CN115304005B - Osmotic agent filling device and application method thereof - Google Patents
Osmotic agent filling device and application method thereof Download PDFInfo
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- CN115304005B CN115304005B CN202211075193.8A CN202211075193A CN115304005B CN 115304005 B CN115304005 B CN 115304005B CN 202211075193 A CN202211075193 A CN 202211075193A CN 115304005 B CN115304005 B CN 115304005B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/001—Cleaning of filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses a penetrating agent filling device, which comprises a base, wherein a storage table is arranged at the top of the base, a variable frequency motor is arranged on the bottom wall of the storage table, a connecting table is arranged at the output end of the variable frequency motor, a limiting plate is arranged at the top of a supporting column, uniformly arranged notches are penetrated through the top edge of the limiting plate, uniformly arranged storage holes I are formed in the top edge of the connecting table, a storage hole II is formed in the bottom wall of the storage hole I downwards, and a storage hole III is formed in the bottom wall of the storage hole II downwards; and a charging barrel is embedded in the first storage hole. According to the utility model, the base, the object placing table, the object placing hole I, the object placing hole II, the object placing hole III and the charging barrel are arranged, the object placing barrel is placed in the object placing hole I, the object placing hole II or the object placing hole III according to the actual size of the charging barrel to limit, and the variable frequency motor is started during filling, so that the connecting table can be driven to rotate, and the filling efficiency can be improved.
Description
Technical Field
The utility model relates to the technical field of osmotic agent filling, in particular to an osmotic agent filling device and a using method thereof.
Background
In the production process of the penetrant, filling is one of the indispensable links, and after the existing penetrant is prepared in a reaction kettle, a liquid discharge valve is directly opened, so that liquid vertically flows into a filling barrel, and the filling barrel cannot be limited according to the size of the filling barrel, and certain defects exist, so that a penetrant filling device is urgently needed.
The existing filling device has the defects that:
1. patent document CN207192766U discloses a penetrant filling device, belong to penetrant production facility technical field, including reation kettle, the reation kettle below is equipped with drain pipe I, drain pipe I below is equipped with prestores the jar, it is equipped with drain pipe II to prestore jar below, all be equipped with the drain valve on drain pipe I and the drain pipe II, drain pipe II lower part connection "eight" font catheter, the "eight" font catheter includes installation head and branch liquid pipe, the installation head passes through the screw thread and links to each other with drain pipe II, branch liquid pipe is articulated with the installation head, be equipped with the spring between the branch liquid pipe, drain pipe II below is equipped with two liquid outlets, the liquid outlet links to each other with the liquid hose, the liquid hose runs through in the branch liquid intraductal. According to the osmotic agent filling device, the liquid outlet hose is led to the wall of the filling barrel through the liquid distribution pipe, the osmotic agent flows downwards along the wall of the filling barrel, so that foam generation can be prevented, liquid splashing can be avoided, however, the filling device in the above publication mainly considers how to prevent foam generation and liquid splashing, and does not consider that the prior filling device cannot limit charging barrels with different sizes according to actual needs when filling the osmotic agent, so that the practicability is poor;
2. patent document CN210505520U discloses a penetrant filling device, relates to filling equipment technical field. The utility model comprises a bottom plate, a funnel, a uniform blanking component positioned at the bottom end of the funnel and a stirring component positioned in the funnel, wherein the uniform blanking component comprises a blanking disc, and a connecting ring is fixedly arranged in the middle of the interior of the blanking disc. According to the utility model, by arranging the uniform blanking assembly, the viscous penetrant can fall into the connecting ring, then flows into the space between the two baffles without the blanking holes through the discharging hole, and along with the continuous addition of the viscous penetrant, the viscous penetrant is overflowed between the two baffles with the blanking holes, and then uniformly falls into the tank through the blanking holes, so that round table type accumulation is not formed in the tank, and thus workers do not need to knock the outer wall of the tank, so that the viscous penetrant in the tank is flattened, thereby greatly improving the working efficiency;
3. patent document CN211108136U discloses a quantitative efficient filling device for sealant, which comprises a support frame body, wherein a quantitative filling device is arranged on the support frame body, a glue storage tank is connected at a glue inlet of the quantitative filling device, an automatic glue inlet device for controlling glue inlet and glue outlet of the quantitative filling device is connected between the support frame body and the quantitative filling device, a rubber barrel belt conveying device is correspondingly arranged below the quantitative filling device, a plurality of rubber barrel mounting devices are uniformly arranged on the rubber barrel belt conveying device, a rubber barrel is arranged in the rubber barrel mounting device, a glue outlet pipe is connected at a glue outlet of the quantitative filling device, and the end part of the glue outlet pipe corresponds to the top end of the rubber barrel; the support frame body is also provided with an automatic glue outlet controller; the automatic glue discharging controller is simple in structure, reasonable in design and convenient to operate, manual glue filling is not needed, the working efficiency is high, the labor intensity is low, quantitative filling of the glue cylinder is realized through accurate control of the automatic glue discharging controller, the operation is convenient, but the filling device in the above-mentioned publication mainly considers how to quantitatively fill, the liquid outlet pipe of the existing filling device is not convenient to clean, and the adhesive penetrating agent on the surface of the liquid outlet pipe is easy to drip to cause pollution;
4. patent document CN215623236U provides an emulsified asphalt filling device, belongs to filling device technical field. This emulsified asphalt filling device, through the intercommunication steam header pipe on the filling device body, blast pipe and mediation pipe utilize the steam header pipe to pressurize the pitch in the filling device body, make pitch ejection of compact smoothly, monitor the internal pressure of filling device through the pressure sensor that sets up on the filling device body, realize the regulation of the internal pressure of filling device through the blast pipe of intercommunication. The emulsified asphalt filling device provided by the utility model has the advantages of simple structure and high working efficiency, but the filling device in the above publication mainly considers how to improve the working efficiency of filling, but does not consider the problem that the existing filling device is inconvenient to flexibly adjust according to actual needs when in use, and has poor flexibility.
Disclosure of Invention
The utility model aims to provide a penetrating agent filling device and a using method thereof, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the penetrating agent filling device comprises a base, wherein a storage table is arranged at the top of the base, a variable frequency motor is arranged on the bottom wall of the storage table, a connecting table is arranged at the output end of the variable frequency motor, and the bottom of the connecting table is attached to the top of the storage table;
the center of the top of the connecting table is provided with a supporting column, the top of the supporting column is provided with a limiting plate, the top edge of the limiting plate is provided with uniformly arranged notches in a penetrating way, the notches are in a C shape, the top edge of the connecting table is provided with uniformly arranged first storage holes, the bottom wall of the first storage holes is provided with second storage holes downwards, and the bottom wall of the second storage holes is provided with third storage holes downwards;
the first storage hole is internally embedded with a charging barrel, and the charging barrel is positioned above the second storage hole.
Preferably, the go-between has been placed at the top of charging basket, and the dog of symmetrical arrangement is installed to the surface mounting of go-between, and the dog is located the outside of charging basket, and the interior surface mounting of go-between has the connecting plate, and the connecting plate is "ten" font, and the top center department of connecting plate runs through and is provided with jack one, and the inside slidable mounting of jack one has the connecting rod, and the arm-tie is installed at the top of connecting rod, and the arm-tie is "L" font, and the bottom of connecting rod is installed and is put the thing board, and put the inside that the thing board is located the charging basket, put the bottom of thing board and install the defoaming needle of evenly arranging.
Preferably, the connecting plate and the top of putting the thing board are all run through and are provided with jack two, and the bottom of putting the thing board is provided with symmetrical arrangement put the thing groove, and the magnetic stripe is installed to the inside gomphosis in putting the thing groove, and the inside gomphosis in putting the thing groove has the iron plate, and the top of iron plate is laminated mutually with the bottom of magnetic stripe, and the storing ring is installed to the bottom of iron plate, and the internal surface mounting of storing ring has the brush, and the internal diameter of brush is less than the internal diameter of jack two.
Preferably, the backup pad of arranging from top to bottom is installed at the top of base, and the backup pad is located the side rear of putting the thing platform, the surface mounting that two sets of backup pads are close to each other has the spliced pole, servo motor is installed at the top of below backup pad, reciprocating screw is installed at the top that servo motor's output runs through the top of top backup pad, symmetrical arrangement's bracing piece is installed at the top of top backup pad, reciprocating screw is located the centre of two sets of bracing pieces, the roof is installed at the top of two sets of bracing pieces, the carrier plate has been cup jointed to the surface of reciprocating screw and bracing piece, and the carrier plate is "L" font, the stock solution bottle is installed at the top of carrier plate, the drain pipe is installed at the top that the bottom of stock solution bottle runs through the carrier plate, the surface mounting of drain pipe has electronic valve.
Preferably, the number of the first object placing holes and the number of the notches are matched, the first object placing holes, the second object placing holes and the third object placing holes are sequentially connected in a penetrating mode, the diameter of the first object placing holes is larger than that of the second object placing holes, and the diameter of the second object placing holes is larger than that of the third object placing holes;
the outer diameter of the connecting ring is smaller than that of the charging barrel, the connecting rod can drive the object placing plate to move up and down in the charging barrel, and the section of the stop block is L-shaped;
the second jack on the connecting plate is positioned at one side of the first jack, the second jack on the storage plate is positioned at the inner side of the defoaming needle, the storage groove is positioned at the outer side of the second jack on the storage plate, and the top of the storage ring is attached to the bottom of the storage plate;
the top of the reciprocating screw rod is connected with the bottom of the top plate through a shaft piece, the liquid outlet pipe is positioned on the inner side of the second jack, the outer diameter of the liquid outlet pipe is larger than the inner diameter of the hairbrush, and the reciprocating screw rod can drive the bearing plate to move up and down.
Preferably, the gag lever post is installed at the top of connecting plate, and the gag lever post is located the opposite side of jack one, and the top surface mounting of connecting rod has the baffle, and the bottom of baffle is provided with the spacing hole, and the gag lever post is gomphosis mutually with the spacing hole.
Preferably, the storage agent bucket has been placed at the top of base, and the storage tank has been placed at the top of storage agent bucket in the rear of backup pad, and control panel is installed in the front of storage tank, and the chemical pump is installed to the diapire of storage tank, and the transfer line is installed at the top that the output of chemical pump runs through the storage tank, and the tail end of transfer line is connected with the top of stock solution bottle.
Preferably, the outer surface of the charging barrel is provided with symmetrically arranged pull rings, and the pull rings are positioned above the notch.
Preferably, the filling device comprises the following working steps:
s1, before the filling device is used, firstly, an iron block is inserted into the storage groove, and then, the storage ring can be firmly fixed at the bottom of the storage plate through the attraction of the iron block and the magnetic stripe;
s2, starting a servo motor on the supporting plate, so that the reciprocating screw rod can be driven to rotate, and then the bearing plate can be driven to move up and down between the supporting plate and the top plate until the bearing plate can drive a liquid outlet pipe at the bottom of the liquid storage bottle to be inserted into a second jack at the top of the connecting plate and the storage plate;
s3, starting the servo motor again, so as to drive the reciprocating screw rod to rotate, and then driving the liquid outlet pipe to be pulled out of the second jack under the action of the bearing plate;
s4, taking out the charging bucket filled with the penetrating agent from the connecting table through the pull ring, starting the variable frequency motor in the object placing table, driving the connecting table to rotate, and then carrying out filling operation on the next charging bucket.
Preferably, in the step S1, the method further includes the following steps:
s11, placing the charging barrel into a first storage hole, a second storage hole or a third storage hole with proper size according to the actual size of the charging barrel, and enabling the charging barrel to be positioned in a notch on a limiting plate;
s12, placing the connecting ring at the top of the charging barrel, limiting the connecting ring through a stop block, and injecting a sufficient amount of penetrating agent into the storage barrel;
in the step S2, the method further includes the following steps:
s21, starting a chemical pump in the storage box, so that the penetrating agent in the storage barrel can be pumped into the liquid storage bottle through the infusion tube, and simultaneously, opening an electronic valve on the liquid outlet tube, so that the penetrating agent in the liquid storage bottle can fall into the storage barrel through the liquid outlet tube, and the filling operation is completed;
s22, after filling, pulling the pull plate upwards so as to drive the limiting rod to be separated from the limiting hole at the bottom of the baffle plate, slightly rotating the pull plate to drive the connecting rod to rotate, so that the connecting rod can move up and down in the jack I, and when the connecting rod is pushed to move downwards, the defoaming needle at the bottom of the storage plate can be driven to be inserted into foam on the surface layer of the penetrant in the charging bucket, so that defoaming operation is completed;
in the step S3, the method further includes the following steps:
s31, in the pulling-out process, the outer surface of the liquid outlet pipe can be rubbed with the inner surface of the hairbrush, so that the penetrating agent on the surface of the liquid outlet pipe can be cleaned by the hairbrush, the probability that the penetrating agent drops elsewhere is reduced, and convenience can be provided for subsequent cleaning work to a certain extent.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the base, the object placing table, the limiting plate, the notch, the object placing hole I, the object placing hole II, the object placing hole III and the charging barrel are arranged, before the osmotic agent is filled, the osmotic agent is placed in the object placing hole I, the object placing hole II or the object placing hole III according to the actual size of the charging barrel to limit, the charging barrel can be positioned in the notch on the limiting plate, and when the osmotic agent is filled, the variable frequency motor in the object placing table is started, so that the connecting table can be driven to rotate, the osmotic agent can be filled into the charging barrels at different positions to a certain extent, and the filling efficiency can be improved.
2. According to the utility model, the connecting ring, the stop block, the connecting plate, the first jack, the connecting rod, the pull plate, the storage plate and the defoaming needle are arranged, and after filling is finished, the pull plate is pushed downwards, so that the connecting rod can be driven to move downwards in the first jack, and then defoaming on the storage plate can be driven to perform defoaming operation on foams on the surface layer of the penetrating agent in the charging barrel.
3. According to the utility model, the second jack, the storage groove, the iron block, the storage ring and the hairbrush are arranged, before filling, the storage ring is arranged at the bottom of the storage plate through the combination of the iron block and the storage groove, and when the liquid outlet pipe is driven to move upwards by the bearing plate, the hairbrush can clean the penetrating agent adhered to the surface of the liquid outlet pipe, so that the dropping probability of the penetrating agent on the liquid outlet pipe can be reduced to a certain extent, and a certain convenience is provided for subsequent cleaning work.
4. According to the utility model, the supporting plate, the servo motor, the reciprocating screw rod, the bearing plate, the liquid storage bottle and the liquid outlet pipe are arranged, when the penetrating agent is filled, the servo motor is started, so that the reciprocating screw rod is driven to rotate, and then the bearing plate can be driven to move up and down between the supporting plate and the top plate until the liquid outlet pipe can be inserted into the second jack, so that the liquid outlet pipe is convenient to fill.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
fig. 2 is a schematic diagram of an assembly structure of the support plate of the present utility model;
FIG. 3 is a schematic diagram of an assembly structure of a storage ring according to the present utility model;
FIG. 4 is a schematic diagram of an assembled structure of the connecting plate of the present utility model;
FIG. 5 is a schematic diagram of an assembled structure of a connection table according to the present utility model;
FIG. 6 is a schematic diagram of an assembly structure of a first placement hole according to the present utility model;
FIG. 7 is a schematic view of an assembled structure of a baffle and a limiting hole of the present utility model;
FIG. 8 is a schematic plan assembly view of the storage case according to the present utility model;
fig. 9 is a flowchart of the operation of the present utility model.
In the figure: 1. a base; 2. a storage table; 3. a variable frequency motor; 4. a connection station; 5. a limiting plate; 6. a notch; 7. a first object placing hole; 8. a second object placing hole; 9. a third object placing hole; 10. charging barrel; 11. a pull ring; 12. a connecting ring; 13. a stop block; 14. a connecting plate; 15. a jack I; 16. a limit rod; 17. a connecting rod; 18. pulling a plate; 19. a baffle; 20. a limiting hole; 21. a storage plate; 22. a defoaming needle; 23. a second jack; 24. a storage groove; 25. iron blocks; 26. a storage ring; 27. a brush; 28. a support plate; 29. a servo motor; 30. a reciprocating screw rod; 31. a support rod; 32. a top plate; 33. a carrying plate; 34. a liquid storage bottle; 35. a liquid outlet pipe; 36. a storage barrel; 37. a storage box; 38. a chemical pump; 39. an infusion tube.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1, 5, 6 and 9, an embodiment of the present utility model is provided: the utility model provides a penetrant filling device, including base 1 and charging basket 10, thing platform 2 is installed at the top of base 1, variable frequency motor 3 is installed to the diapire of putting thing platform 2, connecting table 4 is installed to variable frequency motor 3's output, and the bottom of connecting table 4 is laminated mutually with the top of putting thing platform 2, the support column is installed to connecting table 4's top center department, limiting plate 5 is installed at the top of support column, the top edge of limiting plate 5 runs through and is provided with evenly arranged notch 6, and notch 6 is "C" font, the top edge of connecting table 4 is provided with evenly arranged thing hole one 7, the diapire of putting thing hole one 7 is provided with thing hole two 8 downwards, the diapire of putting thing hole two 8 is provided with thing hole three 9 downwards, the inside gomphosis of putting thing hole one 7 has placed charging basket 10, and charging basket 10 is located the top of putting thing hole two 8, the quantity looks adaptation of thing hole one 7 and notch 6, thing hole two 8 and thing hole three 9 run through in proper order and are connected together, the diameter of putting thing hole one 7 is in the diameter of putting the thing hole one's diameter of putting the thing hole one 8 and is provided with the diameter of putting the big diameter of hole one's diameter of putting the thing hole 8, the diameter of putting the thing hole one's diameter of putting the hole one's diameter of hole 8 is 8, the diameter of putting the thing hole one's diameter of putting the thing hole 8 is 11, and the diameter of setting ring 11 is arranged.
Further, before using this filling device, at first select the charging basket 10 of suitable size according to actual need, and place it in put the inside of thing hole one 7, put thing hole two 8 or put thing hole three 9, thereby make this filling device can carry out spacingly to the charging basket 10 of equidimension not, and make charging basket 10 can be located notch 6 on limiting plate 5, when the filling osmotic agent, start the variable frequency motor 3 in putting thing platform 2, and then can drive connection platform 4 and rotate, just can drive charging basket 10 and do circular motion, thereby conveniently carry out the operation of loading to multiunit charging basket 10 in proper order, and through the setting of pull ring 11, can conveniently adorn the osmotic agent back and take off charging basket 10 from connection platform 4 to a certain extent.
Referring to fig. 4 and 7, an embodiment of the present utility model is provided: the utility model provides a penetrant filling device, including go-between 12 and defoaming needle 22, go-between 12 has been placed at the top of charging basket 10, go-between 12's surface mounting has symmetrical arrangement's dog 13, dog 13 is located the outside of charging basket 10, go-between 12's internal surface mounting has connecting plate 14, and connecting plate 14 is "cross" font, the top center department of connecting plate 14 runs through and is provided with jack one 15, jack one 15's inside slidable mounting has connecting rod 17, the arm-tie 18 is installed at connecting rod 17's top, and arm-tie 18 is "L" font, put thing board 21 is installed to connecting rod 17's bottom, and put thing board 21 and be located the inside of charging basket 10, put thing board 21's bottom and install evenly arranged defoaming needle 22, the outside diameter of connecting ring 12 is less than the outside diameter of charging basket 10, connecting rod 17 can drive and put thing board 21 and reciprocate in charging basket 10, the cross-section of dog 13 is "L" font, limit lever 16 is installed at connecting plate 14's top, and limit lever 16 is located the opposite side of one 15, baffle 19 is installed to connecting rod 17's top surface, baffle 19's bottom is provided with limit lever 20 and limit lever 20 looks limit lever 20 gomphosis hole.
Further, when the penetrant is filled, the connecting ring 12 is limited by the stop block 13, then the connecting ring 12 can be placed on the charging bucket 10, after the penetrant is filled, the pull plate 18 is lifted upwards, so that the limiting rod 16 is not positioned in the limiting hole 20 on the baffle 19 any more, the pull plate 18 is rotated, the connecting rod 17 is driven to slightly rotate, then the connecting rod 17 is pushed downwards, the connecting rod 17 can be driven to move downwards in the jack I15, and then the object placing plate 21 can be driven to move downwards, so that the foam suspending on the surface of the penetrant can be broken by the foam breaking needle 22.
Referring to fig. 3, an embodiment of the present utility model is provided: the utility model provides a penetrant filling device, including jack two 23 and brush 27, the connecting plate 14 is provided with jack two 23 with the top of putting thing board 21 is run through, the bottom of putting thing board 21 is provided with symmetrical arrangement put thing groove 24, put the inside gomphosis of thing groove 24 and install the magnetic stripe, put the inside gomphosis of thing groove 24 and have iron plate 25, and the top of iron plate 25 is laminated with the bottom of magnetic stripe mutually, the storing ring 26 is installed to the bottom of iron plate 25, the internal surface mounting of storing ring 26 has brush 27, and the internal diameter of brush 27 is less than the internal diameter of jack two 23, jack two 23 on the connecting plate 14 is located one side of jack one 15, jack two 23 on putting thing board 21 is located the inboard of defoaming needle 22, put thing groove 24 and be located the outside of jack two 23 on the thing board 21, the top of storing ring 26 is laminated with the bottom of putting thing board 21 mutually.
Further, before filling, insert the iron plate 25 in the inside of putting thing groove 24 to through the absorption of iron plate 25 and magnetic stripe with storing ring 26 install on putting thing board 21, when the use, after filling the osmotic agent, when loading board 33 can drive drain pipe 35 and upwards remove, the setting of brush 27 then can clean the adhesive on drain pipe 35 surface when drain pipe 35 upwards removes, and then reduces the probability that the osmotic agent drips.
Referring to fig. 2 and 8, an embodiment of the present utility model is provided: the utility model provides a penetrant filling device, including backup pad 28, drain pipe 35 and transfer line 39, backup pad 28 that arranges from top to bottom is installed at the top of base 1, and backup pad 28 is located the side rear of putting thing platform 2, the surface mounting that two sets of backup pads 28 are close to each other has the spliced pole, servo motor 29 is installed at the top of below backup pad 28, the output of servo motor 29 runs through the top of top backup pad 28 and installs reciprocating screw 30, the bracing piece 31 of symmetrical arrangement is installed at the top of above backup pad 28, reciprocating screw 30 is located the centre of two sets of bracing pieces 31, roof 32 is installed at the top of two sets of bracing pieces 31, the surface of reciprocating screw 30 and bracing piece 31 has cup jointed carrier plate 33, and carrier plate 33 is "L" font, liquid bottle 34 is installed at the top of carrier plate 33, the bottom of liquid bottle 34 runs through the top of carrier plate 33 and installs drain pipe 35, the outside surface mounting of drain pipe 35 has the electronic valve, the top of reciprocating screw 30 is connected with the bottom of roof 32 through the shaft spare, drain pipe 35 is located the inboard of jack two 23, the outside diameter of drain pipe 35 is greater than the inside diameter of brush 27, reciprocating screw 30 can drive the top of carrier plate 30 and the top of carrier plate 37 is installed to the top of carrier plate 37, the storage tank 37 is placed to the chemical agent storage tank 37, the storage tank 37 is placed at the top of carrier plate 37, the storage tank 37 is placed to the chemical agent is placed to the top of the storage tank 37.
Further, the osmotic agent is filled into the agent storage barrel 36, then the servo motor 29 on the supporting plate 28 is started, the reciprocating screw rod 30 can be driven to rotate, then the bearing plate 33 can be driven to move up and down between the supporting plate 28 and the top plate 32 until the liquid outlet pipe 35 at the bottom of the liquid storage bottle 34 can be driven to be inserted into the second jack 23, then the chemical pump 38 in the storage box 37 is started, the osmotic agent in the agent storage barrel 36 can be pumped into the second jack 34 through the liquid delivery pipe 39, then the electronic valve on the surface of the liquid outlet pipe 35 is started, the osmotic agent can be conveyed into the filling barrel 10 through the liquid outlet pipe 35, after filling is finished, the servo motor 29 is started, the reciprocating screw rod 30 is driven to rotate, then the liquid outlet pipe 35 can be driven to be pulled out of the second jack 23 under the action of the bearing plate 33, and the filling flexibility can be improved to a certain extent.
Further, the filling device comprises the following working steps:
s1, before the filling device is used, firstly, an iron block 25 is inserted into the storage groove 24, and then the storage ring 26 can be firmly fixed at the bottom of the storage plate 21 through the attraction of the iron block 25 and the magnetic stripe;
s2, starting a servo motor 29 on the supporting plate 28, so that the reciprocating screw rod 30 can be driven to rotate, and then the bearing plate 33 can be driven to move up and down between the supporting plate 28 and the top plate 32 until the bearing plate 33 can drive a liquid outlet pipe 35 at the bottom of the liquid storage bottle 34 to be inserted into the second jack 23 at the top of the connecting plate 14 and the storage plate 21;
s3, starting the servo motor 29 again, driving the reciprocating screw rod 30 to rotate, and then driving the liquid outlet pipe 35 to be pulled out of the second jack 23 under the action of the bearing plate 33;
s4, taking out the filling bucket 10 filled with the penetrating agent from the connecting table 4 through the pull ring 11, starting the variable frequency motor 3 in the object placing table 2, driving the connecting table 4 to rotate, and then carrying out filling operation on the next filling bucket 10.
In step S1, the method further includes the steps of:
s11, placing the charging barrel 10 into a first storage hole 7, a second storage hole 8 or a third storage hole 9 with proper size according to the actual size of the charging barrel 10, and enabling the charging barrel 10 to be positioned in a notch 6 on the limiting plate 5;
s12, placing the connecting ring 12 on the top of the charging barrel 10, limiting the connecting ring 12 through the stop block 13, and injecting a sufficient amount of penetrating agent into the storage barrel 36;
in step S2, the method further includes the steps of:
s21, starting a chemical pump 38 in a storage box 37, so that the osmotic agent in the storage agent barrel 36 can be pumped into the liquid storage bottle 34 through a liquid conveying pipe 39, and simultaneously, opening an electronic valve on a liquid outlet pipe 35, so that the osmotic agent in the liquid storage bottle 34 can fall into the charging barrel 10 through the liquid outlet pipe 35, thereby completing the filling operation;
s22, after filling, pulling the pull plate 18 upwards, thereby driving the limiting rod 16 to be separated from the limiting hole 20 at the bottom of the baffle 19, then slightly rotating the pull plate 18, driving the connecting rod 17 to rotate, enabling the connecting rod 17 to move up and down in the jack I15, and when pushing the connecting rod 17 to move downwards, driving the defoaming needle 22 at the bottom of the storage plate 21 to be inserted into the foam on the surface layer of the penetrant in the charging bucket 10, thereby completing defoaming operation;
in step S3, the method further includes the steps of:
s31, in the pulling-out process, the outer surface of the liquid outlet pipe 35 can be rubbed with the inner surface of the hairbrush 27, so that the penetrating agent on the surface of the liquid outlet pipe 35 can be cleaned through the hairbrush 27, the probability that the penetrating agent drops elsewhere is reduced, and convenience can be provided for subsequent cleaning work to a certain extent.
Working principle: before the filling device is used, firstly, the filling barrel 10 is placed into a first storage hole 7, a second storage hole 8 or a third storage hole 9 with proper size according to the actual size of the filling barrel 10, then the connecting ring 12 is placed at the top of the filling barrel 10, and then the servo motor 29 is started to enable the reciprocating screw rod 30 to rotate, so that the bearing plate 33 can be driven to move up and down until the liquid outlet pipe 35 can be inserted into the second jack 23;
then the electronic valve on the liquid outlet pipe 35 is opened, and the chemical pump 38 is started, so that the osmotic agent in the agent storage barrel 36 can be pumped into the liquid storage bottle 34 through the liquid delivery pipe 39, the filling operation is completed, after the filling operation is completed, the pulling plate 18 is pulled upwards, the limiting rod 16 is driven to be separated from the limiting hole 20, then the connecting rod 17 is slightly rotated, the connecting rod 17 is pushed downwards, the connecting rod 17 can drive the defoaming needle 22 to be inserted into the foam on the osmotic agent surface layer in the charging barrel 10, and the defoaming operation is completed;
in the process that the liquid outlet pipe 35 is pulled out of the second jack 23, the hairbrush 27 can clean the penetrating agent on the surface of the liquid outlet pipe 35, then the charging barrel 10 filled with the penetrating agent is taken out of the connecting table 4 through the pull ring 11, the variable frequency motor 3 is started, the connecting table 4 is driven to rotate, then the next charging barrel 10 can be filled, and the next charging barrel 10 can be reciprocated until all the penetrating agent is filled.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (4)
1. The utility model provides a penetrant filling device, includes base (1), its characterized in that: the top of the base (1) is provided with a storage table (2), the bottom wall of the storage table (2) is provided with a variable frequency motor (3), the output end of the variable frequency motor (3) is provided with a connecting table (4), and the bottom of the connecting table (4) is attached to the top of the storage table (2);
the support column is arranged at the center of the top of the connecting table (4), the limit plate (5) is arranged at the top of the support column, the notch (6) which is uniformly arranged is penetrated and arranged at the top edge of the limit plate (5), the notch (6) is in a shape of a C, the first storage hole (7) which is uniformly arranged is arranged at the top edge of the connecting table (4), the second storage hole (8) is downwards arranged at the bottom wall of the first storage hole (7), and the third storage hole (9) is downwards arranged at the bottom wall of the second storage hole (8);
a charging barrel (10) is embedded in the first storage hole (7), and the charging barrel (10) is positioned above the second storage hole (8);
the top of the charging barrel (10) is provided with a connecting ring (12), the outer surface of the connecting ring (12) is provided with symmetrically arranged stop blocks (13), the stop blocks (13) are positioned on the outer side of the charging barrel (10), the inner surface of the connecting ring (12) is provided with a connecting plate (14), the connecting plate (14) is in a cross shape, the center of the top of the connecting plate (14) is provided with a jack I (15) in a penetrating manner, the inside of the jack I (15) is provided with a connecting rod (17) in a sliding manner, the top of the connecting rod (17) is provided with a pulling plate (18), the pulling plate (18) is L-shaped, the bottom end of the connecting rod (17) is provided with a storage plate (21), the storage plate (21) is positioned in the charging barrel (10), and the bottom of the storage plate (21) is provided with defoaming needles (22) which are uniformly arranged;
the top of connecting plate (14) and put thing board (21) all run through and are provided with jack two (23), the bottom of putting thing board (21) is provided with symmetrical arrangement put thing groove (24), the inside gomphosis of putting thing groove (24) is installed the magnetic stripe, the inside gomphosis of putting thing groove (24) has iron plate (25), and the top of iron plate (25) is laminated with the bottom of magnetic stripe mutually, storing ring (26) are installed to the bottom of iron plate (25), the internal surface mounting of storing ring (26) has brush (27), and the internal diameter of brush (27) is less than the internal diameter of jack two (23);
the number of the first storage holes (7) and the number of the notches (6) are matched, the first storage holes (7), the second storage holes (8) and the third storage holes (9) are sequentially connected in a penetrating mode, the diameter of the first storage holes (7) is larger than that of the second storage holes (8), and the diameter of the second storage holes (8) is larger than that of the third storage holes (9);
the outer diameter of the connecting ring (12) is smaller than that of the charging barrel (10), the connecting rod (17) can drive the object placing plate (21) to move up and down in the charging barrel (10), and the section of the stop block (13) is L-shaped;
the second jack (23) on the connecting plate (14) is positioned at one side of the first jack (15), the second jack (23) on the object placing plate (21) is positioned at the inner side of the defoaming needle (22), the object placing groove (24) is positioned at the outer side of the second jack (23) on the object placing plate (21), and the top of the object storing ring (26) is attached to the bottom of the object placing plate (21);
the top of the reciprocating screw rod (30) is connected with the bottom of the top plate (32) through a shaft piece, a liquid outlet pipe (35) is positioned at the inner side of the second jack (23), the outer diameter of the liquid outlet pipe (35) is larger than the inner diameter of the hairbrush (27), and the reciprocating screw rod (30) can drive the bearing plate (33) to move up and down;
a limiting rod (16) is arranged at the top of the connecting plate (14), the limiting rod (16) is positioned at the other side of the first jack (15), a baffle plate (19) is arranged on the outer surface of the top end of the connecting rod (17), a limiting hole (20) is formed in the bottom of the baffle plate (19), and the limiting rod (16) is embedded with the limiting hole (20);
the filling device comprises the following working steps:
s1, before the filling device is used, firstly, an iron block (25) is inserted into the storage groove (24), and then, the storage ring (26) can be firmly fixed at the bottom of the storage plate (21) through the attraction of the iron block (25) and the magnetic stripe;
s2, starting a servo motor (29) on the supporting plate (28), so that the reciprocating screw rod (30) can be driven to rotate, and then the bearing plate (33) can be driven to move up and down between the supporting plate (28) and the top plate (32) until the bearing plate (33) can drive a liquid outlet pipe (35) at the bottom of the liquid storage bottle (34) to be inserted into a second jack (23) at the top of the connecting plate (14) and the storage plate (21);
s3, starting the servo motor (29) again, so as to drive the reciprocating screw rod (30) to rotate, and then driving the liquid outlet pipe (35) to be pulled out of the jack II (23) under the action of the bearing plate (33);
s4, taking out the charging bucket (10) filled with the penetrating agent from the connecting table (4) through the pull ring (11), starting the variable frequency motor (3) in the object placing table (2), driving the connecting table (4) to rotate, and then carrying out filling operation on the next charging bucket (10);
in the step S1, the method further includes the following steps:
s11, then placing the charging barrel (10) into a first storage hole (7), a second storage hole (8) or a third storage hole (9) with proper size according to the actual size of the charging barrel (10), and enabling the charging barrel (10) to be positioned in a notch (6) on the limiting plate (5);
s12, placing the connecting ring (12) on the top of the charging barrel (10), limiting the connecting ring (12) through the stop block (13), and injecting a sufficient amount of penetrating agent into the interior of the storage barrel (36);
in the step S2, the method further includes the following steps:
s21, starting a chemical pump (38) in the storage box (37), so that the penetrating agent in the storage barrel (36) can be pumped into the liquid storage bottle (34) through the infusion tube (39), and simultaneously, opening an electronic valve on the liquid outlet tube (35) to enable the penetrating agent in the liquid storage bottle (34) to fall into the charging barrel (10) through the liquid outlet tube (35), so that the filling operation is completed;
s22, after filling, pulling the pull plate (18) upwards, thereby driving the limit rod (16) to be separated from the limit hole (20) at the bottom of the baffle plate (19), then slightly rotating the pull plate (18), driving the connecting rod (17) to rotate, enabling the connecting rod (17) to move up and down in the jack I (15), and when pushing the connecting rod (17) to move downwards, driving the defoaming needle (22) at the bottom of the storage plate (21) to be inserted into the foam on the surface layer of the penetrant in the charging bucket (10), thereby completing defoaming operation;
in the step S3, the method further includes the following steps:
s31, in the pulling-out process, the outer surface of the liquid outlet pipe (35) can be rubbed with the inner surface of the hairbrush (27), so that penetrating agent on the surface of the liquid outlet pipe (35) can be cleaned through the hairbrush (27), the probability that the penetrating agent drops elsewhere is reduced, and convenience can be provided for subsequent cleaning work to a certain extent.
2. A penetrant filling apparatus as claimed in claim 1, wherein: the supporting plate (28) that arranges from top to bottom are installed at the top of base (1), and backup pad (28) are located the side rear of putting thing platform (2), the surface mounting that two sets of backup pads (28) are close to each other has the spliced pole, servo motor (29) are installed at the top of below backup pad (28), reciprocating screw (30) are installed at the top of upper backup pad (28) are run through to the output of servo motor (29), bracing piece (31) of symmetrical arrangement are installed at the top of upper backup pad (28), reciprocating screw (30) are located the centre of two sets of bracing pieces (31), roof (32) are installed at the top of two sets of bracing pieces (31), roof (32) have been cup jointed to the surface of reciprocating screw (30) and bracing piece (31), and loading board (33) are "L" font, stock solution bottle (34) are installed at the top of loading board (33), drain pipe (35) are installed at the top of loading board (33), the bottom of stock solution bottle (34) runs through the top of loading board (33), the surface mounting of drain pipe (35) has electronic valve.
3. A penetrant filling apparatus as claimed in claim 2, wherein: the top of base (1) has placed storage barrel (36), and storage barrel (36) are located the rear of backup pad (28), and storage tank (37) have been placed at the top of storage barrel (36), and control panel is installed in the front of storage tank (37), and chemical pump (38) are installed to the diapire of storage tank (37), and transfer line (39) are installed at the top that the output of chemical pump (38) runs through storage tank (37), and the tail end of transfer line (39) is connected with the top of stock solution bottle (34).
4. A penetrant filling apparatus as claimed in claim 1, wherein: the outer surface of the charging barrel (10) is provided with symmetrically arranged pull rings (11), and the pull rings (11) are positioned above the notch (6).
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CN202211075193.8A CN115304005B (en) | 2022-09-04 | 2022-09-04 | Osmotic agent filling device and application method thereof |
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