CN115255035A - Surface straightening device for steel structure machining - Google Patents

Surface straightening device for steel structure machining Download PDF

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Publication number
CN115255035A
CN115255035A CN202211193335.0A CN202211193335A CN115255035A CN 115255035 A CN115255035 A CN 115255035A CN 202211193335 A CN202211193335 A CN 202211193335A CN 115255035 A CN115255035 A CN 115255035A
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straightening
frame
wall
support
straightened
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CN202211193335.0A
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CN115255035B (en
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史卫忠
李烔
谈云云
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Jiangsu Jili Environmental Protection Technology Co ltd
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Jiangsu Jili Environmental Protection Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/02Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)

Abstract

本发明公开了一种钢结构加工用的表面矫直装置,涉及表面矫直装置技术领域;为了便于对钢方管进行矫直处理;包括加工台,所述加工台顶部两侧固定有对称的导向限位架,加工台上安装有矫直机构;所述矫直机构包括口型架和安装于口型架上的多个用于矫直待矫直方管的矫直组件,口型架底部两侧固定有侧边架,两个侧边架的一端均固定有滑块,两个滑块分别滑动连接于两个导向限位架内。本发明通过设置矫直机构等结构,能够利用矫直压轮结构从待矫直方管的外侧同时对待矫直方管进行压平矫直处理,有效避免了待矫直方管向其他方向形变的情况,且能够通过旋拧螺纹调节杆,调节第一安装架的位置,从而达到调整矫直效果的目的,提升了实用性。

Figure 202211193335

The invention discloses a surface straightening device for steel structure processing, which relates to the technical field of surface straightening devices. In order to facilitate the straightening treatment of steel square pipes, it includes a processing table, and two sides of the top of the processing table are fixed with symmetrical A guide limiter, a straightening mechanism is installed on the processing table; the straightening mechanism includes a mouthpiece and a plurality of straightening components installed on the mouthpiece for straightening the square tube to be straightened, and the bottom of the mouthpiece is two A side frame is fixed on the side, one end of the two side frames is fixed with a sliding block, and the two sliding blocks are respectively slidably connected in the two guide limit frames. By setting the straightening mechanism and other structures, the present invention can use the straightening roller structure to perform the flattening and straightening treatment on the square tube to be straightened from the outside of the square tube to be straightened at the same time, which effectively avoids the deformation of the square tube to be straightened in other directions. Moreover, the position of the first mounting frame can be adjusted by screwing the threaded adjusting rod, so as to achieve the purpose of adjusting the straightening effect and improve the practicability.

Figure 202211193335

Description

Surface straightening device for steel structure machining
Technical Field
The invention relates to the technical field of surface straightening devices, in particular to a surface straightening device for machining a steel structure.
Background
In steel structure processing, the structure may be bent and deformed, so that straightening treatment needs to be performed on a steel structure in order to guarantee product reliability, and most of the existing straightening devices adopt a rolling mode and other modes for straightening, and the mode is relatively suitable for solid structures such as steel plates, but the straightening effect on hollow steel structures such as square steel tubes is poor, because due to the characteristic of hollow steel tubes, the two sides of the steel tubes are deformed outwards only by applying force from one side, and the expected straightening effect cannot be achieved, so that improvement is needed.
Through the retrieval, chinese patent application No. CN 202120166061.0's patent discloses a steel sheet straightener is used in steel construction door frame processing, including the under casing, the top of under casing is provided with the ball, one side outer wall fixed mounting of under casing has the motor, the output of motor rotates and is connected with the pivot, the outer wall fixed mounting of pivot has the runner, the outer wall transmission of runner is connected with the belt, the outer wall fixed mounting of runner has initiative compression roller, the top outer wall fixed mounting of under casing has the support, the one end fixed connection of support has the top case, one side of top case is provided with changes the cap, the outer wall fixed mounting of commentaries on classics cap has the worm, the outer wall threaded connection of worm has the worm wheel, the inner wall fixed mounting of worm wheel has the second bull stick, the outer wall fixed mounting of second bull stick has first gear, the outer wall meshing of first gear has the second gear. The straightening device in the above patent has the following disadvantages: the straightening device is suitable for solid structures such as steel plates, but the straightening effect of hollow steel structures such as square steel tubes is poor, and due to the characteristic of hollow steel tubes, the two sides of the steel tubes are deformed outwards only by applying force from one side, so that the expected straightening effect cannot be achieved, and therefore the straightening device needs to be improved.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a surface straightening device for machining a steel structure.
In order to achieve the purpose, the invention adopts the following technical scheme:
a surface straightening device for steel structure processing comprises a processing table, wherein symmetrical guide limiting frames are fixed on two sides of the top of the processing table, and a straightening mechanism is installed on the processing table;
the straightening mechanism comprises a mouth-shaped frame and a plurality of straightening assemblies which are arranged on the mouth-shaped frame and used for straightening square pipes to be straightened, side frames are fixed on two sides of the bottom of the mouth-shaped frame, sliding blocks are fixed at one ends of the two side frames, and the two sliding blocks are respectively connected in the two guide limiting frames in a sliding manner; the side frame is provided with a driving mechanism for driving the straightening mechanism to move; the straightening assembly is positioned on the outer side of the square pipe to be straightened;
the straightening assembly comprises:
the first mounting frame is connected in the mouth-shaped frame in a sliding mode;
the threaded adjusting rod is connected to the inner wall of the mouth-shaped frame through threads, and the bottom end of the threaded adjusting rod is rotatably connected to the inner wall of one side of the first mounting frame;
the two first adjusting brackets are slidably arranged on the first mounting frame, the inner wall of one side of each first adjusting bracket is connected with a first fixing knob for fixing the first adjusting bracket through threads, and a straightening press wheel structure is rotatably arranged between the two first adjusting brackets;
and two sides of the processing table are provided with supporting mechanisms for supporting the square tube to be straightened.
Preferably, the following components: the straightening pinch roller structure includes:
the outer wall of one side of the first straightening pressing wheel is provided with a first mounting shaft; the outer wall of the other side of the first straightening pressure wheel is provided with a shaft hole matched with the first mounting shaft, and the first straightening pressure wheel is rotatably mounted on the first adjusting bracket through the first mounting shaft;
the radius of the second straightening pressing wheel is the same as that of the first straightening pressing wheel, second mounting shafts are arranged on the outer walls of the two sides of the second straightening pressing wheel, the specification of each second mounting shaft is the same as that of the first mounting shaft, and the second straightening pressing wheel is rotatably mounted on the first adjusting bracket through the second mounting shafts;
in addition, the outer walls of one sides of the first straightening pressing wheel and the second straightening pressing wheel are respectively provided with a positioning column, and the outer wall of the other side of the first straightening pressing wheel is provided with a positioning hole matched with the positioning column.
Further: the drive mechanism includes:
the two ends of the gear cylinder are rotatably arranged on the two side frames through shafts;
the driving motor is fixed on the outer wall of one side of the side frame, and the output end of the driving motor is in transmission connection with the shaft of the gear barrel;
and the rack plate is arranged on the outer wall of the top of the processing table through a bolt and is meshed with the toothed cylinder.
Further preferred is: the slide block top and the bottom are both movably provided with rolling balls, and the inner side of the guide limiting frame is provided with a sliding groove matched with the rolling balls.
As a preferable aspect of the present invention: the support mechanism includes:
the socket is fixed on the processing table;
the outer wall of one side of the support frame is fixedly provided with a support inserted bar, and the support frame is arranged in the socket through the support inserted bar;
the supporting component is detachably arranged on the two supporting frames and penetrates through the square pipe to be straightened.
Further preferred as the invention: the support assembly includes:
the two ends of the supporting column are detachably arranged on the inner side of the supporting frame;
the supporting plates are arranged on the outer sides of the supporting columns;
the adjusting screw piece is connected to the supporting plate through threads, and one end of the adjusting screw piece is rotatably mounted on the inner wall of the supporting column.
As a still further scheme of the invention: mouth type frame both sides are provided with determine module, determine module includes:
the second mounting frame is arranged on one side of the first mounting frame;
the second adjusting bracket is connected to the second mounting bracket in a sliding mode, and a second fixing knob used for fixing the second adjusting bracket is connected to the inner wall of one side of the second adjusting bracket through threads;
the top of the sliding frame is connected with the inner wall of the bottom of the second adjusting bracket in a sliding manner;
the pressure sensing structure is arranged at the bottom of the second adjusting bracket, and the same spring is arranged between the pressure sensing structure and the sliding frame;
and the detection wheel is rotatably arranged on the inner side of the sliding frame.
On the basis of the scheme: the connecting rods are inserted in the first mounting frame and the second mounting frame, the inner walls of the tops of the first mounting frame and the second mounting frame are connected with fixing bolts used for fixing the connecting rods through threads, and the straightening pressing wheel structure is matched with the position of the detection wheel.
On the basis of the scheme, the following steps are preferred: the outer wall of one side of first mounting bracket and second mounting bracket all is provided with the scale mark.
It is further preferable on the basis of the foregoing scheme that: the processing table is provided with a control assembly, the top of a guide limiting frame is provided with signal lamps through mounting columns, the signal lamps are distributed in a linear shape, the outer wall of one side of each mounting column is detachably provided with a clamping seat, and the outer wall of one side of each clamping seat is provided with an infrared sensor; a detection block is arranged on the outer wall of one side of the side frame through a mounting rod; the signal lamp, the infrared sensor and the pressure sensing structure are all connected with the control assembly in a signal transmission mode.
The beneficial effects of the invention are as follows:
1. according to the invention, by arranging the straightening mechanism and other structures, the straightening pressure wheel structure can be utilized to simultaneously flatten and straighten the square pipe to be straightened from the outer side of the square pipe to be straightened, the condition that the square pipe to be straightened deforms towards other directions is effectively avoided, and the position of the first mounting frame can be adjusted by screwing the threaded adjusting rod, so that the purpose of adjusting the straightening effect is achieved, and the practicability is improved.
2. According to the invention, through arranging the positioning column, the positioning hole and other structures, one first straightening pressing wheel or one second straightening pressing wheel can be inserted into the positioning hole of the other first straightening pressing wheel through the positioning column according to requirements, so that splicing installation is realized; through setting up the structure that second aligning pinch roller and a plurality of first aligning pinch roller spliced, the size of straightening side's pipe is treated to adaptation difference that can be better, has promoted the practicality.
3. According to the invention, the driving mechanism is arranged, the tooth cylinder can be driven to rotate based on the work of the driving motor, and the straightening mechanism can translate under the guidance of the guide limiting frame due to the fact that the rack plate is meshed with the tooth cylinder, so that the square tube to be straightened can be reliably straightened; through setting up spout, spin isotructure, can utilize the spout to lead and spacing to the spin, promoted gliding smoothness degree simultaneously.
4. According to the invention, by arranging the supporting mechanism, the supporting column can penetrate through the square pipe to be straightened and then is arranged on the two supporting frames, so that the adjusting screw is screwed, and the distance between the supporting plate and the supporting column is adjusted, thereby reliably supporting the square pipe to be straightened from the inner side of the square pipe to be straightened, facilitating the straightening treatment and improving the reliability.
5. According to the invention, by arranging the connecting rod, the fixing bolt and other structures, when the first mounting frame is adjusted through the thread adjusting rod, the second mounting frame and the first mounting frame can be synchronously lifted, the adjustment consistency is ensured, the square pipe to be straightened can roll on the surface of the square pipe to be straightened by using the detecting wheel during movement, and when the square pipe to be straightened rolls to a deformation position, the spring deforms, so that the numerical value of the pressure sensing structure is changed, and the detection of the deformation state of the square pipe to be straightened is realized.
6. According to the invention, by arranging the signal lamp, the infrared sensor, the pressure sensing structure and the control assembly, the pressure sensing structure can be used for detecting the deformation part of the square tube to be straightened, the infrared sensor and the detection block are used for judging the current area position of the pressure sensing structure, and when the detection value of the pressure sensing structure changes, the signal lamp at the corresponding position works based on the induction of the infrared sensor to the detection block; therefore, the deformation position of the square pipe to be straightened is reflected more visually, and the practicability is improved.
Drawings
FIG. 1 is a schematic structural view of a surface straightening device for machining a steel structure according to the present invention;
FIG. 2 is a schematic view of another angle of the surface straightener for steel structure processing according to the present invention;
FIG. 3 is a schematic structural view of a straightening mechanism of a surface straightening device for steel structure processing according to the present invention;
FIG. 4 is a schematic structural view showing a disassembled detection assembly of a surface straightening device for machining a steel structure according to the present invention;
FIG. 5 is a schematic structural view showing a disassembled straightening assembly of the surface straightening device for steel structure processing according to the present invention;
FIG. 6 is a schematic view of another disassembled angle of the straightening assembly of the surface straightening device for processing steel structures according to the present invention;
FIG. 7 is a schematic structural view of a guide limit bracket and a slide block of the surface straightening device for machining a steel structure in a cross section.
In the figure: the device comprises a processing table 1, a guide limiting frame 2, a support inserted bar 3, a support column 4, a signal lamp 5, a connecting rod 6, a 7-opening type frame, a square tube 8 to be straightened, a support plate 9, a support frame 10, a rack plate 11, a side frame 12, a socket 13, a toothed cylinder 14, an installation rod 15, a second installation frame 16, a driving motor 17, a sliding chute 18, a sliding block 19, a clamping seat 20, a first straightening pressing wheel 21, a threaded adjustment rod 22, a first installation frame 23, a fixing bolt 24, a second adjustment frame 25, a second fixing knob 26, a pressure sensing structure 27, a spring 28, a detection wheel 29, a sliding frame 30, a scale mark 31, a first adjustment frame 32, a first fixing knob 33, a first installation shaft 34, a shaft hole 35, a 36 positioning hole, a second straightening pressing wheel 37, a second installation shaft 38, a positioning column 39, a detection block 40, an infrared sensor 41, a mounting column 42 and a rolling ball 43.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
Example 1:
a surface straightening device for steel structure processing is shown in figures 1-7 and comprises a processing table 1, wherein two sides of the top of the processing table 1 are fixed with symmetrical guide limiting frames 2 through bolts, and a straightening mechanism is arranged on the processing table 1;
the straightening mechanism comprises a mouth-shaped frame 7 and a plurality of straightening assemblies which are arranged on the mouth-shaped frame 7 and used for straightening the square pipe 8 to be straightened, side frames 12 are welded on two sides of the bottom of the mouth-shaped frame 7, sliding blocks 19 are fixed at one ends of the two side frames 12, and the two sliding blocks 19 are respectively connected in the two guide limiting frames 2 in a sliding manner; the side frame 12 is provided with a driving mechanism for driving the straightening mechanism to move; the straightening assemblies are positioned on the outer side of the square pipe 8 to be straightened, and because the straightening assemblies are designed aiming at square steel pipes, the number of the straightening assemblies is preferably four;
the straightening assembly comprises:
the first mounting frame 23, the first mounting frame 23 is connected in the mouth-shaped frame 7 in a sliding way;
the threaded adjusting rod 22 is connected to the inner wall of the mouth-shaped frame 7 through threads, and the bottom end of the threaded adjusting rod 22 is rotatably connected to the inner wall of one side of the first mounting frame 23;
the two first adjusting brackets 32 are slidably mounted on the first mounting frame 23, the inner wall of one side of each first adjusting bracket 32 is connected with a first fixing knob 33 for fixing the first adjusting bracket 32 through threads, and a straightening pinch roller structure is rotatably mounted between the two first adjusting brackets 32;
two sides of the processing table 1 are provided with supporting mechanisms for supporting the square pipe 8 to be straightened;
through setting up straightening mechanism isotructure, can utilize straightening pinch roller structure to treat straightening square pipe 8 simultaneously from the outside of treating straightening square pipe 8 and flatten the straightening and handle, effectively avoided treating the condition of straightening square pipe 8 to other orientation deformations, and can adjust the position of first mounting bracket 23 through revolving screw thread adjusting rod 22 soon to reach the purpose of adjustment straightening effect, promoted the practicality.
To facilitate flexible adjustment; as shown in fig. 5 and 6, the straightening press wheel structure includes:
the outer wall of one side of the first straightening pressure wheel 21 is provided with a first mounting shaft 34; the outer wall of the other side of the first straightening pressure wheel 21 is provided with a shaft hole 35 matched with the first mounting shaft 34, and the first straightening pressure wheel 21 is rotatably mounted on the first adjusting bracket 32 through the first mounting shaft 34;
the radius of the second straightening pinch roller 37 is the same as that of the first straightening pinch roller 21, the outer walls of two sides of the second straightening pinch roller 37 are respectively provided with a second mounting shaft 38, the specification of the second mounting shaft 38 is the same as that of the first mounting shaft 34, and the second straightening pinch roller 37 is rotatably mounted on the first adjusting bracket 32 through the second mounting shaft 38;
in addition, the outer walls of one sides of the first straightening pressing wheel 21 and the second straightening pressing wheel 37 are both provided with positioning columns 39, and the outer wall of the other side of the first straightening pressing wheel 21 is provided with positioning holes 36 matched with the positioning columns 39;
by arranging the positioning column 39, the positioning hole 36 and other structures, one first straightening pressing wheel 21 or one second straightening pressing wheel 37 can be inserted into the positioning hole 36 of the other first straightening pressing wheel 21 through the positioning column 39 according to requirements, so that splicing installation is realized; through setting up the structure that second straightening pinch roller 37 and a plurality of first straightening pinch rollers 21 spliced, the different sizes of treating straightening square pipe 8 of adaptation that can be better have promoted the practicality.
In order to drive the straightening mechanism to move conveniently; as shown in fig. 1 and 2, the driving mechanism includes:
the two ends of the gear cylinder 14 are rotatably arranged on the two side frames 12 through shafts;
the driving motor 17 is fixed on the outer wall of one side of the side frame 12 through screws, and the output end of the driving motor 17 is in transmission connection with the shaft of the gear barrel 14;
the rack plate 11 is installed on the outer wall of the top of the machining table 1 through bolts, and the rack plate 11 is meshed with the toothed cylinder 14;
through setting up actuating mechanism, can drive a tooth section of thick bamboo 14 and rotate based on driving motor 17 work, because rack plate 11 meshes with a tooth section of thick bamboo 14 mutually, the aligning mechanism can carry out the translation under the direction of direction spacing 2 to treat the alignment side pipe 8 and carry out reliable aligning.
In order to improve the sliding fluency; as shown in fig. 3 and 7, rolling balls 43 are movably mounted at the top and the bottom of the sliding block 19, and a sliding groove 18 matched with the rolling balls 43 is formed in the inner side of the guiding and limiting frame 2;
through setting up structures such as spout 18, spin 43, can utilize spout 18 to lead and spacing to spin 43, promoted gliding smoothness degree simultaneously.
In order to facilitate the reliable support of the square tube 8 to be straightened; as shown in fig. 1 and 2, the support mechanism includes:
a socket 13, wherein the socket 13 is fixed on the processing table 1;
the support frame 10 is characterized in that a support inserted bar 3 is fixed on the outer wall of one side of the support frame 10, and the support frame 10 is installed in a socket 13 through the support inserted bar 3;
the supporting components are detachably arranged on the two supporting frames 10 and penetrate through the square pipe 8 to be straightened.
The square tube 8 to be straightened is reliably supported; as shown in fig. 1 and 2, the support assembly includes:
the two ends of the supporting column 4 are detachably arranged on the inner side of the supporting frame 10;
the supporting plates 9 are arranged on the outer sides of the supporting columns 4;
the adjusting screw piece is connected to the supporting plate 9 through threads, and one end of the adjusting screw piece is rotatably arranged on the inner wall of the supporting column 4;
through setting up supporting mechanism, can run through the support column 4 and wait to straighten and install on two support frames 10 behind the square pipe 8, and then revolve wrong regulation spiral shell spare, adjust the interval between backup pad 9 and the support column 4 to 8 inboards from waiting to straighten and carry out reliable supports to it, so that straighten the processing, promoted the reliability.
When the straightening device is used, the supporting column 4 penetrates through the square pipe 8 to be straightened and then is installed on the two supporting frames 10, the adjusting screw piece is further screwed, the distance between the supporting plate 9 and the supporting column 4 is adjusted, so that the square pipe 8 to be straightened is reliably supported from the inner side, the position of the straightening pinch roller structure is adjusted through the thread adjusting rod 22, the straightening square pipe 8 to be straightened can be flattened and straightened from the outer side of the square pipe 8 to be straightened based on the work of the driving motor 17, and the condition that the square pipe 8 to be straightened is deformed towards other directions is effectively avoided.
Example 2:
a surface straightening device for processing a steel structure is shown in figures 1-7, and is convenient for detecting the bending condition of a square pipe 8 to be straightened; the present embodiment is modified from embodiment 1 as follows: 7 both sides of mouth type frame are provided with determine module, determine module includes:
the second mounting frame 16, the second mounting frame 16 is arranged on one side of the first mounting frame 23;
the second adjusting bracket 25 is connected to the second mounting frame 16 in a sliding manner, and a second fixing knob 26 for fixing the second adjusting bracket 25 is connected to the inner wall of one side of the second adjusting bracket 25 through threads;
the top of the sliding frame 30 is connected with the inner wall at the bottom of the second adjusting bracket 25 in a sliding way;
the pressure sensing structure 27 is arranged at the bottom of the second adjusting bracket 25, and the same spring 28 is arranged between the pressure sensing structure 27 and the sliding frame 30;
and a detection wheel 29, wherein the detection wheel 29 is rotatably arranged inside the carriage 30.
In order to facilitate the synchronous adjustment of the detection assembly and the position of the first straightening press wheel 21; as shown in fig. 4, the connecting rod 6 is inserted into the first mounting frame 23 and the second mounting frame 16, the fixing bolt 24 for fixing the connecting rod 6 is connected to the inner walls of the tops of the first mounting frame 23 and the second mounting frame 16 through threads, and the straightening pressure wheel structure is matched with the position of the detection wheel 29;
through setting up connecting rod 6, fixing bolt 24 isotructures, can be when adjusting first mounting bracket 23 through screw thread adjusting lever 22, make second mounting bracket 16 and first mounting bracket 23 go up and down in step, the uniformity of adjusting has been ensured, can utilize when removing to detect wheel 29 and roll in the square pipe 8 surface of waiting to straighten, when rolling to deformation department, spring 28 takes place deformation, and then make pressure sensing structure 27's numerical value change, thereby the detection of 8 deformation states in the square pipe of waiting to straighten is realized.
In order to improve the adjustment precision; as shown in fig. 4 and 5, the outer walls of one sides of the first mounting frame 23 and the second mounting frame 16 are provided with scale marks 31;
through setting up scale mark 31, can do benefit to the precision that promotes the regulation, promoted the practicality.
To facilitate feedback of the position of the curved portion; as shown in fig. 3 and 7, a control assembly is mounted on the processing table 1, a signal lamp 5 is mounted on the top of one guide limiting frame 2 through a mounting column 42, the signal lamps 5 are linearly distributed, a clamping seat 20 is detachably mounted on the outer wall of one side of the mounting column 42, and an infrared sensor 41 is mounted on the outer wall of one side of the clamping seat 20; the outer wall of one side of the side frame 12 is provided with a detection block 40 through a mounting rod 15; the signal lamp 5, the infrared sensor 41 and the pressure sensing structure 27 are in signal transmission connection with the control assembly;
by arranging the signal lamp 5, the infrared sensor 41, the pressure sensing structure 27 and the control component, the pressure sensing structure 27 can be used for detecting the deformation part of the square tube 8 to be straightened, the infrared sensor 41 and the detection block 40 are used for judging the current area position of the pressure sensing structure 27, and when the detection value of the pressure sensing structure 27 changes, the signal lamp 5 at the corresponding position works based on the induction of the infrared sensor 41 to the detection block 40; therefore, the deformation position of the square pipe 8 to be straightened is reflected more visually, and the practicability is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (10)

1.一种钢结构加工用的表面矫直装置,其特征在于,包括加工台(1),所述加工台(1)顶部两侧固定有对称的导向限位架(2),加工台(1)上安装有矫直机构;1. A surface straightening device for steel structure processing, characterized in that it includes a processing table (1), and symmetrical guide limit frames (2) are fixed on both sides of the top of the processing table (1), and the processing table ( 1) A straightening mechanism is installed on the top; 所述矫直机构包括口型架(7)和安装于口型架(7)上的多个用于矫直待矫直方管(8)的矫直组件,口型架(7)底部两侧固定有侧边架(12),两个侧边架(12)的一端均固定有滑块(19),两个滑块(19)分别滑动连接于两个导向限位架(2)内;所述侧边架(12)上安装有用于驱动矫直机构移动的驱动机构;所述矫直组件位于待矫直方管(8)的外侧;The straightening mechanism includes a mouth frame (7) and a plurality of straightening components installed on the mouth frame (7) for straightening the square pipe (8) to be straightened, and the mouth frame (7) is fixed on both sides of the bottom There are side frames (12), and one end of the two side frames (12) is fixed with a slider (19), and the two sliders (19) are slidably connected in the two guide limit frames (2); A drive mechanism for driving the straightening mechanism to move is installed on the side frame (12); the straightening component is located outside the square tube (8) to be straightened; 所述矫直组件包括:The straightening assembly includes: 第一安装架(23),第一安装架(23)滑动连接于口型架(7)内;The first installation frame (23), the first installation frame (23) is slidably connected in the mouth frame (7); 螺纹调节杆(22),螺纹调节杆(22)通过螺纹连接于口型架(7)内壁,螺纹调节杆(22)底端转动连接于第一安装架(23)一侧内壁;The threaded adjustment rod (22), the threaded adjustment rod (22) is connected to the inner wall of the die frame (7) through threads, and the bottom end of the threaded adjustment rod (22) is rotatably connected to the inner wall on one side of the first installation frame (23); 第一调节支架(32),两个第一调节支架(32)可滑动的安装于第一安装架(23)上,第一调节支架(32)一侧内壁通过螺纹连接有用于固定第一调节支架(32)的第一固定旋钮(33),两个第一调节支架(32)之间可转动的安装有矫直压轮结构;The first adjustment bracket (32), the two first adjustment brackets (32) are slidably installed on the first installation frame (23), and the inner wall on one side of the first adjustment bracket (32) is screwed to fix the first adjustment bracket. The first fixing knob (33) of the bracket (32) is rotatably installed with a straightening roller structure between the two first adjustment brackets (32); 所述加工台(1)两侧设置有用于支撑待矫直方管(8)的支撑机构。Supporting mechanisms for supporting the square pipe (8) to be straightened are arranged on both sides of the processing table (1). 2.根据权利要求1所述的一种钢结构加工用的表面矫直装置,其特征在于,所述矫直压轮结构包括:2. A surface straightening device for steel structure processing according to claim 1, wherein the straightening roller structure comprises: 第一矫直压轮(21),第一矫直压轮(21)一侧外壁设置有第一安装轴(34);第一矫直压轮(21)另一侧外壁开设有与第一安装轴(34)相适配的轴孔(35),第一矫直压轮(21)通过第一安装轴(34)可转动的安装于第一调节支架(32)上;The first straightening pressure roller (21), the outer wall of the first straightening pressure roller (21) is provided with the first installation shaft (34); the other side outer wall of the first straightening pressure roller (21) is provided with the first The shaft hole (35) matching the installation shaft (34), the first straightening roller (21) is rotatably mounted on the first adjustment bracket (32) through the first installation shaft (34); 第二矫直压轮(37),第二矫直压轮(37)的半径与第一矫直压轮(21)相同,第二矫直压轮(37)两侧外壁均设置有第二安装轴(38),第二安装轴(38)的规格与第一安装轴(34)相同,第二矫直压轮(37)通过第二安装轴(38)可转动的安装于第一调节支架(32)上;The second straightening pressure roller (37), the radius of the second straightening pressure roller (37) is the same as the first straightening pressure roller (21), and the outer walls of the second straightening pressure roller (37) are provided with second Installation shaft (38), the specifications of the second installation shaft (38) are the same as the first installation shaft (34), and the second straightening roller (37) is rotatably installed on the first adjustment shaft (38) on the bracket (32); 此外,所述第一矫直压轮(21)和第二矫直压轮(37)的一侧外壁均设置有定位柱(39),第一矫直压轮(21)另一侧外壁开设有与定位柱(39)相适配的定位孔(36)。In addition, the outer walls of one side of the first straightening roller (21) and the second straightening roller (37) are provided with positioning columns (39), and the outer wall of the other side of the first straightening roller (21) is provided with a A positioning hole (36) suitable for the positioning post (39) is arranged. 3.根据权利要求2所述的一种钢结构加工用的表面矫直装置,其特征在于,所述驱动机构包括:3. A surface straightening device for steel structure processing according to claim 2, wherein the drive mechanism comprises: 齿筒(14),齿筒(14)两端通过轴可转动的安装于两个侧边架(12)上;The gear cylinder (14), the two ends of the gear cylinder (14) are rotatably installed on the two side frames (12) through the shaft; 驱动电机(17),驱动电机(17)固定于侧边架(12)一侧外壁,驱动电机(17)的输出端与齿筒(14)的轴传动连接;The drive motor (17), the drive motor (17) is fixed on the outer wall of one side of the side frame (12), and the output end of the drive motor (17) is connected to the shaft transmission of the gear cylinder (14); 齿条板(11),齿条板(11)通过螺栓安装于加工台(1)顶部外壁,齿条板(11)与齿筒(14)相啮合。The rack plate (11), the rack plate (11) is installed on the top outer wall of the processing table (1) by bolts, and the rack plate (11) is engaged with the gear cylinder (14). 4.根据权利要求3所述的一种钢结构加工用的表面矫直装置,其特征在于,所述滑块(19)顶部和底部均可活动的安装有滚球(43),所述导向限位架(2)内侧开设有与滚球(43)相适配的滑槽(18)。4. A surface straightening device for steel structure processing according to claim 3, characterized in that, the top and bottom of the slider (19) are movable with rolling balls (43), and the guide The inner side of the limit frame (2) is provided with a chute (18) matching with the rolling ball (43). 5.根据权利要求1所述的一种钢结构加工用的表面矫直装置,其特征在于,所述支撑机构包括:5. A surface straightening device for steel structure processing according to claim 1, wherein the supporting mechanism comprises: 插座(13),插座(13)固定于加工台(1)上;The socket (13), the socket (13) is fixed on the processing table (1); 支撑架(10),支撑架(10)一侧外壁固定有支撑插杆(3),支撑架(10)通过支撑插杆(3)安装于插座(13)内;The support frame (10), the outer wall of one side of the support frame (10) is fixed with a support insertion rod (3), and the support frame (10) is installed in the socket (13) through the support insertion rod (3); 支撑组件,支撑组件可拆卸的安装于两个支撑架(10)上,支撑组件贯穿待矫直方管(8)。The support assembly is detachably installed on the two support frames (10), and the support assembly runs through the square pipe (8) to be straightened. 6.根据权利要求5所述的一种钢结构加工用的表面矫直装置,其特征在于,所述支撑组件包括:6. A surface straightening device for steel structure processing according to claim 5, wherein the support assembly comprises: 支撑柱(4),支撑柱(4)两端可拆卸的安装于支撑架(10)内侧;The support column (4), the two ends of the support column (4) are detachably installed on the inner side of the support frame (10); 支撑板(9),多个支撑板(9)安装于支撑柱(4)外侧;A support plate (9), a plurality of support plates (9) are installed on the outside of the support column (4); 调节螺件,调节螺件通过螺纹连接于支撑板(9)上,调节螺件一端可转动的安装于支撑柱(4)内壁。The adjusting screw is connected to the support plate (9) through threads, and one end of the adjusting screw is rotatably installed on the inner wall of the supporting column (4). 7.根据权利要求2-6任一所述的一种钢结构加工用的表面矫直装置,其特征在于,所述口型架(7)两侧设置有检测组件,所述检测组件包括:7. A surface straightening device for steel structure processing according to any one of claims 2-6, characterized in that detection components are provided on both sides of the die frame (7), and the detection components include: 第二安装架(16),第二安装架(16)设置于第一安装架(23)的一侧;The second mounting frame (16), the second mounting frame (16) is arranged on one side of the first mounting frame (23); 第二调节支架(25),第二调节支架(25)滑动连接于第二安装架(16)上,第二调节支架(25)一侧内壁通过螺纹连接有用于固定第二调节支架(25)的第二固定旋钮(26);The second adjustment bracket (25), the second adjustment bracket (25) is slidably connected to the second installation frame (16), and the inner wall of one side of the second adjustment bracket (25) is threaded to fix the second adjustment bracket (25) The second fixed knob (26); 滑架(30),滑架(30)顶部滑动连接于第二调节支架(25)底部内壁;The sliding frame (30), the top of the sliding frame (30) is slidably connected to the bottom inner wall of the second adjusting bracket (25); 压力传感结构(27),压力传感结构(27)安装于第二调节支架(25)底部,压力传感结构(27)与滑架(30)之间安装有同一个弹簧(28);The pressure sensing structure (27), the pressure sensing structure (27) is installed at the bottom of the second adjustment bracket (25), and the same spring (28) is installed between the pressure sensing structure (27) and the carriage (30); 检测轮(29),检测轮(29)可转动的安装于滑架(30)内侧。The detection wheel (29), the detection wheel (29) is rotatably installed on the inside of the slide frame (30). 8.根据权利要求7所述的一种钢结构加工用的表面矫直装置,其特征在于,所述第一安装架(23)、第二安装架(16)内插接有连接杆(6),第一安装架(23)和第二安装架(16)顶部内壁通过螺纹连接有用于固定连接杆(6)的固定螺栓(24),矫直压轮结构与检测轮(29)的位置适配。8. A surface straightening device for steel structure processing according to claim 7, characterized in that a connecting rod (6) is inserted into the first mounting frame (23) and the second mounting frame (16) ), the top inner wall of the first mounting frame (23) and the second mounting frame (16) are threadedly connected with a fixing bolt (24) for fixing the connecting rod (6), the position of the straightening roller structure and the detection wheel (29) adaptation. 9.根据权利要求8所述的一种钢结构加工用的表面矫直装置,其特征在于,所述第一安装架(23)和第二安装架(16)的一侧外壁均设置有刻度线(31)。9. A surface straightening device for steel structure processing according to claim 8, characterized in that, the outer walls of one side of the first mounting frame (23) and the second mounting frame (16) are both provided with scales line (31). 10.根据权利要求7所述的一种钢结构加工用的表面矫直装置,其特征在于,所述加工台(1)上安装有控制组件,一个导向限位架(2)顶部通过安装柱(42)安装有信号灯(5),信号灯(5)呈线形分布,安装柱(42)一侧外壁可拆卸的安装有卡座(20),卡座(20)一侧外壁安装有红外传感器(41);所述侧边架(12)一侧外壁通过安装杆(15)安装有检测块(40);信号灯(5)、红外传感器(41)、压力传感结构(27)均与控制组件形成信号传输连接。10. A surface straightening device for steel structure processing according to claim 7, characterized in that a control assembly is installed on the processing table (1), and the top of a guide limit frame (2) passes through the mounting column (42) Signal lamps (5) are installed, and the signal lamps (5) are distributed in a linear shape. The outer wall on one side of the mounting column (42) is detachably installed with a card holder (20), and an infrared sensor ( 41); the outer wall of one side of the side frame (12) is equipped with a detection block (40) through the installation rod (15); the signal lamp (5), the infrared sensor (41), and the pressure sensing structure (27) are all connected with the control assembly Form a signal transmission connection.
CN202211193335.0A 2022-09-28 2022-09-28 Surface straightening device for steel structure machining Active CN115255035B (en)

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Denomination of invention: A surface straightening device for steel structure processing

Granted publication date: 20221227

Pledgee: Bank of Nanjing Co.,Ltd. Changzhou Branch

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