CN115260726B - High-gloss low-odor wear-resistant PC/ABS/PMMA alloy material and preparation method thereof - Google Patents

High-gloss low-odor wear-resistant PC/ABS/PMMA alloy material and preparation method thereof Download PDF

Info

Publication number
CN115260726B
CN115260726B CN202110474395.9A CN202110474395A CN115260726B CN 115260726 B CN115260726 B CN 115260726B CN 202110474395 A CN202110474395 A CN 202110474395A CN 115260726 B CN115260726 B CN 115260726B
Authority
CN
China
Prior art keywords
abs
alloy material
odor
pmma
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202110474395.9A
Other languages
Chinese (zh)
Other versions
CN115260726A (en
Inventor
赵体鹏
万虎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Shiyuan Electronics Thecnology Co Ltd
Original Assignee
Guangzhou Shiyuan Electronics Thecnology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Shiyuan Electronics Thecnology Co Ltd filed Critical Guangzhou Shiyuan Electronics Thecnology Co Ltd
Priority to CN202110474395.9A priority Critical patent/CN115260726B/en
Publication of CN115260726A publication Critical patent/CN115260726A/en
Application granted granted Critical
Publication of CN115260726B publication Critical patent/CN115260726B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/08Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing carbon dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066Use of inorganic compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066Use of inorganic compounding ingredients
    • C08J9/0071Nanosized fillers, i.e. having at least one dimension below 100 nanometers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/02CO2-releasing, e.g. NaHCO3 and citric acid
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2369/00Characterised by the use of polycarbonates; Derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2433/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2433/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • C08J2433/06Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C08J2433/10Homopolymers or copolymers of methacrylic acid esters
    • C08J2433/12Homopolymers or copolymers of methyl methacrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2455/00Characterised by the use of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08J2423/00 - C08J2453/00
    • C08J2455/02Acrylonitrile-Butadiene-Styrene [ABS] polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/04Ingredients characterised by their shape and organic or inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/346Clay
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • C08K7/26Silicon- containing compounds

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Nanotechnology (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material, which comprises the following raw material components in parts by weight: 20-50 parts of PC, 5-20 parts of ABS, 5-40 parts of PMMA, 5-15 parts of nano ore crystals, 4-20 parts of UPE, 0.5-1 part of foaming agent, 0.5-2 parts of lubricant and 0.2-0.4 part of antioxidant, wherein the weight part ratio of PC to ABS satisfies that PC is less than or equal to 8:2; the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material is prepared by melt blending of the raw material components, and the foaming agent is heated and dispersed in the melt blending process to generate carbon dioxide. The invention does not simply carry out melt extrusion granulation on each component, but uses carbon dioxide generated in the melt blending process of the foaming agent as a supercritical fluid, thereby effectively reducing the melt viscosity of the system, enhancing interface interaction and improving compatibility, and obviously improving the surface finish and pearly luster defects of the alloy material; and the problem of large odor of the PC/ABS/PMMA alloy material is effectively solved through the synergistic effect of the foaming agent and the nano-ore crystals.

Description

High-gloss low-odor wear-resistant PC/ABS/PMMA alloy material and preparation method thereof
Technical Field
The invention belongs to the technical field of modified plastics, and particularly relates to a high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material and a preparation method thereof.
Background
The PC/ABS composite material inherits the characteristics of high heat resistance, high impact and high dimensional stability of PC, high flow and low internal stress of ABS and the like, is a composite material with excellent comprehensive performance, and has wide application in the fields of electronic appliances, automobiles, machinery, communication and the like. But the surface hardness of PC/ABS is below 2B, and the abrasion resistance and scratch resistance are poor. Polymethyl methacrylate (PMMA) is a transparent polymer, the light transmittance of which is more than 90 percent, the surface hardness of which is more than 2H, and the wear resistance of which is extremely excellent, but the impact strength of which is lower, and is a brittle material. The PC/ABS/PMMA alloy prepared by blending PMMA, PC and ABS in a certain proportion can effectively improve the surface hardness of a system by introducing PMMA under the condition of retaining the high impact strength of the PC/ABS material, thereby effectively overcoming the defect of insufficient wear resistance of the PC/ABS alloy.
However, due to the difference of refractive indexes of PMMA and PC, if the compounding proportion is not properly selected, the interfacial compatibility of the PMMA and PC cannot be effectively solved, and after compounding, beaded patterns randomly appear on the surface of a corresponding workpiece, so that the uniformity of the appearance is affected. In addition, the plasticizing temperature of PC is higher than that of PMMA and ABS by more than 30 ℃, and in order to ensure effective plasticizing of PC, the high processing temperature of PC/ABS/PMMA ternary alloy can lead to degradation of PMMA and ABS to a certain extent, so that the prepared ternary alloy has high content of micromolecular volatile matters and high material smell.
Disclosure of Invention
In view of the above, the invention provides a PC/ABS/PMMA alloy material with high gloss and low odor and wear resistance, which effectively solves the problems of beading and large odor of the PC/ABS/PMMA alloy material.
In order to solve the technical problems, the invention adopts the following technical scheme:
the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material comprises the following raw material components in parts by weight:
wherein the weight part ratio of PC to ABS satisfies PC to ABS is less than or equal to 8:2; the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material is prepared by melt blending of the raw material components, and the foaming agent is heated and dispersed in the melt blending process to generate carbon dioxide.
According to the invention, the PC/ABS/PMMA alloy is prepared by blending PMMA and PC/ABS, so that the surface hardness of the PC/ABS material can be effectively enhanced, and the wear resistance of the material is further improved. However, the present invention does not simply melt extrusion pelletize the components, because simply blending PMMA with PC/ABS tends to result in alloy articles having poor gloss properties, but rather incorporates supercritical foaming techniques through the use of blowing agents. Carbon dioxide generated in the melt blending process of the foaming agent serves as a supercritical fluid, so that the melt viscosity of PC, ABS, PMMA, UPE components can be effectively reduced, meanwhile, the interface interaction between the substrates is enhanced, the compatibility between resin materials is improved, and the surface smoothness and pearlescence defects of the alloy materials can be obviously improved. In addition, the foaming agent also has synergistic effect with the nano-ore crystals, and can effectively adsorb small molecular volatile matters generated in the processing process, thereby effectively solving the problem of large odor of the PC/ABS/PMMA alloy material.
The ultra-high molecular weight polyethylene (UPE) has extremely excellent wear resistance, impact resistance, corrosion resistance, self-lubrication and impact energy absorption, the wear resistance is 8 times of that of common carbon steel, the impact strength is 6 times of that of ABS, the self-lubrication performance is equivalent to that of polytetrafluoroethylene, and the invention compounds a small amount of UPE and PC/ABS/PMMA, thereby further improving the wear resistance and scratch resistance of the system. The lubricant has high thermal stability, high transparency and excellent dispersion performance, and the addition of the lubricant further solves the problem of uniformity of alloy materials. The PC/ABS/PMMA alloy material is prepared by melt blending, and the damage of the high-speed shearing action to the foaming agent is effectively reduced under the condition of full mixing.
By effectively combining the technical points, the PC/ABS/PMMA alloy material with high gloss, low odor and good wear resistance is prepared, and the alloy material can be widely used for preparing various plastic shell parts with the requirements of wear resistance, high mechanical property and the like.
Furthermore, the PC is bisphenol A type polycarbonate, is engineering plastic with excellent performance, is odorless and odorless, has the transparency of more than 85%, has the advantages of high heat distortion temperature, high dimensional stability, high impact strength and the like, and has wide application in the fields of optics, electronics, electrics, machinery and the like.
Further, the ABS is an acrylonitrile-butadiene-styrene terpolymer which has both hardness, rigidity and toughness, is a universal plastic with excellent amorphous comprehensive performance, is nontoxic and tasteless, can be molded in various processing modes, and has wide application in the fields of household appliances, automobiles, building materials and the like. The composite material prepared by blending the composite material and PC has the advantages of both the composite material and the PC, and mutually compensates the defects, so that the composite material is a composite material with extremely excellent comprehensive performance and very wide application.
Furthermore, PMMA is short for polymethyl methacrylate, commonly called organic glass, and the melting point is less than or equal to 3.5g/10min.
Further, the nano-ore crystal is prepared from sepiolite, attapulgite, diatomite and bentonite. Wherein nanometer lattices of the sea bubble soil and the attapulgite can adsorb toxic and harmful nanometer-level micromolecular polar substances such as formaldehyde, benzene, ammonia and the like in the air; the diatomite can adsorb micro-scale macromolecular air impurities, and also provide an adsorption channel for the nano ore crystals, so that the adsorption effect of the nano ore crystals is improved; the diatomite can obviously enhance the rigidity and strength of the product, the sedimentation volume reaches 95 percent, the heat resistance, wear resistance, ageing resistance and other performances of the product can be improved, the diatomite has the characteristics of wide sources, low price, large specific surface area and porous structure, the reinforcing effect of the filling material is achieved, and the consumption of the resin can be reduced and the cost is reduced because the porous structure adsorbs small molecules existing in the resin.
Further, the UPE is used as a toughening agent of the material and is ultra-high molecular weight polyethylene powder, and the density of the UPE is 0.93-0.95 g/cm 3 The grain diameter is 50-300 nm.
Further, the foaming agent is an endothermic closed-cell chemical nucleating foaming agent, the gas generated by heat dispersion is carbon dioxide, and the carbon dioxide content is 80-85 ml/gram.
Further, the lubricant is nano synthesized magnesium aluminum talcum and is of a powder structure, the magnesium aluminum ratio is 2:1, the average particle size is less than 80 mu m, the whiteness is 92, and the specific gravity is 2.1g/ml.
Further, the antioxidants include a primary antioxidant and a secondary antioxidant. Preferably, the primary antioxidants are hindered phenol antioxidants such as 1010, 1076, 245 and the like; and/or the auxiliary antioxidants are phosphite antioxidants such as 168, PEP36 and the like, which can inhibit degradation of PC, ABS and PMMA resins.
In addition, the preparation method of the PC/ABS/PMMA alloy material with high gloss and low odor and wear resistance comprises the following steps:
s1, drying PC, ABS, PMMA, and placing the nano-ore crystal in a baking oven at 150-200 ℃ to bake materials;
s2, weighing UPE, foaming agent, lubricant, antioxidant and nano ore crystals after the material drying treatment in the step S1 according to a proportion, and stirring and mixing to obtain activated powder resin;
s3, weighing PC, ABS, PMMA after the drying treatment in the step S1 and the activated powder resin obtained in the step S2 according to a proportion, and mixing to form a premix;
s4, adding the premix obtained in the step S3 into a double-screw extruder, and carrying out melt blending to obtain the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material.
Further, in the step S1, the drying temperature is 80-100 ℃ and the drying time is 3-6 hours; and/or the material drying time is 1-2 h.
Further, in step S2, the mixture is stirred and mixed for 3 to 10 minutes by a mixer.
Further, in step S3, the mixture is mixed for 3 to 6 minutes by a high-speed mixer.
Further, in the step S4, the heating temperature is 200-260 ℃, and the extrusion temperature of the machine head is 230-250 ℃; the rotation speed of the screw of the host machine is 200-400 rpm, and the feeding rotation speed is 25-35 rpm.
In addition, the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material provided by the invention is not particularly limited to a subsequent molding processing method, and a conventional molding process, such as injection molding, can be adopted.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material provided by the invention, the PC/ABS/PMMA alloy is prepared by blending PMMA with PC and ABS, so that the surface hardness of the PC/ABS material can be effectively enhanced, and the wear resistance of the material is further improved, but the poor glossiness performance of an alloy product is easily caused by simply blending PMMA with PC/ABS, the application of a foaming agent enhances the interface interaction between a matrix and the matrix, improves the compatibility between resin materials, and can obviously improve the surface finish of the alloy material;
2. according to the PC/ABS/PMMA alloy material with high gloss and low odor and wear resistance disclosed by the invention, the foaming agent and the nano ore crystals are synergistic in the extrusion process, so that the problem of large odor of the PC/ABS/PMMA alloy material is effectively solved, and the material is more environment-friendly and healthy;
3. according to the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material disclosed by the invention, through the addition of PMMA and UPE, the wear resistance of PC/ABS/PMMA is improved, secondary processing such as paint spraying and electroplating is reduced, the cost is reduced, and the energy is saved and the environment is protected;
4. the added lubricant has high thermal stability, high transparency, excellent dispersion performance and good weather resistance, further solves the problem of alloy material uniformity, and the prepared PC/ABS/PMMA alloy material with high gloss, low odor and good wear resistance can be widely used for preparing various plastic shell parts with wear resistance requirements.
Detailed Description
The present invention will be described in further detail with reference to specific examples for better understanding of the technical solution of the present invention by those skilled in the art.
Example 1
The embodiment provides a high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material, which comprises the following raw materials in parts by weight: 43.4 parts of PC, 18.6 parts of ABS, 20 parts of PMMA, 10 parts of nano-ore crystals, 6 parts of UPE, 0.5 part of heat-absorbing closed-cell chemical nucleating foaming agent, 1 part of lubricant, 0.2 part of primary antioxidant 1010 and 0.2 part of secondary antioxidant 168, wherein the PC/ABS ratio is about 7:3.
The preparation method of the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material comprises the following steps:
s1, drying PC, ABS, PMMA, namely drying PC for 4 hours at 90 ℃, and drying ABS and PMMA for 3 hours at 80 ℃; placing the nano ore crystal in a baking oven at 150 ℃ to bake for 2 hours;
s2, weighing UPE, foaming agent, lubricant, antioxidant and nano ore crystals subjected to material drying treatment in the step S1 according to a proportion, stirring and mixing in a mixer for 5 minutes to obtain activated powder resin, and taking out for later use;
s3, weighing PC, ABS, PMMA obtained after the drying treatment in the step S1 and the activated powder resin obtained in the step S2 according to a proportion, mixing for 4min in a high-speed mixer, and uniformly mixing to form a premix;
s4, adding the premix obtained in the step S3 into a double-screw extruder, wherein the temperatures of all the areas are 220, 240, 250, 240 and 240 ℃, the screw speed of a host machine is 300rpm, the feeding speed is 30rpm, and melting and blending to obtain the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material.
The preparation method of the high gloss low odor abrasion resistant PC/ABS/PMMA alloy materials in examples 2-6 is substantially the same as in example 1, except for the formulation.
Example 2
The embodiment provides a high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material, which comprises the following raw materials in parts by weight: 43.3 parts of PC, 10.8 parts of ABS, 20 parts of PMMA, 12 parts of nano-ore crystals, 12 parts of UPE, 0.5 part of heat-absorbing closed-cell chemical nucleating foaming agent, 1 part of lubricant, 0.2 part of primary antioxidant 1010 and 0.2 part of secondary antioxidant 168, wherein the PC/ABS ratio is about 8:2. The high gloss low odor wear resistant PC/ABS/PMMA alloy material differs from example 1 in that: the PC and the ABS are about 8:2, and the addition amount of partial raw materials such as UPE, nano-ore crystals and the like is improved.
Example 3
The embodiment provides a high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material, which comprises the following raw materials in parts by weight: 38.5 parts of PC, 9.6 parts of ABS, 30 parts of PMMA, 14 parts of nano-ore crystals, 6 parts of UPE, 0.5 part of heat-absorbing closed-cell chemical nucleating foaming agent, 1 part of lubricant, 0.2 part of primary antioxidant 1010 and 0.2 part of secondary antioxidant 168, wherein the PC/ABS ratio is about 8:2. The high gloss low odor wear resistant PC/ABS/PMMA alloy material differs from example 1 in that: PC and ABS are about 8:2, and the addition amount of partial raw materials such as PMMA and nano-ore crystals is increased.
Example 4
The embodiment provides a high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material, which comprises the following raw materials in parts by weight: 29.7 parts of PC, 7.4 parts of ABS, 40 parts of PMMA, 15 parts of nano ore crystals, 6 parts of UPE, 0.5 part of heat-absorbing closed-pore chemical nucleating foaming agent, 1 part of lubricant, 0.2 part of primary antioxidant 1010 and 0.2 part of secondary antioxidant 168, wherein the PC/ABS ratio is about 8:2. The high gloss low odor wear resistant PC/ABS/PMMA alloy material differs from example 1 in that: PC and ABS are about 8:2, and the addition amount of partial raw materials such as PMMA and nano-ore crystals is increased.
Example 5
The embodiment provides a high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material, which comprises the following raw materials in parts by weight: 20 parts of PC, 5 parts of ABS, 5 parts of PMMA, 5 parts of nano-ore crystals, 4 parts of UPE, 0.5 part of heat-absorbing closed-pore chemical nucleating foaming agent, 0.5 part of lubricant, 0.1 part of primary antioxidant 1010 and 0.1 part of secondary antioxidant 168, wherein the PC/ABS ratio is about 4:1.
Example 6
The embodiment provides a high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material, which comprises the following raw materials in parts by weight: 50 parts of PC, 20 parts of ABS, 40 parts of PMMA, 15 parts of nano ore crystals, 20 parts of UPE, 1 part of heat-absorbing closed-pore chemical nucleating foaming agent, 2 parts of lubricant, 0.2 part of primary antioxidant 1010 and 0.2 part of secondary antioxidant 168, wherein the PC/ABS ratio is about 5:2.
Comparative example 1
Compared with example 1, the comparative example has no PMMA, and the ABS ratio and other raw material ratios are the same as those of example 1, and the extrusion processing technology is similar to that of example 1.
Comparative example 2
Compared with example 1, the comparative example has no UPE, the proportion of PC to ABS and other raw materials are the same as example 1, and the extrusion processing technology is similar to that of example 1.
Comparative example 3
Compared with example 3, the comparative example has no foaming agent, the PC-ABS ratio and other raw material ratios are the same as those of example 3, and the extrusion processing technology is similar to that of example 3.
Comparative example 4
In this comparative example, the PC to ABS ratio was increased to 9:1 as compared with example 3, and the extrusion process was similar to example 3, except that the ratio was the same as in example 3.
The formulations of examples 1 to 4 and comparative examples 1 to 4 are shown in the following table.
Example 1 Example 2 Example 3 Example 4 Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4
PC 43.4 43.3 38.5 29.7 57.5 47.7 38.9 42.3
ABS 18.6 10.8 9.6 7.4 24.6 20.4 9.7 4.8
PMMA 20 20 30 40 0 20 30 30
Nano mineral crystal 10 12 14 15 10 10 14 14
UPE 6 12 6 6 6 0 6 6
Foaming agent 0.5 0.5 0.5 0.5 0.5 0.5 0 0.5
Lubricant 1 1 1 1 1 1 1 1
1010 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
168 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
The PC/ABS/PMMA alloy materials prepared in examples 1 to 4 and comparative examples 1 to 4 were sampled and tested, and the test results are shown in the following table.
Note that: abrasion resistance was tested according to ASTM D4060-01, VOC was tested according to VDA277, and odor rating was tested according to VDA 270. The appearance effect is mainly observed by naked eyes, the appearance is good, the bead light patterns are difficult to be observed by naked eyes, the appearance is good, the bead light patterns are small, the appearance is poor, and the pearl light patterns are obvious to the naked eyes.
As can be seen from the comparison of the comparative example 1 and the example 1, the PMMA can effectively enhance the surface hardness of the PC/ABS material, thereby improving the wear resistance of the material; it can also be seen from examples 1, 3 and 4 that within a certain range the wear resistance of the material gradually increases with increasing PMMA content. It can be seen from comparison of comparative example 2 with example 1 that the addition of UPE can improve the wear resistance of the material. By comparing the comparative example 3 with the example 3, the addition of the foaming agent enhances the interface interaction between the substrates, improves the compatibility of PC, ABS, PMMA plastic materials, can obviously improve the surface finish of the alloy materials and the bead patterns of the alloy materials, and can effectively improve the problem of large odor of PC/ABS/PMMA alloy materials due to the synergistic effect of the gas generated by the foaming agent and nano ore crystals. As is clear from comparative example 4 and examples 1 and 3, in the PC/ABS/PMMA alloy material, when PC: ABS is less than or equal to 8:2, the surface effect of the material is good, no obvious pearlescing lines appear, and when the ratio of PC to ABS is continuously increased, the appearance effect of the material is reduced, and the pearlescing lines appear on the surface.
Therefore, the invention ensures that the PC/ABS/PMMA alloy material prepared by generating carbon dioxide serving as a supercritical fluid and selecting the compounding proportion of each resin in the melt blending process of the foaming agent has high gloss; the prepared PC/ABS/PMMA alloy material has low odor through the synergistic effect of the foaming agent and the nano-ore crystals; the PC/ABS/PMMA alloy material prepared by the method is wear-resistant by adding PMMA and UPE, and the technical points are buckled and closely combined, so that the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material is prepared. The preparation method is simple, and other treatment means such as ultrasonic waves are not required to be combined.
In addition, in addition to the raw material components specifically selected in the embodiment, the main antioxidant in the formula of the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material can be selected from hindered phenol antioxidants such as 1076 and 245, and the auxiliary antioxidant can be selected from phosphite antioxidants such as PEP 36.
It is to be understood that the above examples of the present invention are provided by way of illustration only and not by way of limitation of the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.

Claims (10)

1. The high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material is characterized by comprising the following raw material components in parts by weight:
PC20-50 parts
ABS5-20 parts
PMMA5-40 parts
5-15 parts of nano mineral crystal
UPE4-20 parts
0.5-1 part of foaming agent
0.5-2 parts of lubricant
0.2 to 0.4 part of antioxidant
Wherein the weight part ratio of PC to ABS satisfies PC to ABS is less than or equal to 8:2; the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material is prepared by melt blending of the raw material components, and the foaming agent is heated and dispersed in the melt blending process to generate carbon dioxide.
2. The high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material according to claim 1, wherein the carbon dioxide content generated by the thermal dispersion of the foaming agent is 80-85 ml/gram.
3. The high gloss low odor abrasion resistant PC/ABS/PMMA alloy material of claim 2 wherein the foaming agent is an endothermic closed cell chemical nucleation foaming agent.
4. The high gloss low odor wear resistant PC/ABS/PMMA alloy material of claim 1 wherein the PC is bisphenol a polycarbonate; and/or the nano ore crystal is prepared from sepiolite, attapulgite, diatomite and bentonite; and/or the UPE is ultra-high molecular weight polyethylene powder with the density of 0.93-0.95 g/cm 3 The grain diameter is 50-300 nm.
5. The high gloss low odor wear resistant PC/ABS/PMMA alloy material of claim 1 wherein the lubricant is a nano synthetic magnesium aluminum talc.
6. The high gloss low odor abrasion resistant PC/ABS/PMMA alloy material of claim 5 wherein the magnesium aluminum talc has a magnesium aluminum ratio of 2:1, an average particle size <80 μm, a whiteness of 92 and a specific gravity of 2.1g/ml.
7. The high gloss low odor wear resistant PC/ABS/PMMA alloy material of claim 1 wherein the antioxidant comprises a primary antioxidant, the primary antioxidant being a hindered phenolic antioxidant; and/or the antioxidant comprises an auxiliary antioxidant, wherein the auxiliary antioxidant is phosphite antioxidant.
8. A method for preparing the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material according to any one of claims 1 to 7, comprising the steps of:
s1, drying PC, ABS, PMMA, and placing the nano-ore crystal in a baking oven at 150-200 ℃ to bake materials;
s2, weighing UPE, foaming agent, lubricant, antioxidant and nano ore crystals after the material drying treatment in the step S1 according to a proportion, and stirring and mixing to obtain activated powder resin;
s3, weighing PC, ABS, PMMA after the drying treatment in the step S1 and the activated powder resin obtained in the step S2 according to a proportion, and mixing to form a premix;
s4, adding the premix obtained in the step S3 into a double-screw extruder, and carrying out melt blending to obtain the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material.
9. The method for preparing the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material according to claim 8, wherein in the step S1, the drying temperature is 80-100 ℃ and the drying time is 3-6 h; and/or the material drying time is 1-2 h.
10. The method for preparing the high-gloss low-odor wear-resistant PC/ABS/PMMA alloy material according to claim 8, wherein in the step S4, the heating temperature is 200-260 ℃, and the extrusion temperature of a machine head is 230-250 ℃; the rotation speed of the screw of the host machine is 200-400 rpm, and the feeding rotation speed is 25-35 rpm.
CN202110474395.9A 2021-04-29 2021-04-29 High-gloss low-odor wear-resistant PC/ABS/PMMA alloy material and preparation method thereof Active CN115260726B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110474395.9A CN115260726B (en) 2021-04-29 2021-04-29 High-gloss low-odor wear-resistant PC/ABS/PMMA alloy material and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110474395.9A CN115260726B (en) 2021-04-29 2021-04-29 High-gloss low-odor wear-resistant PC/ABS/PMMA alloy material and preparation method thereof

Publications (2)

Publication Number Publication Date
CN115260726A CN115260726A (en) 2022-11-01
CN115260726B true CN115260726B (en) 2024-03-19

Family

ID=83746011

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110474395.9A Active CN115260726B (en) 2021-04-29 2021-04-29 High-gloss low-odor wear-resistant PC/ABS/PMMA alloy material and preparation method thereof

Country Status (1)

Country Link
CN (1) CN115260726B (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102924895A (en) * 2012-11-09 2013-02-13 东莞市松燊塑料科技有限公司 Halogen-free flame retardant high gloss polycarbonate (PC)/ acrylonitrile butadiene styrene (ABS) alloy and preparation method thereof
CN103160052A (en) * 2011-12-12 2013-06-19 广州和创塑化有限公司 High-gloss ABS/PMMA alloy material, and preparation method and application thereof
CN106854352A (en) * 2016-12-06 2017-06-16 上海锦湖日丽塑料有限公司 A kind of PC/ABS alloy materials of good chemical resistance and preparation method thereof
CN108752733A (en) * 2018-05-02 2018-11-06 广东聚石化学股份有限公司 A kind of polypropylene cellular board proprietary material and preparation method thereof with absorption and decomposing formaldehyde function
CN109651794A (en) * 2018-12-28 2019-04-19 金旸(厦门)新材料科技有限公司 Low sporadic, wear-resisting PC/ABS alloy material of one kind and preparation method thereof
CN110551389A (en) * 2019-10-15 2019-12-10 四川长虹电器股份有限公司 low-cost, high-fluidity and wear-resistant PA6 material and preparation method thereof
CN111333986A (en) * 2019-12-31 2020-06-26 上海华合复合材料有限公司 Chemical solvent resistant, high wear resistant and self-lubricating PMMA/UHMWPE alloy material and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103160052A (en) * 2011-12-12 2013-06-19 广州和创塑化有限公司 High-gloss ABS/PMMA alloy material, and preparation method and application thereof
CN102924895A (en) * 2012-11-09 2013-02-13 东莞市松燊塑料科技有限公司 Halogen-free flame retardant high gloss polycarbonate (PC)/ acrylonitrile butadiene styrene (ABS) alloy and preparation method thereof
CN106854352A (en) * 2016-12-06 2017-06-16 上海锦湖日丽塑料有限公司 A kind of PC/ABS alloy materials of good chemical resistance and preparation method thereof
CN108752733A (en) * 2018-05-02 2018-11-06 广东聚石化学股份有限公司 A kind of polypropylene cellular board proprietary material and preparation method thereof with absorption and decomposing formaldehyde function
CN109651794A (en) * 2018-12-28 2019-04-19 金旸(厦门)新材料科技有限公司 Low sporadic, wear-resisting PC/ABS alloy material of one kind and preparation method thereof
CN110551389A (en) * 2019-10-15 2019-12-10 四川长虹电器股份有限公司 low-cost, high-fluidity and wear-resistant PA6 material and preparation method thereof
CN111333986A (en) * 2019-12-31 2020-06-26 上海华合复合材料有限公司 Chemical solvent resistant, high wear resistant and self-lubricating PMMA/UHMWPE alloy material and preparation method thereof

Also Published As

Publication number Publication date
CN115260726A (en) 2022-11-01

Similar Documents

Publication Publication Date Title
EP3789456B1 (en) Polyamide resin composition having high metal texture and preparation method of polyamide resin composition
CN102382371B (en) Automobile interior trim part material and preparation method thereof
CN105647021A (en) Low-odor, low-volatile and scratch-resistant polypropylene composite material for automotive interiors and preparation method for composite material
CN113388207B (en) High-gloss scratch-resistant easy-spraying polypropylene composite material and preparation method and application thereof
CN107312327B (en) High-heat-resistance high-impact-resistance nylon alloy resin composition
CN102604222B (en) Polypropylene material for automobile interior trimming parts and preparation method thereof
CN104610719A (en) High-heat resistance and low-gloss antistatic PC/ASA alloy material and preparation method thereof
CN109354853A (en) A kind of PC/ABS alloy material and preparation method thereof
CN104845026A (en) Heat-resistant ABS (acrylonitrile-butadiene-styrene) resin composition high in scratch resistance and preparation method of heat-resistant ABS resin composition
CN111057352A (en) Polyester type thermoplastic elastomer composition and preparation method and application thereof
CN108546363B (en) Chemical-resistant low-odor polypropylene composite material and preparation method thereof
CN114031919A (en) Scratch-resistant low-odor high-brightness black PC/ABS composite material and preparation method thereof
CN115260726B (en) High-gloss low-odor wear-resistant PC/ABS/PMMA alloy material and preparation method thereof
CN101812223A (en) Polycarbonate/polyethylene glycol terephthalate resin composite and preparation method
CN111690244A (en) High-gloss scratch-resistant chemical-resistant PC/polyester alloy material and preparation method thereof
CN109385055B (en) High-transparency PET anti-scratching master batch and preparation method thereof
CN110951159B (en) Polypropylene/polyamide/polyketone composition and preparation method thereof
CN112708238A (en) Matte TPU/ABS alloy material with high low-temperature toughness and easiness in processing and preparation method thereof
CN110551389A (en) low-cost, high-fluidity and wear-resistant PA6 material and preparation method thereof
CN103804859B (en) A kind of high light low volatilization polybutylene terephthalate composition and method of making the same and application
CN113881211A (en) PC/ABS composite material and preparation method thereof
CN112724572B (en) Heat-insulating matte polyester alloy and preparation method and application thereof
CN108530821B (en) High-hardness waterproof ABS resin and preparation method thereof
CN112250984B (en) Injection molding process of automotive interior trim part
CN113831642A (en) Application of basalt fiber in spray-free polypropylene material, composition of basalt fiber and preparation method of composition

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant