method for installing the large-scale compressor in the module in the sliding mode breaks through the traditional bottom-up installation method, so that the building efficiency of the maritime work module is improved, the method is simple to operate, the process is concise, the material cost is low, and other industries can use for reference and execute.
Drawings
Fig. 1 is a schematic view of the installation of an i-steel slideway and a traction lifting lug in the method for installing a large-scale compressor in a module in a sliding manner.
Fig. 2 is a schematic view of the installation of an i-steel carrier bar and a sliding tray in the method for installing a large-scale compressor in a sliding manner in a module.
Fig. 3 is a schematic view of the installation process of step a of the method for slidably installing a large-sized compressor in a module according to the present invention.
Fig. 4 is a schematic view of the installation process of step B of the sliding installation method of the large-scale compressor in the module according to the invention.
Fig. 5 is a schematic view of the installation process of step C of the method for slidably installing a large compressor in a module according to the present invention.
Fig. 6 is a schematic view of the installation process of step D of the sliding installation method of the large-scale compressor in the module according to the invention.
In the figure: 1. 350 mm I-steel slide way; 2. 20 tons of traction lifting lugs; 3. 60-ton I-steel bearing beam; 4. 30 tons of horizontal traction hoist; 5. a tooling pallet; 6. 30 tons of vertical traction hoists; 7. a 50 mm diameter wire rope; 8. a wire rope with a diameter of 65 mm; 9. a large-scale compressor; 10. a compressor module; 11. a transfer platform module.
Detailed Description
As shown in fig. 1 to fig. 3, the method for installing a large compressor in a sliding manner in a module, wherein an installation position of the large compressor device 9 weighing about 120 tons is located between 34.417 m and 44.417 m two-layer structural decks of a compressor module 10 and a transfer platform module 11, comprises the following specific installation steps:
A. in the preparation stage before installation, firstly, two 350 mm I-steel slideways 1 are welded at the appointed positions of 34.417 m platforms of a compressor module 10 and a transfer platform module 11, and meanwhile, 20 t traction lifting lugs 2 are welded right in front of the platforms of the compressor module 10 and the transfer platform module 11 so as to be used for traction and dragging, as shown in fig. 1, three 60 t I-steel bearing beams 3 are welded at the position of 44.417 m platforms of the compressor module 10 and are used for lifting a large-scale compressor 9, and meanwhile, the whole sliding tray 5 is manufactured; B. firstly, placing a sliding tray 5 above a 350 mm I-steel rail 1, and then hoisting and placing a large-scale compressor 9 above the sliding tray 5 for fixing; C. connecting the sliding tray 5 and the 20-ton traction lifting lug 2 together by using a 30-ton horizontal traction hoist 4, and gradually operating the 30-ton horizontal traction hoist 4 to drag and move the sliding tray to the installation position of the large-scale compressor 9; D. connecting a 60-ton I-steel bearing beam 3 with a large compressor 9 by using a 30-ton vertical traction hoist 6, a steel wire rope 7 with the diameter of 50 mm and a steel wire rope 8 with the diameter of 65 mm, gradually operating the 30-ton vertical traction hoist 6 to lift the 30-ton vertical traction hoist 6 and the large compressor 9 by 300 mm, then dismantling the bottom sliding tray 5 and the 350-mm I-steel rail 1, operating the 30-ton vertical traction hoist 6 again to place the large compressor 9 at a final installation position for fixing, and finishing the whole installation process.
The method for installing the large-scale compressor in the module in a sliding manner is suitable for being used when large-scale equipment such as the compressor and the like are not delivered according to the receiving date due to epidemic situation influence and the main structure of the module is finished and cannot be normally installed, breaks through a conventional building method to improve the building efficiency of the maritime work module, has very strong practicability and operability, and breaks through a traditional bottom-up installation method to improve the building efficiency of the maritime work module.
Claims (3)
1. A sliding installation method of a large compressor in a module is characterized by comprising the following steps:
A. welding two 350 mm I-steel slideways (1) on a compressor module and a transfer platform module platform, simultaneously welding a 20-ton traction lifting lug (2) right in front of the compressor module and the transfer platform module platform, welding three 60-ton I-steel bearing beams (3) on the compressor module platform for lifting a large-scale compressor (9) for use, and simultaneously finishing the integral manufacture of a sliding tray (5);
B. placing the sliding tray (5) above the 350 mm I-steel rail (1), and then hoisting and placing the large-scale compressor (9) above the sliding tray (5) for fixing;
C. connecting the sliding tray (5) and the 20-ton traction lifting lug (2) together by using a 30-ton horizontal traction hoist (4), and dragging the sliding tray to the installation position of the large-scale compressor (9) by operating the 30-ton horizontal traction hoist (4);
D. the method comprises the steps of connecting a 60-ton I-steel bearing beam (3) with a large compressor (9) through a 30-ton vertical traction hoist (6), a steel wire rope (7) with the diameter of 50 mm and a steel wire rope (8) with the diameter of 65 mm, lifting the 30-ton vertical traction hoist (6) and the large compressor (9) to the height of 300 mm, then removing a bottom sliding tray (5) and a 350-mm I-steel rail (1), operating the 30-ton vertical traction hoist (6) again, placing the large compressor (9) at a final installation position for fixing, and finishing the whole installation process.
2. The sliding installation method of the large-scale compressor in the module according to claim 1, characterized in that: in the step A, two 350 mm I-steel slideways (1) are welded on a 34.417 m platform of the compressor module and the transfer platform module.
3. The sliding installation method of the large-scale compressor in the module according to claim 1, characterized in that: in the step A, three 60-ton I-steel bearing beams (3) are welded on a 44.417 m platform of the compressor module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211060359.9A CN115353022A (en) | 2022-09-01 | 2022-09-01 | Sliding installation method of large compressor in module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211060359.9A CN115353022A (en) | 2022-09-01 | 2022-09-01 | Sliding installation method of large compressor in module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115353022A true CN115353022A (en) | 2022-11-18 |
Family
ID=84004726
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211060359.9A Pending CN115353022A (en) | 2022-09-01 | 2022-09-01 | Sliding installation method of large compressor in module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115353022A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101844734A (en) * | 2010-05-31 | 2010-09-29 | 中冶建工有限公司 | Method for installing electric control cabinets in rows |
| KR20150132901A (en) * | 2014-05-19 | 2015-11-27 | 현대중공업 주식회사 | A Method for Installing Choke and Kill Manifold of Drill Ship |
| CN108571894A (en) * | 2017-03-07 | 2018-09-25 | 中国二十冶集团有限公司 | It is sintered the installation method of owner's exhaust duct |
| CN112319731A (en) * | 2020-11-20 | 2021-02-05 | 天津博迈科海洋工程有限公司 | Installation method of large-scale marine equipment |
| CN113982100A (en) * | 2021-11-11 | 2022-01-28 | 防城港中一重工有限公司 | Overall sliding installation method for steel gallery in complex environment |
-
2022
- 2022-09-01 CN CN202211060359.9A patent/CN115353022A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101844734A (en) * | 2010-05-31 | 2010-09-29 | 中冶建工有限公司 | Method for installing electric control cabinets in rows |
| KR20150132901A (en) * | 2014-05-19 | 2015-11-27 | 현대중공업 주식회사 | A Method for Installing Choke and Kill Manifold of Drill Ship |
| CN108571894A (en) * | 2017-03-07 | 2018-09-25 | 中国二十冶集团有限公司 | It is sintered the installation method of owner's exhaust duct |
| CN112319731A (en) * | 2020-11-20 | 2021-02-05 | 天津博迈科海洋工程有限公司 | Installation method of large-scale marine equipment |
| CN113982100A (en) * | 2021-11-11 | 2022-01-28 | 防城港中一重工有限公司 | Overall sliding installation method for steel gallery in complex environment |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20221118 |