CN115254861A - Environment-friendly intrinsic safety control cable processing presses down dirt edulcoration device - Google Patents
Environment-friendly intrinsic safety control cable processing presses down dirt edulcoration device Download PDFInfo
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- CN115254861A CN115254861A CN202210899143.5A CN202210899143A CN115254861A CN 115254861 A CN115254861 A CN 115254861A CN 202210899143 A CN202210899143 A CN 202210899143A CN 115254861 A CN115254861 A CN 115254861A
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- control cable
- intrinsic safety
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- 239000000428 dust Substances 0.000 claims abstract description 152
- 238000005520 cutting process Methods 0.000 claims abstract description 115
- 230000001629 suppression Effects 0.000 claims abstract description 37
- 239000012535 impurity Substances 0.000 claims abstract description 20
- 239000002699 waste material Substances 0.000 claims abstract description 19
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 239000004020 conductor Substances 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 8
- 230000002093 peripheral effect Effects 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 8
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229920003020 cross-linked polyethylene Polymers 0.000 claims description 3
- 239000004703 cross-linked polyethylene Substances 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 229920000098 polyolefin Polymers 0.000 claims description 3
- 239000000779 smoke Substances 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000001680 brushing effect Effects 0.000 description 4
- 230000036541 health Effects 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/02—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
- B01D46/58—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in parallel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/68—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
- B01D46/681—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements by scrapers, brushes or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention belongs to the technical field of cable processing, and aims to solve the problems that in the prior art, cutting dust is scattered, impurity and waste residues generated in the cutting process splash everywhere, the safety performance is poor, the cleaning of an operation environment is not facilitated, and the problems need to be improved; according to the invention, the intrinsic safety control cable is subjected to dust suppression cutting through the dust suppression cutting assembly, and a closed cutting area is formed through the housing and the dust removal box, so that the cutting dust and waste residue can be prevented from splashing around, and the safety performance is excellent.
Description
Technical Field
The invention relates to the technical field of cable processing, in particular to a dust suppression and impurity removal device for processing an environment-friendly intrinsic safety control cable.
Background
The intrinsic safety cable has distributed low capacitance and low distributed inductance, and has excellent shielding performance and anti-interference performance, so that the intrinsic safety cable is suitable for being used as a transmission line in circuits such as a distributed system, an automatic detection control system and the like in occasions with explosion-proof requirements, is an explosion-proof cable which limits the working current of equipment to a certain degree and cannot cause spark to cause explosion, and has smaller capacitance and impedance than common cables.
Cutting equipment is required to be used in the production and processing of this ampere of control cable and carries out cutting operation, but current cable cutting equipment can cause the cutting dust to scatter around when cutting, brings harm to near environment and operating personnel, and the impurity waste residue that produces splashes everywhere in the cutting process, not only brings harm to operating personnel easily, and the security performance is poor, still is unfavorable for operation area's cleanness, remains to be improved.
In view of the above technical drawbacks, a solution is proposed.
Disclosure of Invention
The invention aims to provide an environment-friendly dust suppression and impurity removal device for processing an intrinsic safety control cable, wherein a vertical lifting mechanism is used for enabling a dust suppression cutting assembly to descend and ascend, the dust suppression cutting assembly is used for cutting the intrinsic safety control cable and absorbing dust in the cutting process, the phenomenon that the cutting dust is scattered to bring harm to the nearby environment and the health of operators is avoided, a closed cutting area is formed by a housing and a dust removal box to enable the cutting process to be carried out in the closed area, the dust suppression and impurity removal device is not only beneficial to preventing the cutting dust from being scattered to the surrounding, but also beneficial to preventing impurity and waste residues from splashing around, the safety performance is excellent, and the problems that the cutting dust is scattered to the surrounding, the impurity and waste residues generated in the cutting process splash to the surrounding, the harm to the operators is easily brought, the safety performance is poor, the cleaning of the operation environment is not facilitated, and the improvement is needed are solved.
In order to achieve the purpose, the invention provides the following technical scheme:
a dust suppression and impurity removal device for processing an environment-friendly intrinsically safe control cable comprises a processing seat, wherein a vertical plate is fixedly mounted at the top of the processing seat through a bolt, a waste residue collection chamber is arranged in the processing seat, a processing box is fixedly mounted at the top of the processing seat through a bolt, and the processing box is positioned above and communicated with the waste residue collection chamber; a dust suppression cutting assembly is arranged right above the processing box, and a vertical lifting mechanism acting on the dust suppression cutting assembly is mounted on the vertical plate;
through holes for the intrinsic safety control cables to penetrate through are formed in the front side and the rear side of the processing box, a bearing strip is arranged in the processing box along the Y direction, the intrinsic safety control cables press the bearing strip, an arc-shaped groove matched with the intrinsic safety control cables is formed in the bearing strip, and a cutting opening is formed in the middle of the bearing strip; an upper group of guide conveying wheels and a lower group of guide conveying wheels are mounted on the outer wall of the processing box, and the two groups of guide conveying wheels convey intrinsic safety control cables.
Furthermore, the intrinsically safe control cable comprises conductors, insulating layers, wrapping layers, shielding layers and sheaths, wherein the number of the conductors is that a plurality of groups of the conductors are wrapped in the wrapping layers, the insulating layers are arranged on the peripheries of the conductors, the shielding layers are arranged on the peripheral surfaces of the wrapping layers, and the blue sheaths are arranged on the peripheral surfaces of the shielding layers; the insulating layer is made of cross-linked polyethylene materials, the wrapping layer is polyester tape wrapping, the shielding layer is shielded through tinned copper wires, and the sheath is made of low-smoke halogen-free polyolefin materials.
Further, vertical elevating system includes elevator motor and link, be equipped with upper and lower two sets of mount pads on the riser, and rotate through the bearing between two sets of mount pads and install the double-screw bolt, elevator motor passes through motor cabinet fixed mounting on the riser, elevator motor's output is equipped with the drive shaft, and the drive shaft passes through bevel gear and double-screw bolt meshing transmission is connected, the link passes through slide rail and riser sliding connection, double-screw bolt and link threaded connection, and the link is connected with dust suppression cutting assembly.
Furthermore, the dust suppression cutting assembly comprises a dust removal box, a rotating shaft and a cutting motor, the top of the dust removal box is connected with the connecting frame, the bottom of the dust removal box is fixedly provided with the mounting plate through a bolt, the cutting motor is fixedly arranged on the mounting plate through a motor base, and the output end of the cutting motor is connected with the cutting disc through the rotating shaft;
the dust removal incasement has seted up the dust removal chamber and has aired exhaust the chamber, the dust removal chamber is located the both sides in exhaust chamber, and has the dust screen through bolt fixed mounting in the dust removal chamber, the dust absorption head is installed to the bottom of dust removal case, and the dust absorption head passes through the dust absorption pipe intercommunication with the dust removal chamber, the vertical setting of axis of rotation is rotated with the dust removal case and is connected, bevel gear and rotation axis meshing transmission are passed through to the bottom of axis of rotation and are connected, the exhaust fan is installed on the top of axis of rotation, and the exhaust fan is located the intracavity of airing exhaust.
Further, the inside of processing box has two sets of fixed blocks through bolt fixed mounting, the bottom cylinder of fixed block, the bottom of cylinder is equipped with the briquetting, and two sets of briquetting push down the both ends of this ampere of control cable.
Furthermore, the dust removal intracavity is rotated through the bearing and is installed and clean the axle, clean the axle and transversely set up and pass the dust screen, and the axis of rotation passes through bevel gear and cleans the transmission of axle mesh and be connected, clean epaxial brush pole of installing, install the brush hair on the brush pole, and brush hair and dust screen contact.
Further, install the housing on the dust removal case, the housing is connected through elastic activity's mode with the dust removal case, the housing is located directly over the processing box, and the top correspondence of processing box has seted up the seal groove, and under the cutting state, the bottom of housing inserts in the seal groove, and the housing docks and forms inclosed cutting region with the processing box.
Further, the outer wall of housing has first connecting seat through bolt fixed mounting, the outer wall of dust removal case has the second connecting seat through bolt fixed mounting, install the dead lever of vertical setting on the first connecting seat, and the dead lever upwards passes the second connecting seat and connects the stopper, the outer peripheral face cover of dead lever is equipped with the spring, and first connecting seat of spring coupling and second connecting seat.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the dust suppression cutting assembly descends and ascends through the vertical lifting mechanism, the dust suppression cutting assembly cuts the intrinsic safety control cable, and the dust suppression cutting assembly also absorbs dust in the cutting process while cutting the intrinsic safety control cable, so that the damage to the nearby environment and the body health of an operator due to scattered cutting dust is avoided;
2. according to the invention, the closed cutting area is formed by the housing and the dust removal box, so that the cutting process is carried out in the closed cutting area, thereby being beneficial to preventing cutting dust from scattering, preventing impurity and waste residue from splashing everywhere, being beneficial to ensuring the cleanness of the vicinity of the operation area and having excellent safety performance;
3. according to the dust filter, the cleaning shaft is driven to rotate through the rotating shaft, the bristles rotate and brush the surface of the dust filter screen, dust particles attached to the dust filter screen are brushed off, the smooth proceeding of the dust filter process is guaranteed, the synchronous proceeding of cutting, dust collection and brushing operation is realized, the equipment cost and the operation cost are reduced, and the using effect is good.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings;
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a dust suppression cutting assembly according to the present invention;
FIG. 3 is a schematic view showing the connection of the cutting motor, the rotary shaft, the cutting disk and the rotary shaft according to the present invention;
FIG. 4 is a schematic structural view of the vertical lift mechanism of the present invention;
FIG. 5 is a schematic view of the structure of the carrier strip of the present invention;
FIG. 6 is a cross-sectional view of an intrinsically safe control cable of the present invention;
FIG. 7 is a left side view of the processing cassette of the present invention;
FIG. 8 is an enlarged view of portion A of FIG. 2;
fig. 9 is a schematic view (side view) of the connection of the dust screen, the brush bar and the sweeping shaft in the present invention.
Reference numerals: 1. processing a base; 2. a vertical plate; 3. a vertical lifting mechanism; 4. a dust suppression cutting assembly; 5. processing the box; 6. a waste residue collection chamber; 7. a carrier strip; 8. a guide conveying wheel; 9. an intrinsically safe control cable; 10. a fixed block; 11. a cylinder; 12. briquetting; 13. a sealing groove; 31. a lifting motor; 32. a connecting frame; 33. a mounting seat; 34. a stud; 35. a drive shaft; 401. a dust removal box; 402. cutting a disc; 403. mounting a plate; 404. a rotating shaft; 405. a housing; 406. a dust collection head; 407. a dust collection pipe; 408. a dust removal cavity; 409. an exhaust chamber; 410. a rotating shaft; 411. an exhaust fan; 412. cutting the motor; 413. cleaning the shaft; 414. a dust filter screen; 415. a brush rod; 416. brushing; 417. a first connecting seat; 418. a second connecting seat; 419. a fixing rod; 420. a limiting block; 421. a spring; 71. an arc-shaped slot; 72. cutting the opening; 91. a conductor; 92. an insulating layer; 93. wrapping a covering layer; 94. a shielding layer; 95. a sheath.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1-7, the dust suppression and impurity removal device for processing an environment-friendly intrinsically safe control cable provided by the invention comprises a processing seat 1, wherein a vertical plate 2 is fixedly installed at the top of the processing seat 1 through a bolt, a waste residue collection chamber 6 is arranged in the processing seat 1, a processing box 5 is fixedly installed at the top of the processing seat 1 through a bolt, the processing box 5 is positioned above and communicated with the waste residue collection chamber 6, and waste residues generated in a cutting process are collected by the waste residue collection chamber 6; the front side and the rear side of the processing box 5 are both provided with through holes for the intrinsically safe control cable 9 to pass through, specifically, the intrinsically safe control cable 9 comprises a conductor 91, an insulating layer 92, a wrapping layer 93, a shielding layer 94 and a sheath 95, the number of the conductors 91 is multiple groups of conductors in the wrapping of the wrapping layer 93, the insulating layer 92 is arranged on the periphery of the conductor 91, the shielding layer 94 is arranged on the peripheral surface of the wrapping layer 93, the sheath 95 is arranged on the peripheral surface of the shielding layer 94, the sheath 95 is blue, the insulating layer 92 is made of a cross-linked polyethylene material, the wrapping layer 93 is a polyester tape wrapping, the shielding layer 94 is shielded by a tinned copper wire, and the sheath 95 is made of a low-smoke halogen-free polyolefin material; the processing box 5 is internally provided with a bearing strip 7 along the Y direction, the bearing strip 7 is provided with an arc-shaped groove 71 matched with the intrinsically safe control cable 9, the middle part of the bearing strip 7 is provided with a cutting opening 72, before cutting, the intrinsically safe control cable 9 passes through holes at the front side and the rear side of the processing box 5, the bearing strip 7 is pressed under the intrinsically safe control cable 9, and the arc-shaped groove 71 plays a role in guiding the conveying of the intrinsically safe control cable 9;
a dust suppression cutting assembly 4 is arranged right above the processing box 5, the dust suppression cutting assembly 4 comprises a dust removal box 401, a rotating shaft 410 and a cutting motor 412, the bottom of the dust removal box 401 is fixedly provided with a mounting plate 403 through bolts, the cutting motor 412 is fixedly arranged on the mounting plate 403 through a motor base, the output end of the cutting motor 412 is connected with a cutting disc 402 through the rotating shaft 404, when cutting is carried out, the cutting motor 412 enables the rotating shaft 404 to rotate, the rotating shaft 404 drives the cutting disc 402 to rotate, and the cutting disc 402 cuts the intrinsically safe control cable 9; a dust removing cavity 408 and an exhaust cavity 409 are formed in the dust removing box 401, the dust removing cavity 408 is located on two sides of the exhaust cavity 409, a dust suction head 406 is mounted at the bottom of the dust removing box 401 and communicated with the dust removing cavity 408 through a dust suction pipe 407, a rotating shaft 410 is vertically arranged and rotatably connected with the dust removing box 401, the bottom end of the rotating shaft 410 is in meshed transmission connection with a rotating shaft 404 through a bevel gear, an exhaust fan 411 is mounted at the top end of the rotating shaft 410, and the exhaust fan 411 is located in the exhaust cavity 409; in the cutting process, the rotating shaft 404 drives the rotating shaft 410 to rotate, the rotating shaft 410 drives the exhaust fan 411 to rotate so as to enable the interior of the exhaust cavity 409 to be in negative pressure, therefore, dust generated in the cutting process is sucked into the dust removing cavity 408 through the dust suction head 406, the dust filtering net 414 is fixedly installed in the dust removing cavity 408 through bolts, and dust filtering net 414 filters dust gas, so that the damage to the nearby environment and the health of operators due to the scattered cutting dust is avoided;
install vertical elevating system 3 on riser 2, vertical elevating system 3 includes elevator motor 31 and link 32, the top and the link 32 of dust removal case 401 are connected, be equipped with on riser 2, two sets of mount pads 33 down, and install double-screw bolt 34 through bearing rotation between two sets of mount pads 33, elevator motor 31 passes through motor cabinet fixed mounting on riser 2, elevator motor 31's output is equipped with drive shaft 35, and drive shaft 35 is connected through bevel gear and double-screw bolt 34 meshing transmission, link 32 passes through slide rail and riser 2 sliding connection, double-screw bolt 34 and link 32 threaded connection, and link 32 is connected with dust suppression cutting component 4, when needs make dust suppression cutting component 4 rise or descend, start elevator motor 31, elevator motor 31 makes drive shaft 35 rotate, drive shaft 35 drives double-screw bolt 34 through bevel gear and rotates, link 32 slides along riser 2, in order to realize suppressing rising and descending of dust cutting component 4, and easy operation, and high automation degree.
The second embodiment:
as shown in fig. 1 and fig. 7, the embodiment is different from embodiment 1 in that an upper guiding conveying wheel set and a lower guiding conveying wheel set 8 are installed on the outer wall of the processing box 5, before cutting, the intrinsically safe control cable 9 is conveyed by rotating the two guiding conveying wheel sets 8, the cable does not need to be manually penetrated into the processing box 5 every time, the operation efficiency is high, two fixing blocks 10 are fixedly installed inside the processing box 5 through bolts, a bottom cylinder 11 of each fixing block 10 is provided with a pressing block 12 at the bottom of the cylinder 11, when cutting is performed, the pressing block 12 is lowered through the cylinder 11 until the two pressing blocks 12 press the two ends of the intrinsically safe control cable 9 downwards, the stability of the cutting process is ensured, the cutting effect and the cutting efficiency are improved, preferably, a rubber anti-skid sleeve is installed at the bottom of the pressing block 12, and the pressing effect on the cable is improved.
Example three:
as shown in fig. 2 and fig. 8-9, the present embodiment is different from embodiment 1 and embodiment 2 in that a cleaning shaft 413 is rotatably installed in the dust removing cavity 408 through a bearing, the dust filter net 414 is circular, the cleaning shaft 413 is transversely disposed and passes through the center of the dust filter net 414, the rotating shaft 410 is in meshing transmission connection with the cleaning shaft 413 through a bevel gear, during the cutting process, the rotating shaft 410 drives the cleaning shaft 413 to rotate through the bevel gear, the cleaning shaft 413 is provided with a brush rod 415, the brush rod 415 is provided with bristles 416, and the bristles 416 are in contact with the dust filter net 414, during the rotation process of the cleaning shaft 413, the brush rod 415 drives the bristles 416 to rotate, the bristles 416 brush the surface of the dust filter net 414 to brush off dust particles attached to the dust filter net 414, thereby ensuring the smooth dust filtering process, and realizing the synchronous operation of cutting, dust collection and brushing, reducing the equipment cost and the operation cost, and facilitating the use.
Example four:
as shown in fig. 2, the difference between the present embodiment and embodiments 1, 2, and 3 lies in that a housing 405 is installed on a dust removal box 401, the housing 405 is connected with the dust removal box 401 in an elastic movable manner, specifically, a first connecting seat 417 is fixedly installed on an outer wall of the housing 405 through a bolt, a second connecting seat 418 is fixedly installed on an outer wall of the dust removal box 401 through a bolt, a fixing rod 419 is installed on the first connecting seat 417, the fixing rod 419 is vertically arranged and upwardly passes through the second connecting seat 418, a limiting block 420 is installed at a top end of the fixing rod 419, a spring 421 is sleeved on an outer circumferential surface of the fixing rod 419, the spring 421 connects the first connecting seat 417 and the second connecting seat 418, the housing 405 is located right above the processing box 5, and a sealing groove 13 is correspondingly formed at a top of the processing box 5;
when cutting, along with the continuous decline of dust removal case 401, the bottom of housing 405 finally contacts with processing box 5 and inserts in seal groove 13, make housing 405 and processing box 5 butt joint and form inclosed cutting region, then dust removal case 401 continues to descend and carries out the cable cutting, produce relative motion and constantly push spring 421 between housing 405 and the dust removal case 401 in this process, can not influence the continuous decline process of dust removal case 401, seal the cutting region, not only help preventing the cutting dust from scattering, still help preventing impurity waste residue from splashing everywhere, the security performance is splendid, furthermore, housing 405 and processing box 5 are the transparence, conveniently observe the cutting situation.
The working principle of the invention is as follows: when the dust suppression cutting device is used, the intrinsic safety control cable 9 penetrates through holes in the front side and the rear side of the processing box 5, the carrying strip 7 is pressed downwards by the intrinsic safety control cable 9, the dust suppression cutting assembly 4 descends by the vertical lifting mechanism 3, the cutting disc 402 gradually enters the processing box 5, the cutting motor 412 is started, the cutting motor 412 enables the rotating shaft 404 to rotate, the rotating shaft 404 drives the cutting disc 402 to rotate, the cutting disc 402 cuts the intrinsic safety control cable 9 in the descending process, the rotating shaft 404 drives the rotating shaft 410 to rotate, the rotating shaft 410 drives the exhaust fan 411 to rotate so that the exhaust cavity 409 is in negative pressure, dust generated in the cutting process is sucked into the dust removal cavity 408 through the dust suction head 406, the dust filter screen 414 filters the dust, namely the dust suppression cutting assembly 4 also absorbs and treats the dust in the cutting process while cutting the intrinsic safety control cable 9, and avoids the dust from scattering and brings harm to the body health of nearby environment and operators;
waste residues in the cutting process fall into the waste residue collecting chamber 6 below, the cutting process is carried out in a closed cutting area formed between the housing 405 and the dust removal box 401, cutting dust is prevented from scattering, impurity and waste residues are prevented from splashing around, and the safety performance is excellent; when cutting is carried out, the pressing block 12 presses the two ends of the intrinsically safe control cable 9 downwards, so that the stability of the cutting process is ensured, and the cutting effect and the cutting efficiency are improved; in the cutting process, the rotating shaft 410 drives the cleaning shaft 413 to rotate through the bevel gear, the brush rod 415 drives the brush bristles 416 to rotate so as to brush the surface of the dust filter net 414, dust particles attached to the dust filter net 414 are brushed off, the smooth proceeding of the dust filter process is ensured, the synchronous proceeding of the cutting, dust collection and brushing operations is realized, the equipment cost and the running cost are reduced, and the use is facilitated.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. The dust suppression and impurity removal device for processing the environment-friendly intrinsically safe control cable comprises a processing seat (1), wherein a vertical plate (2) is fixedly mounted at the top of the processing seat (1) through a bolt, and is characterized in that a waste residue collection chamber (6) is arranged in the processing seat (1), a processing box (5) is fixedly mounted at the top of the processing seat (1) through a bolt, and the processing box (5) is positioned above and communicated with the waste residue collection chamber (6); a dust suppression cutting assembly (4) is arranged right above the processing box (5), and a vertical lifting mechanism (3) acting on the dust suppression cutting assembly (4) is mounted on the vertical plate (2);
through holes for the intrinsic safety control cables (9) to penetrate through are formed in the front side and the rear side of the processing box (5), a bearing strip (7) is arranged in the processing box (5) along the Y direction, the intrinsic safety control cables (9) press the bearing strip (7), an arc-shaped groove (71) matched with the intrinsic safety control cables (9) is formed in the bearing strip (7), and a cutting opening (72) is formed in the middle of the bearing strip (7); an upper group of guide conveying wheels (8) and a lower group of guide conveying wheels (8) are installed on the outer wall of the processing box (5), and the two groups of guide conveying wheels (8) convey the intrinsic safety control cable (9).
2. The environment-friendly intrinsic safety control cable processing dust suppression and impurity removal device according to claim 1, wherein the intrinsic safety control cable (9) comprises conductors (91), insulating layers (92), wrapping layers (93), shielding layers (94) and sheaths (95), wherein the conductors (91) are wrapped in the wrapping layers (93) in multiple groups, the insulating layers (92) are arranged on the peripheries of the conductors (91), the shielding layers (94) are arranged on the peripheral surfaces of the wrapping layers (93), and the blue sheaths (95) are arranged on the peripheral surfaces of the shielding layers (94); the insulating layer (92) is made of cross-linked polyethylene materials, the wrapping layer (93) is polyester tape wrapping, the shielding layer (94) is shielded through tinned copper wires, and the sheath (95) is made of low-smoke halogen-free polyolefin materials.
3. The environment-friendly intrinsic safety control cable processing dust suppression and impurity removal device according to claim 1, wherein the vertical lifting mechanism (3) comprises a lifting motor (31) and a connecting frame (32), an upper set of mounting seat (33) and a lower set of mounting seat (33) are arranged on the vertical plate (2), a stud (34) is rotatably mounted between the two sets of mounting seats (33) through a bearing, the lifting motor (31) is fixedly mounted on the vertical plate (2) through a motor seat, a driving shaft (35) is arranged at an output end of the lifting motor (31), the driving shaft (35) is in meshing transmission connection with the stud (34) through a bevel gear, the connecting frame (32) is in sliding connection with the vertical plate (2) through a sliding rail, the stud (34) is in threaded connection with the connecting frame (32), and the connecting frame (32) is connected with the dust suppression cutting assembly (4).
4. The environment-friendly intrinsically safe control cable processing dust suppression and impurity removal device of claim 3, wherein the dust suppression and cutting assembly (4) comprises a dust removal box (401), a rotating shaft (410) and a cutting motor (412), the top of the dust removal box (401) is connected with the connecting frame (32), the bottom of the dust removal box (401) is fixedly provided with a mounting plate (403) through bolts, the cutting motor (412) is fixedly arranged on the mounting plate (403) through a motor base, and the output end of the cutting motor (412) is connected with the cutting disc (402) through the rotating shaft (404);
dust removal chamber (408) and air exhaust chamber (409) have been seted up in dust removal case (401), dust removal chamber (408) are located the both sides of air exhaust chamber (409), and have through bolt fixed mounting in dust removal chamber (408) and strain dirt net (414), dust absorption head (406) are installed to the bottom of dust removal case (401), and dust absorption head (406) and dust removal chamber (408) through dust absorption pipe (407) intercommunication, axis of rotation (410) vertical setting and rotate with dust removal case (401) and be connected, bevel gear and rotation axis (404) meshing transmission are passed through to the bottom of axis of rotation (410) and are connected, exhaust fan (411) are installed on the top of axis of rotation (410), and exhaust fan (411) are located air exhaust chamber (409).
5. The environment-friendly intrinsic safety control cable processing dust suppression and impurity removal device according to claim 1, wherein two groups of fixing blocks (10) are fixedly mounted inside the processing box (5) through bolts, a bottom cylinder (11) of each fixing block (10) is provided with a pressing block (12) at the bottom of the cylinder (11), and the two groups of pressing blocks (12) press two ends of the intrinsic safety control cable (9) downwards.
6. The environment-friendly intrinsic safety control cable processing dust suppression and impurity removal device according to claim 4, wherein a cleaning shaft (413) is rotatably mounted in the dust removal cavity (408) through a bearing, the cleaning shaft (413) is transversely arranged and penetrates through the dust filter screen (414), the rotating shaft (410) is in meshed transmission connection with the cleaning shaft (413) through a bevel gear, a brush rod (415) is mounted on the cleaning shaft (413), bristles (416) are mounted on the brush rod (415), and the bristles (416) are in contact with the dust filter screen (414).
7. The environment-friendly intrinsic safety control cable processing dust suppression and impurity removal device according to claim 4, wherein a housing (405) is installed on the dust removal box (401), the housing (405) is connected with the dust removal box (401) in an elastic movable mode, the housing (405) is located right above the processing box (5), a sealing groove (13) is correspondingly formed in the top of the processing box (5), in a cutting state, the bottom of the housing (405) is inserted into the sealing groove (13), and the housing (405) is butted with the processing box (5) to form a sealed cutting area.
8. The environment-friendly intrinsic safety control cable processing dust suppression and impurity removal device according to claim 7, wherein a first connecting seat (417) is fixedly installed on the outer wall of the housing (405) through a bolt, a second connecting seat (418) is fixedly installed on the outer wall of the dust removal box (401) through a bolt, a vertically arranged fixing rod (419) is installed on the first connecting seat (417), the fixing rod (419) upwards penetrates through the second connecting seat (418) and is connected with a limiting block (420), a spring (421) is sleeved on the outer peripheral surface of the fixing rod (419), and the spring (421) is connected with the first connecting seat (417) and the second connecting seat (418).
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| CN202210899143.5A CN115254861B (en) | 2022-07-28 | 2022-07-28 | Dust suppression and impurity removal device for processing environment-friendly intrinsic safety control cable |
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| CN202210899143.5A CN115254861B (en) | 2022-07-28 | 2022-07-28 | Dust suppression and impurity removal device for processing environment-friendly intrinsic safety control cable |
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| CN115254861B CN115254861B (en) | 2024-01-23 |
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| CN115254861B (en) | 2024-01-23 |
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