CN115286226A - Processing and manufacturing method of high-performance toughened glass - Google Patents
Processing and manufacturing method of high-performance toughened glass Download PDFInfo
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- CN115286226A CN115286226A CN202210915414.1A CN202210915414A CN115286226A CN 115286226 A CN115286226 A CN 115286226A CN 202210915414 A CN202210915414 A CN 202210915414A CN 115286226 A CN115286226 A CN 115286226A
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- 239000005341 toughened glass Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000003672 processing method Methods 0.000 title claims description 5
- 239000011521 glass Substances 0.000 claims abstract description 82
- 239000000758 substrate Substances 0.000 claims abstract description 54
- 238000005520 cutting process Methods 0.000 claims abstract description 48
- 238000005507 spraying Methods 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 26
- 238000004140 cleaning Methods 0.000 claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 17
- 238000007605 air drying Methods 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 15
- QZRLETONGKUVFA-UHFFFAOYSA-N [K].[Cs] Chemical compound [K].[Cs] QZRLETONGKUVFA-UHFFFAOYSA-N 0.000 claims abstract description 12
- 230000000694 effects Effects 0.000 claims abstract description 11
- 230000003749 cleanliness Effects 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 56
- 238000009434 installation Methods 0.000 claims description 47
- 238000003860 storage Methods 0.000 claims description 24
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 22
- 230000002457 bidirectional effect Effects 0.000 claims description 15
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 13
- 239000007921 spray Substances 0.000 claims description 13
- 238000011084 recovery Methods 0.000 claims description 12
- 229910052742 iron Inorganic materials 0.000 claims description 11
- 239000000835 fiber Substances 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 9
- 238000013016 damping Methods 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 239000003063 flame retardant Substances 0.000 claims description 3
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 239000012535 impurity Substances 0.000 abstract description 5
- 238000005406 washing Methods 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 description 10
- 239000003973 paint Substances 0.000 description 4
- 238000007664 blowing Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 239000005336 safety glass Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/50—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
- B08B11/04—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/012—Tempering or quenching glass products by heat treatment, e.g. for crystallisation; Heat treatment of glass products before tempering by cooling
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/70—Properties of coatings
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/10—Deposition methods
- C03C2218/11—Deposition methods from solutions or suspensions
- C03C2218/112—Deposition methods from solutions or suspensions by spraying
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The invention discloses a method for processing and manufacturing high-performance toughened glass, which belongs to the technical field of toughened glass processing and comprises the following steps: and (3) positioning and cutting glass: firstly, cutting glass substrates of different specifications through a positioning cutting assembly; spraying cesium potassium fire-proof liquid: spraying cesium-potassium fireproof liquid on the surface of the cut glass substrate through the uniform spraying assembly so as to improve the heating effect of the glass substrate; air drying the surface of the glass: the sprayed glass substrate penetrates through the interior of the quick air-drying assembly and enables the fireproof liquid to be quickly air-dried; cleaning the glass surface: the spraying cleaning assembly is used for washing and removing impurities from the glass substrate, so that the cleanliness of the glass substrate is ensured; glass sectional heating: heating the glass substrate in a toughening furnace for 120-150 s, and heating at different temperatures; cooling the glass: and (4) rapidly cooling the heated glass substrate through an air cooling box to obtain a finished product.
Description
Technical Field
The invention belongs to the technical field of toughened glass processing, and particularly relates to a processing and manufacturing method of high-performance toughened glass.
Background
The toughened glass belongs to safety glass. The tempered glass is actually prestressed glass, and in order to improve the strength of the glass, a chemical or physical method is usually used to form compressive stress on the surface of the glass, and the glass firstly counteracts surface stress when bearing external force, so that the bearing capacity is improved, and the wind pressure resistance, the cold and hot property, the impact property and the like of the glass are enhanced. Note the distinction from glass reinforced plastic.
The existing high-performance toughened glass processing and manufacturing equipment has the following problems when toughening glass:
1. the existing toughened glass is inconvenient to cut during processing and manufacturing, has low cutting efficiency, cannot ensure cutting precision, influences the feeding efficiency, reduces the production quality and wastes human resources;
2. when the glass substrate is heated, the heating effect cannot be ensured, the heating quality of the glass substrate is influenced, the qualified rate of finished products is reduced, and the yield is influenced;
3. the glass sprayed with the cesium-potassium fireproof liquid needs to stand for drying, so that the production efficiency is influenced, the working time is wasted, and the use quality of equipment is influenced;
4. the glass substrate is not pretreated in place, the washing effect is poor, and impurities are easy to remain on the surface of the glass substrate to influence the heating effect.
In order to make up for the defects of the prior art, the invention provides a method for processing and manufacturing high-performance toughened glass.
Disclosure of Invention
To solve the problems raised in the background art described above. The invention provides a method for processing and manufacturing high-performance toughened glass, which has the characteristics of convenience and accuracy in cutting, good toughening processing effect, high spraying working efficiency and convenience in cleaning.
In order to achieve the purpose, the invention provides the following technical scheme: a processing and manufacturing method of high-performance toughened glass comprises the following specific steps:
s1, glass positioning and cutting: firstly, cutting glass substrates of different specifications through a positioning cutting assembly;
s2, spraying cesium-potassium fireproof liquid: spraying cesium-potassium fireproof liquid on the surface of the cut glass substrate through the uniform spraying assembly so as to improve the heating effect of the glass substrate;
s3, air-drying the surface of the glass: the sprayed glass substrate penetrates through the interior of the quick air-drying assembly and enables the fireproof liquid to be quickly air-dried;
s4, cleaning the surface of the glass: the spraying cleaning assembly is used for washing and removing impurities from the glass substrate, so that the cleanliness of the glass substrate is ensured;
s5, glass sectional heating: heating the glass substrate in a toughening furnace for 120-150 s, and heating at different temperatures;
s6, cooling the glass: the heated glass substrate is cooled rapidly through an air cooling box to obtain a finished product;
in the process of processing and manufacturing the high-performance toughened glass in the steps S1-S6, the high-performance toughened glass is processed and manufactured by adopting equipment with specific design, the equipment specifically comprises a first support, feed rollers are uniformly arranged in the first support at intervals, a glass substrate is arranged on the upper end surface of each feed roller, a positioning and cutting assembly is arranged at the top end of the first support, a second support is arranged on one side of the first support, an even spraying assembly is arranged at the upper end of one side of the second support, a quick air drying assembly is arranged on one side of the even spraying assembly, a third support is arranged on one side of the second support, which is far away from the first support, a spraying and cleaning assembly is arranged at the upper end of the third support, a fourth support is arranged on one side of the third support, a toughening furnace is arranged at the top end of the fourth support, a fifth support is arranged on one side of the fourth support, which is far away from the third support, and an air cooling box is arranged at the upper end of the fifth support; wherein:
the positioning and cutting assembly comprises a bidirectional screw rod, a guide rod, a positioning device, a cutting knife rest, a sliding rod, a stepping motor, a first fixing frame and a mounting column, wherein the first fixing frame is arranged at the top end of the first support, the mounting column is arranged at the bottom end of the middle of the first fixing frame, the bidirectional screw rod is arranged in the mounting column, the stepping motor is arranged on one side of the first fixing frame corresponding to the bidirectional screw rod, the sliding rod is symmetrically arranged on the surface of the bidirectional screw rod, the cutting knife rest is arranged at the bottom end of the sliding rod, the positioning device is arranged at the bottom end of the inner part of the mounting column, and the guide rod is arranged on two sides of the positioning device corresponding to the cutting knife rest;
the uniform spraying assembly comprises a driving motor, a guide post, an installation sliding block, a coating box, a fixing device, a discharging pipe, an atomizing nozzle, an adjusting screw rod and a second fixing frame, the second fixing frame is symmetrically arranged at the upper end of the second support frame, the driving motor is fixed at the upper end of one side of the second fixing frame, the output end of the driving motor is connected with the adjusting screw rod, the installation sliding block is arranged on the surface of the adjusting screw rod, the guide post penetrates through the installation sliding block and is far away from the inside of the adjusting screw rod, the fixing device is arranged in the middle of the inside of the installation sliding block, the coating box is arranged at the upper end of the fixing device, the discharging pipe is symmetrically connected to two sides of the coating box, and the atomizing nozzle is arranged at the bottom end of the discharging pipe;
the quick air drying assembly comprises a third fixing frame, an air inlet box, an installation frame, grid screen plates, positioning iron blocks and an exhaust fan, the third fixing frame is arranged at the upper end of one side of the second support, the air inlet box is arranged between the third fixing frames, the exhaust fans are uniformly arranged in the air inlet box at intervals, the installation frame is arranged at the upper end of the air inlet box, the grid screen plates are arranged in the installation frame, and the positioning iron blocks are symmetrically arranged on two sides of the installation frame;
clean subassembly includes water jet, pressure tank, mount four, water storage box, water pump, force (forcing) pump and recovery unit, the top symmetry of support three is provided with mount four, the upper end of mount four is provided with the water storage box, the inside bottom of water storage box is provided with the water pump, the bottom of water storage box is provided with the pressure tank, the inside of pressure tank is provided with the force (forcing) pump, the even interval in bottom surface of pressure tank is provided with the water jet, the bottom of support three corresponds the water jet and is provided with recovery unit.
Further in the present invention; the inside of slide bar corresponds cutting knife rest and is provided with the spacing groove, cutting knife rest's inside corresponds the guide bar and is provided with the guiding hole, one side bottom of guiding hole is provided with the locating piece.
Further in the present invention; the positioning device comprises a fastening bolt, an electric push rod, a limiting spring, a mounting frame, a connecting shaft, a pressing roller and a limiting baffle, wherein the inner bottom end of the mounting column is provided with the electric push rod, the surface of the mounting column corresponds to the electric push rod and is provided with the fastening bolt, the bottom surface of the electric push rod is provided with the limiting baffle, the bottom end of the limiting baffle is provided with the limiting spring, the bottom end of the limiting spring is provided with the mounting frame, the inner part of the mounting frame is provided with the connecting shaft, and the surface of the connecting shaft is provided with the pressing roller.
Further in the present invention; fixing device includes T type slider, guide holder, location inserted block, T type spout, positioning spring, adjustable shelf and installation baffle, wherein, be provided with T type spout in the middle of the inside of installation slider, the bottom of scribbling the workbin corresponds T type spout and is provided with T type slider, the bilateral symmetry of T type spout is provided with the location inserted block, the one end of location inserted block is provided with the adjustable shelf, the upper end surface of adjustable shelf cup joints and is provided with positioning spring, the inside correspondence adjustable shelf of installation slider is provided with the guide holder, the bottom of adjustable shelf is provided with the installation baffle.
Further in the present invention; the middle of the bottom end of the mounting sliding block is provided with a movable shaft, and the surface of the movable shaft is provided with a butting rod corresponding to the mounting baffle.
Further in the present invention; the upper end of the inside of the third fixing frame is provided with a mounting groove corresponding to the positioning iron block, and a strong magnetic block is arranged inside the mounting groove.
Further in the present invention; the inside of the water storage tank is provided with a fiber filter screen corresponding to the water pump, and the fiber filter screen is of a box-type structure.
Further in the present invention; and the surface of the fourth fixing frame is provided with a supporting block corresponding to the water storage tank, and the water pump is connected with the pressure pump through a hose.
Further in the present invention; the recycling device comprises a sealing plate, a porous filter screen, a recycling tank, a circulating pump and a return pipe, wherein the bottom end of the support III is provided with the recycling tank, the porous filter screen is arranged inside the recycling tank, the sealing plate is arranged on one side of the recycling tank corresponding to the porous filter screen, the circulating pump is arranged at the bottom end inside the recycling tank, and the return pipe is connected to one side of the circulating pump.
Further in the present invention; one side of the recycling box, which is close to the sealing plate, is provided with a damping rotating shaft, and the surface of the damping rotating shaft is provided with a movable stop block corresponding to the sealing plate.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, by arranging the positioning cutting assembly, the glass substrate can be cut while being positioned and compressed, the cutting work can be finished under the condition that the feeding of the glass substrate is not influenced, the feeding efficiency is high, the working quality is good, the manpower resource is saved, meanwhile, the position of the cutting knife rest can be conveniently adjusted, the applicability of the equipment is improved, and the use quality is ensured.
2. According to the invention, through arranging the uniform spraying component, cesium-potassium fireproof liquid can be sprayed on the surface of the cut glass substrate, the stress and impact strength of the glass substrate are improved, the product quality is ensured, the yield is ensured, the coating box can be conveniently replaced, the spraying effect is ensured, and the convenience in use of equipment is improved.
3. According to the invention, the rapid air drying assembly is arranged, so that the cesium potassium fireproof liquid can be air-dried, the reaction rate of ion exchange is increased, the processing efficiency is improved, the production quality is ensured, and the influence of impurities in the air on the glass substrate is prevented by blowing out the filtered air.
4. According to the invention, the spraying cleaning component is arranged, and water filtered by the fiber filter screen is flushed to the surface of the glass substrate for cleaning, so that the cleanliness of the glass substrate is improved, the subsequent heating effect is ensured, the product yield is prevented from being influenced by impurities, the production cost is reduced, and the use quality is improved.
Drawings
FIG. 1 is a flow chart of the operation of the present invention;
FIG. 2 is a perspective view of the present invention;
FIG. 3 is a schematic view of a positioning and cutting assembly according to the present invention;
FIG. 4 is a schematic structural diagram of a positioning device according to the present invention;
FIG. 5 is a schematic view of a uniform spray assembly of the present invention;
FIG. 6 is a cross-sectional view of the structure of the fixing device of the present invention;
FIG. 7 is a bottom view of the fastening device of the present invention;
FIG. 8 is a schematic view of the quick air drying assembly of the present invention;
FIG. 9 is a schematic view of the spray cleaning assembly of the present invention;
FIG. 10 is a schematic view of the recycling apparatus of the present invention.
In the figure: 1. a glass substrate; 2. a first bracket; 3. a feed roller; 4. positioning the cutting assembly; 41. a bidirectional screw rod; 42. a guide bar; 43. positioning blocks; 44. a positioning device; 441. fastening a bolt; 442. an electric push rod; 443. a limiting spring; 444. a mounting frame; 445. a connecting shaft; 446. a pressure roller; 447. a limit baffle; 45. cutting the tool rest; 46. a slide bar; 47. a stepping motor; 48. a first fixing frame; 49. mounting a column; 5. uniformly spraying the components; 51. a drive motor; 52. a guide post; 53. installing a sliding block; 54. a paint tank; 55. a fixing device; 551. a T-shaped slider; 552. a guide seat; 553. positioning the insert block; 554. a T-shaped chute; 555. a positioning spring; 556. a movable frame; 557. a movable shaft; 558. a butting rod; 559. installing a baffle; 56. a discharge pipe; 57. an atomizing spray head; 58. adjusting a screw rod; 59. a second fixing frame; 6. a second bracket; 7. rapidly air-drying the assembly; 71. a third fixing frame; 72. an air inlet box; 73. a strong magnetic block; 74. installing a frame; 75. a grid mesh plate; 76. positioning an iron block; 77. an exhaust fan; 8. a spray cleaning assembly; 81. a water jet; 82. a pressurizing box; 83. a fourth fixing frame; 84. a water storage tank; 85. a water pump; 86. a fiber screen; 87. a pressure pump; 88. a recovery device; 881. a damping rotating shaft; 882. a movable stop block; 883. a sealing plate; 884. a porous screen; 885. a recycling bin; 886. a circulation pump; 887. a return pipe; 9. a third bracket; 10. a toughening furnace; 11. a fourth bracket; 12. an air cooling box; 13. and a fifth support.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, the present invention provides a method for processing and manufacturing high performance tempered glass, which comprises the following steps:
s1, positioning and cutting glass: firstly, a glass substrate 1 is placed on the surface of a feed roller 3, when the feed roller 3 drives the glass substrate 1 to move, an electric push rod 442 is started to enable an installation rack 444 to move, meanwhile, a pressing roller 446 is attached to the surface of the glass substrate 1, a limiting spring 443 is compressed under the stress, then guide rods 42 on two sides of the installation rack 444 drive a cutting knife rest 45 to move along a slide rod 46, the cutting knife rest 45 can cut the glass substrate 1, when the cutting width of the cutting knife rest 45 needs to be adjusted, a stepping motor 47 is started to drive a bidirectional screw rod 41 to rotate, the slide rod 46 moves along the bidirectional screw rod 41 synchronously, the cutting knife rest 45 slides along the guide rods 42, and the adjusting effect of equipment is guaranteed;
s2, spraying cesium potassium fire-retardant liquid: when the cut glass substrate 1 enters the inside of the second bracket 6, the driving motor 51 is started to drive the adjusting screw 58 to rotate, so that the installation slide block 53 moves along the guide post 52 at a constant speed, meanwhile, the spray pump in the coating box 54 sprays cesium potassium fireproof liquid out of the atomizing nozzle 57 at the bottom end of the discharge pipe 56, so as to ensure that the surface of the glass substrate 1 is uniformly sprayed, when the used coating box 54 needs to be replaced, the abutting rod 558 rotates along the movable shaft 557, so that the abutting rod 558 abuts against the surface of the installation baffle 559 and drives the installation baffle 559 to move, the installation baffle 559 moves to drive the movable frame 556 to move along the guide seat 552, meanwhile, the positioning spring 555 compresses, the positioning plug 553 is separated from the T-shaped slide block 551, and then the T-shaped slide block 551 along the T-shaped slide chute 554 can detach the coating box 54 for replacement;
s3, air-drying the surface of the glass: after the spraying of the glass substrate 1 is finished, starting an exhaust fan 77 to exhaust air to air-dry the cesium potassium fire-retardant liquid, and simultaneously blowing out air after being filtered by a grid screen plate 75 to ensure the cleanliness of the surface of the glass substrate 1 after being dried;
s4, cleaning the surface of the glass: when the air-dried glass substrate 1 moves to the inside of the third support 9, the water pump 85 works to pump the water in the water storage tank 84 into the pressurizing tank 82, and the water is sprayed out from the water spray 81 after being pressurized by the pressurizing pump 87 to clean the glass substrate 1, so that the surface of the glass substrate 1 before being heated is ensured to be free from pollution, and the flushed water flows into the recovery tank 885 and is filtered by the porous filter screen 884, and then is pumped into the return pipe 887 by the circulating pump 886 to return to the inside of the water storage tank 84 for reuse;
s5, glass sectional heating: after the pretreatment is finished, the glass substrate 1 enters the interior of the toughening furnace 10, is heated for 120-150 s at 650-750 ℃ and is sent out;
s6, cooling the glass: after heating, moving the glass to the inside of the air cooling box 12 for cooling, wherein the cooling air pressure of the air cooling box 12 is 25000pa-35000pa, and obtaining a toughened glass finished product after cooling;
in the process of processing and manufacturing the high-performance toughened glass in the steps S1-S6, the high-performance toughened glass is processed and manufactured by adopting specially designed equipment, the equipment specifically comprises a first support 2, feed rollers 3 are uniformly arranged in the first support 2 at intervals, a glass substrate 1 is arranged on the upper end surface of each feed roller 3, a positioning and cutting assembly 4 is arranged at the top end of the first support 2, a second support 6 is arranged on one side of the first support 2, an uniform spraying assembly 5 is arranged at the upper end of one side of the second support 6, a quick air drying assembly 7 is arranged on one side of the uniform spraying assembly 5, a third support 9 is arranged on one side of the second support 6 away from the first support 2, a spraying and cleaning assembly 8 is arranged at the upper end of the third support 9, a fourth support 11 is arranged on one side of the third support 9, a toughening furnace 10 is arranged at the top end of the fourth support 11 away from the second support 6, a fifth support 13 is arranged on one side of the fourth support 11 away from the third support 9, and an air cooling box 12 is arranged at the upper end of the fifth support 13; wherein:
the positioning and cutting assembly 4 comprises a bidirectional screw rod 41, a guide rod 42, a positioning device 44, a cutting knife rest 45, a sliding rod 46, a stepping motor 47, a first fixing frame 48 and a mounting column 49, the top end of the first support 2 is provided with the first fixing frame 48, the bottom end of the middle of the first fixing frame 48 is provided with the mounting column 49, the bidirectional screw rod 41 is arranged inside the mounting column 49, one side of the first fixing frame 48 is provided with the stepping motor 47 corresponding to the bidirectional screw rod 41, the sliding rods 46 are symmetrically arranged on the surface of the bidirectional screw rod 41, the cutting knife rest 45 is arranged at the bottom end of the sliding rod 46, the positioning device 44 is arranged at the bottom end of the inside of the mounting column 49, and the guide rod 42 is arranged at two sides of the positioning device 44 corresponding to the cutting knife rest 45;
the uniform spraying component 5 comprises a driving motor 51, a guide post 52, an installation sliding block 53, a coating box 54, a fixing device 55, a discharge pipe 56, an atomizing spray head 57, an adjusting screw rod 58 and a second fixing frame 59, wherein the second fixing frame 59 is symmetrically arranged at the upper end of the second support 6, the driving motor 51 is fixed at the upper end of one side of the second fixing frame 59, the output end of the driving motor 51 is connected with the adjusting screw rod 58, the installation sliding block 53 is arranged on the surface of the adjusting screw rod 58, the guide post 52 penetrates through the installation sliding block 53 and is far away from the inside of the adjusting screw rod 58, the fixing device 55 is arranged in the middle of the inside of the installation sliding block 53, the coating box 54 is arranged at the upper end of the fixing device 55, the discharge pipes 56 are symmetrically connected to two sides of the coating box 54, and the atomizing spray head 57 is arranged at the bottom end of the discharge pipe 56;
the quick air drying assembly 7 comprises a third fixing frame 71, an air inlet box 72, a mounting frame 74, grid screen plates 75, positioning iron blocks 76 and an exhaust fan 77, wherein the third fixing frame 71 is arranged at the upper end of one side of the second support 6, the air inlet box 72 is arranged between the third fixing frames 71, the exhaust fans 77 are uniformly arranged in the air inlet box 72 at intervals, the mounting frame 74 is arranged at the upper end of the air inlet box 72, the grid screen plates 75 are arranged in the mounting frame 74, and the positioning iron blocks 76 are symmetrically arranged on two sides of the mounting frame 74;
Specifically, a limiting groove is formed in the sliding rod 46 corresponding to the cutting knife rest 45, a guide hole is formed in the cutting knife rest 45 corresponding to the guide rod 42, and a positioning block 43 is arranged at the bottom end of one side of the guide hole.
Through adopting above-mentioned technical scheme, guarantee that cutting knife rest 45 can follow guide bar 42 when adjusting the position and slide, improve the stability of adjusting.
Specifically, the positioning device 44 includes a fastening bolt 441, an electric push rod 442, a limit spring 443, a mounting bracket 444, a connecting shaft 445, a pressing roller 446 and a limit baffle 447, wherein the electric push rod 442 is disposed at the bottom end inside the mounting column 49, the fastening bolt 441 is disposed on the surface of the mounting column 49 corresponding to the electric push rod 442, the limit baffle 447 is disposed on the bottom end surface of the electric push rod 442, the limit spring 443 is disposed at the bottom end of the limit baffle 447, the mounting bracket 444 is disposed at the bottom end of the limit spring 443, the connecting shaft 445 is disposed inside the mounting bracket 444, and the pressing roller 446 is disposed on the surface of the connecting shaft 445.
Through adopting above-mentioned technical scheme, start electric putter 442 and make mounting bracket 444 to removing, the laminating of simultaneous pinch roller 446 is on the surface of glass substrate 1 and spacing spring 443 atress compression, then the guide bar 42 of mounting bracket 444 both sides drives cutting knife rest 45 and removes along slide bar 46 for cutting knife rest 45 can cut glass substrate 1.
Specifically, the fixing device 55 includes a T-shaped slider 551, a guide seat 552, a positioning insert 553, a T-shaped chute 554, a positioning spring 555, a movable frame 556 and an installation baffle 559, wherein the T-shaped chute 554 is arranged in the middle of the inside of the installation slider 53, the T-shaped slider 551 is arranged at the bottom end of the paint box 54 corresponding to the T-shaped chute 554, the positioning insert 553 is symmetrically arranged at two sides of the T-shaped chute 554, the movable frame 556 is arranged at one end of the positioning insert 553, the positioning spring 555 is sleeved on the upper end surface of the movable frame 556, the guide seat 552 is arranged inside the installation slider 53 corresponding to the movable frame 556, and the installation baffle 559 is arranged at the bottom end of the movable frame 556.
By adopting the technical scheme, when the used paint tank 54 needs to be replaced, the abutting rod 558 is rotated along the movable shaft 557, so that the abutting rod 558 abuts against the surface of the installation baffle 559 and drives the installation baffle 559 to move, the installation baffle 559 moves to drive the movable frame 556 to move along the guide seat 552, meanwhile, the positioning spring 555 is compressed, the positioning insert 553 is separated from the T-shaped slide block 551, and then the T-shaped slide block 551 is slid along the T-shaped slide slot 554, so that the paint tank 54 can be detached for replacement.
Specifically, a movable shaft 557 is arranged in the middle of the bottom end of the mounting slider 53, and a butting rod 558 is arranged on the surface of the movable shaft 557 corresponding to the mounting baffle 559.
By adopting the above technical scheme, the abutting rod 558 is rotated along the movable shaft 557, so that the abutting rod 558 abuts on the surface of the installation baffle 559 and drives the installation baffle 559 to move, and the convenience of adjusting the installation baffle 559 is ensured.
Specifically, the upper end of the inside of the third fixed frame 71 is provided with a mounting groove corresponding to the positioning iron block 76, and the inside of the mounting groove is provided with a strong magnet block 73.
By adopting the technical scheme, the positioning iron block 76 is fixedly attracted with the strong magnet 73 when being installed, and the installation convenience and stability of the installation frame 74 are ensured.
Specifically, the inside of the water storage tank 84 is provided with a fiber screen 86 corresponding to the water pump 85, and the fiber screen 86 is provided with a box-shaped structure.
By adopting the technical scheme, the water in the water storage tank 84 is ensured to be discharged after being filtered by the fiber filter screen 86, the water quality is improved, and the cleaning effect is ensured.
Specifically, the surface of the fourth fixing frame 83 is provided with a supporting block corresponding to the water storage tank 84, and the water pump 85 is connected with the pressurizing pump 87 through a hose.
Through adopting above-mentioned technical scheme, guarantee the stability that water storage box 84 placed, improve equipment's use strength.
Specifically, recovery unit 88 includes closing plate 883, perforated strainer 884, collection box 885, circulating pump 886 and back flow 887, wherein, the bottom of three 9 of support is provided with collection box 885, collection box 885's inside is provided with perforated strainer 884, one side of collection box 885 corresponds perforated strainer 884 and is provided with closing plate 883, collection box 885's inside bottom is provided with circulating pump 886, one side of circulating pump 886 is connected with back flow 887.
By adopting the above technical solution, the water after washing the glass substrate 1 flows into the recovery tank 885 and is filtered by the perforated strainer 884, and then is pumped into the return pipe 887 by the circulating pump 886 and flows back into the water storage tank 84 for reuse.
Specifically, one side of the recycling bin 885, which is close to the sealing plate 883, is provided with a damping rotating shaft 881, and the surface of the damping rotating shaft 881 is provided with a movable stopper 882 corresponding to the sealing plate 883.
Through adopting above-mentioned technical scheme, can follow the rotatory movable stop 882 of damping pivot 881, make it no longer stop to closing plate 883, then rotate closing plate 883 and clear up the residue that porous filter screen 884 stopped, guarantee porous filter screen 884's result of use.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A method for processing and manufacturing high-performance toughened glass is characterized by comprising the following steps: the specific processing and manufacturing method comprises the following steps:
s1, positioning and cutting glass: firstly, cutting glass substrates (1) with different specifications through a positioning cutting assembly (4);
s2, spraying cesium potassium fire-retardant liquid: cesium potassium fireproof liquid is sprayed on the surface of the cut glass substrate (1) through the uniform spraying assembly (5), so that the heating effect of the glass substrate (1) is improved;
s3, air-drying the surface of the glass: the sprayed glass substrate (1) penetrates through the interior of the quick air drying assembly (7) and the fireproof liquid is quickly dried;
s4, cleaning the surface of the glass: the glass substrate (1) is washed and decontaminated through the spraying cleaning assembly (8), so that the cleanliness of the glass substrate (1) is ensured;
s5, glass sectional heating: the glass substrate (1) enters the interior of the toughening furnace (10) to be heated for 120-150 s, and is heated at different temperatures;
s6, cooling the glass: the heated glass substrate (1) is rapidly cooled by an air cooling box (12) to obtain a finished product;
in the process of processing and manufacturing the high-performance toughened glass in the steps S1-S6, the high-performance toughened glass is processed and manufactured by adopting specially designed equipment, the equipment specifically comprises a first support (2), feed rollers (3) are uniformly arranged in the first support (2) at intervals, a glass substrate (1) is arranged on the upper end surface of each feed roller (3), a positioning cutting assembly (4) is arranged at the top end of the first support (2), a second support (6) is arranged on one side of the first support (2), a uniform spraying assembly (5) is arranged at the upper end of one side of the second support (6), a quick air drying assembly (7) is arranged on one side of the uniform spraying assembly (5), a third support (9) is arranged on one side of the second support (6) far away from the first support (2), a spraying cleaning assembly (8) is arranged at the upper end of the third support (9), a fourth support (11) is arranged on one side of the third support (9) far away from the second support (6), a toughening furnace (10) is arranged at the top end of the fourth support (11), a fifth support (13) is arranged at one side of the fourth support (11), and a cooling box (12) is arranged on one side of the fifth support (13); wherein:
the positioning cutting assembly (4) comprises a bidirectional screw rod (41), a guide rod (42), a positioning device (44), a cutting knife rest (45), a sliding rod (46), a stepping motor (47), a first fixing frame (48) and a mounting column (49), wherein the first fixing frame (48) is arranged at the top end of the first support (2), the mounting column (49) is arranged at the bottom end of the middle of the first fixing frame (48), the bidirectional screw rod (41) is arranged inside the mounting column (49), the stepping motor (47) is arranged on one side of the first fixing frame (48) corresponding to the bidirectional screw rod (41), the sliding rod (46) is symmetrically arranged on the surface of the bidirectional screw rod (41), the cutting knife rest (45) is arranged at the bottom end of the sliding rod (46), the positioning device (44) is arranged at the bottom end inside the mounting column (49), and guide rods (42) are arranged on two sides of the positioning device (44) corresponding to the cutting knife rest (45);
the uniform spraying assembly (5) comprises a driving motor (51), guide posts (52), an installation sliding block (53), a coating box (54), a fixing device (55), a discharging pipe (56), an atomizing spray head (57), an adjusting screw rod (58) and a second fixing frame (59), wherein the second fixing frame (59) is symmetrically arranged at the upper end of the second support (6), the driving motor (51) is fixed at the upper end of one side of the second fixing frame (59), the output end of the driving motor (51) is connected with the adjusting screw rod (58), the installation sliding block (53) is arranged on the surface of the adjusting screw rod (58), the guide posts (52) penetrate through the inner part, away from the adjusting screw rod (58), of the installation sliding block (53), the fixing device (55) is arranged in the middle of the inner part of the installation sliding block (53), the coating box (54) is arranged at the upper end of the fixing device (55), the discharging pipes (56) are symmetrically connected to two sides of the coating box (54), and the atomizing spray head (57) is arranged at the bottom end of the discharging pipe (56);
the quick air drying assembly (7) comprises a third fixing frame (71), an air inlet box (72), a mounting frame (74), grid screen plates (75), positioning iron blocks (76) and an exhaust fan (77), the third fixing frame (71) is arranged at the upper end of one side of the second support (6), the air inlet box (72) is arranged between the third fixing frames (71), the exhaust fans (77) are uniformly arranged in the air inlet box (72) at intervals, the mounting frame (74) is arranged at the upper end of the air inlet box (72), the grid screen plates (75) are arranged in the mounting frame (74), and the positioning iron blocks (76) are symmetrically arranged on two sides of the mounting frame (74);
spray clean subassembly (8) including water jet (81), pressurized box (82), mount four (83), water storage box (84), water pump (85), force (forcing) pump (87) and recovery unit (88), the top symmetry of three (9) of support is provided with mount four (83), the upper end of mount four (83) is provided with water storage box (84), the inside bottom of water storage box (84) is provided with water pump (85), the bottom of water storage box (84) is provided with pressurized box (82), the inside of pressurized box (82) is provided with force (forcing) pump (87), the even interval of bottom surface of pressurized box (82) is provided with water jet (81), the bottom of three (9) of support corresponds water jet (81) and is provided with recovery unit (88).
2. The method for processing and manufacturing high-performance toughened glass according to claim 1, wherein the method comprises the following steps: the inside of slide bar (46) corresponds cutting knife rest (45) and is provided with the spacing groove, the inside of cutting knife rest (45) corresponds guide bar (42) and is provided with the guiding hole, one side bottom of guiding hole is provided with locating piece (43).
3. The method for processing and manufacturing high-performance toughened glass according to claim 1, wherein the method comprises the following steps: the positioning device (44) comprises a fastening bolt (441), an electric push rod (442), a limiting spring (443), an installation frame (444), a connecting shaft (445), a pressing roller (446) and a limiting baffle (447), wherein the bottom end of the interior of the installation column (49) is provided with the electric push rod (442), the surface of the installation column (49) is provided with the fastening bolt (441) corresponding to the electric push rod (442), the bottom end surface of the electric push rod (442) is provided with the limiting baffle (447), the bottom end of the limiting baffle (447) is provided with the limiting spring (443), the bottom end of the limiting spring (443) is provided with the installation frame (444), the interior of the installation frame (444) is provided with the connecting shaft (445), and the surface of the connecting shaft (445) is provided with the pressing roller (446).
4. The method for processing and manufacturing high-performance toughened glass according to claim 1, wherein the method comprises the following steps: fixing device (55) include T type slider (551), guide holder (552), location inserted block (553), T type spout (554), location spring (555), adjustable shelf (556) and installation baffle (559), wherein, be provided with T type spout (554) in the middle of the inside of installation slider (53), the bottom of scribbling case (54) corresponds T type spout (554) and is provided with T type slider (551), the bilateral symmetry of T type spout (554) is provided with location inserted block (553), the one end of location inserted block (553) is provided with adjustable shelf (556), the upper end surface of adjustable shelf (556) cup joints and is provided with location spring (555), the inside correspondence adjustable shelf (556) of installation slider (53) is provided with guide holder (552), the bottom of adjustable shelf (556) is provided with installation baffle (559).
5. The method for processing and manufacturing high-performance toughened glass according to claim 1, wherein the method comprises the following steps: the middle of the bottom end of the mounting sliding block (53) is provided with a movable shaft (557), and the surface of the movable shaft (557) is provided with a butting rod (558) corresponding to the mounting baffle (559).
6. The method for processing and manufacturing the high-performance tempered glass according to claim 5, wherein the method comprises the following steps: the upper end of the interior of the third fixing frame (71) is provided with a mounting groove corresponding to the positioning iron block (76), and a strong magnet (73) is arranged in the mounting groove.
7. The method for processing and manufacturing high-performance toughened glass according to claim 1, wherein the method comprises the following steps: a fiber filter screen (86) is arranged in the water storage tank (84) corresponding to the water pump (85), and the fiber filter screen (86) is of a box-type structure.
8. The method for processing and manufacturing high-performance toughened glass according to claim 1, wherein the method comprises the following steps: the surface of the four fixing frames (83) is provided with supporting blocks corresponding to the water storage tank (84), and the water pump (85) is connected with the pressure pump (87) through a hose.
9. The method for processing and manufacturing high-performance tempered glass according to claim 6, wherein the method comprises the following steps: recovery unit (88) includes closing plate (883), porous filter screen (884), collection box (885), circulating pump (886) and back flow (887), wherein, the bottom of support three (9) is provided with collection box (885), the inside of collection box (885) is provided with porous filter screen (884), one side of collection box (885) corresponds porous filter screen (884) and is provided with closing plate (883), the inside bottom of collection box (885) is provided with circulating pump (886), one side of circulating pump (886) is connected with back flow (887).
10. The method for processing and manufacturing high-performance tempered glass according to claim 9, wherein the method comprises the following steps: one side of the recovery box (885) close to the sealing plate (883) is provided with a damping rotating shaft (881), and the surface of the damping rotating shaft (881) is provided with a movable stopper (882) corresponding to the sealing plate (883).
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| CN115286226B (en) | 2023-12-29 |
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