CN115307899A - Method and device for detecting and processing slip of torque-limiting shock absorber - Google Patents
Method and device for detecting and processing slip of torque-limiting shock absorber Download PDFInfo
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Abstract
The invention discloses a method and a device for detecting and processing the slip of a torque-limiting shock absorber, and relates to the technical field of torque-limiting shock absorbers. The method comprises the steps of obtaining the rotating speed of the engine and the rotating speed of the input shaft of the target mechanism, determining that the torque-limiting shock absorber slips if the rotating speed difference between the rotating speed of the engine and the rotating speed of the input shaft is higher than a preset rotating speed difference threshold value, and judging whether the torque-limiting shock absorber slips or not by judging whether the rotating speed of the engine is approximately the same as the rotating speed of the input shaft or not.
Description
Technical Field
The invention relates to the technical field of torque-limiting shock absorbers, in particular to a method and a device for detecting and processing the slippage of a torque-limiting shock absorber.
Background
The torque limiting shock absorber of the vehicle is fixedly arranged on the flywheel and connected with an input shaft of the generator or the gearbox through a spline, the torque is transmitted between the engine and the generator or the gearbox through the torque limiting shock absorber, and the torque limiting function of the torque limiting shock absorber can play an overload protection role in a torque transmission path. However, some reasons can cause the torque limiter to slip, and the slip phenomenon needs to be detected in time so as to determine the reason causing the torque limiter to slip and perform further processing.
Disclosure of Invention
The invention provides a method and a device for detecting and processing the slippage of a torque-limiting damper, and solves the technical problem of how to detect the slippage of the torque-limiting damper.
On one hand, the embodiment of the invention provides the following technical scheme:
a method for detecting and processing the slip of a torque-limiting damper comprises the following steps:
acquiring the rotating speed of an engine and the rotating speed of an input shaft of a target mechanism, and carrying out torque transmission between the engine and the target mechanism through the torque limiting shock absorber;
and if the rotation speed difference between the rotation speed of the engine and the rotation speed of the input shaft is higher than a preset rotation speed difference threshold value, determining that the torque limiting shock absorber slips.
Preferably, the target mechanism is a generator or a gearbox.
Preferably, after determining that the torque-limiting damper slips if the rotation speed difference between the engine rotation speed and the input shaft rotation speed is higher than a preset rotation speed difference threshold value, the method further includes:
acquiring engine torque and the slip torque of the torque-limiting shock absorber;
and determining the reason for the slippage of the torque limiting damper according to the engine torque and the slippage torque.
Preferably, the determining the cause of the slip of the torque limiter damper according to the engine torque and the slip torque includes:
and if the engine torque is lower than the slip torque, determining that the reason for the slip of the torque limiting damper is the fault of the torque limiting damper.
Preferably, the determining the cause of the slip of the torque limiter damper according to the engine torque and the slip torque includes:
and if the engine torque is higher than the slip torque, determining that the reason for the slip of the torque limiting damper is the engine fault.
Preferably, the determining the cause of the slip of the torque limiter damper according to the engine torque and the slip torque includes:
if the engine torque is higher than the slip torque, reducing the engine torque to be lower than the slip torque, and acquiring the engine rotating speed and the input shaft rotating speed again;
if the rotating speed difference between the rotating speed of the engine and the rotating speed of the input shaft is higher than the preset rotating speed difference threshold value, determining that the reason for the slippage of the torque limiting damper is the fault of the torque limiting damper and the fault of the engine;
and if the rotation speed difference between the rotation speed of the engine and the rotation speed of the input shaft is lower than the preset rotation speed difference threshold value, determining that the reason for the slippage of the torque limiting shock absorber is the engine fault.
Preferably, after determining the cause of the slip of the torque limiter damper according to the engine torque and the slip torque, the method further includes:
if the cause of the torque limiter damper slip comprises the engine failure, the engine torque is reduced below the slip torque.
On the other hand, the embodiment of the invention also provides the following technical scheme:
a torsion-limiting damper slip detection and processing device comprises:
the rotating speed obtaining module is used for obtaining the rotating speed of an engine and the rotating speed of an input shaft of a target mechanism, and the torque is transmitted between the engine and the target mechanism through the torque limiting shock absorber;
and the slip judging module is used for determining that the torque-limiting shock absorber slips if the rotation speed difference between the rotation speed of the engine and the rotation speed of the input shaft is higher than a preset rotation speed difference threshold value.
Preferably, the target mechanism is a generator or a gearbox.
Preferably, the device for detecting and processing the slip of the torque-limiting shock absorber further comprises a torque acquisition module and a slip reason judgment module; after the slip determination module determines that the torque limiter damper slips:
the torque acquisition module is used for acquiring the torque of the engine and the slip torque of the torque-limiting shock absorber;
and the slip reason judging module is used for determining the slip reason of the torque limiting damper according to the engine torque and the slip moment.
Preferably, the slip cause determination module is further configured to:
and if the engine torque is lower than the slip torque, determining that the reason for the slip of the torque limiting damper is the fault of the torque limiting damper.
Preferably, the slip cause determination module is further configured to:
and if the engine torque is higher than the slip torque, determining that the cause of the slip of the torque limiting damper is the engine fault.
Preferably, the slip cause determination module is further configured to:
if the engine torque is higher than the slip torque, reducing the engine torque to be lower than the slip torque, and acquiring the engine rotating speed and the input shaft rotating speed again;
if the rotating speed difference between the rotating speed of the engine and the rotating speed of the input shaft is higher than the preset rotating speed difference threshold value, determining that the reason for the slippage of the torque limiting damper is the fault of the torque limiting damper and the fault of the engine;
and if the rotation speed difference between the rotation speed of the engine and the rotation speed of the input shaft is lower than the preset rotation speed difference threshold value, determining that the reason for the slippage of the torque limiting shock absorber is the engine fault.
Preferably, the device for detecting and processing the slip of the torque-limiting damper further comprises a torque control module;
after the slip reason judgment module determines the reason for slipping of the torque limiting damper according to the engine torque and the slip moment, the torque control module is used for reducing the engine torque to be lower than the slip moment if the reason for slipping of the torque limiting damper includes the engine fault.
On the other hand, the embodiment of the invention also provides the following technical scheme:
an electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor implements any of the torque-limiting damper slip detection and processing methods described above when executing the program.
On the other hand, the embodiment of the invention also provides the following technical scheme:
a computer readable storage medium having stored thereon a computer program which, when executed by a processor, implements any of the torque-limiting damper slip detection and processing methods described above.
One or more technical schemes provided by the invention at least have the following technical effects or advantages:
the method comprises the steps of obtaining the rotating speed of the engine and the rotating speed of the input shaft of the target mechanism, determining that the torque-limiting shock absorber slips if the rotating speed difference between the rotating speed of the engine and the rotating speed of the input shaft is higher than a preset rotating speed difference threshold value, and judging whether the torque-limiting shock absorber slips or not by judging whether the rotating speed of the engine is approximately the same as the rotating speed of the input shaft or not.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a flow chart of a method for detecting and processing slip of a torque limiting damper in an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a slip detection and processing device of a torque-limiting damper in an embodiment of the invention.
Detailed Description
The embodiment of the invention provides a method and a device for detecting and processing the slippage of a torque-limiting damper, and solves the technical problem of how to detect the slippage of the torque-limiting damper.
In order to better understand the technical scheme of the invention, the technical scheme of the invention is described in detail in the following with the accompanying drawings and specific embodiments.
First, it is stated that the term "and/or" appearing herein is merely one type of associative relationship that describes an associated object, meaning that three types of relationships may exist, e.g., a and/or B may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter associated objects are in an "or" relationship.
As shown in fig. 1, the method for detecting and processing the slip of the torque limiter damper of the present embodiment includes:
the method comprises the following steps that S1, the rotating speed of an engine and the rotating speed of an input shaft of a target mechanism are obtained, and torque is transmitted between the engine and the target mechanism through a torque limiting shock absorber;
and S2, if the rotation speed difference between the rotation speed of the engine and the rotation speed of the input shaft is higher than a preset rotation speed difference threshold value, determining that the torque-limiting shock absorber slips.
Experiments show that when the torque-limiting shock absorber does not slip, the flywheel is in hard connection with the target mechanism, and the rotating speed of the engine is the same as that of the input shaft of the target mechanism; when the torque-limiting damper slips, the engine speed and the input shaft speed of the target mechanism are different. Thus, when it is detected that the engine speed and the input shaft speed of the target mechanism are different, it is possible to determine that the torque limiter damper slips. However, considering the influence of the accuracy of the sensor for detecting the rotational speed, the detected rotational speed is not necessarily the actual rotational speed of the engine or the input shaft, for example, the actual rotational speed of the engine is 1000, and the actual rotational speed of the input shaft of the target mechanism is 1000, but the engine rotational speed detected by the sensor may be 1010 and the input shaft rotational speed 990, and although the detected engine rotational speed is different from the input shaft rotational speed, it can be considered that the torque limiter damper does not slip.
As can be seen from the above, the method for detecting and processing the slip of the torque limit damper in this embodiment obtains the rotation speed of the engine and the rotation speed of the input shaft of the target mechanism, determines that the torque limit damper slips if the rotation speed difference between the rotation speed of the engine and the rotation speed of the input shaft is higher than the preset rotation speed difference threshold, and can determine whether the torque limit damper slips by determining whether the rotation speed of the engine and the rotation speed of the input shaft are close to the same.
In step S1, the target mechanism may be a generator or a gearbox. In step S2, the preset rotation speed difference threshold may have a value range of 30 to 50 rpm.
After the slipping of the torque-limiting damper is determined, the cause of the slipping of the torque-limiting damper needs to be further judged so as to purposefully eliminate the slipping phenomenon of the torque-limiting damper. For this reason, after the step S2, the method for detecting and processing the slip of the torque limiter damper further includes:
acquiring the torque of the engine and the slip torque of the torque-limiting shock absorber; and determining the slip reason of the torque limiting damper according to the engine torque and the slip moment. In this embodiment, the causes of the slip of the torque limiter damper include a failure of the torque limiter damper and a failure of the engine, and the failure of the engine includes a misfire failure and other failures of the engine.
Generally, the torque limiting function of the torque limiting shock absorber can play an overload protection role on a torque transmission path, which is embodied in that when the torque limiting shock absorber has no fault, if the torque of an engine is higher than the slipping torque of the torque limiting shock absorber, the torque limiting shock absorber can eliminate the overlarge torque of the engine through slipping, so that the torque of the engine is prevented from being transmitted to a target mechanism, and the slipping under the condition is the normal action of the torque limiting shock absorber; when the engine torque is lower than the slip torque of the torque limiting damper, the torque limiting damper will transmit the engine torque to the target mechanism. Based on this, the cause of the slip of the torque limiter damper can be determined by the magnitude relationship between the engine torque and the slip torque of the torque limiter damper.
Specifically, determining the cause of the slip of the torque limiter damper according to the engine torque and the slip torque may include:
if the torque of the engine is lower than the slipping torque, determining that the slipping reason of the torque limiting damper is the failure of the torque limiting damper;
and if the engine torque is higher than the slip torque, determining the reason for the slip of the torque limiting damper as the engine fault.
If the engine torque is lower than the slip torque, which means that the torque-limiting damper does not slip due to the excessively large engine torque, the reason for the slip of the torque-limiting damper can only be the failure of the parts of the torque-limiting damper.
Considering that in extreme cases, the torque limiter damper fault and the engine fault may occur simultaneously, if the engine torque is higher than the slip torque, the reason only representing the slip of the torque limiter damper includes the engine fault, and it cannot be determined whether the engine fault is the only reason. In order to accurately determine the cause of the slip of the torque limiter damper when the engine torque is higher than the slip torque, the present embodiment preferably determines the cause of the slip of the torque limiter damper according to the engine torque and the slip torque, and includes:
if the torque of the engine is lower than the slip torque, determining that the reason for the slip of the torque limiting damper is the fault of the torque limiting damper;
if the engine torque is higher than the slip torque, reducing the engine torque to be lower than the slip torque, and acquiring the engine rotating speed and the input shaft rotating speed again; if the rotating speed difference between the rotating speed of the engine and the rotating speed of the input shaft is higher than a preset rotating speed difference threshold value, determining the reason for the slippage of the torque limiting shock absorber as a fault of the torque limiting shock absorber and a fault of the engine; and if the rotating speed difference between the rotating speed of the engine and the rotating speed of the input shaft is lower than a preset rotating speed difference threshold value, determining that the reason for the slipping of the torque limiting shock absorber is the engine fault.
After the engine torque is higher than the slip torque, the engine torque can be reduced to be lower than the slip torque, so that if the torque-limiting shock absorber has no fault, the rotation speed difference between the rotation speed of the engine and the rotation speed of the input shaft acquired again is lower than a preset rotation speed difference threshold value; if the torque limiting damper fails, the rotational speed difference between the engine rotational speed and the input shaft rotational speed, which is again obtained, should be higher than the preset rotational speed difference threshold. On the contrary, if the rotation speed difference between the rotation speed of the engine and the rotation speed of the input shaft acquired again is lower than the preset rotation speed difference threshold value, the reason representing the slipping of the torque limiting shock absorber only comprises the engine fault; if the rotation speed difference between the engine rotation speed and the input shaft rotation speed acquired again is still higher than the preset rotation speed difference threshold value, the reason representing the slipping of the torque limiting damper also comprises a fault of the torque limiting damper.
In the embodiment, after the reason that the torsion-limiting damper slips is determined to comprise the fault of the torsion-limiting damper, the torsion-limiting damper needs to be replaced; after determining that the cause of the slip of the torque limiter damper includes the engine failure, it may be further determined whether the cause of the engine failure is the engine misfire or other causes, and specifically, whether the engine misfire may be detected by a sensor.
In this embodiment, if the cause of the slip of the torque limit damper is an engine fault, it indicates that the engine torque is too high, and the torque limit damper can slip all the time due to the always too high engine torque, so that the friction plate of the torque limit damper is ablated, and the torque limit damper is damaged. In order to prevent the torque limiting damper from being damaged due to the fact that the engine torque is always too high, preferably, after the reason for the slip of the torque limiting damper is determined according to the engine torque and the slip torque, the method for detecting and processing the slip of the torque limiting damper further comprises the following steps:
and if the reason for the slippage of the torque limiting damper is engine failure, the engine torque is reduced to be lower than the slippage torque.
As shown in fig. 2, the present embodiment further provides a device for detecting and processing a slip of a torque-limiting damper, which includes:
the rotating speed acquisition module is used for acquiring the rotating speed of an engine and the rotating speed of an input shaft of a target mechanism, and torque is transmitted between the engine and the target mechanism through a torque limiting shock absorber;
and the slip judging module is used for determining that the torque limiting shock absorber slips if the rotation speed difference between the rotation speed of the engine and the rotation speed of the input shaft is higher than a preset rotation speed difference threshold value.
The device for detecting and processing the slip of the torque-limiting shock absorber of the embodiment acquires the rotating speed of an engine and the rotating speed of an input shaft of a target mechanism, determines the slip of the torque-limiting shock absorber if the rotating speed difference between the rotating speed of the engine and the rotating speed of the input shaft is higher than a preset rotating speed difference threshold value, and can determine whether the torque-limiting shock absorber slips or not by judging whether the rotating speed of the engine and the rotating speed of the input shaft are approximately the same or not.
Wherein the target mechanism is a generator or a gearbox.
Further, the device for detecting and processing the slip of the torque-limiting shock absorber further comprises a torque acquisition module and a slip reason judgment module; after the slip determination module determines that the torque limiter damper slips:
the torque acquisition module is used for acquiring the torque of the engine and the slip torque of the torque-limiting shock absorber;
and the slipping reason judging module is used for determining the slipping reason of the torque limiting damper according to the engine torque and the slipping moment.
Further, the skid reason determining module is further configured to: if the torque of the engine is lower than the slip torque, determining that the reason for the slip of the torque limiting damper is the fault of the torque limiting damper; and if the engine torque is higher than the slip torque, determining the reason for the slip of the torque limiting damper as the engine fault.
Further, the skid reason determining module is further configured to:
if the torque of the engine is lower than the slip torque, determining that the reason for the slip of the torque limiting damper is the fault of the torque limiting damper;
if the engine torque is higher than the slip torque, reducing the engine torque to be lower than the slip torque, and acquiring the engine rotating speed and the input shaft rotating speed again; if the rotating speed difference between the rotating speed of the engine and the rotating speed of the input shaft is higher than a preset rotating speed difference threshold value, determining the reason for the slippage of the torque limiting shock absorber as a fault of the torque limiting shock absorber and a fault of the engine; and if the rotating speed difference between the rotating speed of the engine and the rotating speed of the input shaft is lower than a preset rotating speed difference threshold value, determining that the reason for the slipping of the torque limiting shock absorber is the engine fault.
Furthermore, the device for detecting and processing the slippage of the torque-limiting shock absorber also comprises a torque control module;
after the slip reason judging module determines the slip reason of the torque limiting damper according to the engine torque and the slip moment, the torque control module is used for reducing the engine torque to be lower than the slip moment if the slip reason of the torque limiting damper comprises engine faults.
Based on the same inventive concept as the torque limiter damper slip detection and processing method, the present embodiment further provides an electronic device, which includes a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements the steps of any one of the torque limiter damper slip detection and processing methods when executing the program.
Where a bus architecture (represented by a bus) is used, the bus may comprise any number of interconnected buses and bridges that link together various circuits including one or more processors, represented by a processor, and memory, represented by a memory. The bus may also link together various other circuits such as peripherals, voltage regulators, power management circuits, and the like, which are well known in the art, and therefore, will not be described any further herein. A bus interface provides an interface between the bus and the receiver and transmitter. The receiver and transmitter may be the same element, i.e., a transceiver, providing a means for communicating with various other apparatus over a transmission medium. The processor is responsible for managing the bus and general processing, while the memory may be used to store data used by the processor in performing operations.
Since the electronic device described in this embodiment is an electronic device used for implementing the method for detecting and processing the slip of the torque limiter damper in the embodiment of the present invention, a person skilled in the art can understand the specific implementation manner of the electronic device of this embodiment and various modifications thereof based on the method for detecting and processing the slip of the torque limiter damper described in this embodiment of the present invention, and therefore, how to implement the method in this embodiment of the present invention by the electronic device will not be described in detail herein. The electronic device adopted by the person skilled in the art to implement the method for detecting and processing the slip of the torque-limiting damper in the embodiment of the present invention is within the protection scope of the present invention.
Based on the same inventive concept as the torque-limiting damper slip detection and processing method, the invention further provides a computer-readable storage medium, on which a computer program is stored, which, when executed by a processor, implements any of the above-described torque-limiting damper slip detection and processing methods.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention has been described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (10)
1. A method for detecting and processing the slip of a torque-limiting shock absorber is characterized by comprising the following steps:
acquiring the rotating speed of an engine and the rotating speed of an input shaft of a target mechanism, and carrying out torque transmission between the engine and the target mechanism through the torque limiting shock absorber;
and if the rotation speed difference between the rotation speed of the engine and the rotation speed of the input shaft is higher than a preset rotation speed difference threshold value, determining that the torque-limiting shock absorber slips.
2. The torque limiter damper slip detection and processing method of claim 1 wherein the target mechanism is a generator or a transmission.
3. The torque limit damper slip detection and processing method of claim 1, wherein after determining that the torque limit damper is slipping if the speed difference between the engine speed and the input shaft speed is above a predetermined speed difference threshold, further comprising:
acquiring engine torque and the slip torque of the torque-limiting shock absorber;
and determining the reason for the slippage of the torque limiting damper according to the engine torque and the slippage torque.
4. The torque limiter slip detection and processing method of claim 3 wherein said determining a cause of said torque limiter slip based on said engine torque and said slip torque comprises:
and if the engine torque is lower than the slip torque, determining that the reason for the slip of the torque limiting damper is the fault of the torque limiting damper.
5. The torque limiter slip detection and processing method of claim 3 wherein said determining a cause of said torque limiter slip based on said engine torque and said slip torque comprises:
and if the engine torque is higher than the slip torque, determining that the cause of the slip of the torque limiting damper is the engine fault.
6. The torque limiter slip detection and processing method of claim 3 wherein said determining a cause of said torque limiter slip based on said engine torque and said slip torque comprises:
if the engine torque is higher than the slip torque, reducing the engine torque to be lower than the slip torque, and acquiring the engine rotating speed and the input shaft rotating speed again;
if the rotation speed difference between the rotation speed of the engine and the rotation speed of the input shaft is higher than the preset rotation speed difference threshold value, determining that the reasons for the slippage of the torque limiting damper are the fault of the torque limiting damper and the fault of the engine;
and if the rotation speed difference between the rotation speed of the engine and the rotation speed of the input shaft is lower than the preset rotation speed difference threshold value, determining that the reason for the slippage of the torque limiting shock absorber is the engine fault.
7. The method for detecting and processing the slip of the torque limiter damper according to any one of claims 3 to 6, wherein after determining the cause of the slip of the torque limiter damper based on the engine torque and the slip torque, further comprising:
if the cause of the torque limiter damper slip comprises the engine failure, the engine torque is reduced below the slip torque.
8. The utility model provides a limit for torsion shock absorber detection and processing apparatus that skids which characterized in that includes:
the rotating speed obtaining module is used for obtaining the rotating speed of an engine and the rotating speed of an input shaft of a target mechanism, and the torque is transmitted between the engine and the target mechanism through the torque limiting shock absorber;
and the slip judging module is used for determining that the torque-limiting shock absorber slips if the rotation speed difference between the rotation speed of the engine and the rotation speed of the input shaft is higher than a preset rotation speed difference threshold value.
9. An electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor implements the torque limiter damper slip detection and processing method of any one of claims 1 to 7 when executing the program.
10. A computer-readable storage medium, characterized in that the computer-readable storage medium has stored thereon a computer program which, when being executed by a processor, carries out the method for torque-limiting damper slip detection and processing according to any one of claims 1 to 7.
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