CN115291578A - Auxiliary material attaching control method and device, terminal equipment and storage medium - Google Patents

Auxiliary material attaching control method and device, terminal equipment and storage medium Download PDF

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Publication number
CN115291578A
CN115291578A CN202211060416.3A CN202211060416A CN115291578A CN 115291578 A CN115291578 A CN 115291578A CN 202211060416 A CN202211060416 A CN 202211060416A CN 115291578 A CN115291578 A CN 115291578A
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auxiliary material
module
attaching
attachment
mode
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CN115291578B (en
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林立恒
冯蓬勃
李伦伦
靳习永
王有飞
张志军
尹春雷
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Goertek Inc
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Goertek Inc
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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32252—Scheduling production, machining, job shop
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Manufacturing & Machinery (AREA)
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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
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Abstract

The invention discloses a control method and device for auxiliary material attachment, terminal equipment and a computer readable storage medium, wherein the method is applied to an auxiliary material attachment control system, the auxiliary material attachment control system comprises a main controller, an attachment module, an MES module and a vision module, and the main controller is respectively connected with the attachment module, the MES module and the vision module; the method comprises the following steps: determining a current auxiliary material attaching mode according to the number of the products to be processed provided by the MES module through the main controller; the main controller controls the attaching module to operate in the auxiliary material attaching mode, and controls the attaching module to execute auxiliary material attaching actions according to the attaching compensation parameters provided by the vision module so as to complete the current auxiliary material attaching task. By adopting the technical scheme of the invention, the comprehensive capacity of the automatic auxiliary material attaching equipment can be improved.

Description

Auxiliary material attaching control method and device, terminal equipment and storage medium
Technical Field
The invention belongs to the technical field of electronic product manufacturing, and particularly relates to a method and a device for controlling auxiliary material attachment, terminal equipment and a computer readable storage medium.
Background
In the assembly production process of electronic products, according to the production process requirements of the products, a large number of occasions need to finish the work of bonding and attaching auxiliary materials (double-sided adhesive tapes, screen cloth and the like) to specific positions on the products. The traditional auxiliary material pasting mode is manually completed based on operators, and has the problems of low operation efficiency, poor yield and the like. To the problem, many enterprises develop and design automatic auxiliary material attaching equipment based on visual guidance, but the control systems for automatically attaching auxiliary materials are various at present, and comprehensively, the automatic auxiliary material attaching equipment adopting the control systems has poor comprehensive capability.
In summary, how to effectively improve the comprehensive capability of the automatic accessory attaching device is a technical problem that needs to be solved urgently in the electronic product manufacturing industry.
Disclosure of Invention
The invention mainly aims to provide a method and a device for controlling auxiliary material attachment, terminal equipment and a computer readable storage medium. Aiming at improving the comprehensive capability of the automatic auxiliary material attaching equipment.
In order to achieve the above object, the present invention provides a control method for auxiliary material attachment, which is applied to an auxiliary material attachment control system, wherein the auxiliary material attachment control system includes a main controller, an attachment module, an MES (Manufacturing Execution Systems) module and a vision module, and the main controller is connected to the attachment module, the MES module and the vision module respectively;
the auxiliary material attaching control method comprises the following steps:
determining a current auxiliary material attaching mode according to the number of the products to be processed provided by the MES module through the main controller;
the main controller controls the attaching module to operate in the auxiliary material attaching mode, and controls the attaching module to execute auxiliary material attaching actions according to the attaching compensation parameters provided by the vision module so as to complete the current auxiliary material attaching task.
Optionally, the step of controlling the attaching module to execute the auxiliary material attaching action according to the attachment compensation parameter provided by the visual module to complete the current auxiliary material attaching task includes:
through main control unit control attached module with the vision module carries out data interaction, in order to pass through the vision module will carry out attached compensation parameter that image acquisition operation obtained and transmit extremely attached module, and pass through attached module is according to attached compensation parameter carries out the attached action of auxiliary material in order to accomplish the attached task of auxiliary material at present.
Optionally, the auxiliary material attaching mode includes a normal attaching mode and a tailing attaching mode, and the step of determining the current auxiliary material attaching mode by the main controller according to the number of the products to be processed provided by the MES module includes:
acquiring the number of products to be processed provided by the MES module through the main controller, and determining whether the number of the products to be processed is greater than a preset product number threshold value;
if the number of the products to be processed is larger than the preset product number threshold value, determining that the current auxiliary material attaching mode is a normal attaching mode;
and if the number of the products to be processed is smaller than or equal to the preset product number threshold value, determining that the current auxiliary material attaching mode is a tailing attaching mode.
Optionally, the step of controlling the attaching module to operate the auxiliary material attaching mode through the main controller includes:
the main controller controls the attachment module to operate the normal attachment mode so as to take materials in advance according to the auxiliary material ready signal through the attachment module and enter an attachment action execution state according to the tool ready signal through the attachment module; alternatively, the first and second liquid crystal display panels may be,
the main controller controls the attaching module to operate the tailing attaching mode so as to take materials through the attaching module according to the tool ready signal and enter the attaching action executing state through the attaching module according to the auxiliary material ready signal.
Optionally, the auxiliary material attaching control system further includes an auxiliary material peeling module, the auxiliary material peeling module is connected to the main controller, and the method further includes:
and controlling the attachment module to execute stripping operation according to the auxiliary material attachment mode and output an auxiliary material ready signal through the main controller.
Optionally, the step of controlling, by the main controller, the attaching module to perform a material peeling operation according to the auxiliary material attaching mode includes:
controlling the attachment module to execute material stripping operation in advance when the auxiliary material attachment mode is a normal attachment mode through the main controller; alternatively, the first and second liquid crystal display panels may be,
and controlling the attachment module to strip the materials according to the tool ready signal when the auxiliary material attachment mode is the tailing attachment mode by the main controller.
Optionally, the auxiliary material attaching control system further includes a fool-proof module, the fool-proof module is connected to the main controller, and after the step of controlling the attaching module to execute the auxiliary material attaching action according to the attaching compensation parameter provided by the vision module, the method further includes:
the main controller controls the fool-proof module to carry out attachment inspection to obtain inspection data, and the attachment compensation parameters are adjusted according to the inspection data to control the attachment module to execute auxiliary material attachment actions according to the adjusted attachment compensation parameters.
In addition, in order to achieve the above purpose, the invention further provides a control device for auxiliary material attachment, the control device for auxiliary material attachment is applied to an auxiliary material attachment control system, the auxiliary material attachment control system comprises a main controller, an attachment module, an MES module and a vision module, wherein the main controller is respectively connected with the attachment module, the MES module and the vision module;
attached controlling means of auxiliary material includes:
the attachment mode determining module is used for determining the current auxiliary material attachment mode according to the number of the products to be processed, which are provided by the MES module, through the main controller;
and the attaching control module is used for controlling the attaching module to operate through the main controller, the auxiliary material attaching mode is controlled, and the attaching module executes auxiliary material attaching action according to the attaching compensation parameters provided by the vision module so as to complete the current auxiliary material attaching task.
In addition, to achieve the above object, the present invention also provides a terminal device, including: the auxiliary material attaching control method comprises a memory, a processor and an auxiliary material attaching control program which is stored on the memory and can run on the processor, wherein the auxiliary material attaching control program of the terminal equipment realizes the steps of the auxiliary material attaching control method when being executed by the processor.
In addition, to achieve the above object, the present invention further provides a computer-readable storage medium, in which a control program for auxiliary material attachment is stored, and the control program for auxiliary material attachment implements the steps of the control method for auxiliary material attachment as described above when executed by a processor.
The auxiliary material attaching control method, the auxiliary material attaching control device, the terminal equipment and the computer readable storage medium are applied to an auxiliary material attaching control system, wherein the auxiliary material attaching control system comprises a main controller, an attaching module, an MES module and a visual module, and the main controller is respectively connected with the attaching module, the MES module and the visual module; determining a current auxiliary material attaching mode according to the number of the products to be processed provided by the MES module through the main controller; the main controller controls the attaching module to operate in the auxiliary material attaching mode, and controls the attaching module to execute auxiliary material attaching actions according to the attaching compensation parameters provided by the vision module so as to complete the current auxiliary material attaching task.
In the process of controlling automatic auxiliary material attaching, the auxiliary material attaching mode for attaching the auxiliary material to the attaching module is determined by the main controller based on the number of the products to be processed provided by the MES module, and when the attaching module is controlled to operate the auxiliary material attaching mode, the attaching module is further controlled to execute specific auxiliary material attaching actions according to the attaching compensation parameters provided by the visual module so as to complete the current auxiliary material attaching task.
Therefore, compared with the traditional auxiliary material attaching control mode, the auxiliary material attaching control method controls the attaching action to be executed by combining the attaching compensation parameters and the inspection data provided by vision, can ensure higher UPH and attaching yield, can adapt to the attachment task of various different auxiliary materials, and has strong adaptability, simple and convenient operation process and complete functions. In addition, the invention also completes the customized production of the product by matching with MES to manage the product quantity, thereby not only ensuring the high-efficiency output capacity, but also reducing the waste of auxiliary materials in the production process, and further effectively improving the comprehensive capacity of the auxiliary material attaching equipment.
Drawings
Fig. 1 is a schematic device structure diagram of a hardware operating environment of a terminal device according to an embodiment of the present invention;
FIG. 2 is a schematic flow chart illustrating steps of a first embodiment of a method for controlling the application of auxiliary materials according to the present invention;
fig. 3 is a schematic structural diagram of an auxiliary material application control system according to an embodiment of the auxiliary material application control method of the present invention;
fig. 4 is a schematic view of a work flow of an auxiliary material application control system according to an embodiment of the auxiliary material application control method of the present invention;
fig. 5 is a schematic functional block diagram of a control device for auxiliary material attachment according to an embodiment of the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, fig. 1 is a schematic device structure diagram of a hardware operating environment related to a terminal device according to an embodiment of the present invention.
The terminal equipment provided by the embodiment of the invention can be applied to an auxiliary material attaching control system to control the auxiliary material attaching equipment so as to enable the auxiliary material attaching equipment to efficiently carry out auxiliary material attaching operation, and the auxiliary material attaching control system comprises a main controller, an attaching module, an MES module and a vision module, wherein the main controller is respectively connected with the attaching module, the MES module and the vision module. Specifically, the terminal device in the embodiment of the present invention may be a PLC (Programmable Logic Controller), a smart phone, a PC (Personal Computer), a tablet Computer, a portable Computer, a server, and the like.
As shown in fig. 1, the terminal device may include: a processor 1001, such as a CPU, a communication bus 1002, a user interface 1003, a network interface 1004, and a memory 1005. The communication bus 1002 is used to implement connection communication among these components. The user interface 1003 may include a Display screen (Display), an input unit such as a Keyboard (Keyboard), and the optional user interface 1003 may also include a standard wired interface, a wireless interface. The network interface 1004 may optionally include a standard wired interface, a wireless interface (e.g., a Wi-Fi interface). The memory 1005 may be a high-speed RAM memory or a non-volatile memory (e.g., a magnetic disk memory). The memory 1005 may alternatively be a storage device separate from the processor 1001.
Those skilled in the art will appreciate that the terminal device configuration shown in fig. 1 is not intended to be limiting of the terminal device and may include more or fewer components than those shown, or some components may be combined, or a different arrangement of components.
As shown in fig. 1, a memory 1005, which is a kind of computer storage medium, may include an operating system, a network communication module, a user interface module, and a control program for supplementary material attachment.
In the terminal shown in fig. 1, the network interface 1004 is mainly used for connecting a background server and communicating data with the background server; the user interface 1003 is mainly used for connecting a client and performing data communication with the client; and the processor 1001 may be configured to call the control program for attaching the auxiliary material stored in the memory 1005, and perform the following operations:
determining a current auxiliary material attaching mode according to the number of the products to be processed provided by the MES module through the main controller;
the main controller controls the attaching module to operate in the auxiliary material attaching mode, and controls the attaching module to execute auxiliary material attaching actions according to the attaching compensation parameters provided by the vision module so as to complete the current auxiliary material attaching task.
Optionally, the processor 1001 may be further configured to call a control program for attaching the auxiliary material stored in the memory 1005, and perform the following operations:
through main control unit control attached module with the vision module carries out data interaction, in order to pass through the vision module will carry out attached compensation parameter that image acquisition operation obtained and transmit extremely attached module, and pass through attached module is according to attached compensation parameter carries out the attached action of auxiliary material in order to accomplish the attached task of auxiliary material at present.
Optionally, the auxiliary material attaching mode includes a normal attaching mode and a tail material attaching mode, and the processor 1001 may be further configured to call a control program for attaching the auxiliary material stored in the memory 1005, and execute the following operations:
acquiring the number of products to be processed provided by the MES module through the main controller, and determining whether the number of the products to be processed is greater than a preset product number threshold value;
if the number of the products to be processed is larger than the preset product number threshold value, determining that the current auxiliary material attaching mode is a normal attaching mode;
and if the number of the products to be processed is smaller than or equal to the preset product number threshold value, determining that the current auxiliary material attaching mode is a tailing attaching mode.
Optionally, the processor 1001 may be further configured to call a control program for auxiliary material attachment stored in the memory 1005, and perform the following operations:
the main controller controls the attachment module to operate the normal attachment mode so as to take materials in advance according to the auxiliary material ready signal through the attachment module and enter an attachment action execution state according to the tool ready signal through the attachment module; alternatively, the first and second electrodes may be,
the main controller controls the attaching module to operate the tailing attaching mode so as to take materials through the attaching module according to the tool ready signal and enter the attaching action executing state through the attaching module according to the auxiliary material ready signal.
Optionally, the auxiliary material attaching control system further includes an auxiliary material peeling module, the auxiliary material peeling module is connected to the main controller, and the processor 1001 may be further configured to call an auxiliary material attaching control program stored in the memory 1005, and execute the following operations:
and controlling the attachment module to execute material stripping operation according to the auxiliary material attachment mode and output an auxiliary material ready signal through the main controller.
Optionally, the processor 1001 may be further configured to call a control program for attaching the auxiliary material stored in the memory 1005, and perform the following operations:
controlling the attachment module to execute material stripping operation in advance when the auxiliary material attachment mode is a normal attachment mode through the main controller; alternatively, the first and second liquid crystal display panels may be,
and controlling the attachment module to strip the materials according to the tool ready signal when the auxiliary material attachment mode is the tailing attachment mode by the main controller.
Optionally, the auxiliary material attaching control system further includes a fool-proof module, the fool-proof module is connected to the main controller, the processor 1001 may further be configured to call an auxiliary material attaching control program stored in the memory 1005, and after the step of executing control of the attaching module to execute the auxiliary material attaching action according to the attaching compensation parameter provided by the visual module, the following operations are further executed:
the main controller controls the fool-proof module to carry out attachment inspection to obtain inspection data, and the attachment compensation parameters are adjusted according to the inspection data to control the attachment module to execute auxiliary material attachment actions according to the adjusted attachment compensation parameters.
Based on the terminal device, the embodiments of the method for controlling the auxiliary material attachment are provided.
It should be noted that, in the assembly and production process of electronic products, there are a lot of occasions where the bonding and attaching work of auxiliary materials (double-sided adhesive tape, mesh fabric, etc.) at specific positions on the products needs to be completed according to the production process requirements of the products, and the conventional auxiliary material attaching method is manually completed by operators, and has the problems of low operation efficiency, poor yield, etc. Aiming at the phenomenon, the automatic auxiliary material attaching equipment based on visual guidance is produced, but the attaching control systems corresponding to the automatic auxiliary material attaching equipment are not enough, and in a comprehensive way, different equipment control systems respectively have different problems of low operation UPH, poor compatibility of different materials, complicated abnormal processing flow or incomplete fool-proof function and the like, namely the comprehensive capability of the automatic auxiliary material attaching equipment adopting the control systems is poor at present.
In summary, how to effectively improve the comprehensive capability of the automatic accessory attaching device has become a critical technical problem to be solved in the electronic product manufacturing industry.
In order to solve the problems, the invention provides a control method for auxiliary material attachment. The auxiliary material attaching control method is applied to an auxiliary material attaching control system, and the auxiliary material attaching control system comprises a main controller, an attaching module, an MES module and a vision module. Wherein the master controller is connected to the attachment module, the MES module and the vision module, respectively. In the process of controlling automatic auxiliary material attaching, the main controller firstly determines an auxiliary material attaching mode for attaching the auxiliary material to the attaching module under the current control based on the quantity of the products to be processed provided by the MES module, and further controls the attaching module to execute specific auxiliary material attaching actions according to the attaching compensation parameters provided by the vision module so as to complete the current auxiliary material attaching task when controlling the attaching module to operate the auxiliary material attaching mode.
Therefore, compared with the traditional auxiliary material attaching control mode, the auxiliary material attaching control method controls the attaching action to be executed by combining the attaching compensation parameters and the inspection data provided by vision, can ensure higher UPH and attaching yield, can adapt to the attachment task of various different auxiliary materials, and has strong adaptability, simple and convenient operation process and complete functions. In addition, the invention also completes the customized production of the product by matching with MES to manage the product quantity, thereby not only ensuring the high-efficiency output capacity, but also reducing the waste of auxiliary materials in the production process, and further effectively improving the comprehensive capacity of the auxiliary material attaching equipment.
Referring to fig. 2, fig. 2 is a flowchart illustrating a method for controlling auxiliary material attachment according to a first embodiment of the present invention. It should be noted that although a logic sequence is shown in the flow chart, in some cases, the control method for auxiliary material application of the present invention may execute the steps shown or described in a different sequence.
In a first embodiment of the method for controlling the auxiliary material attachment of the present invention, the method for controlling the auxiliary material attachment of the present invention includes:
step S10: determining a current auxiliary material attaching mode according to the number of the products to be processed provided by the MES module through the main controller;
in this embodiment, the attached control system of auxiliary material carries out the attached in-process of auxiliary material at the attached equipment of control auxiliary material, through main control unit after the attached control system of auxiliary material wholly carries out state initialization, based on with be connected between the MES module, acquire the product quantity of treating that obtains this MES module and provide to further based on this specific size of treating the product quantity, come the definite attached module of control at the present moment and carry out the attached mode of auxiliary material.
It should be noted that, as shown in fig. 3, in this embodiment, the main controller is a core part of the overall auxiliary material attachment control system, and is also referred to as the main controller shown in fig. 3, and the main controller mainly includes a hardware and a software part, where the hardware is a Programmable Logic Controller (PLC) or an industrial control computer (IPC), and the software is a program and a parameter that are run on the corresponding controller. The auxiliary material attaching control system depends on the main controller to circularly scan and execute auxiliary material attaching actions according to a fixed period based on an auxiliary material attaching control system program guided by vision, and further depends on the main controller to refresh input and output signals according to a logic processing result, so that an execution mechanism (such as an attaching module) is controlled to execute specified actions according to requirements.
In addition, the MES module is an MES subsystem in the overall auxiliary material attachment control system as shown in fig. 3. The MES module carries out information interaction with the upper software of a production end, so that the quantity of the products to be processed which are remained on a current production work order is obtained in real time, when the quantity of the products to be processed which is obtained by the MES module reaches a preset monitoring value, the main control system automatically switches the operation mode of the auxiliary material attaching equipment into the tailing attaching mode for product production, so that the auxiliary material stripping module (also called as a material stripping subsystem) in the whole auxiliary material attaching control system is controlled not to strip materials in advance, and meanwhile, the attaching module (also called as an attaching subsystem) is controlled not to take materials in advance.
In this embodiment, the auxiliary material attaching control system adopts the MES module to acquire the number of the line body work orders, so that the residual capacity can be monitored in real time, when the residual capacity of the work orders reaches a set value, the tail mode is automatically switched to enter, customized production can be realized, and the auxiliary material waste condition is reduced.
Furthermore, the attachment module (shown as "attachment subsystem") mainly completes auxiliary material taking and auxiliary material attachment based on visual guidance data. The specific actuating mechanism of attached subsystem is the cylinder, the suction valve, blow valve and motor, wherein, but the motor selection pulse type or bus type control mode, under the normal attached mode of auxiliary material attached equipment operation carried out product production, the suction nozzle of attached subsystem is got in advance and is carried out the material loading and prepare, and under the attached mode of auxiliary material attached equipment operation tails carried out product production's the condition, the suction nozzle of attached subsystem will be based on actually getting the material according to the frock condition, and no longer get the material in advance, so, can reduce to get the auxiliary material waste that the material caused in advance.
Further, in a possible embodiment, the auxiliary material attaching mode in which the main controller controls the attaching module to operate to attach the auxiliary material includes: a normal attaching mode and a tailing attaching mode. Based on this, in the step S10, determining, by the main controller, a current auxiliary material attaching mode according to the number of the products to be processed provided by the MES module may include:
step S101, acquiring the number of products to be processed provided by the MES module through the main controller, and determining whether the number of the products to be processed is greater than a preset product number threshold value;
step S102, if the number of the products to be processed is larger than the preset product number threshold, determining that the current auxiliary material attaching mode is a normal attaching mode;
and S103, if the number of the products to be processed is less than or equal to the preset product number threshold, determining that the current auxiliary material attaching mode is a tailing attaching mode.
It should be noted that, in this embodiment, the preset threshold of the product quantity is the preset monitoring value. It should be understood that, based on different design requirements of practical applications, in different feasible embodiments, the monitored value may be set to different sizes, and the control method for auxiliary material application in the present invention is not limited to the specific size of the monitored value.
In this embodiment, after the status initialization is performed, the auxiliary material attachment control system obtains the number of the products to be processed provided by the MES module through the main controller based on the connection with the MES module, and then further determines whether the number of the products to be processed is greater than a preset monitoring value. Therefore, when the number of the products to be processed, which are currently provided by the MES module, is larger than the monitoring value, the auxiliary material attaching control system determines that the auxiliary material attaching mode in which the currently controlled attaching module operates to attach the auxiliary material is a normal attaching mode, and when the number of the products to be processed, which are currently provided by the MES module, is determined to be smaller than or equal to the monitoring value, the auxiliary material attaching control system determines that the currently controlled attaching module operates to attach the auxiliary material to the tail material.
For example, as shown in the application flow shown in fig. 4, after the state of the whole auxiliary material attaching control system is initialized, data interaction between the attaching subsystem and the MES subsystem is established through the main controller, so that the MES subsystem can feed back the number of work orders remaining at the current time to the attaching subsystem based on the data interaction, the whole auxiliary material attaching control system determines the number of work orders as the number of products to be processed, and determines that the operation mode for currently controlling the attaching subsystem to operate and attach the auxiliary material is the normal attaching mode when the number of products to be processed is greater than the monitoring value and the operation mode for currently controlling the attaching subsystem to operate and attach the auxiliary material is the tail material attaching mode when the number of products to be processed is less than or equal to the monitoring value based on comparing the number of products to be processed with the monitoring value (diagram "setting value").
And S20, controlling the attachment module to operate in the auxiliary material attachment mode through the main controller, and controlling the attachment module to execute auxiliary material attachment actions according to the attachment compensation parameters provided by the vision module so as to complete the current auxiliary material attachment task.
In this embodiment, the attached control system of auxiliary material confirms that the attached module of current moment control carries out after the attached mode of auxiliary material, immediately should attach the attached mode of this auxiliary material of module operation in order to carry out the attached operation of auxiliary material through main control unit control, and, in the in-process of the attached mode of this auxiliary material of this attached module operation of control, still further control this attached module and carry out the attached action of specific auxiliary material according to the attached compensation parameter that the vision module provided in real time, so, the attached control system of whole auxiliary material can accomplish the attached task of current auxiliary material with the attached equipment of control auxiliary material based on the scanning circulation.
It should be noted that, as shown in fig. 3, in the present embodiment, a vision module (shown as a "vision subsystem") provides attachment positioning guidance data for calculation of the whole auxiliary material attaching control system, and the vision module further stores and records a process image of the attachment module executing the auxiliary material attaching action. Specifically, for the whole production operating efficiency who guarantees the attached equipment of auxiliary material, the mode that the vision module acquireed the image is "flying claps", and simultaneously, the vision module still possesses attached suction nozzle material and has or not to detect and attached effect inspection function, can be according to actual need in the function that the attached control system's of whole auxiliary material visual subsystem provided the selection and launch. In addition, above-mentioned attached control system of auxiliary material has a vision key calibration function, and for guaranteeing the demarcation effect, under the mode of maring, the attached control system of auxiliary material can also control the attached equipment of auxiliary material and realize automatic whole deceleration simultaneously.
Further, in a possible embodiment, the step of "controlling the attaching module to operate the auxiliary material attaching mode through the main controller" in the step S20 may include:
step S201, controlling the attachment module to operate the normal attachment mode through the main controller, so as to take materials in advance through the attachment module according to an auxiliary material ready signal, and enter an attachment action execution state through the attachment module according to a tool ready signal; alternatively, the first and second liquid crystal display panels may be,
step S202, the attaching module is controlled by the main controller to operate the tailing attaching mode, so that materials are taken by the attaching module according to the tool ready signal, and the attaching module enters the attaching action executing state according to the auxiliary material ready signal.
In this embodiment, the auxiliary material attaching control system determines that the auxiliary material attaching mode in which the main controller controls the attaching module to execute the auxiliary material attaching operation is the normal attaching mode based on comparing the number of the to-be-processed products with the preset product number threshold, and further controls the attaching module to operate the normal attaching mode at present by the main controller, so that the attaching module can take the auxiliary material in advance when receiving the auxiliary material ready signal, and the attaching module enters the executing state of the attaching operation after receiving the tool ready signal to perform the auxiliary material attaching operation.
Or, the auxiliary material attaching control system is after confirming that the auxiliary material attaching mode of executing the auxiliary material attaching action by the main controller at present is the tailing attaching mode, further controls the attaching module to operate the tailing attaching mode at present by the main controller, so that the attaching module can take the material when receiving the tool ready signal, and the attaching module enters the executing state of the attaching action after receiving the auxiliary material ready signal to perform the auxiliary material attaching operation.
For example, as shown in the application flow shown in fig. 4, after the auxiliary material attaching control system selects the operation mode as the normal attaching mode, the attaching subsystem first waits for the auxiliary material ready signal to take materials in advance, and then further waits for the tool ready signal to enter the specific execution process of the attaching action, and after the auxiliary material attaching control system selects the operation mode as the tail material attaching mode, the attaching subsystem does not take materials in advance, but switches to take materials by waiting for the tool ready signal, and then further enters the specific execution process of the attaching action by waiting for the auxiliary material ready signal.
Further, in a possible embodiment, the step of controlling the attaching module to execute the auxiliary material attaching action according to the attaching compensation parameter provided by the visual module to complete the current auxiliary material attaching task in step S20 may include:
and S203, controlling the attachment module and the vision module to perform data interaction through the main controller, transmitting attachment compensation parameters obtained by executing image acquisition operation to the attachment module through the vision module, and executing auxiliary material attachment action according to the attachment compensation parameters through the attachment module to complete the current auxiliary material attachment task.
In this embodiment, the attached control system of auxiliary material is carrying out the attached in-process of auxiliary material through the attached module operation tails attached mode of main control unit control or normal attached mode, by the data interaction between this attached module of main control unit control and the vision module, thereby supply the vision module to carry out the attached compensation parameter that the image acquisition operation obtained in real time with self and transmit to attached module, then, adjust actuating mechanism's operating parameter in real time when carrying out concrete attached action by this attached module based on this attached compensation parameter, thereby the attached action of auxiliary material at the present moment is accomplished to the accuracy.
Exemplarily, as shown in the application process shown in fig. 3, the auxiliary material attaching control system controls the attaching subsystem to operate the tail material attaching mode or the normal attaching mode through the main control system so as to enter a specific execution process of the attaching action, and in this process, further controls the attaching subsystem to perform data interaction with the vision subsystem through the main control system, so as to transmit an attaching compensation parameter (illustrated as a "visual attaching deviation correction value") obtained by the vision subsystem executing the "flying shooting" action to the attaching subsystem, and then the attaching subsystem can perform the specific attaching action, that is, positioning of the execution motor (including the respective driving motor of the X/Y/Z axis), and sequential actions of the cylinder, the suction valve and the blowing valve, after the attaching subsystem is adaptively adjusted with respect to the operation parameter of the execution structure with reference to the attaching compensation parameter.
In this embodiment, in the method for controlling the auxiliary material attachment, during the auxiliary material attachment by the auxiliary material attachment control system, after the main controller initializes the state of the whole auxiliary material attachment control system, the number of products to be processed provided by the MES module is obtained based on the connection with the MES module, and further based on the specific size of the number of the products to be processed, the auxiliary material attachment mode for controlling the attachment module to attach the auxiliary material at the current time is determined. The attached control system of auxiliary material confirms that the attached module of current time control carries out after the attached mode of auxiliary material, immediately should attach the attached mode of this auxiliary material of module operation in order to carry out the attached operation of auxiliary material through main control unit control, and, in the in-process of the attached mode of this auxiliary material of this attached module operation of control, still further control this attached module carries out the attached action of specific auxiliary material according to the attached compensation parameter that the vision module provided in real time, so, the attached control system of whole auxiliary material can accomplish the attached task of current auxiliary material with the attached equipment of control auxiliary material based on the scanning circulation.
Therefore, compared with the traditional auxiliary material attaching control mode, the auxiliary material attaching control method controls the attaching action to be executed by combining the attaching compensation parameters and the inspection data provided by vision, can ensure higher UPH and attaching yield, can adapt to the attachment task of various different auxiliary materials, and has strong adaptability, simple and convenient operation process and complete functions. In addition, the invention also completes the customized production of the product by matching with MES to manage the product quantity, thereby not only ensuring the high-efficiency output capacity, but also reducing the waste of auxiliary materials in the production process, and further effectively improving the comprehensive capacity of the auxiliary material attaching equipment.
Further, based on the above first embodiment of the method for controlling the auxiliary material application of the present invention, a second embodiment of the method for controlling the auxiliary material application of the present invention is proposed.
In this embodiment, the auxiliary material attaching control system further includes an auxiliary material peeling module. As shown in fig. 3, the minor ingredient stripping module (shown as "stripping subsystem") is connected to the main controller. Based on this, the method for controlling the auxiliary material attachment of the present invention may further include:
and S30, controlling the attachment module to execute material stripping operation according to the auxiliary material attachment mode through the main controller and outputting an auxiliary material ready signal.
In this embodiment, the attached control system of auxiliary material is in the attached mode of attached module operation auxiliary material of control and is carried out the attached in-process of auxiliary material, still carries out the auxiliary material through main control unit control auxiliary material stripping module according to the attached mode of this auxiliary material and peels off the operation in step to control this auxiliary material stripping module and peel off the operation and accomplish after shelling the material, to attached module output auxiliary material ready signal immediately, thereby accomplish and provide required auxiliary material for attached module.
As shown in fig. 3, in the present embodiment, the auxiliary material stripping module (shown as a "stripping subsystem") performs auxiliary material loading for the attaching subsystem, and the auxiliary material stripping module may be specifically matched with different loading stripping mechanisms according to the incoming auxiliary material form (roll material or sheet material).
Further, in a possible embodiment, the step S30 may include:
step S301, controlling the attachment module to execute material stripping operation in advance when the auxiliary material attachment mode is a normal attachment mode through the main controller; alternatively, the first and second electrodes may be,
and S302, controlling the attachment module to strip the materials according to a tool ready signal when the auxiliary material attachment mode is the tailing attachment mode through the main controller.
In this embodiment, the attached control system of auxiliary material is controlling the auxiliary material to peel off the module and is carrying out the auxiliary material and peel off the operation, when coming to provide the auxiliary material that needs to be attached for attached module, if the attached module of control is running normal attached mode at present, then the attached control system of auxiliary material will carry out the operation of peeling off in advance through this auxiliary material of main control unit control module under this normal attached mode in step, get the material loading preparation in advance for attached module. Or if the attaching module is currently controlled to operate the tailing attaching mode, the auxiliary material attaching control system synchronously controls the auxiliary material stripping module to execute the stripping operation according to the tool ready signal under the tailing attaching mode through the main controller.
For example, as shown in the application flow shown in fig. 4, in the process of selecting the auxiliary material application mode to control the operation of the application subsystem, the auxiliary material application control system synchronously controls the stripping subsystem to strip the material to provide feeding preparation for the application subsystem. Namely, under the attached normal attached mode of subsystem operation of auxiliary material attached control system control, synchronous control peels off the material in advance and carries out the material loading and prepare, and under the attached mode of subsystem operation tails of control, then the material subsystem is peeled off in advance in control, and the material operation is peeled off again when having frock ready signal to the same basis of whether coming the frock, so, can reduce to peel off the auxiliary material waste that causes in advance. In addition, the stripping subsystem also synchronously outputs auxiliary material ready signals to the attaching subsystem after finishing stripping operation so as to be used by the attaching subsystem for taking materials.
In addition, the auxiliary material attaching control system also controls the stripping subsystem to strip the auxiliary material ready signal through the main controller, further waits for the auxiliary material use-up signal triggered when the prepared auxiliary material is taken away by the attaching subsystem, and enters the next cycle of stripping operation when waiting for the auxiliary material use signal.
Further, a third embodiment of the control method for the auxiliary material application of the present invention is proposed based on the first embodiment and/or the second embodiment of the control method for the auxiliary material application of the present invention described above.
In this embodiment, the auxiliary material attaching control system further includes: prevent slow-witted module. As shown in FIG. 3, a fool-proof module (illustrated as a "fool-proof subsystem") is also connected to the main controller. Based on this, after the step of controlling the attaching module to execute the auxiliary material attaching action according to the attaching compensation parameter provided by the visual module, the auxiliary material attaching control method of the present invention further includes:
and S40, controlling the fool-proof module to carry out attachment inspection through the main controller to obtain inspection data, and adjusting the attachment compensation parameters according to the inspection data so as to control the attachment module to execute auxiliary material attachment actions according to the adjusted attachment compensation parameters.
In this embodiment, the auxiliary material attaching control system controls the attaching module to execute a specific auxiliary material attaching action based on the attaching compensation parameter provided by the vision module, and further controls the fool-proof module through the main controller to perform attaching inspection on the attached auxiliary material of the attaching module to obtain corresponding inspection data, and then, when the vision module executes image acquisition to obtain the attached compensation parameter based on the vision, the attaching compensation parameter is adjusted based on the inspection parameter, and the adjusted attached compensation parameter is transmitted to the attaching module, so that the attaching module executes the specific auxiliary material attaching action in the next cycle according to the adjusted attaching compensation parameter.
For example, as shown in fig. 4, in this embodiment, after the auxiliary material attaching control system controls the attaching subsystem to complete executing a specific auxiliary material attaching action, the main controller further controls the foolproof subsystem to perform an inspection, that is, suction is performed through the suction nozzle suction valve or the suction nozzle is visually shot back to perform a suction nozzle material carrying inspection, and/or an assembled product is visually shot to obtain assembly consistency data to perform an attaching effect inspection.
In this embodiment, through after the control is attached the module and is executed attached the action, adopt and prevent that slow-witted module carries out corresponding inspection, so, can promote the production yield of equipment, reduce defective products and produce and flow out. Specifically, the suction negative pressure detection and the visual shooting are carried out through the foolproof module, and whether the suction nozzle carries materials or stacks the materials is identified; the back-shooting is performed through the attached vision, the attaching effect and the precision are checked, the vision guide compensation value is adjusted according to the acquired attaching inspection data, and the attaching stability under the vision guide is further improved.
In addition, the auxiliary material attaching control system can select different fool-proof configurations through the fool-proof module according to different working conditions and characteristics of equipment and auxiliary materials, and then ensures the production yield and identifies and intercepts aiming at bad conditions.
It should be noted that, in this embodiment and the first and second embodiments of the control method for auxiliary material attachment according to the present invention, the auxiliary material attachment control system further includes a visualization module connected to the main controller. As shown in fig. 3, a visualization module (illustratively "visualization subsystem") is also connected to the master controller.
In this embodiment, visual module can be for the attached equipment of auxiliary material and the interactive window platform of operating personnel, can select configuration human-computer interaction interface or computer display as required, and this visual module has assembled equipment manual operation interface, and this visual module can carry out the popup window when equipment is unusual and remind to but contents such as production statistics, running state, alarm information of real-time display equipment.
In addition, the embodiment of the invention also provides a control device for auxiliary material attachment, the control device for auxiliary material attachment is applied to an auxiliary material attachment control system, the auxiliary material attachment control system comprises a main controller, an attachment module, an MES module and a vision module, and the main controller is respectively connected with the attachment module, the MES module and the vision module.
Referring to fig. 5, fig. 5 is a schematic diagram of functional modules of an embodiment of a control device for auxiliary material attachment of the present invention, and as shown in fig. 5, the control device for auxiliary material attachment of the present invention includes:
an attachment mode determining module 10, configured to determine, by the main controller, a current auxiliary material attachment mode according to the number of products to be processed provided by the MES module;
and the attaching control module 20 is used for controlling the attaching module to operate in the auxiliary material attaching mode through the main controller and controlling the attaching module to execute auxiliary material attaching action according to the attaching compensation parameters provided by the vision module so as to complete the current auxiliary material attaching task.
Optionally, the attached control module 20 is further configured to control the attached module and the vision module to perform data interaction, so that the vision module transmits an attached compensation parameter obtained by executing an image acquisition operation to the attached module, and the attached module executes an auxiliary material attaching action according to the attached compensation parameter to complete a current auxiliary material attaching task.
Optionally, the auxiliary material attaching mode includes a normal attaching mode and a tail attaching mode, and the attaching mode determining module 10 includes:
the comparison unit is used for acquiring the number of the products to be processed provided by the MES module through the main controller and determining whether the number of the products to be processed is greater than a preset product number threshold value or not;
the first mode determining unit is used for determining that the current auxiliary material attaching mode is a normal attaching mode if the number of the products to be processed is larger than the preset product number threshold;
and the second mode determining unit is used for determining that the current auxiliary material attaching mode is the tailing attaching mode if the number of the products to be processed is less than or equal to the preset product number threshold.
Optionally, the control module 20 is attached, comprising:
the first control unit is used for controlling the attachment module to operate the normal attachment mode through the main controller, so that materials are taken in advance through the attachment module according to an auxiliary material ready signal, and the attachment module enters an attachment action execution state according to a tool ready signal; alternatively, the first and second electrodes may be,
and the second control unit is used for controlling the attaching module to operate in the tailing attaching mode through the main controller, so that materials can be taken through the attaching module according to the tool ready signal, and the attaching module enters the attaching action executing state according to the auxiliary material ready signal.
Optionally, the auxiliary material attaching control system further includes an auxiliary material peeling module, the auxiliary material peeling module is connected with the main controller, and the auxiliary material attaching control device further includes:
and the material stripping control module is used for controlling the attachment module to execute material stripping operation according to the auxiliary material attachment mode and outputting an auxiliary material ready signal through the main controller.
Optionally, the stripping control module comprises:
the first control unit is used for controlling the attachment module to execute material stripping operation in advance when the auxiliary material attachment mode is a normal attachment mode through the main controller;
and the second control unit is used for controlling the attachment module to perform material stripping operation according to a tool ready signal when the auxiliary material attachment mode is the tailing attachment mode through the main controller.
Optionally, the auxiliary material attaching control system further includes a fool-proof module, and the auxiliary material attaching control device of the present invention further includes:
and the fool-proof control module is used for controlling the fool-proof module to carry out attachment inspection to obtain inspection data through the main controller, and adjusting the attachment compensation parameters according to the inspection data to control the attachment module to execute auxiliary material attachment actions according to the adjusted attachment compensation parameters.
The specific embodiment of each functional module of the control device for auxiliary material attachment in operation of the present invention is basically the same as each embodiment of the control method for auxiliary material attachment of the present invention, and is not described herein again.
The invention also provides a computer storage medium, which stores a control program for auxiliary material attachment, wherein the control program for auxiliary material attachment realizes the steps of the control program method for auxiliary material attachment according to any one of the above embodiments when being executed by a processor.
The specific embodiment of the computer storage medium of the present invention is substantially the same as the embodiments of the method for controlling procedure of attaching accessories of the present invention, and will not be described herein again.
The present invention further provides a computer program product, where the computer program product includes a computer program, and when the computer program is executed by a processor, the steps of the method for controlling the auxiliary material attachment according to any one of the above embodiments are implemented, which are not described herein again.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or system. Without further limitation, an element defined by the phrase "comprising a … …" does not exclude the presence of another identical element in a process, method, article, or system that comprises the element.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments.
Through the above description of the embodiments, those skilled in the art will clearly understand that the method of the above embodiments can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware, but in many cases, the former is a better implementation manner. Based on such understanding, the technical solution of the present invention or portions thereof contributing to the prior art may be embodied in the form of a software product, which is stored in a storage medium (such as ROM/RAM, magnetic disk, optical disk) as described above and includes instructions for causing a terminal device (which may be a TWS headset or the like) to execute the method according to the embodiments of the present invention.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (10)

1. The auxiliary material attaching control method is characterized by being applied to an auxiliary material attaching control system, wherein the auxiliary material attaching control system comprises a main controller, an attaching module, an MES module and a vision module, wherein the main controller is respectively connected with the attaching module, the MES module and the vision module;
the auxiliary material attaching control method comprises the following steps:
determining a current auxiliary material attaching mode according to the number of the products to be processed provided by the MES module through the main controller;
the main controller controls the attaching module to operate in the auxiliary material attaching mode, and controls the attaching module to execute auxiliary material attaching actions according to the attaching compensation parameters provided by the vision module so as to complete the current auxiliary material attaching task.
2. The auxiliary material attaching control method according to claim 1, wherein the step of controlling the attaching module to execute the auxiliary material attaching action according to the attaching compensation parameters provided by the vision module to complete the current auxiliary material attaching task comprises:
through main control unit control attached module with the vision module carries out data interaction, in order to pass through the vision module will carry out attached compensation parameter that image acquisition operation obtained and transmit to attached module, and pass through attached module is according to attached compensation parameter carries out the attached action of auxiliary material in order to accomplish the attached task of auxiliary material at present.
3. The method for controlling auxiliary material application according to claim 1, wherein the auxiliary material application modes include a normal application mode and a tailing application mode, and the step of determining the current auxiliary material application mode by the main controller according to the number of the products to be processed provided by the MES module comprises:
acquiring the quantity of the products to be processed provided by the MES module through the main controller, and determining whether the quantity of the products to be processed is greater than a preset product quantity threshold value;
if the number of the products to be processed is larger than the preset product number threshold value, determining that the current auxiliary material attaching mode is a normal attaching mode;
and if the number of the products to be processed is smaller than or equal to the preset product number threshold value, determining that the current auxiliary material attaching mode is a tailing attaching mode.
4. The method for controlling auxiliary material application according to claim 3, wherein the step of controlling the application module to operate the auxiliary material application mode by the main controller includes:
the main controller controls the attachment module to operate the normal attachment mode so as to take materials in advance according to the auxiliary material ready signal through the attachment module and enter an attachment action execution state according to the tool ready signal through the attachment module; alternatively, the first and second electrodes may be,
the main controller controls the attaching module to operate the tailing attaching mode so as to take materials through the attaching module according to the tool ready signal and enter the attaching action executing state through the attaching module according to the auxiliary material ready signal.
5. The auxiliary material attachment control method according to any one of claims 1 to 4, wherein the auxiliary material attachment control system further includes an auxiliary material peeling module, the auxiliary material peeling module is connected to the main controller, and the method further includes:
and controlling the attachment module to execute material stripping operation according to the auxiliary material attachment mode and output an auxiliary material ready signal through the main controller.
6. The auxiliary material attaching control method according to claim 5, wherein the step of controlling the attaching module to perform a material peeling operation according to the auxiliary material attaching mode by the main controller includes:
controlling the attachment module to execute material stripping operation in advance when the auxiliary material attachment mode is a normal attachment mode through the main controller; alternatively, the first and second electrodes may be,
and controlling the attachment module to strip the materials according to the tool ready signal when the auxiliary material attachment mode is the tailing attachment mode by the main controller.
7. The auxiliary material attaching control method according to any one of claims 1 to 4, wherein the auxiliary material attaching control system further comprises a fool-proof module, the fool-proof module is connected to the main controller, and after the step of controlling the attaching module to perform the auxiliary material attaching action according to the attaching compensation parameters provided by the vision module, the method further comprises:
through main control unit control prevent that slow-witted module carries out attached inspection and obtains inspection data, and according to the inspection data is to attached compensation parameter adjusts, in order to control attached module carries out the attached action of auxiliary material according to the attached compensation parameter after the adjustment.
8. The auxiliary material attaching control device is characterized in that the auxiliary material attaching control device is applied to an auxiliary material attaching control system, the auxiliary material attaching control system comprises a main controller, an attaching module, an MES module and a vision module, and the main controller is respectively connected with the attaching module, the MES module and the vision module;
attached controlling means of auxiliary material includes:
the attachment mode determining module is used for determining the current auxiliary material attachment mode according to the number of the products to be processed, which are provided by the MES module, through the main controller;
and the attaching control module is used for controlling the attaching module to operate through the main controller, the auxiliary material attaching mode is controlled, and the attaching module executes auxiliary material attaching action according to the attaching compensation parameters provided by the vision module so as to complete the current auxiliary material attaching task.
9. A terminal device, characterized in that the terminal device comprises: a memory, a processor and a control program for auxiliary material application stored on the memory and executable on the processor, the control program for auxiliary material application realizing the steps of the control method for auxiliary material application according to any one of claims 1 to 7 when executed by the processor.
10. A computer-readable storage medium, wherein a control program of supplementary material attachment is stored on the computer-readable storage medium, and when executed by a processor, the steps of the control method of supplementary material attachment according to any one of claims 1 to 7 are implemented.
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