CN115255527A - Composite fan blade, metal edge-wrapping inner surface machining tool and machining method - Google Patents

Composite fan blade, metal edge-wrapping inner surface machining tool and machining method Download PDF

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Publication number
CN115255527A
CN115255527A CN202211028459.3A CN202211028459A CN115255527A CN 115255527 A CN115255527 A CN 115255527A CN 202211028459 A CN202211028459 A CN 202211028459A CN 115255527 A CN115255527 A CN 115255527A
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electrochemical
electrode
blank
processing
nesting
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CN202211028459.3A
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徐惠宇
贾明
袁人炜
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Shanghai United Engine Power Technology Co ltd
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Shanghai United Engine Power Technology Co ltd
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Priority to CN202211028459.3A priority Critical patent/CN115255527A/en
Publication of CN115255527A publication Critical patent/CN115255527A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H5/00Combined machining
    • B23H5/02Electrical discharge machining combined with electrochemical machining

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

The invention relates to the special processing field of a manufacturing method of a metal wrapping edge of a composite fan blade of an aircraft engine, and discloses a composite fan blade and a tool for processing the inner surface of the metal wrapping edge, which comprises a metal wrapping edge and a clamp body, wherein the cross section of the metal wrapping edge is U-shaped, one side of the metal wrapping edge, which is close to a central point, is a processing surface, one side of the metal wrapping edge, which is far away from the central point, is an electrochemical blank processed surface, the clamp body is provided with a strip-shaped groove which is attached to the metal wrapping edge, the inner wall of the strip-shaped groove is a positioning surface, and the tool and the processing method for processing the inner surface of the composite fan blade and the metal wrapping edge are used for finishing the rough processing of a core body of the inner surface of the metal wrapping edge and the semi-finish processing and the finish processing of a thin-wall edge through a set of the tool.

Description

Composite fan blade, metal edge-wrapping inner surface machining tool and machining method
Technical Field
The invention relates to the field of special processing of manufacturing methods of metal wrapping edges of composite fan blades of aircraft engines, in particular to a composite fan blade, a tool for processing the inner surface of a metal wrapping edge and a processing method.
Background
With the development of aircraft engine technology, the geometric shape of the metal edge of the composite fan blade is more complex, various processing methods are continuously generated due to the characteristic of difficult processing of thin walls of materials, and the aim is to solve the problems of generation efficiency and processing deformation. The inside and outside forming of the metal edge cover is carried out by the Snekma (CN 103429780B and CN 102947596B) respectively by a hot isostatic pressing method and a die forging method; severe aircraft engines (CN 106460220B) adopts micro-arc oxidation to generate the inner surface pothole characteristics of the metal wrapping edge; barnes group (US 009222362) and Shanghai Bingzhi (CN 210714788U) propose to manufacture metal clad by welding; the aeronautical manufacturing technology research institute (CN 109202373A) adopts additive manufacturing to generate a metal edge-covered blank; china aviation (CN 104404613A) proposes that the outer surface and the inner surface of a metal wrapping are respectively processed by electrolytic forming processing. The method for generating the metal wrapping edge needs to be based on a large number of test trial-manufacturing, solves the deformation problem of the thin-wall edge, and is mainly based on a single process, so that the composite fan blade, the tool for processing the inner surface of the metal wrapping edge and the processing method are provided.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a composite fan blade, a metal edge-wrapping inner surface processing tool and a processing method, which solve the problems.
(II) technical scheme
In order to achieve the above purpose, the invention provides the following technical scheme: the inner surface processing tool for the composite fan blade and the metal wrapping edge comprises a metal wrapping edge and a clamp body, wherein the cross section of the metal wrapping edge is U-shaped, one side of the metal wrapping edge, which is close to a central point, is a processing surface, one side of the metal wrapping edge, which is far away from the central point, is an electrochemical blank processed surface, a strip-shaped groove which is attached to the metal wrapping edge is formed in the clamp body, and the inner wall of the strip-shaped groove is a positioning surface.
Preferably, the two sides are both provided with clamp air holes.
Preferably, two ends of the fixture body are respectively provided with a second supporting pin and a first supporting pin, and the inner walls of two sides of the strip-shaped groove are respectively provided with three groups of rectangular grooves.
The processing method of the metal edge-wrapping inner surface processing tool is characterized by comprising the following steps of:
the first step is as follows: clamping, namely clamping the electrochemical machining blank on a clamp body;
secondly, processing the electrochemical machining blank clamped on the fixture body to an electrochemical grinding blank through electrochemical nesting;
the third step: processing the electrochemical grinding blank through electrochemical grinding processing to obtain a blank to be roughened, and preparing an electrochemical corrosion transition piece;
the fourth step: and cutting off the process bosses I and the process bosses II on the two sides of the electrochemical corrosion transition piece by linear cutting to obtain the finished part metal wrapping edge.
Preferably, the electrochemical nesting processing in the second step comprises the following steps:
s1: respectively connecting the process boss I and the nesting electrode to the anode and the cathode of an electrochemical nesting processing power supply;
s2: the jacking electrode is close to the end face of the process boss II from the jacking machining cut-in position, meanwhile, a jacking machining electrolyte interface flows out of the jacking electrode, the jacking electrode moves to a jacking machining cut-out position along a jacking motion track at an electrochemical machining feed speed of one to three mm/min, a jacking core body is gradually machined, and a first supporting pin and a second supporting pin are inserted in the jacking electrode moving process;
s3: and continuously moving the nesting electrode to a nesting machining cutting position and further cutting the nesting electrode from the process boss I, taking out the supporting pin I and the supporting pin II, removing the nesting core body, finishing the electrochemical nesting machining and generating an electrochemical grinding blank.
Preferably, the first step of inserting the support pin and the second step of inserting the support pin are as follows: when the movement position of the nesting electrode exceeds the position of the process support hole II, inserting a support pin II and penetrating through the process support hole II;
and when the nesting electrode moves to a position beyond the first process support hole, inserting the first support pin and penetrating the first process support hole.
Preferably, the electrochemical grinding process in the third step includes the steps of:
s1: the anode of the electrochemical grinding processing power supply is connected with the electrochemical grinding blank, and the cathode of the electrochemical grinding processing power supply is connected with the finger-shaped electrode;
s2: and when the finger-shaped electrode moves forwards along the electrode movement track to the electrochemical grinding cut-out position, the inner surface of one side of the electrochemical grinding blank is gradually processed, and when the finger-shaped electrode moves from the electrochemical grinding cut-out position to the electrochemical grinding cut-in position along the electrode movement track, the other side of the metal surface is processed, so that the blank to be roughened is obtained.
Preferably, the first electrode motion track and the second electrode motion track can be respectively processed on two sides in a reciprocating manner, and can also be processed on two sides in a zigzag or spiral manner continuously and alternately.
Preferably, the transition piece is machined by electrochemical corrosion machining.
Preferably, the electrochemical corrosion process comprises the steps of:
s1: the positive electrode of an electrochemical corrosion parameter power supply is connected with a process boss II of the blank to be roughened, and the negative electrode of the electrochemical corrosion parameter power supply is connected with a tool electrode with a simple shape;
s2: the tool electrode traverses the two side faces of the blank to be roughened according to the movement track, and meanwhile, flowing electrochemical solution is filled between the tool electrode and the two side faces of the blank to be roughened, and finally, the electrochemical corrosion transition piece is generated.
Preferably, the electrochemical corrosion process comprises the steps of:
s1: covering a layer of mask on the surface to be corroded of the blank to be roughened before processing, and carrying out anti-corrosion protection on the non-processing surface;
s2: the positive electrode of an electrochemical corrosion parameter power supply is connected with the process boss II of the blank to be roughened, and the negative electrode of the electrochemical corrosion parameter power supply is connected with a tool electrode;
s3: when the blank to be roughened covered with the mask, the tool electrode and the fixture body are immersed into the flowing electrochemical solution together, the surface of the blank to be roughened generates a pit characteristic morphology, and finally an electrochemical corrosion transition piece is generated.
(III) advantageous effects
Compared with the prior art, the invention provides the composite fan blade, the metal edge-covered inner surface processing tool and the processing method, and the processing tool has the following beneficial effects:
1. according to the composite fan blade, the tool for machining the inner surface of the metal wrapping edge and the machining method, the rough machining of the core body removing of the inner surface of the metal wrapping edge, the semi-finish machining and the finish machining of the thin-wall edge are completed through one set of tool.
2. According to the composite fan blade and metal edge-wrapping inner surface machining tool and the machining method, because machining is carried out without cutting force, the workpiece is small in stress deformation, the geometric precision requirement is easy to guarantee, and the production efficiency is high.
Drawings
FIG. 1 is a schematic diagram of electrochemical nesting;
FIG. 2 is a schematic illustration of a nesting core forming process;
FIG. 3 is a schematic diagram of electrochemical grinding semi-finishing and finishing;
FIG. 4 is a schematic diagram of an electrochemical corrosion process.
In the figure: 1. a first process support hole; 2. electrochemical blank machined faces; 3. a second process support hole; 4. a first process boss; 5. a second process boss; 6. a liquid flow port; 7. processing electrolyte by jacking; 8. an electrolyte interface; 9. a nesting electrode; 10. a second support pin; 11. a nesting motion track; 12. air holes of the clamp; 13. vacuumizing and clamping; 14. a first supporting pin; 15. a clamp body; 16. positioning the surface; 17. electrochemical grinding processing electrolyte; 18. the direction of rotation; 19. a finger electrode; 20. a finger-shaped electrode liquid outlet; 21. discharging liquid from the finger-shaped electrode; 22. a first electrode motion track; 23. a second electrode motion track; 24. a groove at the bottom of the inner surface of the metal wrapping; 25. a tool electrode; 26. an electrochemical solution; 100. electrochemically processing the blank; 101. a core body of the jacking; 102. electrochemically grinding the blank; 103. a blank to be roughened; 104. an electro-chemically corroding transition piece; 105. metal wrapping; 200. an electrochemical trepanning processing power supply; 201. an electrochemical grinding machining power supply; 202. an electrochemical corrosion parametric power source; 300. cutting in the nesting processing; 301. cutting out the jacking; 400. processing an electrochemical jacking; 500. electrochemical grinding processing; 501. electrochemical grinding and cutting; 502. electrochemical grinding cutting in; 600. and (5) electrochemical corrosion processing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the composite fan blade and the tool for processing the inner surface of the metal wrapping edge comprise a metal wrapping edge 105 and a clamp body 15, wherein the cross section of the metal wrapping edge 105 is U-shaped, one side of the metal wrapping edge 105 close to the central point is a processing surface, one side of the metal wrapping edge 105 far away from the central point is an electrochemical blank processed surface 2, a strip-shaped groove attached to the metal wrapping edge 105 is formed in the clamp body 15, and the inner wall of the strip-shaped groove is a positioning surface 16.
The clamp air holes 12 are formed in the two sides of the clamp body 15.
Two support pins 10 and 14 are respectively mounted at two ends of the clamp body 15.
Three groups of rectangular grooves are formed in the inner walls of the two sides of the strip-shaped groove.
The processing method of the metal wrapping inner surface processing tool comprises the following steps:
the first step is as follows: clamping, namely clamping the electrochemical machining blank 100 on the clamp body 15;
secondly, rough machining, semi-finish machining and finish machining are carried out on the electrochemical machining blank 100 clamped on the clamp body 15, and a blank 103 to be roughened is obtained;
the step of obtaining the blank to be textured 103 is as follows:
s1: respectively connecting the first process boss 4 and the nesting electrode 9 to the positive electrode and the negative electrode of the electrochemical nesting processing power supply 200;
s2: the position of the jacking electrode 9, which is cut into 300 from jacking processing, is close to the end face of the process boss II 5, and meanwhile, the jacking processing electrolyte interface 8 flows out of the jacking electrode 9, so that electrochemical anode dissolution occurs on the end face of the process boss II 5, the shape of the erosion is similar to that of the end face of the jacking electrode 9, when the jacking electrode 9 moves to the jacking processing cut-out 301 position along a jacking motion track 11 at an electrochemical processing feeding speed (generally 1-3 mm/min), the jacking core body 101 is gradually processed, in order to prevent the jacking core body 101 from sagging at the cut-in position due to weight deformation, when the motion position of the jacking electrode 9 exceeds the position of the process support hole II 3, the support pin II 10 is inserted and passes through the process support hole II 3;
s3, when the nesting electrode 9 moves to a position beyond the first process support hole 1, inserting the first support pin 14, continuously moving the nesting electrode 9 to a nesting machining cutting-out 301 position and further cutting out from the first process boss 4, separating the complete nesting core body 101 from the electrochemical machining blank 100, taking out the first support pin 14 and the second support pin 10, removing the nesting core body 101, completing the electrochemical nesting machining, and generating an electrochemical grinding blank 102;
s4, connecting the anode of an electrochemical grinding power supply 201 with the electrochemical grinding blank 102, connecting the cathode with the finger electrode 19, and enabling working liquid to flow out of the finger electrode liquid outlet 20 at a certain flow rate and pressure all the time when the rotating finger electrode 19 is in a working state, wherein when the electrochemical grinding power supply 201 loads the anode and the cathode, and when the inner surface of the electrochemical grinding blank 102 is close to the finger electrode, electrochemical corrosion or a small amount of spark discharge can be generated, and corrosion-removed substance particles are generated, and the working liquid flushed out of the finger electrode liquid outlet 20 can flush away the corrosion-removed substance from a corrosion or discharge area and can play a cooling role on the electrode and a workpiece. The inner surface of one side of the electrochemical grinding blank 102 is progressively finished as the finger electrode 19 is advanced along electrode path one 22 to the electrochemical grinding plunge 501 position, and the other side of the metal surface is finished as the electrochemical grinding plunge 501 position is advanced along electrode path one 23 to the electrochemical grinding plunge 502 position. The blank 103 to be roughened is thus produced, the inner surface bottom groove 24 being completed by an electrochemical forming process or by a conventional milling process. The first electrode motion track 22 and the second electrode motion track 23 may be formed by respectively machining two side surfaces in a reciprocating manner, or by continuously machining two side surfaces in a zigzag or spiral manner.
The third step: the finished part metal hem 105 is prepared by electrochemical corrosion processing 600.
The electrochemical corrosion process 600 includes the following two methods:
the positive electrode of an electrochemical corrosion parameter power supply 202 is connected with a process boss II 5 of the blank 103 to be roughened, the negative electrode is connected with a tool electrode 25 with a simple shape, when the power supply is electrified, the tool electrode 25 traverses two side surfaces of the blank 103 to be roughened according to a certain movement track, and meanwhile, flowing electrochemical solution 26 is filled between the tool electrode 25 and the two side surfaces of the blank 103 to be roughened, so that the surface of the blank 103 to be roughened generates pit characteristic features under the action of electrochemical corrosion, an electrochemical corrosion transition piece 104 is finally generated, and the process boss I4 and the process boss II 5 on the two sides of the electrochemical corrosion transition piece 104 are cut off by linear cutting, so as to obtain a finished part metal edge covering 105.
Before processing, a layer of mask is covered on the surface to be corroded of the blank 103 to be roughened, and the non-processing surface is protected from corrosion, the mask has certain hole characteristics, so that the covered surface of the blank 103 to be roughened corresponds to the lower surfaces of the hole characteristics, and the blank is exposed in the electrochemical solution 26 in the electrochemical corrosion processing 600 process. When the power supply is electrified and the blank 103 to be roughened covered with the mask, the tool electrode 25 and the clamp body 15 are immersed into the flowing electrochemical solution 26 together, the surface of the blank 103 to be roughened generates a pit characteristic morphology, and finally the electrochemical corrosion transition piece 104 is generated, and the process bosses I4 and the process bosses II 5 on the two sides of the electrochemical corrosion transition piece 104 are cut off by wire cutting to obtain the finished part metal edge covering 105.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. Compound fan blade, metal bordure interior surface machining frock, bordure (105) and the anchor clamps body (15) including the metal, its characterized in that: the cross section of the metal covering edge (105) is U-shaped, one side of the metal covering edge (105) close to the central point is a machined surface, one side of the metal covering edge (105) far away from the central point is an electrochemical blank machined surface (2), a strip-shaped groove attached to the metal covering edge (105) is formed in the clamp body (15), and the inner wall of the strip-shaped groove is a positioning surface (16).
2. The composite fan blade and metal edge-covered inner surface machining tool according to claim 1, characterized in that: and the two sides of the (15) are both provided with clamp air holes (12).
3. The inner surface processing tool for the composite fan blade and the metal wrapping edge of claim 1 is characterized in that: two ends of the clamp body (15) are respectively provided with a second supporting pin (10) and a first supporting pin (14), and three groups of rectangular grooves are formed in the inner walls of the two sides of the strip-shaped groove.
4. The processing method of the metal edge-wrapping inner surface processing tool is characterized by comprising the following steps of:
the first step is as follows: clamping, namely clamping the electrochemical machining blank (100) on a clamp body (15);
secondly, processing an electrochemical machining blank (100) clamped on the fixture body (15) to an electrochemical grinding blank (102) through electrochemical nesting processing (400);
the third step: processing the electrochemical grinding blank (102) through electrochemical grinding processing (500) to obtain a blank (103) to be roughened, and preparing an electrochemical corrosion transition piece (104);
the fourth step: and cutting off the process bosses I (4) and the process bosses II (5) on the two sides of the electrochemical corrosion transition piece (104) by using linear cutting to obtain a finished part metal edge covering (105).
5. The processing method of the metal wrapping inner surface processing tool according to claim 4, characterized by comprising the following steps: the electrochemical nesting process (400) in the second step comprises the steps of:
s1: respectively connecting the process boss I (4) and the nesting electrode (9) to the positive electrode and the negative electrode of an electrochemical nesting processing power supply (200);
s2: the nesting electrode (9) is close to the end face of the process boss II (5) from the nesting machining cut-in position (300), meanwhile, a nesting machining electrolyte interface (8) flows out from the nesting electrode (9), the nesting electrode (9) moves to the nesting machining cut-out position (301) along a nesting motion track (11) at an electrochemical machining feed speed of one to three mm/min, a nesting core body (101) is gradually machined, and a first support pin (14) and a second support pin (10) are inserted in the movement process of the nesting electrode (9);
s3: and continuing to move the nesting electrode 9 to a nesting machining cutting-out (301) position and further cutting out from the process boss I (4), taking out the supporting pin I (14) and the supporting pin II (10), removing the nesting core body (101), completing electrochemical nesting machining, and generating an electrochemical grinding blank (102).
6. The processing method of the metal wrapping inner surface processing tool according to claim 5, characterized by comprising the following steps: the step of inserting the first support pin (14) and the second support pin (10) comprises the following steps: when the moving position of the nesting electrode (9) exceeds the position of the second process support hole (3), a second support pin (10) is inserted and penetrates through the second process support hole (3);
when the nesting electrode (9) moves to a position beyond the first process support hole (1), the first support pin (14) is inserted and passes through the first process support hole (1).
7. The processing method of the metal wrapping inner surface processing tool according to claim 4, characterized by comprising the following steps: the electrochemical grinding process (500) in the third step comprises the following steps:
s1: the positive pole of the electrochemical grinding processing power supply (201) is connected with the electrochemical grinding blank (102), and the negative pole is connected with the finger electrode (19);
s2: when the finger-shaped electrode (19) moves forwards to an electrochemical grinding cut-out (501) position along an electrode movement track I (22), the inner surface of one side of the electrochemical grinding blank (102) is gradually machined, and when the electrochemical grinding cut-out (501) position moves to an electrochemical grinding cut-in (502) position along an electrode movement track I (23), the other side of the metal surface is machined, so that a blank to be roughened (103) is obtained;
the electrode motion track I (22) and the electrode motion track II (23) can be used for processing two side faces respectively in a reciprocating mode, and can also be used for processing two side faces continuously and alternately in a zigzag or spiral mode.
8. The processing method of the metal wrapping inner surface processing tool according to claim 4, characterized by comprising the following steps: the transition piece (104) is formed by machining a blank to be roughened (103) by means of electrochemical corrosion machining (600).
9. The processing method of the metal wrapping inner surface processing tool according to claim 8, characterized by comprising the following steps: the electrochemical corrosion process (600) comprises the steps of:
s1: the positive electrode of an electrochemical corrosion parameter power supply (202) is connected with a process boss II (5) of the blank to be roughened (103), and the negative electrode is connected with a tool electrode (25) with a simple shape;
s2: and the tool electrode (25) traverses the two side surfaces of the blank to be roughened (103) according to the motion track, and simultaneously, flowing electrochemical solution (26) is filled between the tool electrode (25) and the two side surfaces of the blank to be roughened (103), and finally, an electrochemical corrosion transition piece (104) is generated.
10. The machining method of the metal wrapping inner surface machining tool according to claim 8, characterized by comprising the following steps of: the electrochemical corrosion process (600) comprises the steps of:
s1: covering a layer of mask on the surface to be corroded of the blank (103) to be roughened before processing, and carrying out anti-corrosion protection on the non-processing surface;
s2: the positive electrode of the electrochemical corrosion parameter power supply (202) is connected with the second process boss (5) of the blank to be roughened (103), and the negative electrode is connected with the tool electrode (25);
s3: when the blank to be roughened (103) covered with the mask, the tool electrode (25) and the fixture body (15) are immersed together in a flowing electrochemical solution (26), the surface of the blank to be roughened (103) is provided with a pit feature, and finally an electrochemical corrosion transition piece (104) is generated.
CN202211028459.3A 2022-08-25 2022-08-25 Composite fan blade, metal edge-wrapping inner surface machining tool and machining method Pending CN115255527A (en)

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Application Number Priority Date Filing Date Title
CN202211028459.3A CN115255527A (en) 2022-08-25 2022-08-25 Composite fan blade, metal edge-wrapping inner surface machining tool and machining method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117681075A (en) * 2024-02-02 2024-03-12 四川优机精密机械制造有限公司 Metal edge wrapping device applied to aero-engine blade processing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117681075A (en) * 2024-02-02 2024-03-12 四川优机精密机械制造有限公司 Metal edge wrapping device applied to aero-engine blade processing
CN117681075B (en) * 2024-02-02 2024-04-09 四川优机精密机械制造有限公司 Metal edge wrapping device applied to aero-engine blade processing

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