CN115304774B - Water-based epoxy curing agent with excellent performance and preparation method thereof - Google Patents

Water-based epoxy curing agent with excellent performance and preparation method thereof Download PDF

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Publication number
CN115304774B
CN115304774B CN202111114599.8A CN202111114599A CN115304774B CN 115304774 B CN115304774 B CN 115304774B CN 202111114599 A CN202111114599 A CN 202111114599A CN 115304774 B CN115304774 B CN 115304774B
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curing agent
epoxy resin
epoxy
polyamine
epoxy curing
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CN115304774A (en
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沈杰
史星照
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Yixing Huaxia Chemical Material Co ltd
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Yixing Huaxia Chemical Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G81/00Macromolecular compounds obtained by interreacting polymers in the absence of monomers, e.g. block polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/50Amines
    • C08G59/504Amines containing an atom other than nitrogen belonging to the amine group, carbon and hydrogen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Epoxy Resins (AREA)

Abstract

The invention belongs to the technical field of C09D163/00, and particularly relates to an aqueous epoxy curing agent with excellent performance and a preparation method thereof. An aqueous epoxy curing agent with excellent performance is prepared from the following raw materials: epoxy resins, polyether polyols, polyamines. The active hydrogen of the waterborne epoxy curing agent prepared by the method is about 150g/Eq, the waterborne epoxy curing agent is used in combination with epoxy resin, the curing agent is less in dosage, the product performance is excellent, the cost is saved, and the application value of the product is improved; the aqueous epoxy resin curing agent prepared by the invention can be used for emulsifying liquid epoxy resin, such as E51 epoxy resin, and can be diluted by water instead of organic solvent in later construction, thereby being environment-friendly and economical.

Description

Water-based epoxy curing agent with excellent performance and preparation method thereof
Technical Field
The invention belongs to the technical field of C09D163/00, and particularly relates to an aqueous epoxy curing agent with excellent performance and a preparation method thereof.
Background
The epoxy curing agent is an indispensable component in an epoxy coating system, and the epoxy coating is widely used in the fields of anti-corrosion coatings, metal primer, insulating paint and the like at present, however, the performance of the epoxy coating can be greatly improved by using the good epoxy curing agent.
However, conventional oily epoxy curing agents contain a large amount of organic solvents, such as the use of benzene-containing substances, which not only endanger the global ecological environment but also can be harmful to the physical health of humans. The development of the water-based epoxy curing agent at the present stage expands the application range for the use of the epoxy curing agent. The Chinese patent with the application number of 201911331062.X discloses a nonionic waterborne epoxy curing agent and a preparation method thereof, wherein the nonionic waterborne epoxy curing agent with controllable activity is prepared through the interaction between a polyepoxy compound and a polyamine compound and between a nonionic epoxy active emulsifier and a monoepoxy compound, but E51 epoxy resin or E44 epoxy resin with higher epoxy equivalent value is used in the published patent, the use amount and viscosity of the curing agent are greatly influenced, and the phenomenon of external dryness and internal wetness possibly occurs in the later construction process, so that the protection effect of metals is influenced.
For sustainable development of human beings, development of an aqueous epoxy curing agent with excellent performance in response to government environmental protection policies is an important research direction.
Disclosure of Invention
In order to solve the technical problems, the first aspect of the invention provides an aqueous epoxy curing agent with excellent performance, which is prepared from the following raw materials: epoxy resins, polyether polyols, polyamines.
In some preferred embodiments, the epoxy resin is a bisphenol a type epoxy resin.
In some preferred embodiments, the bisphenol A type epoxy resin is selected from at least one of E-51, E-44, E-39, E-20.
Further preferably, the bisphenol A type epoxy resin is E-44 and E-20.
In some preferred embodiments, the weight ratio of E-44 to E-20 is 1: (0.1-10).
Further preferably, the weight ratio of E-44 to E-20 is 1:1.
the applicant found that the type and the addition amount of the selected epoxy resin have great influence on the performance of the prepared curing agent in the experimental process, and found through a great amount of creative experimental investigation by the applicant that in the application, the added epoxy resin is bisphenol A type epoxy resin, and the bisphenol A type epoxy resin uses E-44 and E-20, and the weight ratio of the bisphenol A type epoxy resin is ensured to be 1: (0.1-10), especially in the weight ratio of E-44 to E-20 of 1:1, the existence of the active hydrogen equivalent of about 150g/Eq can be ensured, the viscosity of the curing agent is ensured to be proper, the influence on construction is avoided in the use process of the curing agent at the later stage, and the phenomenon of external drying and internal wetting is caused.
In some preferred embodiments, the polyether polyol is selected from at least one of PEG400, PEG600, PEG800, PEG1000, PEG2000, PEG3000 polyether polyols.
In some preferred embodiments, the polyether polyol is PEG1000 and/or PEG2000.
The manufacturers of PEG1000 and PEG2000 are not particularly limited, and can purchase petrochemical engineering in sea-ampere in Jiangsu province.
In the experimental process, the applicant finds that the molecular weight of the polyether polyol has a great influence on the performance of the prepared curing agent, and when the PEG1000 and/or PEG2000 polyether polyol is used, the good adhesion effect of the polyether polyol on the surface of the substrate in the use process can be ensured, and the interaction strength between the polyether polyol and the substrate is improved.
In some preferred embodiments, the polyamine is selected from at least one of ethylenediamine, hydrazine hydrate, diethylenetriamine, triethylenetetramine, tetraethylenepentamine.
In some preferred embodiments, the polyamine is hydrazine hydrate and diethylenetriamine in a weight ratio of 1: (0.8-1.5).
Further preferably, the weight ratio of hydrazine hydrate to diethylenetriamine is 1:1.
through a great deal of experimental researches of the polyamine substances in the experimental process, the applicant finds that the interaction between the addition of the amine substances and the polyether polyol and the epoxy resin is enhanced, and particularly when the added polyamine substances are hydrazine hydrate and diethylenetriamine, the weight ratio of the added polyamine substances is 1: in the range of (0.8-1.5), the salt spray resistance of the prepared curing agent in the use process is greatly improved, and the applicant speculates that the reason for the phenomenon is as follows: through the interaction between the diethylenetriamine with the trifunctional degree and the hydrazine hydrate, the intermolecular interaction force is improved, the intermolecular interaction enhancement in the system is ensured, the formation of a protective film with higher compactness on the surface of a substrate is ensured, the excellent smoke resistance is further ensured when the metal surface is solidified, the service life is prolonged, and the application value is higher.
The second aspect of the invention provides a preparation method of an aqueous epoxy curing agent with excellent performance, which comprises the following steps:
1) Firstly, reacting polyether polyol with epoxy resin at the temperature of 80-150 ℃ to obtain modified epoxy resin;
2) And then reacting polyamine with the modified epoxy resin obtained in the step 1) at 70-90 ℃ to obtain polyamine substances, thus obtaining the water-based epoxy curing agent.
In some preferred embodiments, the temperature described in step 1) is 120 ℃.
The beneficial effects are that: the aqueous epoxy curing agent provided by the invention has the following advantages:
1. the waterborne epoxy curing agent prepared by the invention ensures that the active hydrogen equivalent of the waterborne epoxy curing agent is about 150g/Eq on the premise of the compound use of bisphenol A epoxy resin E-44 and E-20, can be matched with epoxy resin for use in the specific use process, especially E51 epoxy resin, can reduce the use amount of the curing agent, improves the adhesive force of the curing agent when the curing agent is used on the surface of a substrate, ensures the stability of a film layer, saves the cost and improves the application value of a product;
2. according to the water-based epoxy curing agent provided by the invention, under the condition that polyamine substances are used, especially under the condition that hydrazine hydrate and diethylenetriamine are compounded and used, the prepared curing agent can be ensured to have good salt spray resistance, the salt spray resistance test result shows that the salt spray resistance can be up to 700 hours, and in the salt spray resistance test of zinc-rich products, the result shows that the salt spray resistance can be up to 1200 hours, so that the application range of the curing agent is widened;
3. the aqueous epoxy resin curing agent prepared by the invention can emulsify liquid epoxy resin in the specific use process, for example, the aqueous epoxy resin curing agent is used together with E51 epoxy resin, water can be used for replacing organic solvent for dilution in later construction, the use of organic solvent is avoided, the environment-friendly requirement is compounded, water is used for replacing organic solvent, the subsequent recovery treatment process of organic solvent is reduced, the input cost is reduced, and the aqueous epoxy resin curing agent has higher economic benefit and economic value;
4. the water-based epoxy curing agent prepared by the method is researched through a large number of experiments, the preparation raw materials are easy to obtain, the preparation process is simple, and through the use of epoxy resin, polyether polyol and polyamine substances, the cost investment can be reduced to the greatest extent, the large-scale production can be realized, and the popularization value is higher.
Detailed Description
Examples
Example 1
The waterborne epoxy curing agent with excellent performance is prepared from the following raw materials in percentage by weight: 10% of epoxy resin, 40% of polyether polyol, 20% of polyamine and the balance of water to 100%.
The epoxy resin is E-44 and E-20, and the weight ratio is 1:1, purchasing from Guangzhou Kai green-gnonia chemical industry Co., ltd;
the polyether polyol is PEG1000, which is purchased from the petrochemical industry of sea-ampere in Jiangsu province;
the polyamine is hydrazine hydrate and diethylenetriamine.
The preparation method of the water-based epoxy curing agent with excellent performance comprises the following steps:
1) Firstly, reacting polyether polyol with epoxy resin at 120 ℃ to obtain modified epoxy resin;
2) And then reacting polyamine with the modified epoxy resin obtained in the step 1) at 80 ℃ to obtain polyamine substances, and finally adding water to react to obtain a finished product.
Example 2
The waterborne epoxy curing agent with excellent performance is prepared from the following raw materials in percentage by weight: 40% of epoxy resin, 10% of polyether polyol, 20% of polyamine and the balance of water to 100%.
The epoxy resin is E-44 and E-20, and the weight ratio is 1:1, purchasing from Guangzhou Kai green-gnonia chemical industry Co., ltd;
the polyether polyol is PEG1000, which is purchased from the petrochemical industry of sea-ampere in Jiangsu province;
the polyamine is hydrazine hydrate and diethylenetriamine, and the weight ratio of the hydrazine hydrate to the diethylenetriamine is 1:1.
the preparation method of the water-based epoxy curing agent with excellent performance comprises the following steps:
1) Firstly, reacting polyether polyol with epoxy resin at 120 ℃ to obtain modified epoxy resin;
2) And then reacting polyamine with the modified epoxy resin obtained in the step 1) at 80 ℃ to obtain polyamine substances, and finally adding water to react to obtain a finished product.
Example 3
The waterborne epoxy curing agent with excellent performance is prepared from the following raw materials in percentage by weight: 30% of epoxy resin, 10% of polyether polyol, 30% of polyamine and the balance of water to 100%.
The epoxy resin is E-44 and E-20, and the weight ratio is 1:1, purchasing from Guangzhou Kai green-gnonia chemical industry Co., ltd;
the polyether polyol is PEG1000, which is purchased from the petrochemical industry of sea-ampere in Jiangsu province;
the polyamine is hydrazine hydrate and diethylenetriamine, and the weight ratio of the hydrazine hydrate to the diethylenetriamine is 1:1.
the preparation method of the water-based epoxy curing agent with excellent performance comprises the following steps:
1) Firstly, reacting polyether polyol with epoxy resin at 120 ℃ to obtain modified epoxy resin;
2) And then reacting polyamine with the modified epoxy resin obtained in the step 1) at 80 ℃ to obtain polyamine substances, and finally adding water to react to obtain a finished product.
Example 4
The waterborne epoxy curing agent with excellent performance is prepared from the following raw materials in percentage by weight: 20% of epoxy resin, 20% of polyether polyol, 30% of polyamine and the balance of water to 100%.
The epoxy resin is E-44 and E-20, and the weight ratio is 1:1, purchasing from Guangzhou Kai green-gnonia chemical industry Co., ltd;
the polyether polyol is PEG1000, which is purchased from the petrochemical industry of sea-ampere in Jiangsu province;
the polyamine is hydrazine hydrate and diethylenetriamine, and the weight ratio is 1:1.
the preparation method of the water-based epoxy curing agent with excellent performance comprises the following steps:
1) Firstly, reacting polyether polyol with epoxy resin at 120 ℃ to obtain modified epoxy resin;
2) And then reacting polyamine with the modified epoxy resin obtained in the step 1) at 80 ℃ to obtain polyamine substances, and finally adding water to react to obtain a finished product.
Example 5
The waterborne epoxy curing agent with excellent performance is prepared from the following raw materials in percentage by weight: 30% of epoxy resin, 20% of polyether polyol, 30% of polyamine and the balance of water to 100%.
The epoxy resin is E-51, and is purchased from Guangzhou Kai green-gnonia chemical industry Co., ltd;
the polyether polyol is PEG1000, which is purchased from the petrochemical industry of sea-ampere in Jiangsu province;
the polyamine is hydrazine hydrate and diethylenetriamine, and the weight ratio is 1:1.
the preparation method of the water-based epoxy curing agent with excellent performance comprises the following steps:
1) Firstly, reacting polyether polyol with epoxy resin at 120 ℃ to obtain modified epoxy resin;
2) And then reacting polyamine with the modified epoxy resin obtained in the step 1) at 80 ℃ to obtain polyamine substances, and finally adding water to react to obtain a finished product.
Example 6
The waterborne epoxy curing agent with excellent performance is prepared from the following raw materials in percentage by weight: 30% of epoxy resin, 15% of polyether polyol, 30% of polyamine and the balance of water to 100%.
The epoxy resin is E-44, and is purchased from Guangzhou Kai green-gnonia chemical industry Co., ltd;
the polyether polyol is PEG1000, which is purchased from the petrochemical industry of sea-ampere in Jiangsu province;
the polyamine is hydrazine hydrate and diethylenetriamine, and the weight ratio is 1:1.
the preparation method of the water-based epoxy curing agent with excellent performance comprises the following steps:
1) Firstly, reacting polyether polyol with epoxy resin at 120 ℃ to obtain modified epoxy resin;
2) And then reacting polyamine with the modified epoxy resin obtained in the step 1) at 80 ℃ to obtain polyamine substances, and finally adding water to react to obtain a finished product.
Example 7
An aqueous epoxy curing agent with excellent performance, the specific implementation mode of the aqueous epoxy curing agent is the same as that of example 4, and the weight ratio of hydrazine hydrate to diethylenetriamine is 1:2.
performance test:
1. salt spray resistance test: the curing agents prepared in examples 1 to 7 were used for salt spray resistance test, the test method was referred to GB/T1771-1991, the test substrates were divided into copper plates and zinc-rich plates, and the test results were recorded in the following table.
2. Adhesion test: the curatives prepared in examples 1-7 were used for adhesion testing with reference to GB/T9286-88 and the test results are recorded in the following table.
3. Impact resistance test: the curing agent prepared in examples 1-7 was used for impact resistance testing, the test method was referred to GB/T1732-93, the impact resistance testing was performed on both the side coated with the curing agent and the back side coated with the curing agent, the standard judgment was that 1kg of weight was free to fall at 50cm high altitude, the surface of the curing agent was judged to be damaged, and if there was no change, pass was made; no is the case when the surface is damaged.
The product obtained by the invention is matched with liquid epoxy resin (such as E51 epoxy resin) or modified epoxy resin EL-2075 (Yixing China chemical materials Co., ltd.) for use, has long use window period, higher paint film drying speed and excellent paint film comprehensive performance, and is widely used for preparing high-solid-content water-based epoxy paint for metal protection.

Claims (5)

1. The waterborne epoxy curing agent with excellent performance is characterized in that the preparation raw materials are as follows: epoxy resins, polyether polyols, polyamines;
the epoxy resin is bisphenol A epoxy resin, the bisphenol A epoxy resin is E-44 and E-20, and the weight ratio of the E-44 to the E-20 is 1: (0.1-10);
the polyamine is hydrazine hydrate and diethylenetriamine, and the weight ratio of the hydrazine hydrate to the diethylenetriamine is 1: (0.8-1.5).
2. The excellent waterborne epoxy curing agent according to claim 1, wherein the polyether polyol is at least one selected from the group consisting of PEG400, PEG600, PEG800, PEG1000, PEG2000 and PEG3000 polyether polyols.
3. The excellent waterborne epoxy curing agent according to claim 1, wherein the polyether polyol is PEG1000 and/or PEG2000.
4. A method for producing the excellent-performance aqueous epoxy curing agent according to any one of claims 1 to 3, characterized by comprising the steps of:
1) Firstly, reacting polyether polyol with epoxy resin at the temperature of 80-150 ℃ to obtain modified epoxy resin;
2) And then reacting polyamine with the modified epoxy resin obtained in the step 1) at 70-90 ℃ to obtain polyamine substances, thus obtaining the water-based epoxy curing agent.
5. The method for producing an aqueous epoxy hardener excellent in properties according to claim 4, wherein the temperature in step 1) is 120 ℃.
CN202111114599.8A 2021-09-23 2021-09-23 Water-based epoxy curing agent with excellent performance and preparation method thereof Active CN115304774B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110563927A (en) * 2019-10-10 2019-12-13 杭州崇成科技有限公司 Water-based epoxy resin curing agent and preparation method thereof
CN110684178A (en) * 2019-09-11 2020-01-14 中国石油大学(华东) Preparation and application method of nonionic waterborne epoxy curing agent

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110684178A (en) * 2019-09-11 2020-01-14 中国石油大学(华东) Preparation and application method of nonionic waterborne epoxy curing agent
CN110563927A (en) * 2019-10-10 2019-12-13 杭州崇成科技有限公司 Water-based epoxy resin curing agent and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
双组分水性环氧防腐涂料的研制;张晓娜;;上海涂料(05);全文 *

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