CN115287553A - Preparation process of stainless steel razor blade - Google Patents

Preparation process of stainless steel razor blade Download PDF

Info

Publication number
CN115287553A
CN115287553A CN202210944612.0A CN202210944612A CN115287553A CN 115287553 A CN115287553 A CN 115287553A CN 202210944612 A CN202210944612 A CN 202210944612A CN 115287553 A CN115287553 A CN 115287553A
Authority
CN
China
Prior art keywords
blade
stainless steel
quenching
razor blade
making
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210944612.0A
Other languages
Chinese (zh)
Inventor
朱汉钰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Liyu Razor Co ltd
Original Assignee
Jiangsu Liyu Razor Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Liyu Razor Co ltd filed Critical Jiangsu Liyu Razor Co ltd
Priority to CN202210944612.0A priority Critical patent/CN115287553A/en
Publication of CN115287553A publication Critical patent/CN115287553A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/28Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools
    • B23P15/40Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools shearing tools
    • B23P15/403Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools shearing tools razor blades
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/18Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for knives, scythes, scissors, or like hand cutting tools
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/42Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • C23G1/088Iron or steel solutions containing organic acids

Abstract

The invention discloses a preparation process of a stainless steel razor blade, which comprises seven process steps: the method comprises the following steps of manufacturing a stainless steel band, rolling and cutting, quenching, polishing and cleaning, spraying the surface of the blade, performing corrosion-resistant treatment, detecting the blade and packaging, and has the beneficial effects that: the blade provided by the invention has the advantages of lower cost, stronger corrosion resistance, strength and rust resistance, enhanced experience feeling provided by the manual shaver and longer service life.

Description

Preparation process of stainless steel razor blade
Technical Field
The invention relates to the technical field of shavers, in particular to a preparation process of a stainless steel razor blade.
Background
The shaver is a tool for shaving beards, the existing shaver is mainly divided into an electric shaver and a manual shaver, the existing manual shaver takes a long time but scrapes cleanly, the cost is low, the operation is easy, the cleaning is thorough, and the manual shaver always accounts for more than half of the market sales volume.
The razor blade is the core part of the manual razor, for a long time, domestic razor companies use martensite stainless steel materials similar to SUS420J2 to make the razor blade material, but because the steel lacks sufficient ductility, cracks easily appear in the manufacturing process, so the use is limited, and the corrosion resistance, the abrasion resistance and the strength of the steel can not meet the quality requirement of the razor blade moving at high speed, so the problems of low quality of the domestic razor, poor shaving sharpness, poor tone quality, short service life and the like are caused, and the development of the razor industry is restricted.
Disclosure of Invention
The invention aims to provide a preparation process of a stainless steel razor blade aiming at the existing problems, and solves the problems that the traditional stainless steel razor blade provided in the background art is low in hardness, easy to crack, poor in corrosion resistance and wear resistance and poor in shaving effect.
The technical scheme adopted by the invention for realizing the technical purpose is as follows: a preparation process of a stainless steel razor blade comprises seven process steps: step 1: making a stainless steel strip, using iron as a main raw material, melting through an electric furnace, and adding between 11.8% and 13.4% chromium, between 0.29% and 0.55% manganese, between 0.20% and 0.40% silicon, between 0.3% and 0.9% nickel, between 1.5% and 2.5% copper, between 0.7% and 1.2% molybdenum, processing to form the stainless steel strip; step 2: rolling and cutting, namely rolling and cutting the stainless steel strip to form a blade approximate outline; and step 3: quenching, namely performing three-section quenching on the rolled and cut blade, and then performing tempering treatment; and 4, step 4: polishing and cleaning, namely polishing the tempered blade to remove burrs, and then cleaning; and 5: spraying the surface of the blade, spraying an antirust and non-stick coating on the surface of the blade, and then drying the blade for the first time; step 6: carrying out corrosion resistance treatment on the blade; and 7: and detecting the blade and packaging.
Further, the quenching process in the step 3 comprises the following specific process steps: and (3) carrying out three-stage quenching on the blade formed by rolling and cutting in the step (2), wherein the quenching temperature of the first stage is 380 ℃, the quenching temperature of the second stage is 860 ℃, the quenching temperature of the third stage is 1050 ℃, and the tempering temperature is 250-400 ℃.
Further, in the step 4, the blade polished and deburred is cleaned by a solution, and the cleaning solution comprises the following components: 15% oxalic acid solution, 10% ammonia water, 10% alcohol, 20% sodium nitrite solution and the balance of water.
Further, the anti-rust coating in the step 5 is one of chromium, titanium, tungsten and niobium, and the non-stick coating in the step 5 is polytetrafluoroethylene.
Further, the specific process steps of the corrosion-resistant treatment in the step 6 are as follows: and (3) soaking the blade in organic oil for 30-120 min, and then removing the blade for secondary drying.
Further, the detection and packaging specific process steps in the step 7 are as follows: the staff carries out rust-resistant and corrosion-resistant detection to the blade, puts into the wax paper after detecting qualified and packs, avoids its and air direct contact.
Further, the thickness of the blade is 0.8mm-1mm.
Furthermore, the thickness of the anti-rust coating and the non-stick coating is 0.1nm-18nm.
The invention has the beneficial effects that:
compared with the razor blade made of the alloy material and the ceramic material in the market, the razor blade has the advantages of lower cost, stronger corrosion resistance, strength and rust resistance, enhanced experience feeling provided by the manual razor and longer service life.
Detailed Description
The present invention is further illustrated by the following examples, which are intended to be illustrative, but not limiting, of the scope of the invention, and the conditions employed in the examples may be further modified depending upon the specific industry and the conditions not specifically recited are generally conventional in the art.
The method comprises the following specific process steps:
s1, manufacturing a stainless steel strip, using iron as a main raw material, melting through an electric furnace, and adding between 11.8 and 13.4 percent of chromium, between 0.29 and 0.55 percent of manganese, between 0.20 and 0.40 percent of silicon, between 0.3 and 0.9 percent of nickel, between 1.5 and 2.5 percent of copper, and between 0.7 and 1.2 percent of molybdenum to form the stainless steel strip.
And S2, rolling and cutting, namely rolling and cutting the stainless steel band to form a blade approximate outline, and forming the blade at the stage.
And S3, quenching, namely performing three-section quenching on the rolled and cut blade, and then performing tempering treatment.
And S4, polishing and cleaning, polishing the tempered blade to remove burrs, and then cleaning.
S5, spraying the surface of the blade, spraying an antirust and non-stick coating on the surface of the blade, and then drying the blade for the first time.
And S6, carrying out corrosion resistance treatment on the blade.
And S7, detecting the blade and packaging.
Step 3 the quenching process comprises the following specific process steps: carrying out three-stage quenching on the blade formed by rolling and cutting in the step 2, wherein the quenching temperature of the first stage is 380 ℃, the quenching temperature of the second stage is 860 ℃, the quenching temperature of the third stage is 1050 ℃, the tempering temperature is 250-400 ℃, and the hardness after quenching is HV 640-700; after being tempered for 1 to 2 times at 250 to 400 ℃, the material has the hardness of HV540 to 620 and a metallographic structure of a martensite crystal structure, has excellent machining performance, can meet the machining requirement of a shaving cutter blade with a complex shape, and has better comprehensive performances such as wear resistance, corrosion resistance, heat treatment characteristics and the like through the measurement of a comparison test.
And 4, cleaning the blade which is polished and deburred by using a solution, wherein the cleaning solution comprises the following components: the water-based cleaning agent is characterized by comprising 15% oxalic acid solution, 10% ammonia water, 10% alcohol, 20% sodium nitrite solution and the balance of water, and is used for cleaning dirt and debris adsorbed on the surface of a blade in the machining process without influencing the structure of the blade.
The anti-rust coating in the step 5 is one of chromium, titanium, tungsten and niobium, the non-stick coating in the step 5 is polytetrafluoroethylene, and the anti-rust coating and the anti-sticking coating are sprayed, so that the blade has high stability and is longer in service life in the using and storing processes.
The specific process steps of the corrosion resistance treatment in the step 6 are as follows: and (3) soaking the blade in organic oil for 30-120 min, then removing the blade and drying for the second time, wherein the organic oil covers the surface of the blade to form an oil film and block the contact of the blade body and air.
Step 7, the detection and packaging specific process steps are as follows: the staff carries out rust-resistant and corrosion-resistant detection to the blade, puts into the wax paper after detecting qualified and packs, makes its sealed effect better.
The thickness of the blade is 0.8mm-1mm, the blade body has lower thickness and stronger hardness, and the shaving experience is better.
The thickness of the anti-rust coating and the non-stick coating is 0.1nm-18nm.
Various other changes and modifications to the above-described embodiments and concepts may occur to those skilled in the art, and all such changes and modifications are intended to be included within the scope of the present invention as defined in the appended claims.

Claims (8)

1. A preparation process of a stainless steel razor blade is characterized by comprising the following steps: the method comprises the following process steps: step 1: making a stainless steel strip, using iron as a main raw material, melting through an electric furnace, and adding between 11.8% and 13.4% chromium, between 0.29% and 0.55% manganese, between 0.20% and 0.40% silicon, between 0.3% and 0.9% nickel, between 1.5% and 2.5% copper, between 0.7% and 1.2% molybdenum, processing to form the stainless steel strip; and 2, step: rolling and cutting, namely rolling and cutting the stainless steel strip to form a blade approximate outline; and 3, step 3: quenching, namely performing three-section quenching on the rolled and cut blade, and then performing tempering treatment; and 4, step 4: polishing and cleaning, namely polishing the tempered blade to remove burrs, and then cleaning; and 5: spraying the surface of the blade, spraying an antirust and non-stick coating on the surface of the blade, and then drying the blade for the first time; step 6: carrying out corrosion-resistant treatment on the blade; and 7: and detecting the blade and packaging.
2. A process for making a stainless steel razor blade according to claim 1, wherein: the quenching procedure in the step 3 comprises the following specific process steps: and (3) performing three-stage quenching on the blade formed by rolling and cutting in the step (2), wherein the quenching temperature of the first stage is 380 ℃, the quenching temperature of the second stage is 860 ℃, the quenching temperature of the third stage is 1050 ℃, and the tempering temperature is 250-400 ℃.
3. A process for making a stainless steel razor blade according to claim 1, wherein: and in the step 4, the blade which is polished and deburred is cleaned by using a solution, wherein the cleaning solution comprises the following components: 15% oxalic acid solution, 10% ammonia water, 10% alcohol, 20% sodium nitrite solution and the balance of water.
4. A process for making a stainless steel razor blade according to claim 1, wherein: the anti-rust coating in the step 5 is one of chromium, titanium, tungsten and niobium, and the non-stick coating in the step 5 is polytetrafluoroethylene.
5. A process for making a stainless steel razor blade according to claim 1, wherein: the specific process steps of the corrosion resistance treatment in the step 6 are as follows: and (3) soaking the blade in organic oil for 30-120 min, and then removing the blade for secondary drying.
6. The process of claim 1, wherein the stainless steel razor blade is made by: the detection and packaging specific process steps in the step 7 are as follows: the staff carries out rust-resistant and corrosion-resistant detection to the blade, puts into the wax paper after detecting qualified and packs, avoids its and air direct contact.
7. The process of claim 1, wherein the stainless steel razor blade is made by: the thickness of the blade is 0.8mm-1mm.
8. A process for making a stainless steel razor blade according to claim 1, wherein: the thickness of the anti-rust coating and the non-stick coating is 0.1nm-18nm.
CN202210944612.0A 2022-08-08 2022-08-08 Preparation process of stainless steel razor blade Pending CN115287553A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210944612.0A CN115287553A (en) 2022-08-08 2022-08-08 Preparation process of stainless steel razor blade

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210944612.0A CN115287553A (en) 2022-08-08 2022-08-08 Preparation process of stainless steel razor blade

Publications (1)

Publication Number Publication Date
CN115287553A true CN115287553A (en) 2022-11-04

Family

ID=83828130

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210944612.0A Pending CN115287553A (en) 2022-08-08 2022-08-08 Preparation process of stainless steel razor blade

Country Status (1)

Country Link
CN (1) CN115287553A (en)

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE69011118D1 (en) * 1990-11-10 1994-09-01 Wilkinson Sword Gmbh Corrosion-resistant steel for razor blades, razor blades and manufacturing processes.
CN1400931A (en) * 2000-02-29 2003-03-05 吉莱特公司 Razor blade technolgy
DE102004051629A1 (en) * 2004-10-23 2006-04-27 Stahlwerk Ergste Westig Gmbh Stainless martensitic chrome steel
CN101117687A (en) * 2007-09-13 2008-02-06 上海大学 Copper-carbon easy-cutting stainless steel and method for making same
CN101195895A (en) * 2006-12-08 2008-06-11 新日铁住金不锈钢株式会社 Martensitic stainless steel with excellent tarnish resistance
CN102534411A (en) * 2010-12-16 2012-07-04 上海奔腾电工有限公司 Stainless steel material for blade of electric razor
CN112207527A (en) * 2020-09-29 2021-01-12 重庆派斯克刀具制造股份有限公司 Machining process of martensitic stainless steel surface-replaceable blade
CN112404918A (en) * 2020-12-07 2021-02-26 江苏利宇剃须刀有限公司 Production method of manual razor blade
CN113442179A (en) * 2021-05-24 2021-09-28 江苏利宇剃须刀有限公司 Soft-hard alternating carbon nano composite coating razor blade and preparation method thereof
CN214323439U (en) * 2020-11-30 2021-10-01 江苏利宇剃须刀有限公司 Razor blade that security is good
CN114260664A (en) * 2021-12-22 2022-04-01 江苏利宇剃须刀有限公司 Improved manual razor blade production method

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE69011118D1 (en) * 1990-11-10 1994-09-01 Wilkinson Sword Gmbh Corrosion-resistant steel for razor blades, razor blades and manufacturing processes.
CN1400931A (en) * 2000-02-29 2003-03-05 吉莱特公司 Razor blade technolgy
DE102004051629A1 (en) * 2004-10-23 2006-04-27 Stahlwerk Ergste Westig Gmbh Stainless martensitic chrome steel
CN101195895A (en) * 2006-12-08 2008-06-11 新日铁住金不锈钢株式会社 Martensitic stainless steel with excellent tarnish resistance
CN101117687A (en) * 2007-09-13 2008-02-06 上海大学 Copper-carbon easy-cutting stainless steel and method for making same
CN102534411A (en) * 2010-12-16 2012-07-04 上海奔腾电工有限公司 Stainless steel material for blade of electric razor
CN112207527A (en) * 2020-09-29 2021-01-12 重庆派斯克刀具制造股份有限公司 Machining process of martensitic stainless steel surface-replaceable blade
CN214323439U (en) * 2020-11-30 2021-10-01 江苏利宇剃须刀有限公司 Razor blade that security is good
CN112404918A (en) * 2020-12-07 2021-02-26 江苏利宇剃须刀有限公司 Production method of manual razor blade
CN113442179A (en) * 2021-05-24 2021-09-28 江苏利宇剃须刀有限公司 Soft-hard alternating carbon nano composite coating razor blade and preparation method thereof
CN114260664A (en) * 2021-12-22 2022-04-01 江苏利宇剃须刀有限公司 Improved manual razor blade production method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
郑传波等, 国防工业出版社 *

Similar Documents

Publication Publication Date Title
CN102781614A (en) A method of manufacturing a stainless steel product
TW201700751A (en) Ferrite-based stainless steel plate, cover element and manufacturing method of ferrite-based stainless steel plate
CN111660208A (en) Composite surface treatment method for prolonging service life of metal processing tool
CN109483177B (en) A kind of production technology of ball stud
CN102233364A (en) Martensite air valve steel bar production method
CN109055710A (en) The surface treatment method of hot rolling titanium volume
CN113604709A (en) High-temperature-resistant press-in functional layer alloy material for laser composite manufacturing furnace roller and process method
CN109439860B (en) Super-free-cutting ferritic stainless steel fine wire and preparation method thereof
CN102107389B (en) Amorphous alloy polishing method
CN110863157A (en) Corrosion-resistant machining forming process for stainless steel screw
CN115287553A (en) Preparation process of stainless steel razor blade
CN114260664A (en) Improved manual razor blade production method
CN103600123A (en) Manufacturing method for multi-metal saw blade
JP4226131B2 (en) Manufacturing method of stainless steel strip with excellent anti-contamination, cleaning and anti-glare properties
CN113352353B (en) Bimetal composite cutter and manufacturing method thereof
CN110977346A (en) Steel product processing technology
CN105575682B (en) A kind of split type volume pin of electric capacity production and preparation method thereof
CN111321396A (en) Metal surface treatment method
CN111041472A (en) Laser replication process method for mortise of hub of ground gas turbine
KR100839183B1 (en) Thrust bearing product method for pulverizer geared reducer
CN105057993B (en) A kind of manufacturing process of stacked refrigerator special chain
CN109482645B (en) Cold rolling method of zinc-plated chromium alloy composite material
JPH07102258B2 (en) Method for manufacturing blade with cap and material used for the same
CN114733906B (en) Control method for defects of iron oxide skin layer-steel matrix interface void layer of high-carbon steel wire and application of control method
CN107471037A (en) A kind of ormolu cold-stamped part surface treatment method

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20221104