CN115323152A - Full-automatic device for surface heat treatment of metal pipe and control method thereof - Google Patents
Full-automatic device for surface heat treatment of metal pipe and control method thereof Download PDFInfo
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- CN115323152A CN115323152A CN202210894808.3A CN202210894808A CN115323152A CN 115323152 A CN115323152 A CN 115323152A CN 202210894808 A CN202210894808 A CN 202210894808A CN 115323152 A CN115323152 A CN 115323152A
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- 239000002184 metal Substances 0.000 title claims abstract description 86
- 238000010438 heat treatment Methods 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000001681 protective effect Effects 0.000 claims abstract description 5
- 238000009434 installation Methods 0.000 claims description 12
- 230000002457 bidirectional effect Effects 0.000 claims description 10
- 230000017525 heat dissipation Effects 0.000 claims description 2
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 238000007669 thermal treatment Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/08—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0025—Supports; Baskets; Containers; Covers
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- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention discloses a full-automatic device for surface heat treatment of metal tubes and a control method thereof, and the device comprises a box body, a bottom plate, a heater, a moving rod, a protective box body, a vertical plate, a fixed box body, an arc plate, a clamping assembly, an electric telescopic rod, a push rod, a side plate, a rotating motor and a fixed plate, wherein the top end of the bottom plate is fixedly connected with the box body; the metal pipe heat treatment device is provided with the clamping assembly, the clamping assembly is used for limiting the metal pipe by contacting the inner wall of the metal pipe, so that the metal pipe is favorably and uniformly heated, the quality of the metal pipe after heat treatment is improved, and meanwhile, the heat treatment quality is improved by rotating the metal pipe in the heat treatment process.
Description
Technical Field
The invention relates to the technical field of metal tube heat treatment devices, in particular to a full-automatic device for surface heat treatment of a metal tube and a control method thereof.
Background
The existing surface heat treatment device for the metal pipe generally directly places the metal pipe in a heating environment for surface heat treatment, cannot ensure that each section of the metal pipe is uniformly heated, influences the heat treatment quality, drives the metal pipe to move through a clamping mechanism to realize heating, and easily causes uneven heating of a clamping contact part of the metal pipe due to the fact that the clamping mechanism is in contact with the outer wall of the metal pipe.
Disclosure of Invention
The present invention is directed to a fully automatic apparatus for surface heat treatment of metal pipes and a control method thereof, which solve the problems of the related art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a full automatic device of surface heat treatment for metal tube, includes box body, heater, bottom plate, carriage release lever, protection box, vertical board, installation lid, fixed box, arc, clamping components, first gag lever post, horizon bar, side end cover, mobile motor, two-way lead screw, electric telescopic handle, first gear, push rod, curb plate, second gear, rotation motor and fixed plate, the top fixedly connected with box body of bottom plate, the first gag lever post of inside horizontal fixedly connected with of box body, sliding connection has the horizon bar on the first gag lever post, the ball nut cooperation of embedding installation of centre department of horizon bar is connected with two-way lead screw, and the horizon bar distributes at the both ends of two-way lead screw, and two-way lead screw horizontal rotation is connected in the inside of box body simultaneously, and the one end fixed connection of two-way lead screw is on the output of mobile motor simultaneously, and mobile motor fixed connection is in the side end cover simultaneously, and the even louvre that sets up a plurality of mutually corresponding of one side end cover, and side end cover fixed connection is in one side of box body, and the top fixedly connected with the carriage release lever, the top fixedly connected with vertical board of carriage release lever post, the vertical board is connected with the first gear, and the motor output end cover is connected with the motor output of the first gear, and the motor is connected with the first gear on the first gear cover, and the motor output of the rotation simultaneously.
Preferably, the protection box body is fixedly connected to one side of the vertical plate, a plurality of through holes corresponding to each other are uniformly formed in the protection box body, the other side of the vertical plate is fixedly connected with the fixing box body, and the connecting part of the fixing box body and the mounting cover is provided with the through holes.
Preferably, the inside fixedly connected with electric telescopic handle of installation lid, the one end of fixedly connected with push rod on electric telescopic handle's the output, and the through-hole has been seted up to the inside fixedly connected with curb plate of installation lid and the junction of push rod.
Preferably, the side plate is fixedly connected with one end of an arc-shaped plate, the other end of the arc-shaped plate is fixedly connected onto the fixing plate, and meanwhile, a threaded groove formed in the other end of the push rod is connected with a clamping assembly in a matched mode.
Preferably, the clamping assembly comprises a second limiting rod, a nut block, a swing rod, a nut sleeve, a connecting plate, a check ring, a screw rod, a limiting plate and a connecting rod, and the nut sleeve is connected with a thread groove formed in the other end of the push rod in a matched mode.
Preferably, nut cover screwed connection is in the one end of second gag lever post, and the through-hole has been seted up to limiting plate and the junction of second gag lever post simultaneously, and the one end of one side fixedly connected with screw rod of limiting plate, the other end of screw rod cup joint and are fixed with the retaining ring, and the through-hole screwed connection who sets up on the other end of screw rod passed the fixed plate simultaneously has the nut piece, and the other end fixedly connected with connecting plate of second gag lever post articulates on the connecting plate has the connecting rod.
Preferably, the connecting rod articulates there is the one end of swinging arms, and the other end of swinging arms articulates on the limiting plate, and clamping components distributes in the both sides of heater, and heater fixed connection is on the box body simultaneously.
A control method of a full-automatic device for surface heat treatment of a metal tube comprises the following steps of matching; step two, connection; step three, limiting; step four, heat treatment;
in the first step, when the device is used, firstly, a proper clamping assembly is matched according to the diameter of the inner pipe of the metal pipe to be processed, and when the clamping assembly is disassembled, firstly, the nut sleeve is selected to be positioned on the second limiting rod to move, so that the nut sleeve is separated from the push rod, then, the nut block is separated from the screw rod by rotating the nut block, then, the clamping assembly can be taken down, then, the second limiting rod is attached to the push rod according to the required corresponding clamping assembly, then, the nut sleeve is connected with the push rod in a spiral fit manner by rotating the nut sleeve, then, the nut block is positioned on the fixed plate by rotating the nut block, and at the moment, the nut block and the check ring are respectively positioned at two sides of the fixed plate;
in the second step, a rotating motor, an electric telescopic rod, a moving motor and a heater which are arranged in the full-automatic surface heat treatment device for the metal pipe are connected with a circuit controller;
in the third step, the metal tube to be processed is placed inside the heater by using the manipulator, the clamping components are distributed at two ends of the metal tube, the movable motor and the electric telescopic rod work by the work of the circuit controller, the movable rod and the clamping components are driven to move along with the work of the movable motor, the push rod is pulled to move along with the work of the electric telescopic rod, the push rod is connected with the second limiting rod through a nut sleeve, the second limiting rod is pulled to move, the second limiting rod is fixedly connected to the connecting plate, the connecting plate is hinged with a connecting rod, the connecting rod is hinged with a swinging rod, the swinging rod is hinged to the limiting plate, the swinging rod is driven to swing along with the movement of the second limiting rod, the clamping components are located at two ends inside the metal tube along with the movement of the movable rod and the clamping components, the work of the movable motor can be closed, the push rod and the second limiting rod are pushed to move by the work of the electric telescopic rod, the connecting rod swings, the metal tube is limited and fixed, and the manipulator can be separated from the metal tube;
wherein in the fourth step, then carry out the work with heater and rotation motor and handle, and the heater is at the in-process of work, carry out thermal treatment to the tubular metal resonator surface, the rotation of second gear is driven through the work of rotating the motor simultaneously, because second gear and first gear engagement are connected, and then drive the rotation of first gear, because first gear fixed connection is on electric telescopic handle, electric telescopic handle is located the vertical board and rotates simultaneously, and then drive the rotation of clamping component and tubular metal resonator, thereby utilize the work completion of heater to the even thermal treatment in tubular metal resonator surface, after the thermal treatment is accomplished, close and rotate the motor and make the tubular metal resonator stall, then close the heater, then make the removal that the work through electric telescopic handle pulling second gag lever post make the connecting rod stop to carry out spacing processing to the tubular metal resonator, afterwards press from the manipulator and get the clamp and get the processing with the tubular metal resonator, after the clamp is got and is accomplished, the manipulator keeps original position, then drive the removal of vertical board and clamping component through the work of removal motor, thereby make clamping component break away from the inside of tubular metal resonator from the tubular metal resonator after can utilize the manipulator will handle will be handled and can transport afterwards.
Compared with the prior art, the invention has the beneficial effects that: the metal pipe heat treatment device is provided with the clamping assembly, the clamping assembly is used for limiting the metal pipe by contacting the inner wall of the metal pipe, so that the metal pipe is favorably and uniformly subjected to heat treatment, the quality of the metal pipe after heat treatment is improved, meanwhile, the metal pipe is subjected to rotation treatment in the heat treatment process, the heat treatment quality is improved, and meanwhile, the clamping assembly of the device can be changed along with the change of the inner diameter of the metal pipe, so that the requirement of limiting the metal pipes with different inner diameters is met, and the market competitiveness of the device is improved.
Drawings
FIG. 1 is an elevational view of the overall construction of the present invention;
FIG. 2 is an enlarged view of the structure of the area A in FIG. 1;
FIGS. 3 and 4 are both front sectional views of the present invention in partial configuration;
FIG. 5 is a schematic view of the installation of the retainer ring of the present invention;
FIG. 6 is a schematic view of the installation of the horizontal bar of the present invention;
FIG. 7 is a perspective view of a portion of the present invention;
FIG. 8 is a flow chart of a method of the present invention;
in the figure: 1. a box body; 2. a heater; 3. a base plate; 4. a travel bar; 5. a protective box body; 6. a vertical plate; 7. installing a cover; 8. fixing the box body; 9. an arc-shaped plate; 10. a clamping assembly; 11. a first limit rod; 12. a horizontal bar; 13. a side end cap; 14. a moving motor; 15. a bidirectional screw rod; 16. an electric telescopic rod; 17. a first gear; 18. a push rod; 19. a side plate; 20. a second gear; 21. rotating the motor; 22. a fixing plate; 101. a second limiting rod; 102. a nut block; 103. a swing lever; 104. a nut sleeve; 105. a connecting plate; 106. a retainer ring; 107. a screw; 108. a limiting plate; 109. a connecting rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, an embodiment of the present invention is shown: a full-automatic device for surface heat treatment of metal tubes comprises a box body 1, a heater 2, a bottom plate 3, a moving rod 4, a protective box body 5, a vertical plate 6, a mounting cover 7, a fixed box body 8, an arc plate 9, a clamping assembly 10, a first limiting rod 11, a horizontal rod 12, a side end cover 13, a moving motor 14, a bidirectional screw rod 15, an electric telescopic rod 16, a first gear 17, a push rod 18, a side plate 19, a second gear 20, a rotating motor 21 and a fixed plate 22, wherein the top end of the bottom plate 3 is fixedly connected with the box body 1, the first limiting rod 11 is horizontally and fixedly connected inside the box body 1, the horizontal rod 12 is connected on the first limiting rod 11 in a sliding manner, a ball nut embedded and mounted at the center of the horizontal rod 12 is connected with the bidirectional screw rod 15 in a matching manner, the horizontal rods 12 are distributed at two ends of the bidirectional screw rod 15, and the bidirectional screw rod 15 is horizontally and rotatably connected inside the box body 1, meanwhile, one end of a bidirectional screw rod 15 is fixedly connected to the output end of a movable motor 14, the movable motor 14 is fixedly connected in a side end cover 13, one side of the side end cover 13 is uniformly provided with a plurality of heat dissipation holes corresponding to each other, the side end cover 13 is fixedly connected to one side of a box body 1, the top end of a horizontal rod 12 is fixedly connected with a movable rod 4, the top end of the movable rod 4 is fixedly connected with a vertical plate 6, the top end of the vertical plate 6 is rotatably connected with a mounting cover 7, the outer part of the mounting cover 7 is fixedly sleeved with a first gear 17, the first gear 17 is meshed with a second gear 20, the second gear 20 is fixedly sleeved on the output end of a rotary motor 21, meanwhile, the joint of the vertical plate 6 and the output end of the rotary motor 21 is provided with a through hole, meanwhile, the rotary motor 21 is fixedly connected to a protection box body 5, and the protection box body 5 is fixedly connected to one side of the vertical plate 6, meanwhile, a plurality of through holes corresponding to each other are uniformly formed in the protective box body 5, the other side of the vertical plate 6 is fixedly connected with a fixed box body 8, a through hole is formed at the joint of the fixed box body 8 and the installation cover 7, an electric telescopic rod 16 is fixedly connected inside the installation cover 7, one end of a push rod 18 is fixedly connected to the output end of the electric telescopic rod 16, a through hole is formed at the joint of a side plate 19 fixedly connected inside the installation cover 7 and the push rod 18, one end of an arc plate 9 is fixedly connected to the side plate 19, the other end of the arc plate 9 is fixedly connected to a fixed plate 22, a thread groove formed at the other end of the push rod 18 is matched and connected with a clamping assembly 10, the clamping assembly 10 comprises a second limiting rod 101, a nut block 102, a swing rod 103, a nut sleeve 104, a connecting plate 105, a retainer ring 106, a screw 107, a limiting plate 108 and a connecting rod 109, the screw groove cooperation that the other end of push rod 18 was seted up is connected with nut cover 104, nut cover 104 screwed connection is in the one end of second gag lever post 101, the through-hole has been seted up with the junction of second gag lever post 101 to limiting plate 108 simultaneously, one side fixedly connected with screw rod 107's of limiting plate 108 one end, screw rod 107's the other end cup joints and is fixed with retaining ring 106, the through-hole screwed connection that the other end of screw rod 107 seted up on passing fixed plate 22 has nut piece 102 simultaneously, second gag lever post 101's other end fixedly connected with connecting plate 105, it has connecting rod 109 to articulate on the connecting plate 105, connecting rod 109 articulates the one end that has swinging arms 103, the other end of swinging arms 103 articulates on limiting plate 108, clamping component 10 distributes in the both sides of heater 2, heater 2 fixed connection is on box body 1 simultaneously.
Referring to fig. 8, an embodiment of the present invention: a control method of a full-automatic device for surface heat treatment of a metal tube comprises the following steps of matching; step two, connection; step three, limiting; step four, heat treatment;
in the first step, when the device is used, firstly, a proper clamping assembly 10 is matched according to the diameter of the inner pipe of the metal pipe to be processed, and when the clamping assembly 10 is disassembled, firstly, the nut sleeve 104 is selected to enable the nut sleeve 104 to be located on the second limiting rod 101 to move, so that the nut sleeve 104 is separated from the push rod 18, then the nut block 102 is rotated to enable the nut block 102 to be separated from the screw rod 107, then, the clamping assembly 10 can be taken down, then, the second limiting rod 101 is attached to the push rod 18 according to the corresponding clamping assembly 10, then, the nut sleeve 104 is rotated to enable the nut sleeve 104 to be in threaded fit connection with the push rod 18, then, the nut block 102 is rotated to enable the nut block 102 to be located on the fixing plate 22, and at the moment, the nut block 102 and the retainer ring 106 are respectively located on two sides of the fixing plate 22;
in the second step, the rotating motor 21, the electric telescopic rod 16, the moving motor 14 and the heater 2 which are arranged in the full-automatic surface heat treatment device for the metal pipe are connected with the circuit controller;
in the third step, the metal tube to be processed is placed inside the heater 2 by using a manipulator, the clamping assemblies 10 are distributed at two ends of the metal tube, the moving motor 14 and the electric telescopic rod 16 are operated by the operation of the circuit controller, the moving rod 4 and the clamping assemblies 10 are driven to move along with the operation of the moving motor 14, the push rod 18 is pulled to move along with the operation of the electric telescopic rod 16, the push rod 18 is connected with the second limiting rod 101 through the nut sleeve 104, the second limiting rod 101 is pulled to move, the second limiting rod 101 is fixedly connected to the connecting plate 105, the connecting rod 109 is hinged to the connecting plate 105, the oscillating rod 103 is hinged to the connecting rod 109, the oscillating rod 103 is hinged to the limiting plate 108, the connecting rod 109 is driven to oscillate along with the movement of the second limiting rod 101, the moving rod 4 and the clamping assemblies 10 move at the moment, so that the clamping assemblies 10 are located at two ends of the metal tube, the operation of the moving motor 14 can be closed, the push rod 18 and the movement of the second limiting rod 101, so that the connecting rod 101 and the metal tube 109 can be separated from the manipulator, and the metal tube can be processed;
in the fourth step, then, the heater 2 and the rotating motor 21 are operated, and the heater 2 is operated to perform heat treatment on the surface of the metal tube, and simultaneously, the second gear 20 is driven to rotate by the operation of the rotating motor 21, because the second gear 20 is meshed with the first gear 17 to drive the first gear 17 to rotate, because the first gear 17 is fixedly connected to the electric telescopic rod 16, and the electric telescopic rod 16 is positioned on the vertical plate 6 to rotate, and further, the clamping assembly 10 and the metal tube are driven to rotate, so that the uniform heat treatment on the surface of the metal tube is completed by the operation of the heater 2, after the heat treatment is completed, the rotating motor 21 is closed to stop the rotation of the metal tube, then the heater 2 is closed, and then the connecting rod 109 stops limiting treatment on the metal tube by the movement of the second limiting rod 101 pulled by the operation of the electric telescopic rod 16, and then the metal tube is clamped by the manipulator, after the clamping is completed, the manipulator keeps the original position, and then the operation of the moving motor 14 drives the vertical plate 6 and the clamping assembly 10 to move, so that the clamping assembly 10 is separated from the inside of the metal tube, and the manipulator can be transported after the clamping treatment.
Based on the above, the invention has the advantages that the push rod 18 is pulled to move by the work of the electric telescopic rod 16, the push rod 18 is connected with the second limiting rod 101 through the nut sleeve 104, the push rod 18 drives the second limiting rod 101 to move in the moving process, the second limiting rod 101 drives the connecting rod 109 to swing in the moving process, the limiting work on the metal pipe is completed, the connecting rod 109 is positioned in the metal pipe, the metal pipe is favorably and uniformly heated, the quality of the metal pipe after heat treatment is further improved, meanwhile, in the heat treatment process, the electric telescopic rod 16 and the mounting cover 7 are driven to rotate by the arranged rotating motor 21, the clamping component 10 is driven to rotate, and the clamping component 10 is relatively fixed with the metal pipe at the moment, so that the metal pipe is conveniently and uniformly heat treated, and the heat treatment quality is further improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides a full automatic device of surface heat treatment for metal tube, includes box body (1), bottom plate (3), heater (2), carriage release lever (4), protection box (5), vertical board (6), fixed box (8), arc (9), clamping components (10), electric telescopic handle (16), push rod (18), curb plate (19), rotation motor (21) and fixed plate (22), its characterized in that: the top end of the bottom plate (3) is fixedly connected with a box body (1), the inside of the box body (1) is horizontally and fixedly connected with a first limiting rod (11), the first limiting rod (11) is connected with a horizontal rod (12) in a sliding manner, a ball nut embedded and installed at the center of the horizontal rod (12) is connected with a bidirectional screw rod (15) in a matching manner, the horizontal rod (12) is distributed at two ends of the bidirectional screw rod (15), the bidirectional screw rod (15) is horizontally and rotatably connected inside the box body (1), one end of the bidirectional screw rod (15) is fixedly connected on the output end of a mobile motor (14), the mobile motor (14) is fixedly connected inside a side end cover (13), one side of the side end cover (13) is uniformly provided with a plurality of heat dissipation holes corresponding to each other, the side end cover (13) is fixedly connected on one side of the box body (1), the top end of the horizontal rod (12) is fixedly connected with a mobile rod (4), the top end of the mobile rod (4) is fixedly connected with a vertical plate (6), the top end of the vertical plate (6) is rotatably connected with an installation cover (7), the outer portion of the installation cover (7) is fixedly connected with a first gear (17), the outer portion of the first gear (17) is connected with an output end of a second gear (21) and is connected with an output end of a second gear (21) which is connected with an output end of a motor (21) which is connected with a second gear (21) which is connected with a motor (21), meanwhile, the rotating motor (21) is fixedly connected to the protective box body (5).
2. The fully automatic surface heat treatment apparatus for metal pipes according to claim 1, characterized in that: protection box (5) fixed connection is in one side of vertical board (6), and the protection box (5) is gone up even simultaneously and is seted up the through-hole that a plurality of corresponds each other, and the opposite side fixedly connected with of vertical board (6) is fixed box (8), and the through-hole has been seted up with the junction of installation lid (7) to fixed box (8) simultaneously.
3. The fully automatic surface heat treatment apparatus for metal pipes according to claim 2, characterized in that: the inner part of the mounting cover (7) is fixedly connected with an electric telescopic rod (16), one end of a push rod (18) is fixedly connected to the output end of the electric telescopic rod (16), and a through hole is formed in the joint of a side plate (19) fixedly connected with the inner part of the mounting cover (7) and the push rod (18).
4. The fully automatic surface heat treatment apparatus for metal pipes according to claim 3, characterized in that: one end of an arc-shaped plate (9) is fixedly connected to the side plate (19), the other end of the arc-shaped plate (9) is fixedly connected to the fixing plate (22), and meanwhile a threaded groove formed in the other end of the push rod (18) is connected with the clamping assembly (10) in a matched mode.
5. The fully automatic surface heat treatment apparatus for metal pipes according to claim 4, wherein: the clamping assembly (10) comprises a second limiting rod (101), a nut block (102), a swing rod (103), a nut sleeve (104), a connecting plate (105), a check ring (106), a screw rod (107), a limiting plate (108) and a connecting rod (109), and a thread groove formed in the other end of the push rod (18) is connected with the nut sleeve (104) in a matched mode.
6. The fully automatic surface heat treatment apparatus for metal pipes according to claim 5, wherein: nut cover (104) threaded connection is in the one end of second gag lever post (101), the through-hole has been seted up in the junction of limiting plate (108) and second gag lever post (101) simultaneously, the one end of one side fixedly connected with screw rod (107) of limiting plate (108), the other end of screw rod (107) is cup jointed and is fixed with retaining ring (106), the through-hole threaded connection who sets up on the other end of screw rod (107) passes fixed plate (22) has nut piece (102) simultaneously, the other end fixedly connected with connecting plate (105) of second gag lever post (101), it has connecting rod (109) to articulate on connecting plate (105).
7. The fully automatic surface heat treatment apparatus for metal pipes according to claim 5, wherein: connecting rod (109) articulate the one end that has swinging arms (103), and the other end of swinging arms (103) articulates on limiting plate (108), and clamping components (10) distribute in the both sides of heater (2), and heater (2) fixed connection is on box body (1) simultaneously.
8. A control method of a full-automatic device for surface heat treatment of a metal tube comprises the following steps of I, matching; step two, connection; step three, limiting; step four, heat treatment; the method is characterized in that:
in the first step, when the device is used, firstly, a proper clamping assembly (10) is matched according to the diameter of the inner pipe of the metal pipe to be processed, and when the clamping assembly (10) is disassembled, firstly, a nut sleeve (104) is selected to enable the nut sleeve (104) to be located on a second limiting rod (101) to move, so that the nut sleeve (104) is separated from a push rod (18), then, a nut block (102) is separated from a screw rod (107) by rotating the nut block (102), then, the clamping assembly (10) can be taken down, then, according to the clamping assembly (10) corresponding to the requirement, the second limiting rod (101) is attached to the push rod (18), then, the nut sleeve (104) is connected with the push rod (18) in a spiral fit mode by rotating the nut sleeve (104), then, the nut block (102) is rotated to enable the nut block (102) to be located on a fixing plate (22), and the nut block (102) and a retainer ring (106) are located on two sides of the fixing plate (22) respectively;
in the second step, a rotating motor (21), an electric telescopic rod (16), a moving motor (14) and a heater (2) arranged in the full-automatic surface heat treatment device for the metal pipe are connected with a circuit controller;
in the third step, the metal tube to be processed is placed inside the heater (2) by using a mechanical arm, meanwhile, the clamping components (10) are distributed at two ends of the metal tube, then, the moving motor (14) and the electric telescopic rod (16) work through the work of the circuit controller, and along with the work of the moving motor (14), the moving rod (4) and the clamping components (10) are driven to move, meanwhile, the push rod (18) moves along with the work of the electric telescopic rod (16), the push rod (18) is connected with the second limiting rod (101) through a nut sleeve (104), further, the second limiting rod (101) moves, the second limiting rod (101) is fixedly connected to the connecting plate (105), meanwhile, the connecting rod (109) is hinged to the connecting plate (105), meanwhile, the swing rod (103) is hinged to the connecting rod (109), the swing rod (103) is hinged to the limiting plate (108), further, along with the movement of the second limiting rod (101), the swing rod (109) is driven to swing, and along with the moving rod (4) and the clamping components (10), so that the second limiting rod (18) and the working motor (14) and the electric telescopic rod (16) can be pushed to move, thereby leading the connecting rod (109) to swing, further carrying out limiting and fixing treatment on the metal pipe, and then separating the manipulator from the metal pipe;
wherein in the fourth step, then carry out the job processing with heater (2) and rotation motor (21), and heater (2) is at the in-process of work, carry out heat treatment to the tubular metal resonator surface, the rotation of work drive second gear (20) through rotating motor (21) simultaneously, because second gear (20) and first gear (17) meshing connection, and then drive the rotation of first gear (17), because first gear (17) fixed connection is on electric telescopic handle (16), electric telescopic handle (16) are located vertical board (6) and rotate simultaneously, and then drive the rotation of clamping unit (10) and tubular metal resonator, thereby utilize the work of heater (2) to accomplish the even heat treatment of tubular metal resonator surface, after heat treatment is accomplished, close rotation motor (21) and make the tubular metal resonator stall, then close heater (2), then make the removal that pulls second gag lever post (101) through the work of electric telescopic handle (16) make connecting rod (109) stop to carry out spacing processing to the tubular metal resonator (109), handle the tubular metal resonator through the manipulator, the back clamp is accomplished through the manipulator, then the removal that the manipulator (10) kept pressing from the inside of clamp unit (10) can carry out the transport processing from the transport of the tubular metal resonator.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210894808.3A CN115323152A (en) | 2022-07-27 | 2022-07-27 | Full-automatic device for surface heat treatment of metal pipe and control method thereof |
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CN202210894808.3A CN115323152A (en) | 2022-07-27 | 2022-07-27 | Full-automatic device for surface heat treatment of metal pipe and control method thereof |
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CN115323152A true CN115323152A (en) | 2022-11-11 |
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CN202210894808.3A Withdrawn CN115323152A (en) | 2022-07-27 | 2022-07-27 | Full-automatic device for surface heat treatment of metal pipe and control method thereof |
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CN117286324A (en) * | 2023-10-07 | 2023-12-26 | 常州普江不锈钢管有限公司 | Metal pipe surface heat treatment processing device and processing method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117286324A (en) * | 2023-10-07 | 2023-12-26 | 常州普江不锈钢管有限公司 | Metal pipe surface heat treatment processing device and processing method |
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