CN115344012A - Automatic management method and system based on equipment operation data - Google Patents

Automatic management method and system based on equipment operation data Download PDF

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Publication number
CN115344012A
CN115344012A CN202210753248.XA CN202210753248A CN115344012A CN 115344012 A CN115344012 A CN 115344012A CN 202210753248 A CN202210753248 A CN 202210753248A CN 115344012 A CN115344012 A CN 115344012A
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maintenance
information
state information
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周方圆
俞越
李若诚
张亚非
陈忠宝
黄炳峰
沈路斌
周顺
沈同贺
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Ningbo Beilun Yonghe Container Terminal Co ltd
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Ningbo Beilun Yonghe Container Terminal Co ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/20Administration of product repair or maintenance
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32252Scheduling production, machining, job shop

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Abstract

The application relates to an automatic management method and system based on equipment operation data, relating to the technical field of bridge crane operation management, and comprising the steps of obtaining point inspection result information of all equipment and a preset equipment working plan; analyzing and determining equipment running state information according to the corresponding relation between the interval range of the parameter corresponding to the preset point detection result information and the equipment state information; analyzing and determining the expected pause time consumption of the equipment according to the corresponding relation between the running state information of the equipment and the expected pause time consumption of the equipment; adjusting the preset equipment working plan to form a new equipment working plan according to the analyzed and determined time-consuming equipment estimated suspension and the preset equipment working plan; and sending the new equipment work plan to a terminal held by a responsible person. The method and the device have the advantages that the probability that the work plan has defects is reduced, the workload of a responsible person is reduced, and the efficiency of making the work plan is improved.

Description

Automatic management method and system based on equipment operation data
Technical Field
The application relates to the technical field of bridge crane operation management, in particular to an automatic management method and system based on equipment operation data.
Background
The bridge crane is a bridge crane, and is a hoisting device which is transversely erected above workshops, warehouses and stockyards for hoisting materials. The two ends of the bridge crane are located on a high cement column or a metal support, the bridge frame of the bridge crane runs longitudinally along the rails laid on the elevated frames on the two sides, the space below the bridge frame can be fully utilized for lifting materials, the lifting machinery is not hindered by ground equipment, and the lifting machinery is widest in application range and most in quantity.
In the related art, before the bridge crane is used, a point inspection worker is required to perform point inspection on each part of the bridge crane, and the point inspection is to inspect specified parts of equipment in a certain period according to a certain standard so as to find out potential equipment failure at an early stage, repair and adjust the equipment in time and enable the equipment to keep specified functions. After the point inspection personnel finish the point inspection, the point inspection result needs to be sent to the data platform, and the responsible person inquires, reads and analyzes the point inspection result in the data platform, so that the subsequent equipment working plan is formulated according to the point inspection result.
In view of the above-mentioned related art, the inventors found that the following drawbacks exist: when the subsequent work plan is made, the responsible person is required to analyze and then determine the point detection result, and the responsible person has the problem of insufficient subjectivity or experience capability in the making process, so that the work plan is easy to have defects, the workload of the responsible person is increased, and the making efficiency of the work plan is reduced.
Disclosure of Invention
In order to reduce the probability of defects of a work plan, reduce the workload of a responsible person and improve the formulation efficiency of the work plan, the application provides an automatic management method and system based on equipment operation data.
In a first aspect, the present application provides an automated management method based on device operation data, which adopts the following technical scheme:
an automated management method based on equipment operation data comprises the following steps:
acquiring point inspection result information of all equipment and a preset equipment working plan;
analyzing and determining equipment running state information according to the corresponding relation between the interval range of the parameter corresponding to the preset point detection result information and the equipment state information;
analyzing and determining the estimated pause time consumption of the equipment according to the corresponding relation between the equipment running state information and the estimated pause time consumption of the equipment;
adjusting the preset equipment working plan to form a new equipment working plan according to the analyzed and determined time-consuming estimated suspension of the equipment and the preset equipment working plan;
and sending the new equipment work plan to a terminal held by a responsible person.
By adopting the technical scheme, the equipment is checked, so that the state of the equipment is judged and the state information of the equipment is obtained through the obtained checking result information, the time consumed for the equipment to be predicted to be suspended for use is determined according to the analysis of the state information of the equipment, so that whether the equipment can work in the subsequent working time or not is known, the working plan of the equipment is readjusted and sent to a responsible person, the probability of defects of the working plan is reduced, the workload of the responsible person is reduced, and the efficiency for making the working plan is improved.
Optionally, analyzing and determining the expected time consumed for suspending the use of the device according to the corresponding relationship between the running state information of the device and the expected time consumed for suspending the use of the device includes:
acquiring equipment running state information of all equipment, wherein the equipment running state information comprises normal state information, abnormal state information and early warning state information, the number of the defined equipment is at least more than one, and the running state information of each piece of equipment is defined to be unique;
when the equipment running state information of all the equipment is not abnormal state information, the estimated time consumption for suspending the use of the equipment is zero;
when all the equipment running state information is abnormal state information, or the equipment running state information of part of the equipment is abnormal state information and the equipment running state information of the rest part of the equipment is normal state information, analyzing and determining the expected time consumption for the use suspension of the equipment corresponding to the abnormal state information according to the corresponding relation between the abnormal state information and the expected time consumption for the use suspension of the equipment, and using the expected time consumption for the use suspension of the equipment in the abnormal state;
when the equipment running state information of part of the equipment is abnormal state information and the equipment running state information of part of the equipment is early warning state information, analyzing and determining the equipment predicted time consumption for pausing corresponding to the abnormal state information according to the corresponding relation between the abnormal state information and the equipment predicted time consumption for pausing, and taking the time consumption as the predicted time consumption for pausing of the equipment in the abnormal state;
and analyzing and determining the estimated pause time consumption of the equipment corresponding to the early warning state information according to the corresponding relation between the early warning state information and the estimated pause time consumption of the equipment, and taking the estimated pause time consumption of the equipment as the estimated pause time consumption of the early warning state equipment.
By adopting the technical scheme, the time consumed for predicting the suspension use of the equipment is judged by judging which of the normal state information, the abnormal state information and the early warning state information the running state information of the equipment is in, and the time consumed for predicting the suspension use of the equipment is classified according to different conditions of the running state information of the equipment in all the equipment, so that the time-consuming accuracy of the prediction of the suspension use of the equipment is improved, and the probability of defects of a working plan is reduced.
Optionally, analyzing and determining the expected time consumption for suspending use of the device corresponding to the abnormal state information according to the corresponding relationship between the abnormal state information and the expected time consumption for suspending use of the device includes:
acquiring a position corresponding to equipment with abnormal state information;
analyzing and acquiring fault condition information corresponding to the position corresponding to the equipment with abnormal state information according to the corresponding relation between the position corresponding to the equipment with the abnormal state information and preset fault condition information;
and analyzing and acquiring the maintenance time value corresponding to the fault condition information according to the corresponding relation between the fault condition information and the preset maintenance time value, and taking the maintenance time value as the time consumed for the predicted suspended use of the equipment.
By adopting the technical scheme, the fault condition information existing at the position is obtained from the position corresponding to the equipment with the abnormal state information, and the maintenance time value corresponding to the fault condition information is obtained according to the fault condition information, so that the maintenance time value is used as the estimated time consumed for suspending use of the equipment, and the accuracy of the estimated time consumed for suspending use of the equipment is improved.
Optionally, analyzing and acquiring the fault condition information corresponding to the position corresponding to the device with the abnormal state information according to the corresponding relationship between the position corresponding to the device with the abnormal state information and the preset fault condition information includes:
acquiring a position corresponding to equipment with abnormal state information;
inquiring whether the equipment with abnormal state information has corresponding fault condition information or not according to the corresponding relation between the position corresponding to the equipment with the abnormal state information and the preset fault condition information;
if the query is made, the user can inquire the query, the inquired fault condition information is used as the fault condition information of the position corresponding to the equipment with abnormal state information;
otherwise, analyzing and acquiring the equipment model information, the equipment factory batch information and the equipment service time value corresponding to the position corresponding to the equipment with the abnormal state information according to the corresponding relation between the position corresponding to the equipment with the abnormal state information and the equipment model information, the equipment factory batch information and the equipment service time value;
and analyzing and acquiring the fault condition information corresponding to the equipment model information, the equipment factory batch information and the equipment use time value according to the corresponding relation of the equipment model information, the equipment factory batch information and the equipment use time value and the fault condition information.
By adopting the technical scheme, the accuracy of the obtained fault condition information is improved by inquiring the fault condition information of the position corresponding to the equipment with abnormal state information, when the fault condition information is inquired, the inquired fault condition information is directly used as the fault condition information, and when the fault condition information is not inquired, the fault condition information is analyzed and obtained according to the equipment model information, the equipment delivery batch information and the equipment service time value, so that the accuracy of the obtained fault condition information is improved.
Optionally, the method further includes a step after analyzing and acquiring the maintenance time value corresponding to the fault condition information according to the corresponding relationship between the fault condition information and the preset maintenance time value, specifically as follows:
acquiring the position and fault condition information corresponding to the equipment with abnormal state information;
analyzing and acquiring maintenance personnel corresponding to the fault condition information according to the corresponding relation between the fault condition information and preset maintenance personnel;
analyzing and acquiring maintenance tool information corresponding to the fault condition information according to the corresponding relation between the fault condition information and the maintenance tool information;
judging whether the quantity value of the position corresponding to the equipment with the abnormal state information is greater than one;
if not, sending the position corresponding to the equipment with the abnormal state information and the maintenance tool information to a terminal held by a maintenance worker;
if so, analyzing and planning maintenance route information of the maintenance personnel according to the positions corresponding to the plurality of devices with abnormal state information, and sending the maintenance route information and the maintenance tool information to a terminal held by the maintenance personnel.
By adopting the technical scheme, the information of the maintenance personnel and the maintenance tools corresponding to the information of the fault condition is obtained through the analysis of the information of the fault condition, whether the quantity value of the position corresponding to the equipment with the abnormal condition information is greater than one or not is judged, when the quantity value of the position corresponding to the equipment with the abnormal condition information is not greater than one, the position corresponding to the equipment with the abnormal condition information and the information of the maintenance tools are directly sent to the terminal held by the maintenance personnel, and when the quantity value of the position corresponding to the equipment with the abnormal condition information is greater than one, the maintenance route information of the maintenance personnel is analyzed and planned according to the positions corresponding to the plurality of equipment with the abnormal condition information, and the maintenance route information and the information of the maintenance tools are sent to the terminal held by the maintenance personnel, so that the maintenance personnel can conveniently know the required maintenance position.
Optionally, analyzing and planning a maintenance route of the maintenance staff according to the positions corresponding to the multiple devices with abnormal state information includes:
acquiring positions corresponding to a plurality of devices with abnormal state information;
analyzing and acquiring equipment type information corresponding to the positions corresponding to the plurality of equipment with abnormal state information according to the corresponding relation between the positions corresponding to the plurality of equipment with abnormal state information and preset equipment type information;
analyzing and acquiring a priority coefficient corresponding to the equipment type information according to the corresponding relation between the equipment type information and a preset priority coefficient, and performing forward sequencing on the priority coefficient, wherein the forward sequencing is defined as that the priority coefficient is sequenced from large to small;
and analyzing and confirming the maintenance route reaching the positions corresponding to the plurality of devices with abnormal state information corresponding to the priority coefficient sorted in the forward direction according to the positions corresponding to the plurality of devices with abnormal state information corresponding to the priority coefficient sorted in the forward direction.
By adopting the technical scheme, the corresponding equipment type information is obtained through the analysis of the positions corresponding to the plurality of equipment with abnormal state information, the corresponding priority coefficient is obtained according to the analysis of the equipment type information, and the maintenance personnel carries out forward sequencing on the maintained equipment according to the priority coefficient, so that the maintenance route of the maintenance personnel reaching the positions corresponding to the plurality of equipment with abnormal state information is determined, and the overall efficiency of the maintenance personnel maintaining the plurality of equipment with abnormal state information is improved.
Optionally, the method further includes a step of analyzing and determining the expected time consumption for suspending use of the device corresponding to the early warning state information according to a corresponding relationship between the early warning state information and the expected time consumption for suspending use of the device, and using the analyzed and determined time consumption as the expected time consumption for suspending use of the device in the early warning state, which is specifically as follows:
acquiring last maintenance information and a corresponding position corresponding to equipment with early warning state information;
analyzing and calculating maintenance interval time according to the last maintenance information and the current time;
judging whether the maintenance interval time is greater than a preset maintenance interval allowable value or not;
if so, analyzing and acquiring maintenance type information corresponding to the position corresponding to the last maintenance information according to the corresponding relation between the position corresponding to the last maintenance information and preset maintenance type information;
analyzing and acquiring a maintenance worker corresponding to the maintenance type information according to the corresponding relation between the maintenance type information and a preset maintenance worker, sending a position corresponding to the last maintenance information to a terminal held by the maintenance worker, and sending the position corresponding to the last maintenance information and the maintenance worker to a terminal held by a responsible worker;
if not, adjusting the preset equipment working plan to form a new equipment working plan according to the analyzed and determined time-consuming suspension of the equipment and the preset equipment working plan.
By adopting the technical scheme, the maintenance interval time is analyzed and calculated through the last maintenance information and the current time, whether the maintenance interval time is greater than a preset maintenance interval allowable value is judged, whether the equipment needs to be maintained is judged, when the maintenance interval time is greater than the preset maintenance interval allowable value, the equipment needs to be maintained at the moment, corresponding maintenance type information is obtained through position analysis corresponding to the last maintenance information, corresponding maintenance personnel is obtained through analysis according to the maintenance type information, the position corresponding to the last maintenance information is sent to a terminal held by the maintenance personnel and a terminal held by a responsible person, and therefore the maintenance personnel can maintain the equipment in time.
Optionally, analyzing and acquiring the maintenance personnel corresponding to the maintenance type information according to the corresponding relationship between the maintenance type information and the preset maintenance personnel includes:
acquiring the quantity and the position corresponding to the last maintenance information;
analyzing and determining the position of the adjacent maintenance equipment corresponding to the position corresponding to the last maintenance information according to the position corresponding to the last maintenance information and the preset position of the adjacent maintenance equipment;
analyzing and acquiring adjacent last-time maintenance time corresponding to the position of the adjacent maintenance equipment according to the corresponding relation between the position of the adjacent maintenance equipment and the preset last-time maintenance time;
analyzing and calculating the adjacent maintenance interval time according to the adjacent last maintenance time and the current time;
judging whether the adjacent maintenance interval time is greater than a preset maintenance interval allowable value or not;
if yes, acquiring the quantity and the position corresponding to the adjacent last maintenance information;
analyzing and acquiring adjacent maintenance type information corresponding to the position corresponding to the adjacent last maintenance information according to the corresponding relation between the position corresponding to the adjacent last maintenance information and preset adjacent maintenance type information;
analyzing again to obtain a maintenance worker corresponding to the maintenance type information according to the adjacent maintenance type information, the corresponding relation between the maintenance type information and a preset maintenance worker, and sending the position corresponding to the last-time maintenance information and the position corresponding to the adjacent last-time maintenance information to a terminal held by the maintenance worker;
if not, judging whether the difference value between the maintenance interval time and the adjacent maintenance interval time is smaller than a preset allowable advanced maintenance time value or not;
if so, analyzing again to obtain the maintenance personnel corresponding to the maintenance type information according to the corresponding relation between the adjacent maintenance type information and the preset maintenance personnel, and sending the position corresponding to the last maintenance information and the position corresponding to the adjacent last maintenance information to a terminal held by the maintenance personnel;
if not, the position corresponding to the previous maintenance information is sent to a terminal held by a maintenance worker.
Through adopting above-mentioned technical scheme, confirm corresponding adjacent maintenance equipment position through the position analysis that maintenance information corresponds last time to whether adjacent maintenance interval time that corresponds adjacent maintenance equipment position is greater than predetermined maintenance interval permissible value and judges, thereby learn adjacent maintenance equipment whether need maintain, and in time inform the maintenance personnel, thereby make the maintenance personnel can in time maintain equipment.
Optionally, the analyzing and acquiring the maintenance personnel corresponding to the maintenance type information again according to the corresponding relationship between the adjacent maintenance type information and the preset maintenance personnel, and sending the position corresponding to the previous maintenance information and the position corresponding to the adjacent previous maintenance information to the terminal held by the maintenance personnel includes:
acquiring fault condition information, maintenance personnel and maintenance personnel;
judging whether the maintenance type corresponding to the maintenance personnel is the same as the fault condition information;
if so, taking the maintenance personnel as maintenance personnel at the same time, and sending the position corresponding to the equipment with abnormal state information, the position corresponding to the last maintenance information and the position corresponding to the adjacent last maintenance information to a terminal held by the maintenance personnel;
if not, the position corresponding to the last maintenance information and the position corresponding to the adjacent last maintenance information are sent to a terminal held by a maintenance worker.
Through adopting above-mentioned technical scheme, whether through the maintenance type that corresponds to the maintenance personnel with the fault situation information the same judge to judge whether can only send the maintenance personnel and can carry out maintenance and maintenance to equipment, thereby reduce personnel's allotment, improve all personnel's total work efficiency.
In a second aspect, the present application provides an automated management system based on device operating data, which adopts the following technical solution:
an automated management system based on device operational data, comprising:
an acquisition module to: acquiring point inspection result information of all equipment and a preset equipment working plan;
a first analysis module to: analyzing and determining equipment running state information according to the corresponding relation between the interval range of the parameter corresponding to the preset point detection result information and the equipment state information;
a second analysis module to: analyzing and determining the expected pause time consumption of the equipment according to the corresponding relation between the running state information of the equipment and the expected pause time consumption of the equipment;
an adjustment module to: adjusting the preset equipment working plan to form a new equipment working plan according to the analyzed and determined time-consuming equipment estimated suspension and the preset equipment working plan;
a sending module configured to: and sending the new equipment work plan to a terminal held by a responsible person.
By adopting the technical scheme, the point inspection result information of all the equipment and the preset equipment work plan are acquired through the acquisition module, the first analysis module analyzes and determines the running state information of the equipment, the second analysis module analyzes and determines the time consumed for the predicted suspension of the equipment, so that the adjustment module adjusts the preset equipment work plan and forms a new equipment work plan, and the sending module sends the new equipment work plan to the terminal held by the responsible person, thereby reducing the probability of defects of the work plan, reducing the workload of the responsible person and improving the formulation efficiency of the work plan.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the method comprises the steps of performing point inspection on all equipment, judging the state of the equipment through the obtained point inspection result information, obtaining the state information of the equipment, analyzing and determining the estimated time consumption for suspending use of the equipment according to the state information of the equipment, knowing whether the equipment can work within the subsequent working time, readjusting the working plan of the equipment and sending the working plan to a responsible person, thereby reducing the probability of defects of the working plan, reducing the workload of the responsible person and improving the formulation efficiency of the working plan;
2. judging the estimated time consumption for suspending use of the equipment by judging which of the normal state information, the abnormal state information and the early warning state information the equipment running state information is in, and classifying the estimated time consumption for suspending use of the equipment according to different conditions of the running state information of the equipment in all the equipment, so that the accuracy of the estimated time consumption for suspending use of the equipment is improved, and the probability of defects of a working plan is reduced;
3. whether the maintenance type corresponding to the maintenance personnel is the same as the fault condition information or not is judged, so that whether maintenance and repair can be carried out on the equipment by only sending out the maintenance personnel or not is judged, the allocation of personnel is reduced, and the total working efficiency of all the personnel is improved.
Drawings
Fig. 1 is a flowchart of a method for automated management based on device operation data according to an embodiment of the present application.
Fig. 2 is a flowchart of a method for analyzing and determining an expected time consumption for suspending use of a device according to a corresponding relationship between device operating state information and the expected time consumption for suspending use of the device according to another embodiment of the present application.
Fig. 3 is a flowchart of a method for analyzing and determining an expected suspended use time of a device corresponding to abnormal state information according to a corresponding relationship between the abnormal state information and the expected suspended use time of the device according to another embodiment of the present application.
Fig. 4 is a flowchart of a method for analyzing and acquiring fault condition information corresponding to a location corresponding to a device with abnormal state information according to a corresponding relationship between the location corresponding to the device with abnormal state information and preset fault condition information according to another embodiment of the present application.
Fig. 5 is a flowchart of a method after analyzing and obtaining a maintenance time value corresponding to the fault condition information according to a corresponding relationship between the fault condition information and a preset maintenance time value according to another embodiment of the present application.
Fig. 6 is a flowchart of a method for analyzing and planning a maintenance route of a maintenance worker according to locations corresponding to a plurality of devices with abnormal state information according to another embodiment of the present application.
Fig. 7 is a flowchart of a method, according to another embodiment of the present application, after analyzing and determining an expected time-consuming suspension of the device corresponding to the pre-warning state information according to a corresponding relationship between the pre-warning state information and the expected time-consuming suspension of the device, and using the analyzed and determined time-consuming suspension as the expected time-consuming suspension of the device in the pre-warning state.
Fig. 8 is a flowchart illustrating a method for analyzing and obtaining a service person corresponding to service type information according to a corresponding relationship between the service type information and a preset service person according to another embodiment of the present application.
Fig. 9 is a flowchart of another embodiment of a method for reanalyzing and obtaining a maintenance person corresponding to maintenance type information according to adjacent maintenance type information, a corresponding relationship between the maintenance type information and a preset maintenance person, and sending a position corresponding to last maintenance information and a position corresponding to adjacent last maintenance information to a terminal held by the maintenance person.
Fig. 10 is a schematic structural diagram of an automation management system based on device operation data according to another embodiment of the present application.
Description of reference numerals: 1. an acquisition module; 2. a first analysis module; 3. a second analysis module; 4. an adjustment module; 5. and a sending module.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is further described in detail below with reference to fig. 1-10 and the embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
The embodiment of the application discloses an automatic management method based on equipment operation data.
When the subsequent work plan of the bridge crane is customized, the responsible person is required to analyze the point inspection results submitted after the point inspection personnel perform point inspection on all parts of the bridge crane and then determine the work plan. And the problem that the subjectivity or experience ability of the responsible person is insufficient in the process of making the work plan is solved, so that the work plan is easy to have defects, the workload of the responsible person is increased, and the making efficiency of the work plan is reduced. And determining the running state information of the equipment through the point inspection result information, analyzing and determining the time consumed by the expected suspension of the equipment according to the running state information of the equipment, adjusting to form a new working plan of the equipment and sending the new working plan to the terminal held by the responsible person, thereby reducing the probability of defects of the working plan, reducing the workload of the responsible person and improving the formulation efficiency of the working plan.
Referring to fig. 1, an automated management method based on device operation data includes:
and step S100, acquiring point inspection result information of all equipment and a preset equipment working plan.
All equipment is all equipment needing to be operated in the bridge machine operation process. The point inspection result information is a result obtained by inspecting all the equipment by a point inspection worker according to a certain standard in a certain period, and the point inspection result information is uploaded after the point inspection is performed by the point inspection worker. The equipment work plan is obtained by inquiring a database in which the equipment work plan is stored, wherein the equipment work plan refers to an operation plan of all equipment during work.
And S200, analyzing and determining the running state information of the equipment according to the corresponding relation between the interval range of the parameter corresponding to the preset point detection result information and the equipment state information.
The interval range of the parameters corresponding to the point detection result information is obtained by inquiring from a database storing the interval range of the parameters corresponding to the point detection result information, and the interval range of the parameters corresponding to the point detection result information is the interval range of the parameters obtained by the point detection result when the parameters corresponding to the point detection result information are in a normal state. The device running state information refers to the running state of the device after being started.
And step S300, analyzing and determining the expected pause use time of the equipment according to the corresponding relation between the equipment running state information and the expected pause use time of the equipment.
The estimated time consumed for suspending the use of the equipment refers to the estimated time length of the suspended use of the equipment after the equipment is started, and the running state of the equipment is judged through the running state information of the equipment, so that the estimated time consumed for suspending the use of the equipment is determined.
And step S400, adjusting the preset equipment working plan to form a new equipment working plan according to the analyzed and determined time-consuming and preset equipment working plan of the equipment due to suspension.
The method comprises the steps of determining the time spent on using the equipment in a pause mode according to the estimated time spent on using the equipment in the pause mode, adjusting an equipment working plan, forming a new equipment working plan by the adjusted equipment working plan, and reducing the probability of defects of the working plan.
And step S500, sending the new equipment work plan to a terminal held by a responsible person.
Wherein, through sending new equipment work plan to the terminal that the person in charge held to directly inform the person in charge of equipment work plan, thereby reduce the work load of person in charge, improve the formulation efficiency to work plan.
The implementation principle of the steps is as follows: the running state information of the equipment is analyzed and determined through the interval range of the parameters corresponding to the preset point inspection result information, and the time consumed for the equipment to be stopped is determined according to the running state information analysis, so that the preset equipment working plan is adjusted to form a new equipment working plan, the probability of defects of the working plan is reduced, the workload of a responsible person is reduced, and the working plan making efficiency is improved.
In step S300 shown in fig. 1, in order to further ensure the reasonableness of the estimated time spent on suspending the use of the device, a further separate analysis and calculation of the estimated time spent on suspending the use of the device is required, which is specifically described in detail by the steps shown in fig. 2.
Referring to fig. 2, according to the corresponding relationship between the device operation state information and the expected time consumption for suspending use of the device, analyzing and determining the expected time consumption for suspending use of the device includes the following steps:
step S310, acquiring device operating status information of all devices.
The equipment running state information comprises normal state information, abnormal state information and early warning state information, the number of the defined equipment is at least larger than one, and the running state information of each piece of equipment is defined to be unique, namely the running state information of each piece of equipment can only be one of the normal state information, the abnormal state information and the early warning state information.
The normal state information means that the parameter corresponding to the point detection result information is located in the interval range of the parameter corresponding to the point detection result information when the equipment runs, and the difference value between the maximum value and the minimum value of the parameter corresponding to the point detection result information when the equipment runs and the interval range is larger than the preset difference value.
The abnormal state information means that the parameters corresponding to the point inspection result information are not located in the interval range of the parameters corresponding to the point inspection result information when the equipment runs.
The early warning state information means that the parameters corresponding to the point detection result information are located in the interval range of the parameters corresponding to the point detection result information when the equipment runs, and the difference between the maximum value and the minimum value of the interval range is smaller than the preset difference.
In step S320, when the device running state information of all the devices is not the abnormal state information, the time consumed for suspending the use of the device is expected to be zero.
And when the equipment running state information of all the equipment is not the abnormal state information. The device running state information in all the devices at this time is described as normal state information; or the equipment running state information in part of the equipment is normal state information, and the equipment running state information in part of the equipment is early warning state information; or the equipment running state information in all the equipment is early warning state information. This indicates that all the equipment can continue to operate, so the time consumed for suspending the use of the equipment is expected to be zero.
Step S330, when all the device running state information is abnormal state information, or the device running state information of a part of the devices is abnormal state information and the device running state information of the remaining part of the devices is normal state information, analyzing and determining the device expected time consumption for suspending use corresponding to the abnormal state information according to the corresponding relationship between the abnormal state information and the device expected time consumption for suspending use, and using the device expected time consumption for suspending use as the abnormal state device.
When all the equipment running state information is abnormal state information, or the equipment running state information of part of the equipment is abnormal state information and the equipment running state information of the rest part of the equipment is normal state information. The case where the operation state of all the devices is only in the abnormal state, or only in the abnormal state and the normal state will be described. At this time, it is necessary to analyze and determine the time consumed for the corresponding device to be suspended according to the abnormal state information, and to predict the time consumed for the device to be suspended as the abnormal state.
Step S340, when the device running state information of the part of devices is abnormal state information and the device running state information of the part of devices is early warning state information, analyzing and determining the device expected pause time consumption corresponding to the abnormal state information according to the corresponding relationship between the abnormal state information and the device expected pause time consumption, and using the device expected pause time consumption as the abnormal state device expected pause time consumption.
When the equipment running state information of part of the equipment is abnormal state information and the equipment running state information of part of the equipment is early warning state information, the early warning state information is sent to the equipment. The case where the operation states of all the devices are only abnormal and early warning states will be described. Therefore, the estimated time consumed for suspending the use of the device needs to be determined according to the abnormal state information analysis, and the estimated time consumed for suspending the use of the device is used as the abnormal state information.
And step S350, analyzing and determining the expected time consumption for the suspended use of the equipment corresponding to the early warning state information according to the corresponding relation between the early warning state information and the expected time consumption for the suspended use of the equipment, and using the analyzed and determined time consumption as the expected time consumption for the suspended use of the equipment in the early warning state.
At this time, it is necessary to analyze and determine the estimated time consumed for suspending the use of the device according to the early warning state information, and use the estimated time consumed for suspending the use of the device as the early warning state information. Thereby improving the accuracy of the resulting device in predicting suspension of use.
The implementation principle of the steps is as follows: whether equipment operation state information in all equipment is normal state information, abnormal state information and early warning state information is specific, whether equipment stop work exists is judged, and therefore it is consuming time to obtain that equipment is estimated to suspend and use, and the equipment work plan is conveniently formulated in the follow-up process, and accuracy of the formulated equipment work plan is improved.
In step S340 shown in fig. 2, in order to further ensure the reasonableness of the expected suspended use time of the device corresponding to the abnormal state information, a further separate analysis calculation of the expected suspended use time of the device corresponding to the abnormal state information is required, which is described in detail with reference to the step shown in fig. 3.
Referring to fig. 3, analyzing and determining the expected time consumption for suspending use of the device corresponding to the abnormal state information according to the corresponding relationship between the abnormal state information and the expected time consumption for suspending use of the device includes the following steps:
step S341, the location corresponding to the device having the abnormal state information is acquired.
The position corresponding to the device with abnormal state information refers to a position point where the device with abnormal state information is located.
Step S342, analyzing and acquiring the fault condition information corresponding to the position corresponding to the device with abnormal state information according to the corresponding relationship between the position corresponding to the device with abnormal state information and the preset fault condition information.
And inquiring and acquiring the fault condition information from a database in which the fault condition information is stored. The fault condition information refers to a fault condition existing in the device. Since the failure conditions of different devices are different, the corresponding failure condition information can be obtained by obtaining the corresponding position of the device with abnormal state information.
Step S343, according to the corresponding relation between the fault condition information and the preset maintenance time value, analyzing and obtaining the maintenance time value corresponding to the fault condition information, and taking the maintenance time value as the estimated time consumed for suspending the use of the equipment.
And inquiring and acquiring the maintenance time value from a database in which the maintenance time value is stored. The maintenance time value is a time value required for maintenance of the equipment. After the fault condition of the equipment is known, the corresponding maintenance time value can be obtained according to the fault condition information analysis, and the maintenance time value at the moment is time consumed when the equipment is expected to be suspended for use.
The implementation principle of the steps is as follows: and analyzing and acquiring corresponding fault condition information through the position corresponding to the equipment with abnormal state information, analyzing and acquiring a corresponding maintenance time value according to the fault condition information, and taking the maintenance time value as the estimated time consumed for suspending use of the equipment at the moment, thereby improving the accuracy of the estimated time consumed for suspending use of the equipment.
In step S342 shown in fig. 3, in order to further ensure the validity of the failure information corresponding to the location corresponding to the device having the abnormal state information, it is necessary to further separately analyze and calculate the failure information corresponding to the location corresponding to the device having the abnormal state information, and the detailed description will be given by the steps shown in fig. 4.
Referring to fig. 4, analyzing and acquiring the fault condition information corresponding to the location corresponding to the device with abnormal state information according to the corresponding relationship between the location corresponding to the device with abnormal state information and the preset fault condition information includes the following steps:
step S3421, a location corresponding to the device having the abnormal state information is acquired.
The position corresponding to the device with abnormal state information refers to a position point where the device with abnormal state information is located.
Step S3422, query whether the device with abnormal state information has corresponding fault information according to the corresponding relationship between the corresponding position of the device with abnormal state information and the preset fault information.
The step of inquiring whether the equipment with the abnormal state information has the corresponding fault condition information refers to inquiring whether the fault condition information is stored in a database corresponding to the position corresponding to the equipment with the abnormal state information.
In step S3423, if the abnormal state information is found, the found failure information is used as the failure information of the location corresponding to the device having the abnormal state information.
If the equipment with abnormal state information is inquired to have corresponding fault condition information, the fact that the equipment has a fault before is explained, and therefore the inquired fault condition information is used as the fault condition information of the position corresponding to the equipment with the abnormal state information.
Step S3424, otherwise, analyzing and acquiring the device model information, the device shipment batch information, and the device use time value corresponding to the location corresponding to the device with abnormal state information according to the corresponding relationship between the location corresponding to the device with abnormal state information and the device model information, the device shipment batch information, and the device use time value, respectively.
The device model information refers to the model of the device, the device factory batch information refers to the factory batch of the device, and the device use time value refers to the use time value of the device.
If the device with the abnormal state information has no corresponding fault condition information, the device is indicated to have no fault before, so that the corresponding device model information, the device factory batch information and the device service time value are obtained according to the position analysis corresponding to the device with the abnormal state information.
Step S3425, analyzing and acquiring the fault condition information corresponding to the device model information, the device factory batch information, and the device use time value according to the corresponding relationship between the device model information, the device factory batch information, and the device use time value and the fault condition information.
The fault condition information corresponding to the same equipment model, the same equipment factory batch and the same service time value is obtained through analyzing the equipment model information, the equipment factory batch information and the equipment service time value, and therefore the accuracy of the obtained fault condition information is improved.
The implementation principle of the steps is as follows: whether the equipment with the abnormal state information is damaged before is judged by inquiring whether the equipment with the abnormal state information has the corresponding fault condition information, and if the equipment with the abnormal state information is damaged before, the inquired fault condition information is directly used as the fault condition information of the position corresponding to the equipment with the abnormal state information. If the fault condition information is not damaged, the fault condition information corresponding to the same equipment model, the same equipment factory batch and the same service time value is analyzed and obtained, and therefore the accuracy of the obtained fault condition information is improved.
In step S343 shown in fig. 4, in order to further ensure the rationality of the maintenance time value following step corresponding to the failure condition information, it is necessary to further perform a separate analysis and calculation on the maintenance time value following step corresponding to the failure condition information, which will be described in detail with reference to the step shown in fig. 5.
Referring to fig. 5, the step after analyzing and acquiring the maintenance time value corresponding to the fault condition information according to the corresponding relationship between the fault condition information and the preset maintenance time value includes the following steps:
in step S344, the location and the fault condition information corresponding to the device having the abnormal state information are obtained.
The position corresponding to the device with abnormal state information refers to a position point where the device with abnormal state information is located. The failure condition information corresponding to the device having the abnormal state information is a failure condition of the device having the abnormal state information.
Step S345, analyzing and acquiring the maintenance personnel corresponding to the fault condition information according to the corresponding relationship between the fault condition information and the preset maintenance personnel.
The maintenance personnel inquire and acquire from a database in which the maintenance personnel are stored, and acquire corresponding maintenance personnel through the analysis of the fault condition of the equipment.
Step S346, analyzing and acquiring the service tool information corresponding to the failure condition information according to the corresponding relationship between the failure condition information and the service tool information.
The maintenance tool information refers to tools needed to be used when the equipment is maintained, and the corresponding maintenance tools are obtained through analyzing the fault condition of the equipment.
Step S347 determines whether the quantity value of the position corresponding to the device having the abnormal state information is greater than one. If not, go to step S348; if yes, go to step S349.
Whether the number value of the positions corresponding to the devices with the abnormal state information is larger than one is judged, so that whether a plurality of devices have the abnormal state information is known.
Step S348, the position and the maintenance tool information corresponding to the device having the abnormal state information are sent to the terminal held by the maintenance staff.
When the quantity value of the position corresponding to the equipment with the abnormal state information is not more than one, the situation that only one equipment with the abnormal state information exists is shown, and therefore the position corresponding to the equipment with the abnormal state information and the information of the maintenance tool only need to be sent to a terminal held by a maintenance worker.
Step S349, analyzing and planning maintenance route information of the maintenance staff according to the positions corresponding to the multiple devices having abnormal state information, and sending the maintenance route information and the maintenance tool information to the terminal held by the maintenance staff.
When the quantity value of the position corresponding to the equipment with the abnormal state information is more than one, the fact that a plurality of pieces of equipment with the abnormal state information exist at the moment is indicated, therefore, the maintenance route of a maintenance worker is analyzed and planned, and the maintenance route information and the maintenance tool information are sent to a terminal held by the maintenance worker.
The implementation principle of the steps is as follows: whether the number value of the positions corresponding to the equipment with the abnormal state information is larger than one is judged, so that whether a plurality of pieces of equipment have the abnormal state information is known. And when only one device with abnormal state information exists, sending the position corresponding to the device with the abnormal state information and the maintenance tool information to a terminal held by a maintenance worker. And when a plurality of devices with abnormal state information exist, analyzing and planning the maintenance route of the maintenance personnel, and sending the maintenance route information and the maintenance tool information to a terminal held by the maintenance personnel. Therefore, maintenance personnel can timely maintain the equipment with abnormal state information.
In step S349 shown in fig. 5, in order to further ensure the reasonableness of the maintenance route, further separate analysis and calculation of the maintenance route are required, which will be described in detail with reference to the step shown in fig. 6.
Referring to fig. 6, analyzing and planning a maintenance route of a maintenance worker according to positions corresponding to a plurality of devices having abnormal state information includes the steps of:
in step S3491, the positions corresponding to the plurality of devices having abnormal state information are acquired.
The positions corresponding to the plurality of devices with abnormal state information refer to position points corresponding to each of the plurality of devices with abnormal state information.
Step S3492, analyzing and acquiring device type information corresponding to the positions of the multiple devices with abnormal state information according to the corresponding relationship between the positions of the multiple devices with abnormal state information and the preset device type information.
The device type information is obtained by querying a database in which the device type information is stored, and the device type information refers to the type of the device. And analyzing the positions corresponding to a plurality of devices with abnormal state information to obtain the corresponding device types.
Step S3493, analyzing and acquiring the priority coefficient corresponding to the device type information according to the corresponding relationship between the device type information and the preset priority coefficient, and performing forward sorting on the priority coefficient.
The priority coefficient is obtained by inquiring from a database in which the priority coefficient is stored, and the priority coefficient refers to the importance degree of the type of equipment to the whole bridge crane in operation. And analyzing and acquiring corresponding priority coefficients according to the equipment types, thereby carrying out forward sequencing on the priority coefficients. Forward ordering is defined as ordering priority coefficients from large to small.
Step S3494, analyzing and confirming the maintenance route to the position corresponding to the plurality of devices having abnormal state information corresponding to the priority coefficient sorted in the forward direction according to the position corresponding to the plurality of devices having abnormal state information corresponding to the priority coefficient sorted in the forward direction.
The positions corresponding to the multiple devices with abnormal state information and corresponding to the priority coefficients sorted in the forward direction refer to positions corresponding to the multiple devices with abnormal state information, which are determined after the priority coefficients corresponding to the positions corresponding to the multiple devices with abnormal state information are sorted in the forward direction. And analyzing and confirming the maintenance routes reaching the positions corresponding to the plurality of devices with abnormal state information corresponding to the priority coefficients sorted in the forward direction through the positions corresponding to the plurality of devices with abnormal state information corresponding to the priority coefficients sorted in the forward direction. Therefore, the maintenance personnel can quickly reach the position corresponding to the equipment with the abnormal state information and maintain the equipment with the abnormal state information.
The implementation principle of the steps is as follows: the method comprises the steps of analyzing and acquiring corresponding equipment types according to positions corresponding to a plurality of pieces of equipment with abnormal state information, analyzing and acquiring corresponding priority coefficients according to the equipment types, and sequencing the positions corresponding to the plurality of pieces of equipment with the abnormal state information according to the priority coefficients of forward sequencing, so that a maintenance route is made, and the total maintenance progress of maintenance personnel on the plurality of pieces of equipment with the abnormal state information is improved.
In step S320 shown in fig. 2, in order to further ensure the reasonableness of the steps after the analysis determines that the device corresponding to the warning state information is expected to stop using the consumed time, and the device is expected to stop using the consumed time as the warning state, a further independent analysis calculation needs to be performed on the steps after the analysis determines that the device corresponding to the warning state information is expected to stop using the consumed time as the warning state device is expected to stop using the consumed time, which is specifically described in detail with reference to the steps shown in fig. 7.
Referring to fig. 7, the step after analyzing and determining the expected time-consuming suspension of the device corresponding to the early warning state information according to the corresponding relationship between the early warning state information and the expected time-consuming suspension of the device, and the step as the expected time-consuming suspension of the early warning state device, includes the following steps:
in step S321, last maintenance information and a corresponding position corresponding to the device with the warning state information are obtained.
The last maintenance information corresponding to the equipment with the early warning state information refers to last maintenance information stored by the equipment with the early warning state information, and the corresponding position of the equipment with the early warning state information refers to a position point where the equipment with the fault condition information is located.
In step S322, the maintenance interval time is analyzed and calculated according to the previous maintenance information and the current time.
And analyzing and calculating the difference between the time value corresponding to the last maintenance information and the current time according to the last maintenance information and the current time, and taking the difference as the maintenance interval time.
In step S323, it is determined whether the service interval time is greater than a preset service interval allowable value. If yes, go to step S324; if not, go to step S326.
And judging whether the equipment needs to be maintained or not by judging whether the maintenance interval time is greater than a preset maintenance interval allowable value or not.
In step S324, the maintenance type information corresponding to the position corresponding to the previous maintenance information is analyzed and obtained according to the corresponding relationship between the position corresponding to the previous maintenance information and the preset maintenance type information.
The type information is obtained by inquiring a database storing maintenance type information, the maintenance type information refers to the type of equipment to be maintained, and different equipment has different maintenance types. When the maintenance interval time is greater than the preset maintenance interval allowable value, the equipment needs to be maintained. And analyzing and acquiring the corresponding maintenance type through the position corresponding to the last maintenance information.
Step S325, analyzing and acquiring the maintenance staff corresponding to the maintenance type information according to the corresponding relationship between the maintenance type information and the preset maintenance staff, sending the position corresponding to the last maintenance information to the terminal held by the maintenance staff, and sending the position corresponding to the last maintenance information and the maintenance staff to the terminal held by the responsible person.
The maintenance personnel are obtained by inquiring the database in which the maintenance personnel are stored, the maintenance personnel refer to personnel who perform maintenance on the equipment, and different maintenance types have different maintenance personnel to perform maintenance. And analyzing and acquiring corresponding maintenance personnel through the maintenance type information, so that the position corresponding to the last maintenance information is sent to the terminal held by the maintenance personnel, and the position corresponding to the last maintenance information and the maintenance personnel are sent to the terminal held by the responsible person. Thereby make things convenient for the maintenance personnel to maintain the position that the equipment that needs carry out the maintenance was located, and make things convenient for the person in charge to know the position that maintenance personnel and maintenance information correspond last time.
And step S400, adjusting the preset equipment working plan to form a new equipment working plan according to the analyzed and determined time-consuming and preset equipment working plan of the equipment due to suspension.
When the maintenance interval time is not greater than the preset maintenance interval allowable value, the equipment does not need to be maintained. Therefore, the preset equipment working plan is adjusted to form a new equipment working plan directly according to the time-consuming preset equipment working plan for the estimated suspension of the use of the equipment determined by analysis
The implementation principle of the steps is as follows: and analyzing and calculating the maintenance interval time according to the previous maintenance information and the current time, and judging whether the maintenance interval time is greater than a preset maintenance interval allowable value or not so as to judge whether the equipment needs to be maintained or not.
When the maintenance interval time is greater than the preset maintenance interval allowable value, the equipment needs to be maintained. And analyzing and acquiring the corresponding maintenance type through the position corresponding to the last maintenance information, analyzing and acquiring the corresponding maintenance personnel according to the maintenance type, informing the maintenance personnel of the position corresponding to the last maintenance information, and informing the responsible personnel of the position corresponding to the last maintenance information and the maintenance personnel.
When the maintenance interval time is not greater than the preset maintenance interval allowable value, the equipment does not need to be maintained. Therefore, subsequent operation is not needed, and the preset equipment working plan is adjusted to form a new equipment working plan directly according to the analyzed and determined time-consuming and preset equipment working plan of the equipment due to suspension.
In step S325 shown in fig. 7, in order to further ensure the rationality of the maintenance worker corresponding to the maintenance type information, it is necessary to further perform individual analysis and calculation on the maintenance worker corresponding to the maintenance type information, and the detailed description will be given by specifically referring to the step shown in fig. 8.
Referring to fig. 8, analyzing and acquiring the maintenance person corresponding to the maintenance type information according to the corresponding relationship between the maintenance type information and the preset maintenance person includes the following steps:
in step S3251, the number and position corresponding to the previous maintenance information are obtained.
The number and the position corresponding to the previous maintenance information refer to the number and the position point of the equipment corresponding to the previous maintenance information.
Step S3252, analyzing and determining the position of the adjacent maintenance device corresponding to the position corresponding to the previous maintenance information according to the position corresponding to the previous maintenance information and a preset position of the adjacent maintenance device.
And inquiring and acquiring the position of the adjacent maintenance equipment from a database storing the position of the adjacent maintenance equipment, wherein the position of the adjacent maintenance equipment refers to the position of equipment nearby the position corresponding to the last maintenance information. And analyzing and determining the position of the corresponding adjacent maintenance equipment according to the position corresponding to the last maintenance information.
Step S3253, analyzing and obtaining the previous adjacent maintenance time corresponding to the position of the adjacent maintenance device according to the corresponding relationship between the position of the adjacent maintenance device and the preset previous maintenance time.
The adjacent last maintenance time refers to the last maintenance time corresponding to the adjacent maintenance equipment position. And analyzing and acquiring the corresponding adjacent last maintenance time through the position of the adjacent maintenance equipment.
And step S3254, analyzing and calculating the adjacent maintenance interval time according to the adjacent last maintenance time and the current time.
And analyzing and calculating the difference between the adjacent last maintenance time and the current time, and taking the difference as the adjacent maintenance interval time.
Step S3255, determine whether the adjacent maintenance interval time is greater than a preset maintenance interval allowable value. If yes, go to step S3256; if not, step S3259 is executed.
And judging whether the adjacent maintenance interval time is greater than a preset maintenance interval allowable value or not so as to judge whether the adjacent maintenance equipment needs to be maintained or not.
In step S3256, the number and position corresponding to the previous adjacent maintenance information are obtained.
The number and the position corresponding to the adjacent previous maintenance information are the number and the position of the equipment corresponding to the adjacent previous maintenance information. And when the adjacent maintenance interval time is greater than the preset maintenance interval allowable value, indicating that the adjacent maintenance equipment needs to be maintained.
Step S3257, analyzing and obtaining adjacent maintenance type information corresponding to the position corresponding to the adjacent previous maintenance information according to a corresponding relationship between the position corresponding to the adjacent previous maintenance information and preset adjacent maintenance type information.
The adjacent maintenance type information is obtained by inquiring from a database in which the adjacent maintenance type information is stored, and the adjacent maintenance type information refers to the type of maintenance performed on the adjacent equipment. And analyzing the position corresponding to the adjacent last maintenance information to obtain corresponding adjacent maintenance type information.
Step S3258, re-analyzing and obtaining the maintenance worker corresponding to the maintenance type information according to the adjacent maintenance type information, the corresponding relationship between the maintenance type information and the preset maintenance worker, and sending the position corresponding to the previous maintenance information and the position corresponding to the adjacent previous maintenance information to the terminal held by the maintenance worker.
Wherein, according to adjacent maintenance type information, maintenance type information and predetermined maintenance personnel reanalysis acquire the maintenance personnel who corresponds with maintenance type information, make maintenance personnel can maintain adjacent maintenance type and maintenance type simultaneously to optimize the selection to personnel. The position corresponding to the last maintenance information and the position corresponding to the adjacent last maintenance information are sent to the terminal held by the maintenance personnel, so that the maintenance personnel can know the position corresponding to the last maintenance information and the position corresponding to the adjacent last maintenance information.
Step S3259, determine whether the difference between the maintenance interval time and the adjacent maintenance interval time is smaller than a preset allowable advanced maintenance time value. If yes, jumping to execute step S3258; if not, go to step S325A.
When the adjacent maintenance interval time is not greater than the preset maintenance interval allowable value, the adjacent maintenance equipment does not need to be maintained. And judging whether the difference value between the maintenance interval time and the adjacent maintenance interval time is smaller than a preset allowable advanced maintenance time value or not so as to judge whether the adjacent maintenance equipment is about to reach the time limit needing maintenance or not.
When the difference between the maintenance interval time and the adjacent maintenance interval time is smaller than the preset allowable advanced maintenance time value, which indicates that the adjacent maintenance equipment is about to reach the time limit requiring maintenance, the adjacent maintenance equipment needs to be maintained, so that the process goes to step S3258.
In step S325A, the position corresponding to the previous maintenance information is transmitted to the terminal held by the maintenance worker.
When the difference value between the maintenance interval time and the adjacent maintenance interval time is not less than the preset allowable advanced maintenance time value, the adjacent maintenance equipment does not reach the time limit needing maintenance, and the adjacent maintenance equipment does not need to be maintained, so that the position corresponding to the previous maintenance information is sent to the terminal held by the maintenance personnel.
The implementation principle of the steps is as follows: and analyzing and determining the position of the corresponding adjacent maintenance equipment according to the position corresponding to the previous maintenance information, analyzing and obtaining the corresponding adjacent previous maintenance time according to the position of the adjacent maintenance equipment, and analyzing and calculating the adjacent maintenance interval time. And judging whether the adjacent maintenance interval time is greater than a preset allowable maintenance interval value or not and judging whether the difference value between the maintenance interval time and the adjacent maintenance interval time is less than a preset allowable advanced maintenance time value or not so as to judge whether the adjacent maintenance equipment needs to be maintained or not. When maintenance is needed, the maintenance personnel corresponding to the maintenance type information are analyzed and obtained again, so that the maintenance personnel can maintain the adjacent maintenance types and the maintenance types at the same time, and the selection of the personnel is optimized. When the maintenance is not required, the position corresponding to the previous maintenance information is directly sent to the terminal held by the maintenance personnel
In step S3258 shown in fig. 8, in order to further ensure the reasonableness of the service person corresponding to the service type information, it is necessary to further perform individual analysis and calculation on the service person corresponding to the service type information, and the detailed description will be given by referring to the step shown in fig. 9.
Referring to fig. 9, analyzing again the maintenance person corresponding to the maintenance type information according to the corresponding relationship between the adjacent maintenance type information, the maintenance type information and the preset maintenance person, and sending the position corresponding to the last maintenance information and the position corresponding to the adjacent last maintenance information to the terminal held by the maintenance person includes the following steps:
step S32581, acquiring failure condition information, and a maintenance worker.
Step S32582, determining whether the maintenance type corresponding to the maintenance worker is the same as the failure condition information. If yes, executing step S32583; if not, go to step S32584.
Whether the maintenance type corresponding to the maintenance personnel is the same as the fault condition information or not is judged, so that whether the maintenance personnel can perform maintenance and repair at the same time is judged.
Step S32583 is to use the maintenance person as the maintenance person at the same time, and to send the position corresponding to the device having the abnormal state information, the position corresponding to the previous maintenance information, and the position corresponding to the adjacent previous maintenance information to the terminal held by the maintenance person.
When the maintenance type corresponding to the maintenance personnel is the same as the fault condition information, the maintenance personnel can perform maintenance and repair at the same time, so the maintenance personnel can be used as the repair personnel at the same time. Transmitting the position corresponding to the equipment with abnormal state information, the position corresponding to the last maintenance information and the position corresponding to the adjacent last maintenance information to a terminal held by a maintenance worker, therefore, the maintenance personnel can know the position corresponding to the equipment with abnormal state information, the position corresponding to the previous maintenance information and the position corresponding to the adjacent previous maintenance information.
In step S32584, the position corresponding to the previous maintenance information and the position corresponding to the adjacent previous maintenance information are transmitted to a terminal held by a maintenance worker.
When the maintenance type corresponding to the maintenance personnel is different from the fault condition information, it indicates that the maintenance personnel cannot perform maintenance and repair at the same time, so that the position corresponding to the last maintenance information and the position corresponding to the adjacent last maintenance information are sent to the terminal held by the maintenance personnel.
The implementation principle of the steps is as follows: whether the maintenance type corresponding to the maintenance personnel is the same as the fault condition information or not is judged, so that whether the maintenance personnel can perform maintenance and repair at the same time is judged. When the maintenance type corresponding to the maintenance personnel is the same as the fault condition information, the maintenance personnel can perform maintenance and repair at the same time, so the maintenance personnel can be used as the repair personnel at the same time. And when the maintenance type corresponding to the maintenance personnel is different from the fault condition information, the maintenance personnel only carries out maintenance.
Referring to fig. 10, based on the same inventive concept, an embodiment of the present invention provides an automated management system for device operation data, including:
an obtaining module 1, configured to: acquiring point inspection result information of all equipment and a preset equipment working plan;
a first analysis module 2 for: analyzing and determining equipment running state information according to the corresponding relation between the interval range of the parameter corresponding to the preset point detection result information and the equipment state information;
a second analysis module 3 for: analyzing and determining the estimated pause time consumption of the equipment according to the corresponding relation between the equipment running state information and the estimated pause time consumption of the equipment;
an adjustment module 4 configured to: adjusting the preset equipment working plan to form a new equipment working plan according to the analyzed and determined time-consuming equipment estimated suspension and the preset equipment working plan;
a sending module 5, configured to: and sending the new equipment work plan to a terminal held by a responsible person.
It will be clear to those skilled in the art that, for convenience and simplicity of description, the foregoing division of the functional modules is merely used as an example, and in practical applications, the above function distribution may be performed by different functional modules according to needs, that is, the internal structure of the device is divided into different functional modules to perform all or part of the above described functions. For the specific working process of the system described above, reference may be made to the corresponding process in the foregoing method embodiment, which is not described herein again.
The foregoing is a preferred embodiment of the present application and is not intended to limit the scope of the application in any way, and any features disclosed in this specification (including the abstract and drawings) may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.

Claims (10)

1. An automated management method based on equipment operation data is characterized by comprising the following steps:
acquiring point inspection result information of all equipment and a preset equipment working plan;
analyzing and determining equipment running state information according to the corresponding relation between the interval range of the parameter corresponding to the preset point detection result information and the equipment state information;
analyzing and determining the expected pause time consumption of the equipment according to the corresponding relation between the running state information of the equipment and the expected pause time consumption of the equipment;
adjusting the preset equipment working plan to form a new equipment working plan according to the analyzed and determined time-consuming estimated suspension of the equipment and the preset equipment working plan;
and sending the new equipment work plan to a terminal held by a responsible person.
2. The method of claim 1, wherein the device operation data is used to automatically manage the device, analyzing and determining the expected time consumption for the suspended use of the equipment according to the corresponding relationship between the running state information of the equipment and the expected time consumption for the suspended use of the equipment comprises the following steps:
acquiring equipment running state information of all equipment, wherein the equipment running state information comprises normal state information, abnormal state information and early warning state information, the number of the defined equipment is at least more than one, and the running state information of each piece of equipment is defined to be unique;
when the equipment running state information of all the equipment is not abnormal state information, the estimated time consumption for suspending the use of the equipment is zero;
when all the equipment running state information is abnormal state information, or the equipment running state information of part of the equipment is abnormal state information and the equipment running state information of the rest part of the equipment is normal state information, analyzing and determining the expected time consumption for the use suspension of the equipment corresponding to the abnormal state information according to the corresponding relation between the abnormal state information and the expected time consumption for the use suspension of the equipment, and using the expected time consumption for the use suspension of the equipment in the abnormal state;
when the equipment running state information of part of the equipment is abnormal state information and the equipment running state information of part of the equipment is early warning state information, analyzing and determining the equipment predicted time consumption for pausing corresponding to the abnormal state information according to the corresponding relation between the abnormal state information and the equipment predicted time consumption for pausing, and taking the time consumption as the predicted time consumption for pausing of the equipment in the abnormal state;
and analyzing and determining the expected time consumption for suspending use of the equipment corresponding to the early warning state information according to the corresponding relation between the early warning state information and the expected time consumption for suspending use of the equipment, and taking the time consumption as the expected time consumption for suspending use of the equipment in the early warning state.
3. The method according to claim 2, wherein analyzing and determining the expected time consumption for suspending use of the device corresponding to the abnormal state information according to the correspondence between the abnormal state information and the expected time consumption for suspending use of the device comprises:
acquiring a position corresponding to equipment with abnormal state information;
analyzing and acquiring fault condition information corresponding to the position corresponding to the equipment with abnormal state information according to the corresponding relation between the position corresponding to the equipment with the abnormal state information and preset fault condition information;
and analyzing and acquiring the maintenance time value corresponding to the fault condition information according to the corresponding relation between the fault condition information and the preset maintenance time value, and taking the maintenance time value as the time consumed for the predicted suspended use of the equipment.
4. The method according to claim 3, wherein analyzing and acquiring the fault condition information corresponding to the position corresponding to the device with abnormal state information according to the corresponding relationship between the position corresponding to the device with abnormal state information and the preset fault condition information comprises:
acquiring a position corresponding to equipment with abnormal state information;
inquiring whether the equipment with abnormal state information has corresponding fault condition information or not according to the corresponding relation between the position corresponding to the equipment with the abnormal state information and the preset fault condition information;
if the abnormal state information exists, the inquired fault condition information is used as the fault condition information of the position corresponding to the equipment with the abnormal state information;
otherwise, analyzing and acquiring the equipment model information, the equipment factory batch information and the equipment service time value corresponding to the position corresponding to the equipment with the abnormal state information according to the corresponding relation between the position corresponding to the equipment with the abnormal state information and the equipment model information, the equipment factory batch information and the equipment service time value;
and analyzing and acquiring the fault condition information corresponding to the equipment model information, the equipment factory batch information and the equipment use time value according to the corresponding relation of the equipment model information, the equipment factory batch information and the equipment use time value and the fault condition information.
5. The automatic management method based on the equipment operation data according to claim 3, further comprising a step of analyzing and obtaining a maintenance time value corresponding to the fault condition information according to a corresponding relationship between the fault condition information and a preset maintenance time value, specifically as follows:
acquiring the position and fault condition information corresponding to the equipment with abnormal state information;
analyzing and acquiring maintenance personnel corresponding to the fault condition information according to the corresponding relation between the fault condition information and preset maintenance personnel;
analyzing and acquiring maintenance tool information corresponding to the fault condition information according to the corresponding relation between the fault condition information and the maintenance tool information;
judging whether the quantity value of the position corresponding to the equipment with the abnormal state information is greater than one;
if not, sending the position corresponding to the equipment with the abnormal state information and the maintenance tool information to a terminal held by a maintenance worker;
if so, analyzing and planning maintenance route information of the maintenance personnel according to the positions corresponding to the plurality of devices with abnormal state information, and sending the maintenance route information and the maintenance tool information to a terminal held by the maintenance personnel.
6. The method according to claim 5, wherein analyzing and planning the maintenance route of the maintenance personnel according to the corresponding positions of the plurality of devices with abnormal state information comprises:
acquiring positions corresponding to a plurality of devices with abnormal state information;
analyzing and acquiring equipment type information corresponding to the positions corresponding to the plurality of equipment with abnormal state information according to the corresponding relation between the positions corresponding to the plurality of equipment with abnormal state information and preset equipment type information;
analyzing and acquiring a priority coefficient corresponding to the equipment type information according to the corresponding relation between the equipment type information and a preset priority coefficient, and performing forward sequencing on the priority coefficient, wherein the forward sequencing is defined as that the priority coefficient is sequenced from large to small;
and analyzing and confirming the maintenance route reaching the positions corresponding to the plurality of devices with abnormal state information corresponding to the priority coefficient sorted in the forward direction according to the positions corresponding to the plurality of devices with abnormal state information corresponding to the priority coefficient sorted in the forward direction.
7. The automatic management method based on the equipment operation data as claimed in claim 3, further comprising a step of analyzing and determining the expected time spent on the suspended use of the equipment corresponding to the early warning state information according to the corresponding relationship between the early warning state information and the expected time spent on the suspended use of the equipment, and taking the analyzed and determined time spent on the suspended use of the equipment as the expected time spent on the suspended use of the early warning state equipment, wherein the steps are as follows:
acquiring last maintenance information and a corresponding position corresponding to equipment with early warning state information;
analyzing and calculating maintenance interval time according to the last maintenance information and the current time;
judging whether the maintenance interval time is greater than a preset maintenance interval allowable value or not;
if so, analyzing and acquiring maintenance type information corresponding to the position corresponding to the last maintenance information according to the corresponding relation between the position corresponding to the last maintenance information and preset maintenance type information;
analyzing and acquiring a maintenance person corresponding to the maintenance type information according to the corresponding relation between the maintenance type information and a preset maintenance person, sending a position corresponding to the last maintenance information to a terminal held by the maintenance person, and sending the position corresponding to the last maintenance information and the maintenance person to a terminal held by a responsible person;
if not, adjusting the preset equipment working plan to form a new equipment working plan according to the analyzed and determined time-consuming suspension of the equipment and the preset equipment working plan.
8. The method according to claim 7, wherein analyzing and acquiring the maintenance personnel corresponding to the maintenance type information according to the correspondence between the maintenance type information and the preset maintenance personnel comprises:
acquiring the number and the position corresponding to the last maintenance information;
analyzing and determining the position of the adjacent maintenance equipment corresponding to the position corresponding to the last maintenance information according to the position corresponding to the last maintenance information and the preset position of the adjacent maintenance equipment;
analyzing and acquiring adjacent last-time maintenance time corresponding to the position of the adjacent maintenance equipment according to the corresponding relation between the position of the adjacent maintenance equipment and the preset last-time maintenance time;
analyzing and calculating the adjacent maintenance interval time according to the adjacent last maintenance time and the current time;
judging whether the adjacent maintenance interval time is greater than a preset maintenance interval allowable value or not;
if so, acquiring the quantity and the position corresponding to the adjacent last maintenance information;
analyzing and acquiring adjacent maintenance type information corresponding to the position corresponding to the adjacent last maintenance information according to the corresponding relation between the position corresponding to the adjacent last maintenance information and preset adjacent maintenance type information;
analyzing again to obtain a maintenance worker corresponding to the maintenance type information according to the adjacent maintenance type information, the corresponding relation between the maintenance type information and a preset maintenance worker, and sending the position corresponding to the last-time maintenance information and the position corresponding to the adjacent last-time maintenance information to a terminal held by the maintenance worker;
if not, judging whether the difference value between the maintenance interval time and the adjacent maintenance interval time is smaller than a preset allowable advanced maintenance time value or not;
if so, analyzing again to obtain the maintenance personnel corresponding to the maintenance type information according to the corresponding relation between the adjacent maintenance type information and the preset maintenance personnel, and sending the position corresponding to the last maintenance information and the position corresponding to the adjacent last maintenance information to a terminal held by the maintenance personnel;
if not, the position corresponding to the previous maintenance information is sent to a terminal held by a maintenance worker.
9. The method according to claim 8, wherein the step of reanalyzing and obtaining the maintenance staff corresponding to the maintenance type information according to the correspondence between the adjacent maintenance type information and the preset maintenance staff, and sending the position corresponding to the previous maintenance information and the position corresponding to the adjacent previous maintenance information to the terminal held by the maintenance staff comprises:
acquiring fault condition information, maintenance personnel and maintenance personnel;
judging whether the maintenance type corresponding to the maintenance personnel is the same as the fault condition information;
if so, taking the maintenance personnel as maintenance personnel at the same time, and sending the position corresponding to the equipment with abnormal state information, the position corresponding to the last maintenance information and the position corresponding to the adjacent last maintenance information to a terminal held by the maintenance personnel;
if not, the position corresponding to the last maintenance information and the position corresponding to the adjacent last maintenance information are sent to a terminal held by a maintenance worker.
10. An automated management system based on equipment operating data, comprising:
an acquisition module (1) for: acquiring point inspection result information of all equipment and a preset equipment working plan;
a first analysis module (2) for: analyzing and determining equipment running state information according to the corresponding relation between the interval range of the parameter corresponding to the preset point detection result information and the equipment state information;
a second analysis module (3) for: analyzing and determining the expected pause time consumption of the equipment according to the corresponding relation between the running state information of the equipment and the expected pause time consumption of the equipment;
an adjustment module (4) for: adjusting the preset equipment working plan to form a new equipment working plan according to the analyzed and determined time-consuming equipment estimated suspension and the preset equipment working plan;
a sending module (5) for: and sending the new equipment work plan to a terminal held by a responsible person.
CN202210753248.XA 2022-06-29 2022-06-29 Automatic management method and system based on equipment operation data Pending CN115344012A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115577813A (en) * 2022-12-07 2023-01-06 常州金坛金能电力有限公司 Transformer substation management system and method
CN117270484A (en) * 2023-11-23 2023-12-22 山东焱鑫矿用材料加工有限公司 Production equipment management system of hot-rolled fine tooth anchor rod steel

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115577813A (en) * 2022-12-07 2023-01-06 常州金坛金能电力有限公司 Transformer substation management system and method
CN117270484A (en) * 2023-11-23 2023-12-22 山东焱鑫矿用材料加工有限公司 Production equipment management system of hot-rolled fine tooth anchor rod steel
CN117270484B (en) * 2023-11-23 2024-02-02 山东焱鑫矿用材料加工有限公司 Production equipment management system of hot-rolled fine tooth anchor rod steel

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