CN115318487B - Lifting fixture for aluminum veneer nano coating - Google Patents
Lifting fixture for aluminum veneer nano coating Download PDFInfo
- Publication number
- CN115318487B CN115318487B CN202210971427.0A CN202210971427A CN115318487B CN 115318487 B CN115318487 B CN 115318487B CN 202210971427 A CN202210971427 A CN 202210971427A CN 115318487 B CN115318487 B CN 115318487B
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- Prior art keywords
- rod
- fixed
- vertical
- aluminum veneer
- lifting
- Prior art date
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 80
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 80
- 239000002103 nanocoating Substances 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 79
- 238000011084 recovery Methods 0.000 claims abstract description 44
- 238000005507 spraying Methods 0.000 claims abstract description 29
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 239000007921 spray Substances 0.000 claims description 17
- 238000005096 rolling process Methods 0.000 claims description 10
- 230000001681 protective effect Effects 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 239000003973 paint Substances 0.000 abstract description 20
- 239000003595 mist Substances 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 230000009471 action Effects 0.000 description 8
- 239000004411 aluminium Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007592 spray painting technique Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention provides a hoisting clamp for aluminum veneer nano coating, belongs to the technical field of aluminum veneers, and is used for solving the technical problems of lower spraying efficiency and poorer effect of the existing aluminum veneer nano coating. The device comprises two supporting frames and a recovery mechanism, wherein the supporting frames are provided with a moving mechanism, the moving mechanism comprises a transmission belt, a plurality of vertical pipes are fixed on the transmission belt, lifting rods are slidably arranged in the vertical pipes, the lower ends of the lifting rods are fixed with cross rods, both ends of the cross rods are provided with clamping mechanisms, the moving mechanism is provided with a plurality of adjusting mechanisms, and the recovery mechanism is positioned under the moving mechanism; according to the invention, the aluminum veneer is vertically lifted, so that the aluminum veneer is transferred on a plurality of stations, a plurality of working procedures can be simultaneously carried out, the spraying efficiency is high, and the spraying effect is good; the heights of the aluminum veneers at each station are independently adjusted, so that the aluminum veneers are applicable to different heights, using habits and operators, and the using experience is improved; and paint mist generated by the spraying station is collected, so that the working environment of operators is optimized, and the cost is saved.
Description
Technical Field
The invention belongs to the technical field of aluminum veneers, and relates to a hoisting clamp, in particular to a hoisting clamp for aluminum veneer nano coating.
Background
The nanometer spraying is the application of nanometer technology in engineering, and is a novel spraying technology for forming a layer of compact nanometer coating on the surface of an object. The coating contains high-hardness and high-corrosion-resistance nano materials, can provide various colors and luster, and is an environment-friendly, economical and durable surface treatment. The nano coating does not sacrifice coating, does not sacrifice protection and surface scratch, can cause corrosion of raw materials, but has excellent acid resistance, salt and alkali resistance, high hardness and high stability, and can replace electroplating treatment to a certain extent. The surface treatment has more excellent performance than the common surface treatment, and can be sprayed with various colors under the condition of a certain number according to requirements.
Before nanometer spraying, an operator is required to clean and dry the outer surface of the aluminum veneer, the nanometer spraying effect can be reflected, during cleaning, the operator holds a water gun to wash, during drying, the operator holds an air gun to blow dry, finally the operator can spray by using a spray gun, the tool is replaced repeatedly, the working efficiency is low, the existing aluminum veneer is placed on a plane during spraying, and for aluminum veneers with larger areas, the operator is difficult to spray on middle parts, so that the spraying effect of the middle positions is poor.
Based on the above, we design a hoisting clamp for aluminum veneer nano-coating.
Disclosure of Invention
The invention aims at solving the problems in the prior art, and provides a hoisting clamp for aluminum veneer nano-coating, which aims to solve the technical problems that: how to improve the spraying efficiency and the spraying effect of the nano coating.
The aim of the invention can be achieved by the following technical scheme:
the utility model provides an aluminium veneer nanometer is hoist and mount anchor clamps for application, includes two support frames and recovery mechanism, the upper end of support frame is fixed with the mounting panel, be equipped with moving mechanism on two mounting panels, moving mechanism includes the drive belt, be fixed with a plurality of equidistant vertical pipes that distribute on the drive belt, the quantity that is located moving mechanism with the vertical pipe of one side is four, slide in the vertical pipe and be provided with the lifter, the lower extreme of lifter is fixed with the horizontal pole, the both ends of horizontal pole all are equipped with the fixture that is used for centre gripping aluminium veneer hem, the position that the aluminium veneer that is fixed in moving mechanism front end corresponds has set gradually and has got and has put station, wash station, drying station and spraying station, be equipped with a plurality of adjustment mechanism that correspond with each station on the moving mechanism for adjust the lifter height, recovery mechanism is located moving mechanism directly over the spraying station.
The working principle of the invention is as follows: four operators are respectively located on four stations, and respectively adjust the clamping mechanisms to be suitable for the height of the operator and the height of the using habit through the adjusting mechanisms, firstly, the operators located on the taking and placing stations fix the aluminum veneers on the clamping mechanisms, then the moving mechanisms drive the transmission belts to rotate, the fixed aluminum veneers are sequentially moved to the cleaning stations, the drying stations and the spraying stations, the fixed aluminum veneers are automatically adjusted to the preset height in the moving process, then the corresponding operators sequentially operate, finally, the transmission belts rotate for a circle to send the aluminum veneers back to the taking and placing stations again, the corresponding operators take down the sprayed aluminum veneers, the four operators can simultaneously operate, and the operation tools do not need to be replaced, the working efficiency is high, the aluminum veneers are vertically hoisted, the spraying at all positions is even, the spraying effect is good, in addition, paint mist generated during the nano spraying process can be collected by the recovery mechanism, the working environment of the operators is optimized, and the cost can be saved after the mist is recycled.
The moving mechanism further comprises two rotating wheels, a supporting rod, a supporting plate and a driving motor, wherein the two rotating wheels are respectively arranged at the upper ends of the two mounting plates in a rotating mode, the driving belt is arranged on the two rotating wheels, the driving motor is fixed at the lower end of one of the mounting plates and used for driving the rotating wheels to rotate, the two ends of the supporting rod are respectively fixed on the lower surfaces of the two mounting plates, the lower end of the supporting rod is integrally formed with two reinforcing ribs, the upper end of the supporting rod is fixedly provided with a plurality of vertical rods which are distributed at equal intervals, the supporting plate is fixedly arranged at the upper end of the vertical rod, one side, close to the driving belt, of the upper end of the vertical tube is fixedly provided with a bearing rod, the bearing rod is located above the supporting plate, the two rolling wheels are rotatably arranged on the bearing rod, and the lower ends of the rolling wheels are propped against the upper surface of the supporting plate.
By adopting the structure, the driving motor drives the rotating wheel to rotate, so that the driving belt rotates, the vertical pipe fixed on the driving belt rotates along with the driving belt, the bearing rod and the rolling wheel roll in the supporting plate in the rotating process, the supporting plate can provide supporting force for the vertical pipe, the stress of the driving belt in the vertical direction is reduced, and the equipment stability is improved.
The clamping mechanism comprises a fixed block fixed at the side end of the cross rod and a vertical plate fixed on the upper surface of the cross rod, a square hole is formed in the fixed block, a sliding rod is arranged in the square hole in a sliding mode, an L-shaped rod is fixed at the upper end of the sliding rod, a lantern ring is arranged at the upper end of the L-shaped rod in a sliding mode, a clamping rod is fixed at the side end of the lantern ring, the lower end of the clamping rod is aligned with the lower end of the L-shaped rod, anti-slip pads are fixed on the clamping rod and the L-shaped rod, a mounting hole is formed in the middle of the L-shaped rod, a transmission gear is arranged in the mounting hole in a rotating mode, and racks meshed with the transmission gear are arranged on the vertical plate and the clamping rod.
By adopting the structure, when an operator fixes the aluminum veneer, the operator only needs to clamp the folded edge of the aluminum veneer between the clamping rod and the L-shaped rod, then pulls the aluminum veneer downwards, so that the L-shaped rod moves downwards, the transmission gear rolls downwards along the vertical plate, the clamping rod moves downwards at the speed twice as high as that of the L-shaped rod under the action of the transmission gear, the distance between the L-shaped rod and the clamping rod is reduced, the aluminum veneer is finally clamped at the two sides of the folded edge of the aluminum veneer to be fixed, the heavier the aluminum veneer is, the greater the clamping force of the L-shaped rod and the clamping rod is, the aluminum veneer can be directly lifted upwards to be taken down when the aluminum veneer is taken down, the operation is convenient, and the working efficiency is high.
The adjusting mechanism comprises an adjusting rod, a lifting frame and a hand adjusting assembly, wherein a round hole is formed in a supporting plate, the adjusting rod is slidably inserted into the round hole, the hand adjusting assembly is arranged at the lower end of the adjusting rod, a connecting rod is fixed at the upper end of the adjusting rod, an installation rod is fixed at the end of the connecting rod, the lifting frame is fixed at the lower end of the installation rod, the lifting frame is trapezoid, a lifting block is fixed at the upper end of the lifting rod, a deflector rod is fixed at the side end of the lifting block, a long notch is formed in the side end of the vertical pipe, the deflector rod penetrates through the long notch, a tightening ring is arranged at the inner side of an opening of the lower end of the vertical pipe, a supporting spring is sleeved outside the lifting rod, two ends of the supporting spring are respectively abutted to the lifting block and the tightening ring, a plurality of guide rods are fixed at the lower end of the connecting rod, a plurality of guide holes are formed in the supporting plate, and the guide rods are slidably inserted into the guide holes at corresponding positions.
By adopting the structure, the manual adjusting component can drive the adjusting rod to move up and down, and then the lifting frame is driven to move up and down through the connecting rod and the mounting rod, when the vertical pipe and the lifting rod enter one of the stations along with the transmission belt, the shifting rod is firstly contacted with the side edge of the lifting frame and is pushed down by the lifting frame in the later movement, the lifting rod and the corresponding clamping mechanism are driven to move down, when the vertical pipe stops moving, the shifting rod is contacted with the lowest part of the lifting frame, the height of the lifting frame determines the height of the lifting rod, when the vertical pipe moves out of the stations, the lifting rod moves up under the action of the supporting spring, and at the moment, the shifting rod moves up along the bottom edge of the lifting frame and finally moves to the highest position, the height of the lifting rod and the corresponding clamping mechanism of each station can be freely adjusted, so that operators can adjust according to the height and the use habit, and the use experience is improved.
The hand adjusting assembly comprises a cylinder, a rotating ring and an adjusting turntable, a rotating hole is formed in the supporting rod, the rotating hole is aligned with a round hole in a corresponding position, the cylinder is rotatably arranged in the rotating hole, the rotating ring and the adjusting turntable are respectively fixed at the upper end and the lower end of the cylinder, threads are arranged at the lower end of the adjusting rod, the rotating ring is in threaded connection with the lower end of the adjusting rod, a limiting ring is fixed on the adjusting rod, and the limiting ring is located below the supporting plate.
By adopting the structure, an operator rotates the adjusting turntable, drives the rotating ring to rotate through the cylinder, drives the adjusting rod to move up and down, and the limiting ring can limit the upward moving distance of the adjusting rod so as to prevent the adjusting rod from moving upwards too much to be separated from the rotating ring.
When the lifting frame is positioned at the lowest position, the heights of the two ends of the lifting frame are positioned at the height of the deflector rod at the highest position.
By adopting the structure, when the lifting frame corresponding to one station is adjusted to the lowest position, and the lifting rod moves out of the station, the deflector rod always moves upwards along the lower edge of the lifting frame and can move to the highest position, and the deflector rod does not suddenly move upwards after being separated from the lifting frame, so that the aluminum veneer can be prevented from being separated from the clamping mechanism due to overlarge vibration.
The recovery mechanism comprises a recovery box, a vertical box and a plurality of suction fans, wherein the vertical box is fixed at the upper end of the recovery box, the vertical box is communicated with the inside of the recovery box, an opening at the front end of the vertical box is arranged, the side wall of the rear side of the vertical box is obliquely arranged, a plurality of fixing plates are fixed at the opening of the vertical box, the suction fans are arranged on the fixing plates, an air outlet is formed in the upper side of the recovery box, the outside of the air outlet is provided with a guide fan, the inside of the recovery box is provided with a water pump, a water outlet pipe of the water pump extends to the outside of the recovery box, a water pipe is fixed at the upper end of the vertical box, and a plurality of spray heads distributed at equal intervals are connected to the water pipe.
By adopting the structure, the spray nozzle sprays water downwards from the upper end of the vertical box, paint mist generated by spray painting and water sprayed by the spray nozzle gather on the side wall of the rear side of the vertical box simultaneously under the action of the induced draft fan, the paint mist cannot be solidified on the inner wall of the vertical box due to the hydrophobicity of the nano paint, the paint mist is deposited in the water and flows into the recovery box along with water flow, and then is discharged through the water pump, so that the recovery utilization is convenient, the air in the vertical box and the recovery box is sucked by the guide fan along with the air outlet, the air is prevented from flowing back from the opening of the vertical box, and the surrounding air is polluted by the paint mist.
A plurality of standing grooves are formed in the side walls of the two sides of the opening of the vertical box, the standing grooves are distributed at equal intervals, a protection rod is placed between the two standing grooves in the corresponding positions, and the two ends of the protection rod are provided with stop shoulders.
By adopting the structure, the possibility that the operator is injured by the suction fan can be reduced by the protective rod, the safety of equipment is improved, the protective rod is easy to detach and convenient to clean, and the two ends of the protective rod are provided with the stop shoulders, so that the protective rod cannot slide towards two sides.
The lower end of the side wall of the rear side of the vertical box is fixedly provided with a plurality of guide rods which are distributed at equal intervals.
By adopting the structure, the flow guide rod can split the liquid sliding down along the side wall, so that the liquid is prevented from forming a plane to block the air flow.
Compared with the prior art, the lifting clamp for aluminum veneer nano coating has the following advantages:
1. through moving mechanism, vertical pipe, lifter and fixture, with the vertical hoist of aluminium veneer, make it shift on a plurality of stations, make things convenient for operating personnel to carry out even nanometer spraying, the spraying is effectual, simultaneously, the multichannel process can go on simultaneously, work efficiency is high.
2. Through fixture, fix aluminium veneer, fixed mode is simple, makes things convenient for operating personnel to hoist and take off aluminium veneer, and work efficiency is high.
3. Through adjustment mechanism, adjust the height of aluminium veneer of each station alone, make things convenient for operating personnel to highly adjusting the aluminium veneer to be fit for self height and use habit, improve the use experience.
4. The paint mist generated by the spraying station is collected through the recycling mechanism, the working environment of operators is optimized, and the cost can be saved after the paint mist is recycled.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a moving mechanism according to the present invention;
FIG. 3 is a schematic view of the internal structure of the vertical tube of the present invention;
FIG. 4 is a schematic view of the structure of the adjusting mechanism of the present invention;
FIG. 5 is a schematic view of a part of the adjusting mechanism of the present invention;
FIG. 6 is a schematic view of a clamping mechanism according to the present invention;
FIG. 7 is a schematic view of the recovery mechanism of the present invention;
FIG. 8 is a schematic view showing the internal structure of the recovery tank and the vertical tank in the present invention;
in the figure: 1. a support frame; 2. a mounting plate; 3. a moving mechanism; 301. a rotating wheel; 302. a transmission belt; 303. a driving motor; 304. a support rod; 305. a vertical rod; 306. a support plate; 307. a load-bearing rod; 308. a rolling wheel; 309. reinforcing ribs; 4. a vertical tube; 5. a lifting rod; 6. a cross bar; 7. a clamping mechanism; 701. a fixed block; 702. a riser; 703. a slide bar; 704. an L-shaped rod; 705. a collar; 706. a clamping rod; 707. a transmission gear; 708. an anti-slip pad; 8. an adjusting mechanism; 801. a round hole; 802. an adjusting rod; 803. a connecting rod; 804. a mounting rod; 805. a lifting frame; 806. a turning hole; 807. a cylinder; 808. adjusting a turntable; 809. a rotating ring; 810. a limiting ring; 811. a guide rod; 812. a guide hole; 813. a lifting block; 814. a deflector rod; 815. a long notch; 816. a support spring; 9. a recovery mechanism; 901. a recovery box; 902. a vertical box; 903. a fixing plate; 904. a suction fan; 905. an air outlet; 906. a fan; 907. a water pump; 908. a water pipe; 909. a spray head; 910. a guide rod; 911. a placement groove; 912. a protective rod.
Detailed Description
The technical scheme of the patent is further described in detail below with reference to the specific embodiments.
Embodiments of the present patent are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the patent and simplify the description, and do not indicate or imply that the devices or elements being referred to must have a particular orientation, be configured and operated in a particular orientation, and are therefore not to be construed as limiting the patent.
In the description of this patent, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "disposed" are to be construed broadly, and may be fixedly connected, disposed, detachably connected, disposed, or integrally connected, disposed, for example. The specific meaning of the terms in this patent will be understood by those of ordinary skill in the art as the case may be.
Referring to fig. 1-8, the embodiment provides a lifting fixture for nano coating of aluminum veneers, which comprises two supporting frames 1 and a recovery mechanism 9, wherein a mounting plate 2 is fixed at the upper end of each supporting frame 1, a moving mechanism 3 is arranged on each two mounting plates 2, each moving mechanism 3 comprises a driving belt 302, a plurality of equally-spaced vertical pipes 4 are fixed on each driving belt 302, the number of the vertical pipes 4 positioned on the same side of each moving mechanism 3 is four, lifting rods 5 are slidably arranged in each vertical pipe 4, a cross rod 6 is fixed at the lower end of each lifting rod 5, clamping mechanisms 7 for clamping folded edges of the aluminum veneers are arranged at two ends of each cross rod 6, a picking and placing station, a cleaning station, a drying station and a spraying station are sequentially arranged at positions corresponding to the aluminum veneers fixed at the front end of each moving mechanism 3, a plurality of adjusting mechanisms 8 corresponding to each station are arranged on each moving mechanism 3 and used for adjusting the height of the lifting rods 5, each recovery mechanism 9 is positioned right below each moving mechanism 3, and each recovery mechanism 9 is right opposite to the spraying station; four operators are respectively located on four stations, and respectively adjust the clamping mechanism 7 to a height suitable for the height and the use habit of the operators through the adjusting mechanism 8, firstly, the operators located at the picking and placing stations fix the aluminum veneers on the clamping mechanism 7, then the moving mechanism 3 drives the driving belt 302 to rotate, the fixed aluminum veneers are sequentially moved to the cleaning station, the drying station and the spraying station, the height is automatically adjusted to be set in advance in the moving process, then the corresponding operators sequentially operate, finally, the driving belt 302 rotates for a circle to send the aluminum veneers back to the picking and placing station again, the sprayed aluminum veneers are taken down by the corresponding operators, the four operators can simultaneously operate, and the operating tool does not need to be replaced.
The moving mechanism 3 further comprises two rotating wheels 301, a supporting rod 304, a supporting plate 306 and a driving motor 303, wherein the two rotating wheels 301 are respectively and rotatably arranged at the upper ends of the two mounting plates 2, a driving belt 302 is arranged on the two rotating wheels 301, the driving motor 303 is fixed at the lower end of one of the mounting plates 2 and is used for driving the rotating wheels 301 to rotate, two ends of the supporting rod 304 are respectively fixed at the lower surfaces of the two mounting plates 2, two reinforcing ribs 309 are integrally formed at the lower end of the supporting rod 304, a plurality of vertical rods 305 distributed at equal intervals are fixed at the upper end of the supporting rod 304, the supporting plate 306 is fixed at the upper end of the vertical rod 305, a bearing rod 307 is fixed at one side, close to the driving belt 302, of the upper end of the vertical pipe 4, and the bearing rod 307 is positioned above the supporting plate 306, two rolling wheels 308 are rotatably arranged on the bearing rod 307, and the lower ends of the rolling wheels 308 are abutted against the upper surface of the supporting plate 306; the driving motor 303 drives the rotating wheel 301 to rotate, so that the driving belt 302 rotates, the vertical tube 4 fixed on the driving belt 302 rotates along with the driving belt 302, in addition, in the rotating process, the bearing rod 307 and the rolling wheel 308 roll on the supporting plate 306, the supporting plate 306 can provide supporting force for the vertical tube 4, the stress of the driving belt 302 in the vertical direction is reduced, and the equipment stability is improved.
The clamping mechanism 7 comprises a fixed block 701 fixed at the side end of the cross rod 6 and a vertical plate 702 fixed on the upper surface of the cross rod 6, wherein square holes are formed in the fixed block 701, a sliding rod 703 is arranged in the square holes in a sliding mode, an L-shaped rod 704 is fixed at the upper end of the sliding rod 703, a lantern ring 705 is sleeved at the upper end of the L-shaped rod 704 in a sliding mode, a clamping rod 706 is fixed at the side end of the lantern ring 705, the lower end of the clamping rod 706 is aligned with the lower end of the L-shaped rod 704, anti-slip pads 708 are fixed on the clamping rod 706 and the L-shaped rod 704, a mounting hole is formed in the middle of the L-shaped rod 704, a transmission gear 707 is rotationally arranged in the mounting hole, and racks meshed with the transmission gear 707 are arranged on the vertical plate 702 and the clamping rod 706; when an operator fixes an aluminum veneer, the folded edge of the aluminum veneer is clamped between the clamping rod 706 and the L-shaped rod 704, then the aluminum veneer is pulled downwards, so that the L-shaped rod 704 moves downwards, the transmission gear 707 rolls downwards along the vertical plate 702, the clamping rod 706 moves downwards at the speed twice as high as that of the L-shaped rod 704 under the action of the transmission gear 707, the distance between the L-shaped rod 704 and the clamping rod 706 is reduced, the aluminum veneer is finally clamped at two sides of the folded edge of the aluminum veneer to be fixed, and the heavier the aluminum veneer is, the larger the clamping force between the L-shaped rod 704 and the clamping rod 706 is, the aluminum veneer can be directly lifted upwards when the aluminum veneer is taken down, so that the aluminum veneer is convenient to operate and high in working efficiency.
The adjusting mechanism 8 comprises an adjusting rod 802, a lifting frame 805 and a hand adjusting component, wherein a round hole 801 is formed in a supporting plate 306, the adjusting rod 802 is slidably inserted into the round hole 801, the hand adjusting component is arranged at the lower end of the adjusting rod 802, a connecting rod 803 is fixed at the upper end of the adjusting rod 802, an installation rod 804 is fixed at the end of the connecting rod 803, the lifting frame 805 is fixed at the lower end of the installation rod 804, the lifting frame 805 is trapezoid, a lifting block 813 is fixed at the upper end of a lifting rod 5, a deflector rod 814 is fixed at the side end of the lifting block 813, a long notch 815 is formed in the side end of a vertical tube 4, the deflector rod 814 penetrates through the long notch 815, a tight mouth ring is arranged at the inner side of an opening at the lower end of the vertical tube 4, a supporting spring 816 is sleeved outside the lifting rod 5, two ends of the supporting spring 816 are respectively abutted against the lifting block 813 and the tight mouth ring, a plurality of guide rods 811 are fixed at the lower end of the connecting rod 803, a plurality of guide holes 812 are formed in the supporting plate 306, and the guide rods 811 are slidably inserted into the guide holes 812 at corresponding positions; the manual adjustment assembly can drive the adjusting rod 802 to move up and down, and then drive the lifting frame 805 to move up and down through the connecting rod 803 and the mounting rod 804, when the vertical tube 4 and the lifting rod 5 enter one of the stations along with the transmission belt 302, the shifting rod 814 is firstly contacted with the side edge of the lifting frame 805 and is pushed down by the lifting frame 805 in the following movement, the lifting rod 5 and the corresponding clamping mechanism 7 are driven to move down, when the vertical tube 4 stops moving, the shifting rod 814 is contacted with the lowest part of the lifting frame 805, the height of the lifting frame 805 determines the height of the lifting rod 5, when the vertical tube 4 moves out of the station, the lifting rod 5 moves up under the action of the supporting spring 816, and at the moment, the shifting rod 814 moves up along the bottom edge of the lifting frame 805 and finally moves to the highest position, the heights of the lifting rod 5 and the clamping mechanism 7 corresponding to each station can be freely adjusted, and an operator can conveniently adjust according to the height and use habits of the operator, and the use experience is improved.
The hand adjustment assembly comprises a cylinder 807, a rotating ring 809 and an adjustment turntable 808, a rotating hole 806 is formed in the supporting rod 304, the rotating hole 806 is aligned with a round hole 801 at a corresponding position, the cylinder 807 is rotatably arranged in the rotating hole 806, the rotating ring 809 and the adjustment turntable 808 are respectively fixed at the upper end and the lower end of the cylinder 807, the lower end of the adjustment rod 802 is provided with threads, the rotating ring 809 is in threaded connection with the lower end of the adjustment rod 802, a limiting ring 810 is fixed on the adjustment rod 802, and the limiting ring 810 is positioned below the supporting plate 306; the operator rotates the adjustment dial 808, drives the rotation ring 809 to rotate through the cylinder 807, drives the adjustment lever 802 to move up and down, and the limit ring 810 can limit the distance that the adjustment lever 802 moves up, preventing the adjustment lever 802 from moving up too much to disengage from the rotation ring 809.
When the lifting frame 805 is at the lowest position, the lifting frame 805 has a shift lever 814 at the highest position; when the lifting frame 805 corresponding to a station is adjusted to the lowest position, the shift lever 814 always moves upwards along the lower edge of the lifting frame 805 when the lifting rod 5 moves out of the station, and can move to the highest position, and does not suddenly move upwards after separating from the lifting frame 805, so that the aluminum veneer can be prevented from separating from the clamping mechanism 7 due to excessive vibration.
The recovery mechanism 9 comprises a recovery box 901, a vertical box 902 and a plurality of suction fans 904, wherein the vertical box 902 is fixed at the upper end of the recovery box 901, the vertical box 902 is communicated with the inside of the recovery box 901, the front end of the vertical box 902 is provided with an opening, the side wall of the rear side of the vertical box 902 is obliquely arranged, a plurality of fixing plates 903 are fixed at the opening of the vertical box 902, the suction fans 904 are arranged on the fixing plates 903, an air outlet 905 is formed in the upper side of the recovery box 901, a guide fan 906 is arranged outside the air outlet 905, a water pump 907 is arranged in the recovery box 901, a water outlet pipe of the water pump 907 extends to the outer side of the recovery box 901, a water pipe 908 is fixed at the upper end of the vertical box 902, and a plurality of spray heads 909 distributed at equal intervals are connected to the water pipe 908; the spray nozzle 909 sprays water downwards from the upper end of the vertical box 902, paint mist generated by spray painting and water sprayed by the spray nozzle 909 gather to the side wall of the rear side of the vertical box 902 simultaneously under the action of the air suction fan 904, the paint mist cannot be solidified on the inner wall of the vertical box 902 due to the hydrophobicity of nano paint, the paint mist is deposited in the water and flows into the recovery box 901 along with water flow, and then the paint mist is discharged through the water pump 907, so that the recovery is convenient, the air sucked into the vertical box 902 and the recovery box 901 is discharged along the air outlet 905 by the air guide fan 906, and the air is prevented from flowing back from the opening of the vertical box 902, so that surrounding air is polluted by the paint mist.
A plurality of placing grooves 911 are formed in the side walls of the two sides of the opening of the vertical box 902, the placing grooves 911 are distributed at equal intervals, a protective rod 912 is placed between the two placing grooves 911 at the corresponding positions, and two ends of the protective rod 912 are provided with retaining shoulders; the guard bar 912 can reduce the possibility that operating personnel is injured by the suction fan 904, improves the security of equipment, and guard bar 912 is dismantled easily and is conveniently washd, and guard bar 912 both ends are provided with the fender shoulder moreover, can not slide to both sides.
A plurality of guide rods 910 are fixed at the lower end of the side wall at the rear side of the vertical box 902, and the guide rods 910 are distributed at equal intervals; the deflector rod 910 can divert the liquid sliding down along the sidewall, preventing the liquid from forming a plane to block the air flow.
The fixing modes are all the most commonly used fixing connection modes in the field, such as welding, bolting and the like; the above electrical components, such as the driving motor 303, the air suction fan 904, and the air guide fan 906, are all products in the prior art, and can be directly purchased and used in the market, and the specific principles are not repeated.
The working principle of the invention is as follows:
four operators are respectively positioned on four stations, the operators rotate an adjusting turntable 808, the rotating ring 809 is driven to rotate through a cylinder 807, the adjusting rod 802 is driven to move up and down, the adjusting rod 802 is further driven to move up and down through a connecting rod 803 and a mounting rod 804, after the lifting frame 805 is adjusted to a proper height, the aluminum veneer is firstly fixed on the clamping mechanism 7 by the operators positioned at the picking and placing station, the aluminum veneer is only required to be clamped between the clamping rod 706 and the L-shaped rod 704, then the aluminum veneer is pulled downwards, the L-shaped rod 704 is enabled to move downwards, at the moment, the transmission gear 707 rolls downwards along the vertical plate 702, the clamping rod 706 moves downwards at a speed twice as high as that of the L-shaped rod 704 under the action of the transmission gear, the distance between the L-shaped rod 704 and the clamping rod 706 is reduced, and finally the aluminum veneer is clamped on two sides of the aluminum veneer to fix the aluminum veneer, the heavier the aluminum veneer is, the greater the clamping force between the L-shaped rod 704 and the clamping rod 706 is, then the driving motor 303 drives the rotating wheel 301 to rotate, so that the driving belt 302 rotates, the vertical tube 4 fixed on the driving belt 302 follows the driving belt 302 to rotate, moreover, during the rotation, the bearing rod 307 and the rolling wheel 308 roll on the supporting plate 306, the supporting plate 306 can provide supporting force for the vertical tube 4, the stress on the driving belt 302 in the vertical direction is reduced, the fixed aluminum veneer is sequentially moved to the cleaning station, the drying station and the spraying station, when the vertical tube 4 and the lifting rod 5 enter one station along with the driving belt 302, the lifting rod 814 is firstly contacted with the side edge of the lifting frame 805 and is pushed downwards by the lifting frame 805 in the following movement, the aluminum veneer is driven to downwards move, and when the vertical tube 4 stops moving, the lifting rod 814 is contacted with the lowest part of the lifting frame 805, then, the corresponding operators sequentially operate, finally, the driving belt 302 rotates for a circle to send the aluminum veneers back to the picking and placing station again, the operators can lift the aluminum veneers upwards to take down the sprayed aluminum veneers, the four operators can operate simultaneously and do not need to replace operation tools, the working efficiency is high, the aluminum veneers are vertically lifted, each part is uniformly sprayed, the spraying effect is good, in addition, when the nano spraying process is carried out, the spray heads 909 spray water downwards from the upper end of the vertical box 902, under the action of the air suction fan 904, paint mist generated by spray paint and water sprayed by the spray heads 909 gather to the rear side wall of the vertical box 902 at the same time, the paint mist is deposited in the water and flows to the recovery box 901 along with water flow, then the paint mist is discharged through the water pump 907, the recovery is convenient, the air in the vertical box 902 and the recovery box 901 is discharged along the air outlet 905, and surrounding air is prevented from flowing backwards from the opening of the vertical box 902, and the surrounding air is polluted by the paint mist.
While the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes may be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.
Claims (8)
1. The utility model provides a lifting clamp for aluminum veneer nanometer application, including two support frames (1) and recovery mechanism (9), a serial communication port, the upper end of support frame (1) is fixed with mounting panel (2), be equipped with moving mechanism (3) on two mounting panels (2), moving mechanism (3) are including drive belt (302), be fixed with a plurality of equidistant vertical tubes (4) of distribution on drive belt (302), the quantity of vertical tubes (4) that are located moving mechanism (3) and one side is four, slide in vertical tube (4) and be provided with lifter (5), the lower extreme of lifter (5) is fixed with horizontal pole (6), the both ends of horizontal pole (6) all are equipped with clamping mechanism (7) that are used for centre gripping aluminum veneer hem, the position that is fixed in the aluminum veneer of moving mechanism (3) front end corresponds has set gradually and has got and has put station, wash station, drying station and spraying station, be equipped with a plurality of adjustment mechanism (8) that correspond with each station on moving mechanism (3) for adjusting lifter (5) height, recovery mechanism (9) are located moving mechanism (3) and just under, and spraying mechanism (3) are just to rotate motor (301), two backup pad (306) are still drawn off to driving mechanism (301), the two rotating wheels (301) are respectively arranged at the upper ends of the two mounting plates (2) in a rotating mode, the transmission belt (302) is arranged on the two rotating wheels (301), the driving motor (303) is fixed at the lower end of one of the mounting plates (2) and used for driving the rotating wheels (301) to rotate, two ends of the supporting rods (304) are respectively fixed on the lower surfaces of the two mounting plates (2), two reinforcing ribs (309) are integrally formed at the lower ends of the supporting rods (304), a plurality of vertical rods (305) distributed at equal intervals are fixed at the upper ends of the supporting rods (304), the supporting plates (306) are fixed at the upper ends of the vertical rods (305), one side, close to the transmission belt (302), of the upper end of each vertical tube (4) is provided with a bearing rod (307), the bearing rod (307) is located above the supporting plates (306), two rolling wheels (308) are rotatably arranged on the bearing rod (307), and the lower ends of the rolling wheels (308) are abutted against the upper surfaces of the supporting plates (306).
2. The hoisting clamp for aluminum veneer nanocoating according to claim 1, wherein the clamping mechanism (7) comprises a fixed block (701) fixed at the side end of the cross rod (6) and a vertical plate (702) fixed on the upper surface of the cross rod (6), a square hole is formed in the fixed block (701), a sliding rod (703) is slidably arranged in the square hole, an L-shaped rod (704) is fixed at the upper end of the sliding rod (703), a lantern ring (705) is sleeved at the upper end of the L-shaped rod (704), a clamping rod (706) is fixed at the side end of the lantern ring (705), anti-slip pads (708) are respectively fixed on the lower end of the clamping rod (706) and the lower end of the L-shaped rod (704), a mounting hole is formed in the middle of the L-shaped rod (704), a transmission gear (707) is rotatably arranged in the mounting hole, and racks meshed with the transmission gear (707) are respectively arranged on the vertical plate (702) and the clamping rod (706).
3. The lifting clamp for aluminum veneer nano-coating according to claim 1, wherein the adjusting mechanism (8) comprises an adjusting rod (802), a lifting frame (805) and a hand adjusting component, a round hole (801) is formed in the supporting plate (306), the adjusting rod (802) is slidably inserted into the round hole (801), the hand adjusting component is arranged at the lower end of the adjusting rod (802), a connecting rod (803) is fixed at the upper end of the adjusting rod (802), a mounting rod (804) is fixed at the end of the connecting rod (803), the lifting frame (805) is fixed at the lower end of the mounting rod (804), the lifting frame (805) is trapezoid, a lifting block (813) is fixed at the upper end of the lifting rod (5), a deflector rod (814) is fixed at the side end of the lifting block (813), a long notch (815) is formed in the side end of the vertical tube (4), the deflector rod (814) penetrates through the long notch (815), a tight notch ring is formed in the inner side of the opening of the lower end of the vertical tube (4), a supporting spring (816) is sleeved at the outer side of the lifting rod (5), the supporting spring (816) is respectively abutted against the lifting block (813) and the lower end of the tight notch ring (306), a plurality of guide holes (812) are formed in the supporting plate (803), and the guide rod (811) is slidably inserted into the guide hole (812) at the corresponding position.
4. The hoisting clamp for aluminum veneer nano-coating according to claim 3, wherein the manual adjustment assembly comprises a cylinder (807), a rotating ring (809) and an adjusting turntable (808), the supporting rod (304) is provided with a rotating hole (806), the rotating hole (806) is aligned with a round hole (801) at a corresponding position, the cylinder (807) is rotatably arranged in the rotating hole (806), the rotating ring (809) and the adjusting turntable (808) are respectively fixed at the upper end and the lower end of the cylinder (807), the lower end of the adjusting rod (802) is provided with threads, the rotating ring (809) is in threaded connection with the lower end of the adjusting rod (802), the adjusting rod (802) is fixedly provided with a limiting ring (810), and the limiting ring (810) is positioned below the supporting plate (306).
5. The hoisting fixture for aluminum veneer nanocoating of claim 3, wherein when the lifting frame (805) is at the lowest position, the heights of the two ends of the lifting frame (805) are at the height of a deflector rod (814) at the highest position.
6. The lifting clamp for aluminum veneer nano-coating according to claim 1, wherein the recovery mechanism (9) comprises a recovery box (901), a vertical box (902) and a plurality of suction fans (904), the vertical box (902) is fixed at the upper end of the recovery box (901), the vertical box (902) is communicated with the inside of the recovery box (901), an opening at the front end of the vertical box (902) is formed, the rear side wall of the vertical box (902) is obliquely arranged, a plurality of fixing plates (903) are fixed at the opening of the vertical box (902), the suction fans (904) are mounted on the fixing plates (903), an air outlet (905) is formed in the upper side of the recovery box (901), a guide fan (906) is mounted on the outer side of the air outlet (905), a water pump (907) is mounted in the recovery box (901), a water outlet pipe of the water pump (907) extends to the outer side of the recovery box (901), a water pipe (908) is fixed at the upper end of the vertical box (902), and a plurality of spray heads (909) distributed at equal intervals are connected to the water pipe (908).
7. The hoisting clamp for aluminum veneer nano-coating according to claim 6, wherein a plurality of placing grooves (911) are formed in the side walls of two sides of the opening of the vertical box (902), the placing grooves (911) are distributed at equal intervals, a protective rod (912) is placed between the two placing grooves (911) at corresponding positions, and both ends of the protective rod (912) are provided with retaining shoulders.
8. The hoisting clamp for aluminum veneer nano-coating according to claim 6, wherein a plurality of guide rods (910) are fixed at the lower end of the rear side wall of the vertical box (902), and the guide rods (910) are distributed at equal intervals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202210971427.0A CN115318487B (en) | 2022-08-11 | 2022-08-11 | Lifting fixture for aluminum veneer nano coating |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210971427.0A CN115318487B (en) | 2022-08-11 | 2022-08-11 | Lifting fixture for aluminum veneer nano coating |
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| CN115318487B true CN115318487B (en) | 2024-02-20 |
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