CN115254955A - A kind of rolling method of aluminum alloy sheet - Google Patents
A kind of rolling method of aluminum alloy sheet Download PDFInfo
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- CN115254955A CN115254955A CN202210487998.7A CN202210487998A CN115254955A CN 115254955 A CN115254955 A CN 115254955A CN 202210487998 A CN202210487998 A CN 202210487998A CN 115254955 A CN115254955 A CN 115254955A
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 70
- 238000005096 rolling process Methods 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000002994 raw material Substances 0.000 claims abstract description 58
- 238000005098 hot rolling Methods 0.000 claims abstract description 6
- 238000004321 preservation Methods 0.000 claims description 85
- 239000000463 material Substances 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000007547 defect Effects 0.000 abstract description 6
- 238000002360 preparation method Methods 0.000 abstract description 4
- 238000005485 electric heating Methods 0.000 description 24
- 239000000956 alloy Substances 0.000 description 7
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000013078 crystal Substances 0.000 description 4
- 238000001953 recrystallisation Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 229910001250 2024 aluminium alloy Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 210000001787 dendrite Anatomy 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/24—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
- B21B1/26—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process by hot-rolling, e.g. Steckel hot mill
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/46—Roll speed or drive motor control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/58—Roll-force control; Roll-gap control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B2001/225—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length by hot-rolling
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Abstract
本发明公开了一种铝合金薄板的轧制方法,其特征在于,包括以下步骤:S1.以铝合金圆棒或圆锭为原材料,对原材料保温处理;S2.开启热轧机,将原材料放入轧辊进行轧制;S3.对原材料继续进行保温处理后,放入轧辊再次进行轧制;S4重复步骤S3,得铝合金板材。本发明制备的制备得到的铝合金板材表面光滑,无开裂等缺陷,性能优异,可作为各相关领域的优良原材料使用,轧制方法制备效率高,成本低,可实现工业化生产。
The invention discloses a rolling method for an aluminum alloy sheet, which is characterized by comprising the following steps: S1. Taking aluminum alloy round bars or round ingots as raw materials, and thermally treating the raw materials; S2. Opening a hot rolling mill and placing the raw materials in Enter the roll for rolling; S3. After the raw material continues to be heat-insulated, put into the roll for rolling again; S4 repeats step S3 to obtain an aluminum alloy plate. The prepared aluminum alloy plate prepared by the invention has a smooth surface, no defects such as cracks, and has excellent performance, and can be used as an excellent raw material in various related fields. The rolling method has high preparation efficiency and low cost, and can realize industrialized production.
Description
技术领域technical field
本发明涉及铝合金材料技术领域,更具体地,涉及一种铝合金薄板的轧制方 法。The present invention relates to the technical field of aluminum alloy materials, and more specifically, relates to a rolling method of an aluminum alloy thin plate.
背景技术Background technique
铝合金由于其密度小、比强度和比刚度高、弹性好、抗冲击性能良好、耐腐 蚀、耐磨、易表面着色、良好的加工成型性以及高的回收再生性等特点,广泛应 用于航空、航天、汽车、机械制造、船舶、建筑、装修等领域,其强度一般在 480-500MPa之间。随着近年来科学技术及工业经济的飞速发展进一步提高铝合 金材料性能已成为当今国际铝业界共同关注的问题。国家大飞机计划的实施,对 高强高韧、抗疲劳、耐热性好的铝合金的力学性能提出了更高的要求,因此发展 大尺寸、高强高韧耐热铝合金薄板制备新方法,制备高强高韧的耐热铝合金板材, 以满足航空制造业对高性能耐热铝合金薄板的需求成为当前亟待解决的问题。相 比传统的压铸成型和挤压成型方式生产的铝合金基板而言,轧制板材具有更高的 生产效率、更稳定的力学性能以及更加高的平面精度。使用小规格硬铝合金扁锭 生产超宽幅铝合金薄板时,生产效率低,宽展量不足,生产超宽幅板材受限,同 时成品率也较低。Due to its low density, high specific strength and specific stiffness, good elasticity, good impact resistance, corrosion resistance, wear resistance, easy surface coloring, good processing formability and high recycling and regeneration, aluminum alloys are widely used in aviation. , aerospace, automobile, machinery manufacturing, shipbuilding, construction, decoration and other fields, its strength is generally between 480-500MPa. With the rapid development of science and technology and industrial economy in recent years, further improving the performance of aluminum alloy materials has become a common concern of the international aluminum industry. The implementation of the National Large Aircraft Plan puts forward higher requirements for the mechanical properties of high-strength, high-toughness, fatigue-resistant, and heat-resistant aluminum alloys. High-strength and high-toughness heat-resistant aluminum alloy sheets to meet the needs of the aviation industry for high-performance heat-resistant aluminum alloy sheets have become an urgent problem to be solved. Compared with aluminum alloy substrates produced by traditional die-casting and extrusion molding methods, rolled plates have higher production efficiency, more stable mechanical properties and higher plane accuracy. When using small-sized hard aluminum alloy slabs to produce ultra-wide aluminum alloy sheets, the production efficiency is low, the amount of width is insufficient, the production of ultra-wide plates is limited, and the yield rate is also low.
公告号为CN106637008的中国发明专利公开了一种高强度铝合金板材的轧 制方法,包括以下步骤:A、将精炼结束后的铝合金锭坯在500~600℃下均匀化 退火;B、控制温度在390~410℃,内外温度均匀后,进行单道次15~20%的热轧 预变形,继续控制温度为390~410℃,然后进行单道次70~80%的大压下量轧制变 形,得厚板坯,将厚板坯进行水冷或空冷;C、在450~550℃下进行0.5~2h固溶 处理,然后水淬;D、在150~250℃下进行10~15h的预时效处理,然后空冷至室 温;E、进行单道次40~60%的冷轧变形,得到板材,然后进行150~200℃的终时 效处理,处理时间为3~5h。上述轧制方法通过退火处理解决板材枝晶偏析问题, 使铝合金板材成分均匀化,提高了合金的硬度,提高了铝合金板材的强度和使用 寿命,但退火处理操作复杂,难以实现大规模工业化生产,同时轧制过程中铝合金板材容易开裂。The Chinese invention patent with the notification number CN106637008 discloses a rolling method of a high-strength aluminum alloy plate, which includes the following steps: A. Homogenize and anneal the refined aluminum alloy ingot at 500-600°C; B. Control After the temperature is 390-410°C and the internal and external temperatures are uniform, perform a single-pass 15-20% hot rolling pre-deformation, continue to control the temperature at 390-410°C, and then carry out a single-pass 70-80% large-reduction rolling Deformation to obtain thick slabs, the thick slabs are water-cooled or air-cooled; C, solution treatment at 450-550°C for 0.5-2h, and then water quenching; D, 10-15h at 150-250°C Pre-aging treatment, and then air cooling to room temperature; E, carrying out single-pass 40-60% cold rolling deformation to obtain a plate, and then performing final aging treatment at 150-200°C for 3-5 hours. The above-mentioned rolling method solves the dendrite segregation problem of the plate through annealing treatment, homogenizes the composition of the aluminum alloy plate, improves the hardness of the alloy, improves the strength and service life of the aluminum alloy plate, but the annealing treatment operation is complicated, and it is difficult to realize large-scale industrialization Production, while the aluminum alloy sheet is easy to crack during the rolling process.
发明内容Contents of the invention
本发明的目的在于针对现有技术中的不足,提供一种铝合金薄板的轧制方法, 操作简便快捷、成本低廉、能极大的节省时间且能成批次的生产,制备的铝合金 薄板表面光滑,无开裂。The purpose of the present invention is to address the deficiencies in the prior art, to provide a rolling method for aluminum alloy sheets, which is simple and quick to operate, low in cost, can greatly save time and can be produced in batches, and the surface of the prepared aluminum alloy sheets Smooth, no cracks.
本发明的目的通过以下技术方案如下:The purpose of the present invention is as follows through the following technical solutions:
一种铝合金薄板的轧制方法,包括以下步骤:A method for rolling an aluminum alloy sheet, comprising the following steps:
S1.以铝合金圆棒或圆锭为原材料,对原材料保温处理;S1. Use aluminum alloy round rods or round ingots as raw materials, and heat-insulate the raw materials;
S2.开启热轧机,将原材料放入轧辊进行轧制;S2. Turn on the hot rolling mill, put the raw materials into the rolls for rolling;
S3.对原材料继续进行保温处理后,放入轧辊再次进行轧制;S3. After continuing the heat preservation treatment on the raw materials, put them into the rolls and roll them again;
S4.重复步骤S3,得铝合金板材。进一步地,步骤S1中所述圆棒或圆锭材 质为2xxx铝合金。S4. Step S3 is repeated to obtain an aluminum alloy plate. Further, the material of the round bar or round ingot described in step S1 is 2xxx aluminum alloy.
进一步地,步骤S1中所述保温处理的温度为450~520℃。Further, the temperature of the heat preservation treatment in step S1 is 450-520°C.
进一步地,所述保温处理的温度为470℃或490℃。Further, the temperature of the heat preservation treatment is 470°C or 490°C.
进一步地,步骤S1中所述保温处理的时间为30~90minFurther, the time for heat preservation treatment described in step S1 is 30 to 90 minutes
进一步地,所述保温处理的时间为60min。Further, the time of the heat preservation treatment is 60min.
进一步地,所述保温处理过程在电热炉中进行。Further, the heat preservation process is carried out in an electric furnace.
进一步地,所述轧辊转速为200~1000r/min。Further, the rotational speed of the roll is 200-1000r/min.
进一步地,所述轧辊的转速为200~600r/min。Further, the rotational speed of the roll is 200-600r/min.
进一步地,轧制过程中轧辊之间的辊缝逐渐减小。Further, the roll gap between the rolls gradually decreases during the rolling process.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
本发明通过保温处理与轧制过程相配合,轧制过程中变形量不断增加,合金 再结晶程度越来越大,获得更加细小的短轴晶,保持材料的高韧性,轧制过程中 铝合金板材不易开裂。The invention cooperates with the heat preservation treatment and the rolling process. During the rolling process, the amount of deformation increases continuously, the degree of recrystallization of the alloy becomes larger and larger, and finer short-axis crystals are obtained to maintain the high toughness of the material. During the rolling process, the aluminum alloy The board is not easy to crack.
本发明简化了铝合金薄板的轧制成形工艺,操作简单,省时高效;制备得到 的铝合金板材表面光滑,无开裂等缺陷,性能优异,可作为各相关领域的优良原 材料使用。本发明的铝合金板材轧制方法制备效率高,成本低,可实现工业化生 产。The invention simplifies the rolling forming process of the aluminum alloy thin plate, is simple to operate, saves time and is highly efficient; the prepared aluminum alloy plate has a smooth surface, no defects such as cracks, excellent performance, and can be used as an excellent raw material in various related fields. The aluminum alloy plate rolling method of the invention has high preparation efficiency and low cost, and can realize industrialized production.
附图说明Description of drawings
图1为一种铝合金薄板轧制方法的流程示意图;Fig. 1 is a schematic flow sheet of an aluminum alloy sheet rolling method;
图2为一种铝合金薄板轧制方法的流程示意图;Fig. 2 is a schematic flow sheet of an aluminum alloy sheet rolling method;
图3为实施例1中6次轧制后铝合金薄板的金相图;Fig. 3 is the metallographic diagram of the aluminum alloy thin plate after rolling 6 times in embodiment 1;
其中,1为轧辊,2为辊道,3为原材料。Wherein, 1 is a roll, 2 is a roller table, and 3 is a raw material.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、 完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部 的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动 前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts all belong to the protection scope of the present invention.
实施例1Example 1
如图1所示,本实施例提供一种铝合金板材的轧制方法,包括以下步骤:As shown in Figure 1, the present embodiment provides a rolling method of an aluminum alloy plate, comprising the following steps:
S1.以2024铝合金圆棒为原材料,在温度为490℃的电热炉中,对原材料保 温处理,时间为30min;S1. Use 2024 aluminum alloy round rods as raw materials, and heat the raw materials in an electric furnace at a temperature of 490 ° C for 30 minutes;
S2.开启热轧机,将原材料放入轧辊进行轧制,轧辊转速为400r/min,轧辊 之间的辊缝为19.28cm;S2. open hot rolling mill, raw material is put into roll and rolled, and roll speed is 400r/min, and the roll gap between roll is 19.28cm;
S3.将原材料再次放入电热炉中进行保温处理30min,放将辊轮之间的辊缝 调节至18.00cm,入轧辊再次进行轧制;S3. put the raw material into the electric heating furnace again and carry out heat preservation treatment for 30min, put the roll gap between the rollers to be adjusted to 18.00cm, put into the roll and roll again;
重复轧制步骤,直至铝合金板材达到所需厚度,具体地,本实施例中后续轧 制过程如下:Repeat the rolling steps until the aluminum alloy sheet reaches the desired thickness. Specifically, the subsequent rolling process in this embodiment is as follows:
S4.将原材料再次放入电热炉中进行保温处理25min、保温温度为480℃,放 将辊轮之间的辊缝调节至16.69cm,入轧辊再次进行轧制;S4. Put the raw material into the electric heating furnace again for heat preservation treatment for 25min, the heat preservation temperature is 480°C, adjust the roll gap between the rollers to 16.69cm, put into the rolls and roll again;
S5.将原材料再次放入电热炉中进行保温处理25min、保温温度为480℃,放 将辊轮之间的辊缝调节至15.22cm,入轧辊再次进行轧制;S5. Put the raw materials into the electric heating furnace again for heat preservation treatment for 25 minutes, the heat preservation temperature is 480°C, adjust the roll gap between the rollers to 15.22cm, put them into the rolls and roll again;
S6.将原材料再次放入电热炉中进行保温处理20min、保温温度为480℃,放 将辊轮之间的辊缝调节至13.96cm,入轧辊再次进行轧制;S6. Put the raw material into the electric heating furnace again for heat preservation treatment for 20min, the heat preservation temperature is 480°C, adjust the roll gap between the rollers to 13.96cm, put into the rolls and roll again;
S7.将原材料再次放入电热炉中进行保温处理20min、保温温度为480℃,放 将辊轮之间的辊缝调节至12.80cm,入轧辊再次进行轧制;S7. Put the raw material into the electric heating furnace again for heat preservation treatment for 20min, the heat preservation temperature is 480°C, adjust the roll gap between the rollers to 12.80cm, put into the rolls and roll again;
S8.将原材料再次放入电热炉中进行保温处理20min、保温温度为480℃,放 将辊轮之间的辊缝调节至11.89cm,入轧辊再次进行轧制;S8. Put the raw material into the electric heating furnace again for heat preservation treatment for 20 minutes, the heat preservation temperature is 480°C, adjust the roll gap between the rollers to 11.89cm, put it into the rolls and roll again;
S9.将原材料再次放入电热炉中进行保温处理20min、保温温度为470℃,放 将辊轮之间的辊缝调节至10.99cm,入轧辊再次进行轧制;S9. Put the raw material into the electric heating furnace again for heat preservation treatment for 20min, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 10.99cm, put it into the rolls and roll again;
S10.将原材料再次放入电热炉中进行保温处理20min、保温温度为470℃, 放将辊轮之间的辊缝调节至9.94cm,入轧辊再次进行轧制;S10. Put the raw material into the electric heating furnace again for heat preservation treatment for 20 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 9.94cm, put into the rolls and roll again;
S11.将原材料再次放入电热炉中进行保温处理15min、保温温度为470℃, 放将辊轮之间的辊缝调节至8.97cm,入轧辊再次进行轧制;S11. Put the raw materials into the electric furnace again for heat preservation treatment for 15 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 8.97cm, put them into the rolls and roll again;
S12.将原材料再次放入电热炉中进行保温处理15min、保温温度为470℃, 放将辊轮之间的辊缝调节至7.97cm,入轧辊再次进行轧制;S12. Put the raw materials into the electric furnace again for heat preservation treatment for 15 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 7.97cm, put them into the rolls and roll again;
S13.将原材料再次放入电热炉中进行保温处理10min、保温温度为470℃, 放将辊轮之间的辊缝调节至7.01cm,入轧辊再次进行轧制;S13. Put the raw material into the electric furnace again for heat preservation treatment for 10 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 7.01cm, put it into the rolls and roll again;
S14.将原材料再次放入电热炉中进行保温处理10min、保温温度为470℃, 放将辊轮之间的辊缝调节至6.06cm,入轧辊再次进行轧制;S14. Put the raw materials into the electric furnace again for heat preservation treatment for 10 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 6.06cm, put them into the rolls and roll again;
S15.将原材料再次放入电热炉中进行保温处理8min、保温温度为470℃,放 将辊轮之间的辊缝调节至5.20cm,入轧辊再次进行轧制;S15. Put the raw material into the electric heating furnace again for heat preservation treatment for 8 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 5.20cm, put it into the rolls and roll again;
S16.将原材料再次放入电热炉中进行保温处理8min、保温温度为470℃,放 将辊轮之间的辊缝调节至4.43cm,入轧辊再次进行轧制;S16. Put the raw material into the electric heating furnace again for heat preservation treatment for 8 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 4.43cm, put into the rolls and roll again;
S17.将原材料再次放入电热炉中进行保温处理5min、保温温度为470℃,放 将辊轮之间的辊缝调节至3.55cm,入轧辊再次进行轧制;S17. Put the raw material into the electric furnace again for heat preservation treatment for 5 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 3.55cm, put it into the rolls and roll again;
S18.将原材料再次放入电热炉中进行保温处理5min、保温温度为470℃,放 将辊轮之间的辊缝调节至3.09cm,入轧辊再次进行轧制;S18. Put the raw material into the electric furnace again for heat preservation treatment for 5 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 3.09cm, put it into the rolls and roll again;
S19.将原材料再次放入电热炉中进行保温处理5min、保温温度为470℃,放 将辊轮之间的辊缝调节至2.50cm,入轧辊再次进行轧制;S19. Put the raw materials into the electric furnace again for heat preservation treatment for 5 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 2.50cm, put them into the rolls and roll again;
S20.将原材料再次放入电热炉中进行保温处理5min、保温温度为470℃,放 将辊轮之间的辊缝调节至1.99cm,入轧辊再次进行轧制;S20. Put the raw material into the electric heating furnace again for heat preservation treatment for 5 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 1.99cm, put it into the rolls and roll again;
S21.将原材料再次放入电热炉中进行保温处理5min、保温温度为470℃,放 将辊轮之间的辊缝调节至1.67cm,入轧辊再次进行轧制;至铝合金板材达到所 需厚度。S21. Put the raw material into the electric heating furnace again for heat preservation treatment for 5 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 1.67cm, put it into the roll and roll again; until the aluminum alloy plate reaches the required thickness .
轧制过程中的辊缝和轧制后铝合金板材的实际厚度如表1所示。The roll gap during rolling and the actual thickness of the aluminum alloy sheet after rolling are shown in Table 1.
表1Table 1
本实施例制备的铝合金板材表面光滑,无裂纹等缺陷,性能良好。The aluminum alloy sheet prepared in this example has a smooth surface, no defects such as cracks, and has good performance.
如图3所示,本实施例中,经过6道次轧制后的的铝合金薄板中的晶粒分布 呈现一定的方向性,经过保温处理与轧制过程相配合后,轧制过程中变形量不断 增加,合金再结晶程度越来越大,获得更加细小的短轴晶。As shown in Figure 3, in this embodiment, the grain distribution in the aluminum alloy sheet after 6 passes of rolling presents a certain directionality, and after the heat preservation treatment is matched with the rolling process, the deformation As the amount increases, the degree of recrystallization of the alloy becomes larger and smaller, and smaller short-axis crystals are obtained.
本实施例的有益效果如下:The beneficial effects of this embodiment are as follows:
本发明通过保温处理与轧制过程相配合,轧制过程中变形量不断增加,合金 再结晶程度越来越大,获得更加细小的短轴晶,保持材料的高韧性,轧制过程中 铝合金板材不易开裂。The invention cooperates with the heat preservation treatment and the rolling process. During the rolling process, the amount of deformation increases continuously, the degree of recrystallization of the alloy becomes larger and larger, and finer short-axis crystals are obtained to maintain the high toughness of the material. During the rolling process, the aluminum alloy The board is not easy to crack.
本发明简化了铝合金薄板的轧制成形工艺,操作简单,省时高效;制备得到 的铝合金板材表面光滑,无开裂等缺陷,性能优异,可作为各相关领域的优良原 材料使用。本发明的铝合金板材轧制方法制备效率高,成本低,可实现工业化生 产。The invention simplifies the rolling forming process of the aluminum alloy thin plate, is simple to operate, saves time and is highly efficient; the prepared aluminum alloy plate has a smooth surface, no defects such as cracks, excellent performance, and can be used as an excellent raw material in various related fields. The aluminum alloy plate rolling method of the invention has high preparation efficiency and low cost, and can realize industrialized production.
实施例2Example 2
如图2所示,本实施例提供一种铝合金板材的轧制方法,包括以下步骤:As shown in Figure 2, the present embodiment provides a rolling method of an aluminum alloy plate, comprising the following steps:
S1.以2A12铝合金圆棒为原材料,在温度为490℃的电热炉中,对原材料保 温处理,时间为90min;S1. Use 2A12 aluminum alloy round rods as raw materials, and heat the raw materials in an electric furnace at a temperature of 490°C for 90 minutes;
S2.开启热轧机,将原材料放入轧辊进行轧制,轧辊转速为200r/min,轧辊 之间的辊缝为22.12cm;S2. open hot rolling mill, raw material is put into roll and rolled, and roll speed is 200r/min, and the roll gap between roll is 22.12cm;
重复轧制步骤,直至铝合金板材达到所需厚度,具体地,本实施例中后续轧 制过程如下:Repeat the rolling steps until the aluminum alloy sheet reaches the desired thickness. Specifically, the subsequent rolling process in this embodiment is as follows:
S3.将原材料再次放入电热炉中进行保温处理30min、保温温度为490℃,放 将辊轮之间的辊缝调节至19.18cm,入轧辊再次进行轧制;S3. Put the raw material into the electric heating furnace again for heat preservation treatment for 30min, the heat preservation temperature is 490°C, adjust the roll gap between the rollers to 19.18cm, put into the rolls and roll again;
S4.将原材料再次放入电热炉中进行保温处理25min、保温温度为480℃,放 将辊轮之间的辊缝调节至17.2cm,入轧辊再次进行轧制;S4. Put the raw material into the electric heating furnace again for heat preservation treatment for 25min, the heat preservation temperature is 480°C, adjust the roll gap between the rollers to 17.2cm, put into the rolls and roll again;
S5.将原材料再次放入电热炉中进行保温处理25min、保温温度为480℃,放 将辊轮之间的辊缝调节至15.37cm,入轧辊再次进行轧制;S5. Put the raw material into the electric heating furnace again for heat preservation treatment for 25 minutes, the heat preservation temperature is 480°C, adjust the roll gap between the rollers to 15.37cm, put it into the rolls and roll again;
S6.将原材料再次放入电热炉中进行保温处理20min、保温温度为480℃,放 将辊轮之间的辊缝调节至13.57cm,入轧辊再次进行轧制;S6. Put the raw material into the electric heating furnace again for heat preservation treatment for 20min, the heat preservation temperature is 480°C, adjust the roll gap between the rollers to 13.57cm, put it into the rolls and roll again;
S7.将原材料再次放入电热炉中进行保温处理20min、保温温度为480℃,放 将辊轮之间的辊缝调节至11.92cm,入轧辊再次进行轧制;S7. Put the raw material into the electric heating furnace again for heat preservation treatment for 20 minutes, the heat preservation temperature is 480°C, adjust the roll gap between the rollers to 11.92cm, put into the rolls and roll again;
S8.将原材料再次放入电热炉中进行保温处理20min、保温温度为470℃,放 将辊轮之间的辊缝调节至9.98cm,入轧辊再次进行轧制;S8. Put the raw material into the electric heating furnace again for heat preservation treatment for 20min, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 9.98cm, put it into the rolls and roll again;
S9.将原材料再次放入电热炉中进行保温处理20min、保温温度为470℃,放 将辊轮之间的辊缝调节至8.76cm,入轧辊再次进行轧制;S9. Put the raw material into the electric heating furnace again for heat preservation treatment for 20min, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 8.76cm, put into the rolls and roll again;
S10.将原材料再次放入电热炉中进行保温处理15min、保温温度为470℃, 放将辊轮之间的辊缝调节至7.71cm,入轧辊再次进行轧制;S10. Put the raw materials into the electric furnace again for heat preservation treatment for 15 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 7.71cm, put them into the rolls and roll again;
S11.将原材料再次放入电热炉中进行保温处理15min、保温温度为470℃, 放将辊轮之间的辊缝调节至6.89cm,入轧辊再次进行轧制;S11. Put the raw materials into the electric furnace again for heat preservation treatment for 15 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 6.89cm, put them into the rolls and roll again;
S12.将原材料再次放入电热炉中进行保温处理10min、保温温度为470℃, 放将辊轮之间的辊缝调节至5.82cm,入轧辊再次进行轧制;S12. Put the raw material into the electric furnace again for heat preservation treatment for 10 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 5.82cm, put it into the rolls and roll again;
S13.将原材料再次放入电热炉中进行保温处理10min、保温温度为470℃, 放将辊轮之间的辊缝调节至5.08cm,入轧辊再次进行轧制;S13. Put the raw materials into the electric furnace again for heat preservation treatment for 10 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 5.08cm, put them into the rolls and roll again;
S14.将原材料再次放入电热炉中进行保温处理8min、保温温度为470℃,放 将辊轮之间的辊缝调节至4.02cm,入轧辊再次进行轧制;S14. Put the raw material into the electric heating furnace again for heat preservation treatment for 8 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 4.02cm, put it into the rolls and roll again;
S15.将原材料再次放入电热炉中进行保温处理8min、保温温度为470℃,放 将辊轮之间的辊缝调节至3.37cm,入轧辊再次进行轧制;S15. Put the raw material into the electric heating furnace again for heat preservation treatment for 8 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 3.37cm, put it into the rolls and roll again;
S16.将原材料再次放入电热炉中进行保温处理5min、保温温度为470℃,放 将辊轮之间的辊缝调节至2.42cm,入轧辊再次进行轧制;S16. Put the raw material into the electric heating furnace again for heat preservation treatment for 5 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 2.42cm, put it into the rolls and roll again;
S17.将原材料再次放入电热炉中进行保温处理5min、保温温度为470℃,放 将辊轮之间的辊缝调节至1.71cm,入轧辊再次进行轧制;S17. Put the raw materials into the electric heating furnace again for heat preservation treatment for 5 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 1.71cm, put them into the rolls and roll again;
S18.将原材料再次放入电热炉中进行保温处理5min、保温温度为470℃,放 将辊轮之间的辊缝调节至1.26cm,入轧辊再次进行轧制;至铝合金板材达到所 需厚度。S18. Put the raw materials into the electric heating furnace again for heat preservation treatment for 5 minutes, the heat preservation temperature is 470°C, adjust the roll gap between the rollers to 1.26cm, put them into the rolls and roll again; until the aluminum alloy plate reaches the required thickness .
轧制过程中的辊缝和轧制后铝合金板材的实际厚度如表2所示。The roll gap during rolling and the actual thickness of the aluminum alloy sheet after rolling are shown in Table 2.
表2Table 2
本实施例制备的铝合金板材表面光滑,无裂纹等缺陷,性能良好。The aluminum alloy sheet prepared in this example has a smooth surface, no defects such as cracks, and has good performance.
如图2所示,对本发明来说,也可以采用连轧的方式对铝合金板材进行轧制, 经过两轮轧制后再对铝合金板材进行保温处理,进一步提高了生产效率,轧制过 程中轧辊之间的辊缝逐渐减小;辊轮之间辊缝的大小可根据铝合金板材所需的实 际厚度进行调整。As shown in Figure 2, for the present invention, also can adopt the mode of continuous rolling to carry out rolling aluminum alloy plate, after two rounds of rolling, carry out thermal insulation treatment to aluminum alloy plate again, further improved production efficiency, rolling process The roll gap between the middle rolls gradually decreases; the size of the roll gap between the rolls can be adjusted according to the actual thickness required for the aluminum alloy sheet.
本实施例的有益效果如下:The beneficial effects of this embodiment are as follows:
本发明通过保温处理与轧制过程相配合,轧制过程中变形量不断增加,合金 再结晶程度越来越大,获得更加细小的短轴晶,保持材料的高韧性,轧制过程中 铝合金板材不易开裂。The invention cooperates with the heat preservation treatment and the rolling process. During the rolling process, the amount of deformation increases continuously, the degree of recrystallization of the alloy becomes larger and larger, and finer short-axis crystals are obtained to maintain the high toughness of the material. During the rolling process, the aluminum alloy The board is not easy to crack.
本发明简化了铝合金薄板的轧制成形工艺,操作简单,省时高效;制备得到 的铝合金板材表面光滑,无开裂等缺陷,性能优异,可作为各相关领域的优良原 材料使用。本发明的铝合金板材轧制方法制备效率高,成本低,可实现工业化生 产。The invention simplifies the rolling forming process of the aluminum alloy thin plate, is simple to operate, saves time and is highly efficient; the prepared aluminum alloy plate has a smooth surface, no defects such as cracks, excellent performance, and can be used as an excellent raw material in various related fields. The aluminum alloy plate rolling method of the invention has high preparation efficiency and low cost, and can realize industrialized production.
实施例3Example 3
对实施例1和2制备的铝合金板材进行抗拉强度、伸长率检测,检测结果见The aluminum alloy plates prepared in Examples 1 and 2 are tested for tensile strength and elongation, and the test results are shown in
表3。table 3.
需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之 间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示 也相应地随之改变。It should be noted that if there is a directional indication (such as up, down, left, right, front, back...) in the embodiment of the present invention, the directional indication is only used to explain the position in a certain posture (as shown in the accompanying drawing). If the specific posture changes, the directional indication will also change accordingly.
另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、 “第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者 隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以 明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相 互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合 出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明 要求的保护范围之内。In addition, if there are descriptions involving "first", "second" and so on in the embodiments of the present invention, the descriptions of "first", "second" and so on are only for descriptive purposes and should not be interpreted as indicating or implying Its relative importance or implicitly indicates the number of technical features indicated. Thus, features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , nor within the scope of protection required by the present invention.
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