CN115301069A - Alkaline electrolyte air purification filter material and preparation method thereof - Google Patents

Alkaline electrolyte air purification filter material and preparation method thereof Download PDF

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CN115301069A
CN115301069A CN202211102953.XA CN202211102953A CN115301069A CN 115301069 A CN115301069 A CN 115301069A CN 202211102953 A CN202211102953 A CN 202211102953A CN 115301069 A CN115301069 A CN 115301069A
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filter material
alkaline electrolyte
component
alkaline
air purification
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洪道明
黎应奋
卢国胜
邹再彬
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Guangdong Fresh Filter Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/81Solid phase processes
    • B01D53/82Solid phase processes with stationary reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/38Removing components of undefined structure
    • B01D53/40Acidic components
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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Abstract

The invention relates to the technical field of air purification, and discloses an alkaline electrolyte air purification filter material and a preparation method thereof, wherein the purification filter material comprises a strong alkaline electrolyte component and/or a weak alkaline electrolyte component, a filter material, a surfactant and water; the strong base electrolyte component is at least one of a strong base component, a strong base weak acid salt component and an alkaline oxide component; the weak base electrolyte component is weak base; the purifying filter material classifies active substance combinations corresponding to the chemical elements, and classifies air carrying chemical pollutants corresponding to the active substance combinations, so that the purifying filter material has strong chemical adsorption capacity and can efficiently remove the air carrying chemical pollutants. The preparation method comprises dissolving strong base electrolyte component and/or weak base electrolyte component, surfactant and thickener with water, spraying onto the filter material or soaking the filter material therein, and oven drying; the preparation method is simple and is beneficial to realizing large-scale production.

Description

Alkaline electrolyte air purification filter material and preparation method thereof
Technical Field
The invention relates to the technical field of air purification, in particular to an alkaline electrolyte air purification filter material and a preparation method thereof.
Background
The air carrying chemical pollutants has very complex components, including thousands of chemical substances, wherein the main harmful to health is acidic air carrying chemical substances, alkaline air carrying chemical substances, activity and odor of VOCs, and the inorganic pollutants and organic pollutants can directly enter and adhere to respiratory tracts or alveoli of human bodies to easily cause acute or chronic respiratory diseases, such as asthma, bronchitis, emphysema, sphagitis, cancers and the like.
Wherein, the acidic air carrying chemical pollutants mainly comprises: chlorine, hydrogen sulfide, nitrogen oxides, hydrogen chloride, sulfur dioxide, organic acids, and other acidic corrosive gases. The active classes of VOCs mainly include: aldehydes, phenols, ketones, olefins, enols, terpenes, acetates, alcohol ethers and the like. Other classes of VOCs include: other VOCs macromolecules or non-active substances such as aliphatic hydrocarbons and aromatic hydrocarbons.
In the field of air purification, various methods exist in the market for removing chemical pollutants carried in air. The technology has various kinds, but the defects of single function and poor removal effect generally exist. The main performance is as follows:
most air purification technologies adopt activated carbon adsorption, but the activated carbon adsorption is greatly influenced by the relative humidity of air, and is easy to desorb under the condition of saturation, so that secondary pollution of chemical substances is caused. The active carbon has higher adsorption capacity to VOCs macromolecules, and part of the active carbon adsorption capacity can reach 20% according to specific gravity, but carries chemicals to micromolecular air, the effect of the active carbon adsorption efficiency or the adsorption capacity is deficient, the effect can be achieved by additionally using a large amount of active carbon, and the airflow resistance of the air purification equipment can be increased by using a large amount of active carbon. The activated carbon belongs to solid waste supervision in environmental protection application of tail gas and waste gas, the waste activated carbon has the characteristics of leaching out toxic, corrosive, flammable and reactive hazardous wastes, if the waste activated carbon is not treated, direct landfill can cause great harm to soil and underground water sources, and the activated carbon used in certain areas can be recycled after being chemically treated and reaching the standard after neutralization.
Other existing air purification techniques include UV photolysis oxidation, low temperature plasma ESP, combustion and biological methods to remove airborne chemical pollution. The UV photolysis oxidation method has the problems that the filtering efficiency is influenced by humidity, and when the relative air humidity RH is more than 70 percent, the UV photolysis effect is obviously reduced; and UV photolysis needs to be matched with catalytic oxidation reaction to remove small molecular air carried chemicals, and the problems of high operation cost, fast catalyst attenuation and frequent replacement are also existed. The removal rate of the low-temperature plasma ESP technology cannot reach a set value generally, and most equipment is deodorized by ozone generated by a high-voltage electric field, so that secondary pollution of the ozone is easily generated; when VOCs are removed, the plasma arc has a potential explosion hazard. The combustion method removes gas-carried chemical pollution, and the shortcoming discharges waste gas during the burning, and temperature control improper produces secondary pollution easily during the burning, and the result after the burning is solid danger useless, belongs to the solid useless supervision of environmental protection. The biological method technology has large occupied area and high requirement on operation management, and needs dust removal and temperature, humidity and PH value control; and the strain needs environmental adaptation and time for culture, the growth of the strain is easily inhibited by complex chemical gas, and the strain is damaged by gas concentration.
The chemical impregnation method is a commonly used filtering technique of chemical adsorption method, and various base materials are impregnated by a solution containing active substances, so that active soluble compounds are solidified on the surface of a carrier. Impregnation methods, while simple and inexpensive to manufacture, often suffer from a number of complex problems. Such as the active substance moving to the outer surface and causing the concentration of the active substance at the inner surface to decrease, even if the carrier is not covered. Chemical impregnation methods are generally relatively simple in effect, contain relatively isolated active substances, and the substances lack systematic and effective classification in chemical and physical properties, such as solubility, moisture absorption, ionization capacity, hydrolysis capacity, dispersibility, electronic effect, steric effect, chemical reaction capacity, chemical kinetics and the like, which are factors directly influencing the chemical impregnation effect. The above factors make the combination of chemical impregnation relatively isolated, lacking systematic combination, with both advantages and disadvantages in practical applications. Secondly, the traditional chemical immersion method is easy to generate waste water and waste gas in the production process, thereby causing secondary chemical pollution.
It is seen that improvements and enhancements to the prior art are needed.
Disclosure of Invention
In view of the defects of the prior art, the invention aims to provide an alkaline electrolyte air purification filter material and a preparation method thereof, and aims to solve the problem that the existing purification filter material is difficult to absorb and neutralize chemical pollutants carried in air.
In order to achieve the purpose, the invention adopts the following technical scheme:
an alkaline electrolyte air purification filter material comprises a strong alkaline electrolyte component and/or a weak alkaline electrolyte component, a filter material, a surfactant and water, wherein the strong alkaline electrolyte component is at least one of a strong alkaline component, a strong alkaline weak acid salt component and an alkaline oxide component; the weak base electrolyte is a weak base.
The alkaline electrolyte air purification filter material comprises strong alkali components including NaOH, KOH and Ba (OH) 2 、Ca(OH) 2 At least one of (a).
The alkaline electrolyte air purification filter material comprises a strong base weak acid salt component and a weak base weak acid salt component, wherein the strong base weak acid salt component comprises a metal salt which shows alkalinity after hydrolysis; the metal salt comprises Na 2 CO 3 、NaHCO 3 、K 2 CO 3 、NaMnO 4 、KMnO 4 、Na 2 SO 3 、Na 2 S 2 O 3 、Ca 2 SO 3 At least one of (a).
The alkaline electrolyte air purification filter material is characterized in that the alkaline oxide component comprises Na 2 O、K 2 O、MnO 2 At least one of CaO and MgO.
The alkaline electrolyte air purification filter material is characterized in that the weak base comprises NH 4 OH、Al(OH) 3 、Fe(OH) 3 、Mn(OH) 2 、Zn(OH) 2 、Cu(OH) 2 At least one of AgOH and urea.
The alkaline electrolyte air purification filter material comprises, by weight, 13-23 parts of strong base electrolyte components and/or weak base electrolyte components, 30-45 parts of a filter material, 1-6 parts of a surfactant, 0.5-2 parts of a thickener and 35-45 parts of water.
The alkaline electrolyte air purification filter material comprises at least one of artificial fibers, polymeric resin, polyethylene, polystyrene, polypropylene, polyvinyl chloride, polyvinyl acetate, polyacrylonitrile, polyester fibers, fluorine-containing polymer, kaolin, diatomite, talcum powder, zeolite, graphite, activated carbon, carbon black, alumina powder, glass fibers, carbon fibers, asbestos powder, mica powder, quartz powder, carborundum, paper skin and paper.
The alkaline electrolyte air purification filter material comprises a surfactant, wherein the surfactant comprises at least one of hexadecyl dimethyl ammonium chloride, octadecyl trimethyl ammonium chloride, tetradecyl trimethyl ammonium bromide, dodecyl dimethyl ammonium chloride, dodecyl trimethyl ammonium bromide, benzalkonium chloride, benzalkonium bromide, didecyl methyl hydroxyethyl ammonium chloride, coco glucoside, lauryl glucoside, cetearyl glucoside, glyceryl stearate, sucrose ester, sorbitan fatty acid, polysorbate, fatty alcohol ester, fatty acid ester and polyoxyethylene.
The alkaline electrolyte air purification filter material comprises a thickening agent, wherein the thickening agent comprises at least one of sodium polyacrylate, carboxymethyl cellulose, acrylic resin, guar gum, xanthan gum and starch.
A preparation method of an alkaline electrolyte air purification filter material comprises the following steps:
dissolving a strong base electrolyte component and/or a weak base electrolyte component, a surfactant, and a thickener with water;
spraying the solution on a filter material or soaking the filter material in the solution;
and (3) drying the filter material in an oven to obtain the alkaline electrolyte air purification filter material.
Has the advantages that:
the invention provides an alkaline electrolyte air purification filter material, which is prepared by adding a filter material with a porous structure, a strong base electrolyte component and a weak base electrolyte component which are loaded in the filter material, a surfactant for improving the solubility of the strong base electrolyte component and the weak base electrolyte component and water for adjusting the weight ratio of the strong base electrolyte component and the weak base electrolyte component, so that the prepared alkaline electrolyte air purification filter material can efficiently remove chemical pollutants and VOCs (volatile organic compounds) carried in acidic air in the air through the actions of chemical adsorption, chemical neutralization and oxidation reduction, the harm of molecular-level gas pollution to a human body is reduced, the problem that the traditional air purification material has single filtering and blocking effects on dust and particles in the air is solved, the problems of solid waste supervision and wind pressure loss do not exist compared with active carbon, and the application environment of the air purification filter material is expanded. The alkaline electrolyte is classified according to the composition of the alkaline electrolyte, so that the odor in the air can be effectively removed, the bacterial reproduction can be inhibited, and the air can be kept fresh.
The invention also provides a preparation method of the alkaline electrolyte air purification filter material, which is characterized in that the preparation is completed after the alkaline electrolyte solution is sprayed on the filter material or the filter material is soaked in the alkaline electrolyte solution and dried.
Drawings
FIG. 1 is a schematic diagram of a filtration apparatus test.
Detailed Description
The invention provides an alkaline electrolyte air purification filter material and a preparation method thereof, and the invention is further described in detail by the following examples in order to make the purpose, technical scheme and effect of the invention clearer and clearer. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the scope of the invention.
The invention provides an alkaline electrolyte air purification filter material, which comprises 13-23 parts by weight of strong base electrolyte components and/or weak base electrolyte components, 30-45 parts by weight of filter material, 1-6 parts by weight of surfactant, 0.5-2 parts by weight of thickener and 35-45 parts by weight of water; the strong base electrolyte component is at least one of a strong base component, a strong base weak acid salt component and an alkaline oxide component; the weak base electrolyte is a weak base.
Specifically, the filter material is used for loading alkaline electrolyte components (strong base electrolyte components and/or weak base electrolyte components) in a pore structure on the surface or inside the pore structure. The thickener within the above range is used to crosslink with the alkaline electrolyte component, so that the alkaline electrolyte component is stably loaded in the pore channel of the filter material to form a stable three-dimensional structure. The surfactant within the above range serves to increase the solubility of the alkaline electrolyte component, so that the alkaline electrolyte component is rapidly and largely adsorbed by the porous structure of the filter material. The water plays a role in adjusting the solid content in the system and prevents the alkaline electrolyte components from being too weak to influence the chemical reaction with the acidic air carrying chemical substances and the VOCs active chemical substances.
Specifically, after the purification filter material adsorbs the acidic gas and the active chemical substances of VOCs by utilizing the porous structure of the filter material, the double decomposition reaction between the alkaline electrolyte and the chemical substances carried by the acidic air occurs, namely, at least one of the strong base component, the strong base and weak acid salt component and the alkaline oxide and the acidic gas generate chemical neutralization reaction. The alkaline electrolyte and the carbon-hydrogen bond and the carbon-oxygen bond of the active chemical substances of the VOCs are subjected to redox reaction, the carbon-hydrogen bond of the VOCs can be subjected to hydrogen atom removal to generate water through complete redox reaction, the carbon-oxygen bond of the VOCs can be subjected to oxygen atom generation to generate carbon dioxide, and partial redox reaction and generation of intermediate products are accompanied in most cases. More specifically, the strong base and weak acid salt component is an amphoteric substance which can react with both acid gas and alkaline gas, that is, the purification filter material loaded with the strong base and weak acid salt component can decompose acidic air pollutants and VOCs active pollutants, can also decompose part of alkaline air pollutants, and has the advantages of chemical absorption, chemical neutralization and redox decomposition of pollutants of the purification filter material.
In this embodiment, the strong base component includes NaOH, KOH, ba (OH) 2 、Ca(OH) 2 At least one of (1). The strong base refers to the substance with all ionized anions in the water solution as hydroxide ions, and the alkalinity of the strong base components is sequentially KOH & gt Ca (OH) 2 >NaOH>Ba(OH) 2 . When the purifying filter material is prepared, the strong base component is a corrosive substance which can be added in a small amount, so that the porous structure of the filter material is prevented from being damaged by adding the strong base component in a large amount.
In this embodiment, the strong base and weak acid salt component includes a metal salt that exhibits basicity after hydrolysis; the metal salt comprises Na 2 CO 3 、NaHCO 3 、K 2 CO 3 、NaMnO 4 、KMnO 4 、Na 2 SO 3 、Na 2 S 2 O 3 、Ca 2 SO 3 At least one of (a). The strong base weak acid salt is a salt generated by the reaction of strong base and weak acid, acid radical ions or non-metal ions consume part of hydrogen ions in hydrolysis to ionize hydroxide ions, and most of strong base weak acid salt solutions are alkaline.
In this embodiment, the basic oxide component includes Na 2 O、K 2 O、MnO 2 At least one of CaO and MgO. Basic oxides are compounds which dissolve in water and form only a base or a salt formed by reaction with an acid and water. When the above-mentioned alkaline oxide is dissolved in water, the correspondent hydrates are all alkaline, for example, the hydrate of sodium oxide is sodium hydroxide, the hydrate of potassium oxide is potassium hydroxide, the hydrate of manganese oxide is manganese hydroxide, the hydrate of calcium oxide is calcium hydroxide, and the hydrate of magnesium oxide is magnesium hydroxide. The above-mentioned alkaline oxide hydrate has a large difference in alkalinity, and when the hydrate is a strong alkali component, attention should be paid to the amount of addition in the preparation of the purification filter material.
In this embodiment, the weak base comprises NH 4 OH、Al(OH) 3 、Fe(OH) 3 、Mn(OH) 2 、Zn(OH) 2 、Cu(OH) 2 At least one of AgOH and urea. The weak base refers to a base which is not completely ionized after being dissolved in water, and compared with the strong base, the weak base has a poor capability of receiving protons from water molecules, so that the concentration of hydrogen ions in the solution is higher, and the pH value of the solution is lower.
The alkaline electrolyte component is divided into a strong alkali component, a strong alkali weak acid salt component, an alkaline oxide component and weak alkali according to the alkalinity of a hydrate after hydrolysis, chemical elements of the multi-component alkaline electrolyte component are classified and compiled, the chemical elements of the purification filter material are classified corresponding to active substance combinations, the active substance combinations are classified corresponding to air-borne chemical pollutants, the air-borne chemical pollutants are efficiently fixed and removed through chemical absorption, chemical neutralization and redox methods, and harmful pollutants are converted into harmless reaction end products.
In this embodiment, the filter material includes at least one of rayon, polymer resin, polyethylene, polystyrene, polypropylene, polyvinyl chloride, polyvinyl acetate, polyacrylonitrile, polyester fiber, fluoropolymer, kaolin, diatomaceous earth, talc powder, zeolite, graphite, activated carbon, carbon black, alumina powder, glass fiber, carbon fiber, asbestos powder, mica powder, quartz powder, carborundum, paper skin, and paper. The filter material has a large amount of microporous structure and large specific surface area, and can adsorb a large amount of water-soluble alkaline electrolyte components and insoluble weak base such as Al (OH) 3 、Fe(OH) 3 、Mn(OH) 2 、Zn(OH) 2 、Cu(OH) 2 AgOH and the like can also be loaded in the microporous structure of the porous material through adsorption and drying.
In this embodiment, the prepared purification filter material may be applied to an air filtration net, and thus, in the manufacturing process, the rayon, the polymer resin, the polyethylene, the polystyrene, the polypropylene, the polyvinyl chloride, the polyvinyl acetate, the polyacrylonitrile, the polyester fiber, the fluoropolymer, and the like may be sprayed with the alkaline electrolyte solution in the form of a roll, or the roll may be immersed in the alkaline electrolyte solution. Kaolin, diatomite, talcum powder, zeolite, graphite, activated carbon, carbon black, alumina powder, glass fiber, carbon fiber, asbestos powder, mica powder, quartz powder, carborundum and the like in powder or particle shapes can be adhered to non-woven fabrics made of artificial fiber, polymer resin, polyethylene, polystyrene, polypropylene, polyvinyl chloride, polyvinyl acetate, polyacrylonitrile, polyester fiber, fluorine-containing polymer and the like through the adhesion effect of a thickening agent; or adding powdery or granular filter material into the non-woven fabric at a certain ratio during preparation of the non-woven fabric. The leathers and papers can be sprayed directly with an alkaline electrolyte solution.
In this embodiment, the surfactant includes at least one of cetyldimethyl ammonium chloride, octadecyltrimethyl ammonium chloride, tetradecyltrimethyl ammonium bromide, dodecyldimethyl ammonium chloride, dodecyltrimethyl ammonium bromide, benzalkonium chloride, benzalkonium bromide, didecylmethylhydroxyethyl ammonium chloride, coco glucoside, lauryl glucoside, cetearyl glucoside, glyceryl stearate, sucrose esters, sorbitan fatty acids, polysorbates, fatty alcohol esters, fatty acid esters, and polyoxyethylene. The surfactant is ionic surfactant and nonionic surfactant, and has effects of promoting adsorption, inhibiting bacteria, deodorizing, and increasing alkaline electrolyte solubility. In addition, the surfactant may be an amphoteric surfactant.
In this embodiment, the thickener includes at least one of sodium polyacrylate, carboxymethyl cellulose, acrylic resin, guar gum, xanthan gum, and starch. The sodium polyacrylate is prepared from polypropylene and its esters by aqueous solution polymerization, and is food-grade thickener. Carboxymethyl cellulose is obtained after cellulose is subjected to carboxymethylation, and the aqueous solution of carboxymethyl cellulose has the effects of thickening, film forming, adhesion, water retention, colloid retention and the like, and is a food-grade safety additive. The acrylic resin is a general name of polymers of acrylic acid, methacrylic acid and derivatives thereof, and is crosslinked in a thermosetting film forming process, so that components of a strong base electrolyte are attached in a porous pore channel structure of the filter material. Guar gum is a macromolecular natural hydrocolloid. Xanthan gum is a polysaccharide produced by fermentation of carbohydrates. Starch is a polysaccharide formed by the polymerization of glucose molecules. Guar gum, xanthan gum and starch are all natural food-grade thickeners.
Furthermore, the present invention also provides a preparation method of an alkaline electrolyte air purification filter material, which is described in this embodiment by taking industrial mass production as an example, and includes the following steps:
firstly, dissolving strong base electrolyte components and/or weak base electrolyte components, a surfactant and a thickening agent in water according to a proportion, and injecting the solution into a pressure sprinkler head device. Specifically, the solution can also be used for soaking the filter material in a dipping mode, so that the solution can be filled in the filter material and covers the surface of the filter material.
And secondly, putting the coiled filter material on a machine, and unreeling the machine at the speed of 1-10 meters per minute.
And step three, spraying the solution on the surface of the filter material according to the flow rate of 1-20 liters per minute. The amount of spraying affects the specific gravity of the alkaline electrolyte solution, i.e., affects the content of the alkaline electrolyte components loaded on the filter material, thereby affecting the effect of the filter material in adsorbing and removing acidic chemical pollutants and VOCs active pollutants.
And step four, drying the filter material in an oven at the temperature of 140-180 ℃. The drying temperature is related to the material of the non-woven fabric, and the performance of the filter material (non-woven fabric) is easily influenced by overhigh temperature, so that the fiber is broken or the porous structure of the filter material is collapsed and damaged due to high temperature. The linear speed of the machine is required to be reduced at high and low temperatures to ensure that the moisture in the alkaline electrolyte solution is fully volatilized.
And step five, rolling the filter material to prepare the alkaline electrolyte air purification filter material.
To further illustrate the alkaline electrolyte air purification filter material and the method of making the same provided by the present invention, the following examples are provided.
Example 1
An alkaline electrolyte air purification filter material comprises, by weight, 37 parts of polyester fiber, 16 parts of sodium bicarbonate, 4 parts of sodium carbonate, 1 part of aluminum hydroxide, 1 part of polysorbate, 0.3 part of sodium polyacrylate, 0.7 part of carboxymethyl cellulose and 40 parts of water.
A preparation method of an alkaline electrolyte air purification filter material comprises the following steps:
step one, preparing alkaline electrolyte solution according to the weight parts, and placing the alkaline electrolyte solution in a pressure sprinkler head device.
And step two, unreeling the polyester fiber roll cotton at the speed of 5 meters per minute, conveying the polyester fiber roll cotton to the position below a pressure sprinkler head device by using a roll shaft, and spraying the alkaline electrolyte solution in the pressure sprinkler head device on the polyester fiber roll cotton at the flow rate of 10 liters per minute.
And step three, feeding the polyester fiber roll cotton into a drying oven at the temperature of 160-170 ℃ for drying to prepare the alkaline electrolyte air purification filter material.
Example 2
An alkaline electrolyte air purification filter material comprises, by weight, 40 parts of polypropylene, 3 parts of activated carbon, 15 parts of potassium carbonate, 3 parts of sodium permanganate, 2 parts of octadecyl trimethyl ammonium chloride, 0.5 part of starch, 1.5 parts of acrylic resin and 38 parts of water.
A preparation method of an alkaline electrolyte air purification filter material comprises the following steps:
step one, preparing alkaline electrolyte solution according to the weight parts, and placing the alkaline electrolyte solution in a pressure sprinkler head device.
And step two, unreeling the polypropylene roll cotton at a speed of 5 meters per minute, conveying the polypropylene roll cotton to the position below a pressure sprinkler head device by using a roll shaft, and spraying the alkaline electrolyte solution in the pressure sprinkler head device on the polypropylene roll cotton at a flow rate of 10 liters per minute.
And step three, feeding the polypropylene roll cotton into a drying oven at the temperature of 150-160 ℃ for drying to prepare the alkaline electrolyte air purification filter material.
Example 3
An alkaline electrolyte air purification filter material comprises, by weight, 37 parts of polyethylene, 1 part of diatomite, 1 part of talcum powder, 18 parts of sodium sulfite, 2 parts of potassium permanganate, 1 part of benzalkonium chloride, 1 part of carboxymethyl cellulose and 38 parts of water.
A preparation method of an alkaline electrolyte air purification filter material comprises the following steps:
step one, preparing alkaline electrolyte solution according to the weight parts, and placing the alkaline electrolyte solution in a pressure sprinkler head device.
And step two, unreeling the polyethylene coiled cotton at the speed of 5 meters per minute, conveying the polyethylene coiled cotton to the position below a pressure sprinkler head device by using a roll shaft, and spraying the alkaline electrolyte solution in the pressure sprinkler head device on the polyethylene coiled cotton at the flow rate of 10 liters per minute.
And step three, feeding the polyethylene roll cotton into a drying oven at the temperature of 170-180 ℃ for drying to prepare the alkaline electrolyte air purification filter material.
Example 4
An alkaline electrolyte air purification filter material comprises, by weight, 40 parts of polyvinyl chloride, 10 parts of potassium hydroxide, 4 parts of magnesium oxide, 1 part of sucrose ester, 1 part of lauryl glucoside, 0.4 part of acrylic resin, 0.6 part of carboxymethyl cellulose and 43 parts of water.
A preparation method of an alkaline electrolyte air purification filter material comprises the following steps:
step one, preparing alkaline electrolyte solution according to the weight parts, and placing the alkaline electrolyte solution in a pressure sprinkler head device.
And step two, unreeling the polyvinyl chloride roll cotton at the speed of 5 meters per minute, conveying the polyvinyl chloride roll cotton to the position below a pressure sprinkler head device by using a roll shaft, and spraying the alkaline electrolyte solution in the polyvinyl chloride roll cotton on the polyvinyl chloride roll cotton by the pressure sprinkler head device at the flow rate of 10 liters per minute.
And step three, feeding the polyvinyl chloride roll cotton into a drying oven at the temperature of 140-150 ℃ for drying to prepare the alkaline electrolyte air purification filter material.
Example 5
An alkaline electrolyte air purification filter material comprises, by weight, 38 parts of polystyrene, 1 part of kaolin, 1 part of quartz powder, 8 parts of calcium hydroxide, 6 parts of potassium oxide, 2 parts of dodecyl dimethyl ammonium chloride, 1 part of sodium polyacrylate and 42 parts of water.
A preparation method of an alkaline electrolyte air purification filter material comprises the following steps:
step one, preparing alkaline electrolyte solution according to the weight parts, and placing the alkaline electrolyte solution in a pressure sprinkler head device.
And step two, unreeling the polystyrene roll cotton at the speed of 5 meters per minute, conveying the polystyrene roll cotton to the position below a pressure sprinkler head device by using a roll shaft, and spraying the alkaline electrolyte solution in the pressure sprinkler head device on the polyvinyl chloride roll cotton at the flow rate of 10 liters per minute.
And step three, feeding the polystyrene roll cotton into a drying oven at the temperature of 150-160 ℃ for drying to prepare the alkaline electrolyte air purification filter material.
Example 6
An alkaline electrolyte air purification filter material comprises, by weight, 40 parts of artificial fibers, 2 parts of mica powder, 10 parts of ammonium hydroxide, 5 parts of manganese hydroxide, 5 parts of calcium oxide, 2 parts of polysorbate, 0.5 part of starch, 0.7 part of sodium polyacrylate, 0.3 part of carboxymethyl cellulose and 38 parts of water.
A preparation method of an alkaline electrolyte air purification filter material comprises the following steps:
step one, preparing alkaline electrolyte solution according to the weight parts, and placing the alkaline electrolyte solution in a pressure sprinkler head device.
And step two, unreeling the artificial fiber roll cotton at the speed of 5 meters per minute, conveying the artificial fiber roll cotton to the position below a pressure sprinkler head device by using a roll shaft, and spraying the alkaline electrolyte solution in the pressure sprinkler head device on the artificial fiber roll cotton at the flow rate of 10 liters per minute.
And step three, feeding the rayon roll cotton into a drying oven at the temperature of 150-160 ℃ for drying to prepare the alkaline electrolyte air purification filter material.
Referring to fig. 1, the alkaline electrolyte air purification filter material prepared in examples 1 to 6 was prepared as an air purification screen of 316 × 316 × 100mm, the air purification screen was placed in a filter device, the concentrations of the upstream and downstream of the filter device were set, air mixed with a certain concentration of acidic air and carrying chemical pollutants and/or VOCs active pollutants (test gas) was introduced into the filter device, the start time of introducing the mixed gas was recorded, when the actual concentration of the downstream was measured to be higher than the set value of the concentration of the downstream, the recording time was stopped, and the removal amount and specific gravity of the air purification screen for the above-mentioned pollutants were calculated, with the results shown in the following table.
Figure BDA0003841397030000121
In conclusion, the components of the alkaline electrolyte air purification filter material are all easily available materials, and the alkaline electrolyte air purification filter material is low in price, non-toxic, non-irritant, safe and sanitary. Meanwhile, the alkaline electrolyte air purification filter material can increase the capacity of chemical adsorption, through chemical neutralization, the redox reaction makes the alkaline electrolyte component remove acidic air and carries chemical pollutants and VOCs active pollutants, the purpose of efficiently removing harmful chemical gases in the air is achieved, the harm of molecular level gas pollution to human bodies is reduced, the problems of dust in the air, particle filtering and single separation effect of the traditional air purification material are solved, the problems of solid waste supervision and air pressure loss do not exist compared with active carbon, and the application environment of the air purification filter material is expanded. According to the composition of the alkaline electrolyte, the odor in the air can be effectively removed, the bacterial reproduction can be inhibited, and the air can be kept fresh. The preparation method is simple, and is beneficial to realizing large-scale production.
It should be understood that equivalents and modifications to the disclosed embodiments and inventive concepts may occur to persons skilled in the art, and all such modifications and/or alterations are intended to fall within the scope of the present invention.

Claims (10)

1. An alkaline electrolyte air purification filter material is characterized by comprising a strong alkaline electrolyte component and/or a weak alkaline electrolyte component, a filter material, a surfactant and water, wherein the strong alkaline electrolyte component is at least one of a strong alkaline component, a strong alkaline weak acid salt component and an alkaline oxide component; the weak base electrolyte is a weak base.
2. The alkaline electrolyte air cleaner filter of claim 1, wherein said strong base component comprises NaOH, KOH, ba (OH) 2 、Ca(OH) 2 At least one of (1).
3. The alkaline electrolyte air purification filter material of claim 1, wherein the strong base and weak acid salt component comprises a metal salt that is alkaline after hydrolysis; the metal salt comprises Na 2 CO 3 、NaHCO 3 、K 2 CO 3 、NaMnO 4 、KMnO 4 、Na 2 SO 3 、Na 2 S 2 O 3 、Ca 2 SO 3 At least one of (a).
4. The alkaline electrolyte air cleaner filter of claim 1, wherein said alkaline oxide composition comprises Na 2 O、K 2 O、MnO 2 At least one of CaO and MgO.
5. The alkaline electrolyte air purification filter of claim 1, wherein the weak base comprises NH 4 OH、Al(OH) 3 、Fe(OH) 3 、Mn(OH) 2 、Zn(OH) 2 、Cu(OH) 2 At least one of AgOH and urea.
6. The alkaline electrolyte air purification filter material of claim 1, wherein the alkaline electrolyte air purification filter material comprises, by weight, 13-23 parts of a strong base electrolyte component and/or a weak base electrolyte component, 30-45 parts of a filter material, 1-6 parts of a surfactant, 0.5-2 parts of a thickener, and 35-45 parts of water.
7. The alkaline electrolyte air purification filter material of claim 6, wherein the filter material comprises at least one of rayon, polymeric resin, polyethylene, polystyrene, polypropylene, polyvinyl chloride, polyvinyl acetate, polyacrylonitrile, polyester fiber, fluoropolymer, kaolin, diatomaceous earth, talc, zeolite, graphite, activated carbon, carbon black, alumina powder, glass fiber, carbon fiber, asbestos powder, mica powder, quartz powder, carborundum, paper skin, and paper.
8. The alkaline electrolyte air purification filter of claim 6, wherein the surfactant comprises at least one of cetyldimethyl ammonium chloride, octadecyltrimethyl ammonium chloride, tetradecyltrimethyl ammonium bromide, dodecyldimethyl ammonium chloride, dodecyltrimethyl ammonium bromide, benzalkonium chloride, benzalkonium bromide, didecylmethylhydroxyethyl ammonium chloride, coco glucoside, lauryl glucoside, cetearyl glucoside, glyceryl stearate, sucrose esters, sorbitan fatty acids, polysorbates, fatty alcohol esters, fatty acid esters, polyoxyethylene.
9. The alkaline electrolyte air cleaner filter of claim 6, wherein the thickener comprises at least one of sodium polyacrylate, carboxymethyl cellulose, acrylic resin, guar gum, xanthan gum, starch.
10. A method of making an alkaline electrolyte air cleaning filter material as claimed in any one of claims 1 to 9, comprising the steps of:
dissolving a strong base electrolyte component and/or a weak base electrolyte component, a surfactant and a thickener with water;
spraying the solution on a filter material or soaking the filter material in the solution;
and (3) drying the filter material in an oven to obtain the alkaline electrolyte air purification filter material.
CN202211102953.XA 2022-09-09 2022-09-09 Alkaline electrolyte air purification filter material and preparation method thereof Pending CN115301069A (en)

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