CN115260051A - Preparation process of atorvastatin calcium intermediate - Google Patents

Preparation process of atorvastatin calcium intermediate Download PDF

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CN115260051A
CN115260051A CN202211033594.7A CN202211033594A CN115260051A CN 115260051 A CN115260051 A CN 115260051A CN 202211033594 A CN202211033594 A CN 202211033594A CN 115260051 A CN115260051 A CN 115260051A
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reaction
atorvastatin calcium
fluorophenyl
acetophenone
fluorobenzene
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宋继国
刘建峰
庞小召
罗威
刘振兴
付红艳
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Jiangsu Alpha Pharmaceutical Co ltd
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Jiangsu Alpha Pharmaceutical Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C231/00Preparation of carboxylic acid amides
    • C07C231/12Preparation of carboxylic acid amides by reactions not involving the formation of carboxamide groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/45Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by condensation
    • C07C45/46Friedel-Crafts reactions
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/61Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups
    • C07C45/64Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by introduction of functional groups containing oxygen only in singly bound form

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Abstract

The invention discloses a preparation process of an atorvastatin calcium intermediate, which comprises the steps of reacting phenylacetic acid with thionyl chloride to obtain phenylacetyl chloride, carrying out friedel-crafts acylation reaction on the obtained phenylacetyl chloride and fluorobenzene under the action of a catalyst and fluorobenzene to obtain 4-fluorobenzene acetophenone, alkalifying a 4-fluorobenzene acetophenone solution, adding a Davis reagent to oxidize and introduce hydroxyl on carbonyl alpha-carbon to obtain 1- (4-fluorophenyl) -2-hydroxy-2-acetophenone, and reacting the 1- (4-fluorophenyl) -2-hydroxy-2-acetophenone with N-phenylbutyryl acetamide under the action of a catalyst to prepare the atorvastatin calcium intermediate M4. The beneficial effects of the invention are: the method has the advantages that the alcoholic hydroxyl group is directly substituted, the byproduct is only one molecule of water, the generation of the byproduct is reduced, the atom economy is realized, the alcohol replaces the original halogenation process, the reaction selectivity is good, no simple substance chlorine or bromine is used, a large amount of chlorine-containing and bromine-containing wastewater cannot be generated, the wastewater treatment is convenient, and the method is environment-friendly.

Description

Preparation process of atorvastatin calcium intermediate
Technical Field
The invention relates to the related technical field of pharmaceutical chemicals, in particular to a preparation process of an atorvastatin calcium intermediate.
Background
Atorvastatin calcium (Atorvastain calcium), chemically (3r, 5r) -7- [2- (4-fluorophenyl) -5-isopropyl-3-phenyl-4- (phenylcarbamoyl) pyrrol-1-yl ] -3,5 dihydroxy calcium heptate, is a 3-hydroxy-3-methylglutaryl coenzyme a (HMG-CoA) reductase inhibitor. It was introduced by the U.S. pfeiri company in 1997 and is a third generation statin lipid regulating drug widely used in clinical practice for the prevention and treatment of hypercholesterolemia. This effect is exerted by lowering Total Cholesterol (TC), high density lipoprotein cholesterol (HDL-C), and apolipoprotein B (ApoB) levels in dyslipidemia patients. Additionally, atorvastatin calcium has an anti-inflammatory effect in atherosclerotic plaques. Because of its high efficiency and safety. Is always one of the best-selling medicines for treating hypercholesterolemia.
At present, the preparation method of atorvastatin mainly comprises a racemate resolution method, a diastereoselective condensation method, a Paal-Knorr synthesis method, a cycloaddition method, a dicarbonyl asymmetric reduction method and the like, and the yield and the product purity of atorvastatin synthesized by the methods are low, so that the method for obtaining the atorvastatin compound with high purity, high yield and high content becomes a hotspot of current research.
Atorvastatin is prepared from the condensate (4R-Cis) -1, 1-dimethylethyl-6- [2- [2 (4-fluorophenyl) -5- (1-methylethyl) -3-phenyl-4- [ (phenylamino) -carboxy ] -1H-pyrrol-1-yl ] ethyl ] -2, 2-dimethyl-1, 3 dioxane-4-acetate by hydrolysis to form the sodium salt, followed by the addition of calcium acetate, wherein the core of the preparation of the condensate is the synthesis of two intermediates: 4-fluoro-alpha- (2-methyl-1-oxopropyl) -gamma-oxo-N, beta-diphenyl benzene butanamide (abbreviated as M4), (4R-Cis) -6-aminoethyl-2, 2-dimethyl-1, 3-dioxane-tert-butyl acetate (abbreviated as ATS-9), and then M4 and ATS-9 react to generate the product atorvastatin. The existing method for synthesizing M4 uses benzoic acid as an initial raw material, reacts with thionyl chloride to generate phenylacetyl chloride, then performs a friedel-crafts acylation reaction with fluorobenzene to generate 4-fluorobenzene acetophenone, and the 4-fluorobenzene acetophenone is further brominated and then reacts with isobutyrylacetanilide to generate M4, wherein a catalyst commonly used for the friedel-crafts acylation reaction of the phenylacetyl chloride and the fluorobenzene is ferric chloride, the ferric chloride is easy to complex with a generated product, the treatment is complex after the reaction is finished, and the yield of the product is reduced.
The chinese published invention document CN 10639296B discloses a process for preparing atorvastatin calcium, in which ferric chloride, an original catalyst, is replaced by a zeolite molecular sieve, so as to avoid a post-treatment process caused by complexation between the catalyst and a product, improve a reaction yield, reduce side reactions and facilitate purification, but still fail to solve the problems that 4-fluoro phenylacetophenone is substituted by a simple substance of chlorine or bromine during preparation of an intermediate M4 in a reaction process, hydrogen on a phenyl ring of 4-fluoro phenylacetophenone is easily substituted, a large amount of phenyl chloro (bromo) substituted compounds of 4-fluoro phenylacetophenone are generated in the reaction process, a large number of side reactions result in too low yield, and the byproducts are inconvenient to treat and cause serious pollution easily.
The invention provides a preparation process of an atorvastatin calcium intermediate, which is characterized in that hydroxyl is introduced to 4-fluorobenzeneacetophenone carbonyl alpha-carbon to obtain 1- (4-fluorophenyl) -2-hydroxy-2-phenylethanone, and the 1- (4-fluorophenyl) -2-hydroxy-2-phenylethanone and N-phenylisobutyrylacetamide directly react under the action of a ferric trichloride catalyst to prepare the intermediate M4, so that the original halogenation process is replaced, the halogenation reaction is avoided, halogen wastewater is not generated, and the product after the reaction is convenient to treat.
Disclosure of Invention
Aiming at the problems that when the 4-fluorophenylacetophenone is replaced by a simple substance of chlorine or bromine during the preparation of the intermediate M4, hydrogen on a phenyl ring of the 4-fluorophenylacetophenone is easy to replace, a large amount of phenyl ring chlorine (bromine) substituted compounds of the 4-fluorophenylacetophenone can be generated in the reaction process, the yield is low due to more side reactions, the by-products are inconvenient to treat, and serious pollution is easily caused, the invention adopts the following technical scheme:
a preparation process of an atorvastatin calcium intermediate comprises the following steps:
step one, phenylacetic acid reacts with thionyl chloride to obtain phenylacetyl chloride;
secondly, the obtained phenylacetyl chloride and fluorobenzene are subjected to friedel-crafts acylation reaction with fluorobenzene under the action of a catalyst to obtain 4-fluorobenzene acetophenone;
thirdly, adding a Davis reagent into the 4-fluorophenyl acetophenone solution after alkalization to oxidize and introduce hydroxyl on carbonyl alpha-carbon to prepare 1- (4-fluorophenyl) -2-hydroxyl-2-phenyl acetophenone;
fourthly, the 1- (4-fluorophenyl) -2-hydroxy-2-phenyl ethanone reacts with N-phenyl isobutyryl acetamide under the action of a catalyst to prepare an atorvastatin calcium intermediate M4.
Further, the catalyst for the second-step reaction is zeolite molecular sieve loaded aluminum trioxide.
Further, in the third step of reaction, the reaction solvent is one or more of tetrahydrofuran, diethyl ether, 1, 4-dioxane, toluene and xylene.
Further, the third step reaction alkalization reagent is KHMDS or NaHMDS, and the solution reaction pH value is 9-11.
Furthermore, the reaction temperature of the third step is-78 to-80 ℃.
Further, the Davis reagent of the third reaction step is recovered by oxidizing m-chloroperoxybenzoic acid.
Further, the fourth step of reaction is to dissolve the 1- (4-fluorophenyl) -2-hydroxy-2-phenyl ethanone obtained in the third step by using a solvent, and FeCl is added 3 The catalyst is stirred and mixed evenly, and then N-phenyl isobutyryl acetamide is added, heated and stirred.
Furthermore, the solvent required by the fourth step of reaction is one or more of tetrahydrofuran, diethyl ether, dichloromethane and toluene, the reaction temperature is 30-35 ℃, and the reaction time is 5-6 h.
Further, the raw material and FeCl in the fourth reaction step 3 The molar ratio of the catalyst is 1:0.1.
and further, after the fourth step of reaction is finished, washing the reaction solution for 2-3 times by using saturated saline solution, combining organic layers, performing decompression and desolventizing to dryness, adding methanol for recrystallization, and filtering and drying to obtain a product.
The invention has the beneficial effects that: the innovation points of the invention are that hydroxyl is generated in one step, M4 is obtained by direct condensation under the catalysis of ferric trichloride in two steps, the reaction steps are not changed, halogen is avoided, the hydroxyl is directly substituted by alcoholic hydroxyl, the original halogenation process is replaced by the alcoholic substitution process, the reaction selectivity is better, the reaction product is convenient to treat, no simple substance chlorine or bromine is used in the reaction, a large amount of chlorine-containing and bromine-containing waste water is not generated, the waste water treatment is convenient, and the method is environment-friendly.
Drawings
FIG. 1 is an overall reaction scheme of the present invention;
FIG. 2 is a flow diagram of the Davis reagent recovery process of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Example 1
Firstly, 13.6g of phenylacetic acid is dissolved in 100ml of chloroform, 15.6g of thionyl chloride is added into a reaction bottle, reaction is carried out at room temperature to release sulfur dioxide and hydrogen chloride gas, when a large amount of gas is not released any more from reactants, the reaction mixture is heated to 30-40 ℃, heat preservation is carried out for 25h, 30ml of benzene is added, volatile matters are removed by low-temperature distillation, pressure is gradually reduced to 0.133kPa, after all volatile matters are removed, 55-57 ℃ (0.133 kPa) fractions are evaporated, 12.90g of phenylacetyl chloride is obtained, the purity is 98.5%, and the yield is 83.7%.
And secondly, adding 10.6g of fluorobenzene into 100ml of dichloromethane, stirring, adding 13g of zeolite molecular sieve loaded aluminum trichloride under ice bath, then dropwise adding 40ml of dichloromethane containing 15.4g of phenylacetyl chloride into the solution under ice bath condition, keeping the temperature of the reaction solution not more than 10 ℃ in the dropwise adding process, continuing to react for 2h after the dropwise adding is finished, and tracking by TLC to show that the reaction is finished. After the reaction is finished, adding a sodium hydroxide solution for quenching, layering, extracting an aqueous layer by using dichloromethane, combining organic layers, washing the organic layer by using saturated saline solution, decompressing and desolventizing the organic layer until the organic layer is dried, adding 15ml of methylbenzene for recrystallization, filtering and drying to obtain 17.12g of 1- (4-fluorophenyl) acetophenone, wherein the purity is 98.3 percent, and the yield is 80 percent.
And thirdly, dissolving 10.7g of 1- (4-fluorophenyl) acetophenone in 100ml of THF, adding KHMDS to adjust the pH value of the solution to 9, adding 110ml of Davis THF solution reagent of 5mol/L, stirring for reaction at constant temperature of-78 ℃, tracking by TLC to show that the reaction is finished, decompressing and fractionating to recover THF and Davis reagent and the like, adding 50ml of dichloromethane after the fractionation is finished, adjusting the pH value to be about 7.0 by using dilute acid water, stirring until the solution is completely dissolved, layering, extracting a water layer by using dichloromethane, combining organic layers, washing by using saturated saline, decompressing and desolventizing the organic layer until the organic layer is dried, adding 20ml of toluene for recrystallization, filtering and drying to obtain 11.0g of the product 1- (4-fluorophenyl) -2-hydroxy-2-phenyl acetophenone, wherein the purity is 98.5 percent and the yield is 95.6 percent. The recovered Davis reagent can be reused after being treated.
Fourthly, adding 11.5g of 1- (4-fluorophenyl) -2-hydroxy-2-phenyl ethanone into a 100ml flask, adding 100ml of dichloromethane, stirring and mixing, adding 1.62g of ferric chloride catalyst, adding 10.3g of N-phenyl isobutyryl acetamide, heating and stirring at 35 ℃, refluxing for 5 hours to complete the reaction, filtering after the reaction is completed, adding 50ml of dichloromethane for extraction for 2-3 times, combining organic layers, adding 100ml of saturated saline solution for washing for 2-3 times, decompressing and desolventizing to be dry, adding 30ml of toluene for recrystallization, filtering and drying to obtain a reaction product M4, and obtaining 19.8g of the product, the yield is 95%, and the purity is 99.0%.
Example 2
Firstly, 13.6g of phenylacetic acid is dissolved in 100ml of chloroform, 15.6g of thionyl chloride is added into a reaction bottle to react at room temperature to release sulfur dioxide and hydrogen chloride gas, when a large amount of gas is not released any more from reactants, the reaction mixture is heated to 30-40 ℃, the temperature is kept for 25h, 30ml of benzene is added, volatile matters are removed by low-temperature distillation, the pressure is gradually reduced to 0.133kPa, after all volatile matters are removed, 55-57 ℃ (0.133 kPa) fractions are evaporated to obtain 12.91g of phenylacetyl chloride, the purity is 98.6 percent, and the yield is 83.8 percent.
And secondly, adding 10.6g of fluorobenzene into 100ml of dichloromethane, stirring, adding 13g of zeolite molecular sieve loaded aluminum trichloride under ice bath, then dropwise adding 40ml of dichloromethane containing 15.4g of phenylacetyl chloride into the solution under ice bath condition, keeping the temperature of the reaction solution not more than 10 ℃ in the dropwise adding process, continuing to react for 2h after the dropwise adding is finished, and tracking by TLC to show that the reaction is finished. After the reaction is finished, adding a sodium hydroxide solution for quenching, layering, extracting a water layer by using dichloromethane, combining organic layers, washing the organic layer by using saturated saline solution, decompressing and desolventizing the organic layer until the organic layer is dried, adding 15ml of toluene for recrystallization, filtering and drying to obtain 17.13g of 1- (4-fluorophenyl) acetophenone with the purity of 98.7 percent and the yield of 80 percent.
And thirdly, dissolving 10.7g of 1- (4-fluorophenyl) acetophenone in 100ml of THF, adding KHMDS to adjust the pH value of the solution to 10, adding 110ml of Davis THF solution reagent of 5mol/L, stirring for reaction at constant temperature of-78 ℃, tracking by TLC to show that the reaction is finished, decompressing and fractionating to recover THF and Davis reagent and the like, adding 50ml of dichloromethane after the fractionation is finished, adjusting the pH value to be about 7.0 by using dilute acid water, stirring until the solution is completely dissolved, layering, extracting a water layer by using dichloromethane, combining organic layers, washing by using saturated saline, decompressing and desolventizing the organic layer until the organic layer is dried, adding 20ml of toluene for recrystallization, filtering and drying to obtain 11.3g of the product 1- (4-fluorophenyl) -2-hydroxy-2-phenyl acetophenone, wherein the purity is 99.1% and the yield is 98.2%. The recovered Davis reagent can be reused after being treated.
Fourthly, adding 11.5g of 1- (4-fluorophenyl) -2-hydroxy-2-phenyl ethyl ketone into a 100ml flask, adding 100ml of dichloromethane, stirring and mixing, adding 1.62g of ferric chloride catalyst, adding 10.3g of N-phenyl isobutyryl acetamide, heating and stirring at 30 ℃, refluxing for 5h to complete the reaction, filtering after the reaction is completed, adding 50ml of dichloromethane for extraction for 2-3 times, combining organic layers, adding 100ml of saturated salt water for washing for 2-3 times, decompressing and desolventizing to dryness, adding 30ml of toluene for recrystallization, filtering and drying to obtain a reaction product M4, and obtaining 19.2g of a product, the yield is 92 percent, and the purity is 99.2 percent.
Example 3
Firstly, 13.6g of phenylacetic acid is dissolved in 100ml of chloroform, 15.6g of thionyl chloride is added into a reaction bottle, reaction is carried out at room temperature to release sulfur dioxide and hydrogen chloride gas, when a large amount of gas is not released any more from reactants, the reaction mixture is heated to 30-40 ℃, heat preservation is carried out for 25h, 30ml of benzene is added, volatile matters are removed by low-temperature distillation, pressure is gradually reduced to 0.133kPa, after all volatile matters are removed, 55-57 ℃ (0.133 kPa) fractions are evaporated, 12.93g of phenylacetyl chloride is obtained, the purity is 98.5%, and the yield is 83.9%.
And secondly, adding 10.6g of fluorobenzene into 100ml of dichloromethane, stirring, adding 13g of zeolite molecular sieve loaded aluminum trichloride under ice bath, then dropwise adding 40ml of dichloromethane containing 15.4g of phenylacetyl chloride into the solution under ice bath condition, keeping the temperature of the reaction solution not more than 10 ℃ in the dropwise adding process, continuing to react for 2h after the dropwise adding is finished, and tracking by TLC to show that the reaction is finished. After the reaction is finished, adding a sodium hydroxide solution for quenching, layering, extracting a water layer by using dichloromethane, combining organic layers, washing the organic layer by using saturated saline solution, decompressing and desolventizing the organic layer until the organic layer is dried, adding 15ml of toluene for recrystallization, filtering and drying to obtain 17.15g of 1- (4-fluorophenyl) acetophenone with the purity of 98.4 percent and the yield of 80 percent.
And thirdly, dissolving 10.7g of 1- (4-fluorophenyl) acetophenone in 100ml of THF, adding KHMDS to adjust the pH value of the solution to be 11, adding 110ml of Davis THF solution reagent of 5mol/L, stirring for reaction at constant temperature of-78 ℃, tracking by TLC to show that the reaction is finished, decompressing and fractionating to recover THF and the Davis reagent, and after the fractionation is finished, adding 50ml of dichloromethane, adjusting the pH value to be about 7.0 by using dilute acid water, stirring until the solution is completely dissolved, layering, extracting a water layer by using dichloromethane, combining organic layers, washing by using saturated saline, decompressing and desolventizing the organic layer until the organic layer is dried, adding 20ml of toluene for recrystallization, filtering and drying to obtain 11.1g of the product 1- (4-fluorophenyl) -2-hydroxy-2-phenyl acetophenone, wherein the purity is 99.0 percent, and the yield is 96.5 percent. The recovered Davis reagent can be reused after being treated.
Fourthly, 11.5g of 1- (4-fluorophenyl) -2-hydroxy-2-phenyl ethanone is added into a 100ml flask, 100ml of dichloromethane is added, stirring and mixing are carried out, 1.62g of ferric chloride catalyst is added, 10.3g of N-phenyl isobutyryl acetamide is added, heating and stirring are carried out at 35 ℃, refluxing is carried out for 6 hours, the reaction is completed, after the reaction is completed, filtering is carried out, 50ml of dichloromethane is added for extraction for 2-3 times, organic layers are combined, 100ml of saturated common salt water is added for washing for 2-3 times, decompression and desolventization are carried out until the mixture is dried, 30ml of toluene is added for recrystallization, filtering and drying are carried out, and the reaction product M4 is obtained, wherein 20.0g of the product is obtained, the yield is 95.7%, and the purity is 99.2%.
Example 4
Firstly, 13.6g of phenylacetic acid is dissolved in 100ml of chloroform, 15.6g of thionyl chloride is added into a reaction bottle to react at room temperature to release sulfur dioxide and hydrogen chloride gas, when a large amount of gas is not released any more from reactants, the reaction mixture is heated to 30-40 ℃, the temperature is kept for 25h, 30ml of benzene is added, volatile matters are removed by low-temperature distillation, the pressure is gradually reduced to 0.133kPa, after all volatile matters are removed, 55-57 ℃ (0.133 kPa) fractions are evaporated to obtain 12.90g of phenylacetyl chloride, the purity is 98.3 percent, and the yield is 83.7 percent.
And secondly, adding 10.6g of fluorobenzene into 100ml of dichloromethane, stirring, adding 13g of zeolite molecular sieve loaded aluminum trichloride under ice bath, then dropwise adding 40ml of dichloromethane containing 15.4g of phenylacetyl chloride into the solution under ice bath condition, keeping the temperature of the reaction solution not more than 10 ℃ in the dropwise adding process, continuing to react for 2h after the dropwise adding is finished, and tracking by TLC to show that the reaction is finished. After the reaction is finished, adding a sodium hydroxide solution for quenching, layering, extracting a water layer by using dichloromethane, combining organic layers, washing the organic layer by using saturated saline solution, decompressing and desolventizing the organic layer until the organic layer is dried, adding 15ml of toluene for recrystallization, filtering and drying to obtain 17.16g of 1- (4-fluorophenyl) acetophenone with the purity of 98.5 percent and the yield of 80 percent.
And thirdly, dissolving 10.7g of 1- (4-fluorophenyl) acetophenone in 100ml of THF, adding NaHMDS to adjust the pH value of the solution to 10, adding 110ml of Davis THF solution reagent of 5mol/L, stirring for reaction at constant temperature of-78 ℃, tracking by TLC to show that the reaction is finished, decompressing and fractionating to recover THF and Davis reagent and the like, adding 50ml of dichloromethane after the fractionation is finished, adjusting the pH value to be about 7.0 by using dilute acid water, stirring until the solution is completely dissolved, layering, extracting a water layer by using dichloromethane, combining organic layers, washing by using saturated saline, decompressing and desolventizing the organic layer until the organic layer is dried, adding 20ml of toluene for recrystallization, filtering and drying to obtain 11.3g of the product 1- (4-fluorophenyl) -2-hydroxy-2-phenyl acetophenone, wherein the purity is 98.8 percent, and the yield is 98.3 percent. The recovered Davis reagent can be reused after being treated.
Fourthly, 11.5g of 1- (4-fluorophenyl) -2-hydroxy-2-phenyl ethanone is added into a 100ml flask, 100ml of dichloromethane is added, stirring and mixing are carried out, 1.62g of ferric chloride catalyst is added, 10.3g of N-phenyl isobutyryl acetamide is added, heating and stirring are carried out at 30 ℃, reflux is carried out for 6 hours, after the reaction is completed, filtration is carried out, 50ml of dichloromethane is added for extraction for 2-3 times, organic layers are combined, 100ml of saturated common salt water is added for washing for 2-3 times, decompression and desolventization is carried out until the mixture is dried, 30ml of toluene is added for recrystallization, filtration and drying are carried out to obtain a reaction product M4, 19.7g of the product is obtained, the yield is 94.2%, and the purity is 99.2%.
Example 5
Firstly, 13.6g of phenylacetic acid is dissolved in 100ml of chloroform, 15.6g of thionyl chloride is added into a reaction bottle, reaction is carried out at room temperature to release sulfur dioxide and hydrogen chloride gas, when a large amount of gas is not released any more from reactants, the reaction mixture is heated to 30-40 ℃, heat preservation is carried out for 25h, 30ml of benzene is added, volatile matters are removed by low-temperature distillation, pressure is gradually reduced to 0.133kPa, after all volatile matters are removed, 55-57 ℃ (0.133 kPa) fractions are evaporated, 12.88g of phenylacetyl chloride is obtained, the purity is 98.6%, and the yield is 83.7%.
And secondly, adding 10.6g of fluorobenzene into 100ml of dichloromethane, stirring, adding 13g of zeolite molecular sieve loaded aluminum trichloride under an ice bath condition, then dropwise adding 40ml of dichloromethane containing 15.4g of phenylacetyl chloride into the solution under the ice bath condition, keeping the temperature of the reaction solution not more than 10 ℃ in the dropwise adding process, continuing to react for 2h after the dropwise adding is finished, and tracking by TLC (thin layer chromatography) to show that the reaction is finished. After the reaction is finished, adding a sodium hydroxide solution for quenching, layering, extracting an aqueous layer by using dichloromethane, combining organic layers, washing the organic layer by using saturated saline solution, decompressing and desolventizing the organic layer until the organic layer is dried, adding 15ml of methylbenzene for recrystallization, filtering and drying to obtain 17.15g of 1- (4-fluorophenyl) acetophenone, wherein the purity is 98.8 percent, and the yield is 80 percent.
And thirdly, dissolving 10.7g of 1- (4-fluorophenyl) acetophenone in 100ml of THF, adding KHMDS to adjust the pH value of the solution to 10, adding 110ml of Davis THF solution reagent of 5mol/L, stirring for reaction at constant temperature of-80 ℃, tracking by TLC to show that the reaction is finished, decompressing and fractionating to recover THF and Davis reagent and the like, adding 50ml of dichloromethane after the fractionation is finished, adjusting the pH value to be about 7.0 by using dilute acid water, stirring until the solution is completely dissolved, layering, extracting a water layer by using dichloromethane, combining organic layers, washing by using saturated saline, decompressing and desolventizing the organic layer until the organic layer is dried, adding 20ml of toluene for recrystallization, filtering and drying to obtain 11.1g of the product 1- (4-fluorophenyl) -2-hydroxy-2-phenyl acetophenone, wherein the purity is 98.5 percent and the yield is 96.5 percent. The recovered Davis reagent can be reused after being treated.
Fourthly, adding 11.5g of 1- (4-fluorophenyl) -2-hydroxy-2-phenyl ethyl ketone into a 100ml flask, adding 100ml of THF, stirring and mixing, adding 1.62g of ferric chloride catalyst, adding 10.3g of N-phenyl isobutyryl acetamide, heating and stirring at 35 ℃, refluxing for 6h to complete the reaction, filtering after the reaction is completed, adding 50ml of dichloromethane for extraction for 2-3 times, combining organic layers, adding 100ml of saturated salt water for washing for 2-3 times, decompressing and desolventizing to dryness, adding 30ml of toluene for recrystallization, filtering and drying to obtain a reaction product M4, and obtaining 19.4g of a product, wherein the yield is 93 percent and the purity is 99.1 percent.
Example 6
Firstly, 13.6g of phenylacetic acid is dissolved in 100ml of chloroform, 15.6g of thionyl chloride is added into a reaction bottle to react at room temperature to release sulfur dioxide and hydrogen chloride gas, when a large amount of gas is not released any more from reactants, the reaction mixture is heated to 30-40 ℃, the temperature is kept for 25h, 30ml of benzene is added, volatile matters are removed by low-temperature distillation, the pressure is gradually reduced to 0.133kPa, after all volatile matters are removed, 55-57 ℃ (0.133 kPa) fractions are evaporated to obtain 12.90g of phenylacetyl chloride, the purity is 98.5 percent, and the yield is 83.7 percent.
And secondly, adding 10.6g of fluorobenzene into 100ml of dichloromethane, stirring, adding 13g of zeolite molecular sieve loaded aluminum trichloride under ice bath, then dropwise adding 40ml of dichloromethane containing 15.4g of phenylacetyl chloride into the solution under ice bath condition, keeping the temperature of the reaction solution not more than 10 ℃ in the dropwise adding process, continuing to react for 2h after the dropwise adding is finished, and tracking by TLC to show that the reaction is finished. After the reaction is finished, adding a sodium hydroxide solution for quenching, layering, extracting a water layer by using dichloromethane, combining organic layers, washing the organic layers by using saturated saline solution, decompressing and desolventizing the organic layers till the organic layers are dried, adding 15ml of methylbenzene for recrystallization, filtering and drying to obtain 17.13g of 1- (4-fluorophenyl) acetophenone, wherein the purity is 98.6 percent, and the yield is 80 percent.
And thirdly, dissolving 10.7g of 1- (4-fluorophenyl) acetophenone in 100ml of toluene, adding KHMDS to adjust the pH value of the solution to 10, adding 110ml of Davis THF solution reagent of 5mol/L, stirring for reaction at constant temperature of-78 ℃, tracking by TLC to show that the reaction is finished, decompressing and fractionating to recover THF and the Davis reagent, and after the fractionation, adding 50ml of dichloromethane, adjusting the pH value to be about 7.0 by using dilute acid water, stirring to be completely dissolved, layering, extracting a water layer by using dichloromethane, combining organic layers, washing by using saturated saline, decompressing and desolventizing the organic layer to be dry, adding 20ml of toluene for recrystallization, filtering and drying to obtain 11.0g of the product 1- (4-fluorophenyl) -2-hydroxy-2-acetophenone, wherein the purity is 99.0 percent, and the yield is 95.6 percent. The recovered Davis reagent can be reused after being treated.
Fourthly, 11.5g of 1- (4-fluorophenyl) -2-hydroxy-2-phenyl ethanone is added into a 100ml flask, 100ml of toluene is added, the mixture is stirred and mixed, 1.62g of ferric chloride catalyst is added, 10.3g of N-phenyl isobutyryl acetamide is added, the mixture is heated and stirred at the temperature of 35 ℃, the reflux is carried out for 6 hours, the reaction is completed, after the reaction is completed, the mixture is filtered, 50ml of dichloromethane is added for extraction for 2 to 3 times, organic layers are combined, 100ml of saturated common salt water is added for washing for 2 to 3 times, decompression and desolventization is carried out until the mixture is dried, 30ml of toluene is added for recrystallization, the reaction product M4 is obtained by filtering and drying, 19.3g of the product is obtained, the yield is 92.3 percent, and the purity is 99.1 percent.
Example 7
Firstly, 13.6g of phenylacetic acid is dissolved in 100ml of chloroform, 15.6g of thionyl chloride is added into a reaction bottle, reaction is carried out at room temperature to release sulfur dioxide and hydrogen chloride gas, when a large amount of gas is not released any more from reactants, the reaction mixture is heated to 30-40 ℃, heat preservation is carried out for 25h, 30ml of benzene is added, volatile matters are removed by low-temperature distillation, pressure is gradually reduced to 0.133kPa, after all volatile matters are removed, 55-57 ℃ (0.133 kPa) fractions are evaporated, 12.91g of phenylacetyl chloride is obtained, the purity is 98.7%, and the yield is 83.8%.
And secondly, adding 10.6g of fluorobenzene into 100ml of dichloromethane, stirring, adding 13g of zeolite molecular sieve loaded aluminum trichloride under an ice bath condition, then dropwise adding 40ml of dichloromethane containing 15.4g of phenylacetyl chloride into the solution under the ice bath condition, keeping the temperature of the reaction solution not more than 10 ℃ in the dropwise adding process, continuing to react for 2h after the dropwise adding is finished, and tracking by TLC (thin layer chromatography) to show that the reaction is finished. After the reaction is finished, adding a sodium hydroxide solution for quenching, layering, extracting a water layer by using dichloromethane, combining organic layers, washing the organic layer by using saturated saline solution, decompressing and desolventizing the organic layer until the organic layer is dried, adding 15ml of toluene for recrystallization, filtering and drying to obtain 17.15g of 1- (4-fluorophenyl) acetophenone, wherein the purity is 98.9 percent, and the yield is 80 percent.
And thirdly, dissolving 10.7g of 1- (4-fluorophenyl) acetophenone in 100ml of mixed solution of THF and toluene in a volume ratio of 1:1, adding KHMDS to adjust the pH value of the solution to 10, adding 110ml of Davis THF solution reagent of 5mol/L, stirring the mixture at constant temperature of-78 ℃ for reaction for 24h, tracking by TLC to show that the reaction is finished, carrying out reduced pressure fractionation to recover THF, davis reagent and the like, adding 50ml of dichloromethane after the fractionation is finished, adjusting the pH value to be about 7.0 by using dilute acid water, stirring the mixture to be completely dissolved, layering, extracting a water layer by using dichloromethane, combining organic layers, washing the organic layers by using saturated saline solution, carrying out reduced pressure desolvation on the organic layers until the organic layers are dried, adding 20ml of toluene for recrystallization, filtering and drying to obtain 11.1g of the product 1- (4-fluorophenyl) -2-hydroxy-2-phenylethanone, wherein the purity is 99.1% and the yield is 96.5%. The recovered Davis reagent can be reused after being treated.
Fourthly, 11.5g of 1- (4-fluorophenyl) -2-hydroxy-2-phenyl ethyl ketone is added into a 100ml flask, 100ml of mixed solution of THF and toluene with the volume ratio of 1.
Comparative publication CN 10639296B example:
firstly, 6.8g of phenylacetic acid is dissolved in 40ml of chloroform, 7.8g of thionyl chloride is added into a reaction bottle, the reaction is performed for 2 to 3 hours by heating and refluxing, the residual thionyl chloride is firstly evaporated after the reaction is finished, then the reduced pressure distillation is performed to obtain 6.31g of phenylacetyl chloride, and the yield is 80 percent.
And secondly, adding 10.6g of fluorobenzene into 100ml of dichloromethane, stirring, adding 13g of aluminum trichloride supported zeolite molecular sieve under ice bath, then dropwise adding 40ml of dichloromethane containing 15.4g of phenylacetyl chloride into the solution under ice bath, keeping the temperature of the reaction solution not more than 10 ℃ in the dropwise adding process, continuing to react for 2h after the dropwise adding is finished, and tracking by TLC (thin layer chromatography) to show that the reaction is finished. Filtering, spin-drying to obtain light yellow solid, and recrystallizing to obtain 17.12g of 4-fluorobenzophenone with yield of 80%.
And step three, dissolving 10.7g of 4-fluorobenzene acetophenone in 100ml of glacial acetic acid, adding 15ml of 40% hydrobromic acid, stirring, slowly dropwise adding 9ml of 30% hydrogen peroxide by mass fraction, reacting for 169h at 40 ℃, and tracking by TLC to show that the reaction is finished. To the reaction solution was added a saturated aqueous sodium sulfite solution to remove unreacted bromine. Adding 200ml ethyl acetate and appropriate amount of sodium carbonate aqueous solution, extracting, separating organic layer, washing with sodium carbonate aqueous solution for 2 times, and drying with anhydrous magnesium sulfate. Filtering and spin-drying to obtain 13.25g of yellow thick liquid 2-bromo-1- (4-fluorophenyl) -acetophenone, and the yield is 90%.
Fourthly, 1.47g of 2-bromo-1- (4-fluorophenyl) -acetophenone, 30ml of acetone, 1.03g of isobutyrylacetanilide and 0.76g of potassium carbonate powder are added into a 100ml flask, the mixture is heated and reacted for 2h under the reflux state, and the TLC tracing shows that the reaction is finished. The acetone was distilled off, and 40ml of ethyl acetate and 40ml of water were added for extraction. Column layer analysis gave 1.63g of M-4 as a white powder, and the yield was 78%.
It is clear that the product intermediate M4 obtained according to the invention is obtained in higher yields than the reference.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. The preparation process of the atorvastatin calcium intermediate is characterized by comprising the following steps of:
step one, phenylacetic acid reacts with thionyl chloride to obtain phenylacetyl chloride;
secondly, the obtained phenylacetyl chloride and fluorobenzene are subjected to friedel-crafts acylation reaction with fluorobenzene under the action of a catalyst to obtain 4-fluorobenzene acetophenone;
thirdly, adding a Davis reagent into the 4-fluorophenyl acetophenone solution after alkalization to oxidize and introduce hydroxyl on carbonyl alpha-carbon to prepare 1- (4-fluorophenyl) -2-hydroxyl-2-phenyl acetophenone;
fourthly, the 1- (4-fluorophenyl) -2-hydroxy-2-phenyl ethanone reacts with N-phenyl isobutyryl acetamide to prepare an atorvastatin calcium intermediate M4.
2. The process of claim 1 for preparing an intermediate of atorvastatin calcium, wherein: the catalyst for the second step reaction is zeolite molecular sieve loaded aluminum trichloride.
3. The process of claim 1, wherein the step of preparing the intermediate comprises: in the third step of reaction, the reaction solvent is one or more of tetrahydrofuran, diethyl ether, 1, 4-dioxane, toluene and xylene.
4. The process of claim 1 for the preparation of an atorvastatin calcium intermediate, wherein: the third step is that the reaction alkalizing agent is KHMDS or NaHMDS, and the pH value of the solution reaction is 9-11.
5. The process of claim 1 for preparing an intermediate of atorvastatin calcium, wherein: the reaction temperature of the third step is-78 to-80 ℃.
6. The process of claim 1 for the preparation of an atorvastatin calcium intermediate, wherein: the Davis reagent in the third step is recovered by oxidizing m-chloroperoxybenzoic acid.
7. The process of claim 1 for preparing an intermediate of atorvastatin calcium, wherein: the fourth step of reaction is that the 1- (4-fluorophenyl) -2-hydroxy-2-phenyl ethanone obtained in the third step is dissolved by a solvent, feCl is added 3 The catalyst is stirred and mixed evenly, and then N-phenyl isobutyryl acetamide is added, heated and stirred.
8. The process of claim 7 for the preparation of an atorvastatin calcium intermediate, wherein: the solvent required by the fourth step of reaction is one or more of tetrahydrofuran, diethyl ether, dichloromethane and toluene, the reaction temperature is 30-35 ℃, and the reaction time is 5-6 h.
9. The process of claim 7 for the preparation of an atorvastatin calcium intermediate, wherein: in the fourth step of reaction, raw material and FeCl are added 3 The molar ratio of the catalyst is 1:0.1.
10. the process of claim 7 for the preparation of an atorvastatin calcium intermediate, wherein: and after the fourth step of reaction is finished, washing the reaction solution for 2-3 times by using saturated saline solution, combining organic layers, performing decompression and desolventizing until the organic layers are dried, adding methanol for recrystallization, and filtering and drying to obtain a product.
CN202211033594.7A 2022-08-26 2022-08-26 Preparation process of atorvastatin calcium intermediate Pending CN115260051A (en)

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