CN115253904B - Compact zirconia water gap core production equipment - Google Patents

Compact zirconia water gap core production equipment Download PDF

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Publication number
CN115253904B
CN115253904B CN202210906977.4A CN202210906977A CN115253904B CN 115253904 B CN115253904 B CN 115253904B CN 202210906977 A CN202210906977 A CN 202210906977A CN 115253904 B CN115253904 B CN 115253904B
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roller
cooling
water
detection rod
air chamber
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CN115253904A (en
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应文瀚
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Zhejiang Iron Lion High Temperature Materials Co ltd
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Zhejiang Iron Lion High Temperature Materials Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/22Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/50Pouring-nozzles
    • B22D41/52Manufacturing or repairing thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D17/00Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
    • F25D17/02Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating liquids, e.g. brine
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K13/00Thermometers specially adapted for specific purposes

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention provides dense zirconia water gap core production equipment which comprises a cooling part for cooling a roller, wherein the cooling part comprises a water inlet pipe and a water return pipe for introducing circulating water flow into the roller; the adjusting part is used for adjusting the cooling part and comprises a detection assembly for detecting the temperature of the roller and a control valve for controlling the water inflow of the water inlet pipe; the cleaning part is used for cleaning the roller and comprises an air injection assembly for blowing and brushing the roller; a control unit for controlling the start of the cleaning unit; the heat absorbed by cooling water is received through the air chamber, high-pressure airflow is generated, the roller is washed and cleaned, the temperature of the roller is detected in real time, and when a large temperature difference occurs in the roller, the cooling effect of the roller is automatically adjusted, so that the temperature of the roller is kept consistent, the roller automatically runs, the structure is simple, and the use cost is low.

Description

Compact zirconia water gap core production equipment
Technical Field
The invention relates to refractory material manufacturing, in particular to compact zirconia nozzle core production equipment.
Background
The compact zirconia metering nozzle is a common refractory material and plays a role in controlling the flow of molten steel in square billet continuous casting, and comprises a nozzle body and a nozzle core, wherein the nozzle core is produced by the working procedures of proportioning, granulating, press forming, drying, sintering and the like.
Chinese patent CN 103861525B discloses a dry granulating machine, which comprises a feeding mechanism, a vertical feeding mechanism, an inclined feeding mechanism, a tabletting mechanism, a granule breaking mechanism, a granule finishing mechanism and a sieving mechanism, wherein the inclined feeding mechanism comprises a feeding cylinder and a feeding screw, the tabletting mechanism comprises upper and lower pressing wheels rotating in opposite directions, the granule breaking mechanism comprises a granule breaking wheel, the granule finishing mechanism comprises a granule finishing wheel and a sieve screen granule finishing device, the sieving mechanism comprises a sieving barrel, a sieve tray and a powder receiving tray, and a feed inlet, a fine powder discharge port and a finished product discharge port are arranged on the barrel wall of the sieving barrel; the invention has compact structure, reliable sealing and high working efficiency, can produce high-quality finished product particles, controls the fine powder rate of the finished product, is suitable for various powder materials with different flowability and realizes automatic production.
However, in the technical scheme, in the granulation process, zirconia materials need to be continuously conveyed into a granulator, the materials are extruded into sheets through a roller assembly, the problems that the performance difference between a pair of rollers is large and the temperature difference between the two rollers under high pressure is large due to different quenching processes and surface hardening and tempering processes on the surfaces of the rollers can result in different components on the two sides of the pressed materials, and the yield is reduced are caused.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide compact zirconia water gap core production equipment.
In order to achieve the purpose, the invention provides the following technical scheme:
a dense zirconia nozzle core production facility includes:
establish the preforming portion on the granulator, the preforming portion includes:
the mounting seat is fixedly mounted on the granulator;
two driving shafts rotatably mounted inside the mounting seat; and
a roller provided on the drive shaft;
further comprising:
the cooling part is used for cooling the roller and comprises a water inlet pipe and a water return pipe which are used for introducing circulating water flow into the roller;
the adjusting part is used for adjusting the cooling part and comprises a detection assembly for detecting the temperature of the roller and a control valve for controlling the water inflow of the water inlet pipe;
the cleaning part is used for cleaning the roller and comprises an air injection assembly for blowing and brushing the roller;
a control part for controlling the start of the cleaning part.
Specifically, the cooling part comprises a cooling water tank, cooling water circularly flows between the cooling water tank and the roller through a water inlet pipe and a water return pipe, the water inlet pipe and the water return pipe are both fixedly arranged on the mounting seat, and the air injection assembly can adopt a pressure air injection device;
when the two rollers have large temperature difference due to factors such as materials, processes and the like, the detection assembly adjusts the water inflow of the water inlet pipe through the control valve to increase the water inflow of the rollers with high temperature, so that the cooling of the rollers with high temperature is accelerated, the temperatures of the two rollers are adjusted to be consistent in time, and the problem of reduced grain yield caused by poor tabletting effect due to large temperature difference of the two rollers is solved; blow the brush through the surface of jet-propelled subassembly to the roll, blow off the material of adhesion on the roll surface, improved because of the material glues the problem that the wheel influences the preforming effect.
Preferably, the cooling portion further includes:
a cooling channel which is arranged on the roller and is in a through shape;
the circulating channel is arranged in the driving shaft and is respectively communicated with two ends of the cooling channel, and a water inlet and a water outlet of the circulating channel are respectively connected with the water inlet pipe and the water return pipe; and
and sealing parts for blocking two ends of the cooling channel, wherein the sealing parts are communicated with the circulating channel.
Specifically, the cooling channels are uniformly distributed on the roller in an annular shape, two annular grooves are formed in the roller, a water inlet and a water outlet of the circulating channel are respectively positioned in the two annular grooves, and the part, provided with the annular grooves, in the roller is matched with the mounting seat in a dynamic sealing mode; the inside of sealing member is hollow form, and the inner chamber of sealing member is linked together with circulation channel, and roll and sealing member all fixed mounting are on the roll.
As still another preferable mode, the detection unit includes:
an air chamber fixedly arranged on the granulator;
the heat conducting fin is arranged in the water return pipe and is positioned inside the air chamber;
the piston piece is movably inserted in the air chamber;
the detection rod is movably arranged on the granulator and used for controlling the control valve, and the detection rod is positioned on the outer side of the air chamber;
the detection rod controls the control valve through the adjusting assembly; and
and the piston piece drives the detection rod to move through the transmission assembly.
Preferably, a pressing plate is arranged at one end of the piston piece extending to the outer side of the air chamber, a resetting piece is installed on the piston piece, and a sealing film is arranged at the joint of the piston piece and the air chamber.
Specifically, the reset piece can adopt a tension spring, the water return pipe, the heat conducting fins, the adjusting component and the transmission component are symmetrically distributed around the detection rod, in an initial state, the air chamber is in a sealing structure, after cooling water cools the roller, the temperature is increased due to heat absorption, therefore, high-temperature water liquid flows in the water return pipe, after the high-temperature water liquid is contacted with the heat conducting fins in the water return pipe, the air chamber is heated and pressurized, after the pressure in the air chamber is increased, the air chamber is opened, high-pressure gas is sprayed outwards through the gas spraying component, and the surface of the roller is flushed and cleaned;
after the pressure in the air chamber rises, the air pressure pushes the piston piece to move, and the moving piston piece drives the detection rod to move through the transmission assembly;
when the temperature difference of the two rollers is not large, the motion amplitudes of the two piston pieces are approximately the same, the pushing effect on the detection rod is also the same, and the position of the detection rod is kept unchanged;
when the two rollers have larger temperature difference, pressure difference is generated in the two air chambers, so that the motion amplitudes of the two piston pieces are different, the detection rod is driven to deflect, and the deflected detection rod adjusts the control valve through the adjusting assembly;
when cooling off the roll, detect through the temperature to the temperature in the wet return to detect out the temperature of roll, saved the trouble of extra installation temperature sensor, simple structure has reduced use cost.
As still another preference, the transmission assembly includes:
the detection rod is rotatably arranged on the base;
two sliding plates for pushing the detection rod, wherein the two sliding plates are symmetrically distributed around the detection rod; and
and the push plate is arranged on the piston piece and used for pushing the sliding plate to move.
Specifically, a supporting table is fixedly installed inside the granulator, the base and the sliding plate are both installed on the supporting table in a sliding mode, a round rod group used for pushing the detection rod to swing is arranged on the sliding plate, the push plate comprises two inclined plane plates, and a clamping seat corresponding to the inclined plane plates is arranged on the sliding plate; another installation scenario is: the base can also be fixedly connected with one of the sliding plates;
the pressure in the air chamber is changed to drive the piston piece to move along the X axis, the single piston piece drives the sliding plate to move on the Z axis through the push plate, and the moved sliding plate drives the base and the detection rod to move through the round rod group;
if the two piston pieces synchronously move in opposite directions, the two sliding plates have the same action on the detection rod, and the position of the detection rod on the base is kept unchanged;
if the two piston members do not move synchronously, the two sliding plates are staggered on the Z axis, and the detection rod deflects on the base.
Preferably, the adjusting assembly comprises:
the deflector rod is slidably arranged on the granulator and used for deflecting the control valve, and the sliding track of the deflector rod is vertical to the sliding track of the base;
the rack plate is slidably mounted on the base, and the rack plate and the deflector rod are slidably mounted together;
a gear rotatably mounted on the base and engaged with the rack plate; and
the one-way ratchet is arranged on the detection rod and used for shifting the gear.
Specifically, arc plates concentric with the detection rod are arranged at two ends of the detection rod, and the one-way ratchets are arranged on the arc plates; the rack plate can move along the Z axis along with the base, and meanwhile, the rack plate can slide along the X axis on the base, so that the deflector rod is driven to slide along the X axis, and the control valve is adjusted;
the cooling water tank supplies water for the two water inlet pipes at the same time, the control valve is used for adjusting the inner radiuses of the water inlet pipes, and the inner radiuses of the two water inlet pipes are the same in an initial state;
when there is great temperature difference in two rolls, the measuring stick takes place to deflect, and the measuring stick that deflects passes through the gear and drives the rack board motion to drive the driving lever and remove, the driving lever is adjusted the control valve, and one of them concrete adjustment scheme is: the inner radius of the water inlet pipe with higher temperature is adjusted to be larger so as to increase the cooling speed of the high-temperature roller.
Preferably, the adjusting assembly further comprises a clamping plate movably inserted into the base and used for clamping the gear, a return spring is mounted on the clamping plate, and a folded edge section corresponding to the detection rod is arranged on the clamping plate.
Specifically, the arc-shaped plate is used for pushing the folding edge section; in a non-adjustment state, the clamping plate clamps the gear, so that the stability of the gear, the rack plate, the deflector rod and the control valve is ensured, the cooling water flow in the roller is kept stable, and the problem that the cooling effect of the roller is affected due to the fact that the control valve is not stable enough and is easy to shake is solved;
when the water inlet pipe is adjusted, after the detection rod deflects, the clamping plate is pushed to move through the arc plate, so that the clamping plate is staggered with the gear, then the one-way ratchet is contacted with the gear, and the control valve is adjusted;
when the temperature of two rolls was unanimous, the measuring arm resets, and the cardboard blocks the gear once more, fixes the control valve after adjusting once more, so, has realized that the cardboard is loosened in the automation to adjust the control valve, and accomplish the function of back automatic fixation control valve in the adjustment, simple structure, convenient to use.
Preferably, the cleaning part further includes:
the air injection assembly is arranged on the air outlet pipe; and
and the air inlet pipe is communicated with the air chamber and is used for introducing normal-temperature gas into the air chamber.
Specifically, after high-pressure gas in the air chamber is sprayed out through the gas spraying assembly, the gas inlet pipe is opened, and normal-temperature gas is introduced into the air chamber, so that the air chamber can continue to perform heating and pressurizing work, and the function of circulating work is realized.
As a further preferred feature, the control portion includes an air release switch provided on the air release pipe, the air release switch is of a push type structure, and the piston member is used for opening the air release switch.
Preferably, the control unit further includes:
the air inlet switch is arranged on the air inlet pipe and is of a push type structure;
the rotary table is rotationally arranged on the granulator, and a protruding section for opening an air inlet switch is arranged on the rotary table; and
establish the one-way board on the carousel, the one-way board is one-way revolution mechanic, the piston spare is used for promoting the one-way board.
Specifically, the exhaust switch is used for controlling the opening and closing of the two exhaust pipes, the air inlet switch is used for controlling the opening and closing of the two air inlet pipes, the rotary table is provided with a reset torsion spring, a pressure plate on the piston piece can be in contact with the exhaust switch and the air inlet switch, the air inlet pipes and the exhaust pipes are in a closed state in an initial state, and the protruding sections are staggered with the air inlet switch;
when the pressure in the air chamber rises, the piston part moves outwards, in the process, the pressure plate is firstly contacted with the one-way plate, the one-way plate is extruded to deflect, at the moment, the turntable cannot rotate, and the air inlet pipe is always closed;
then the pressing plate is extruded to the exhaust switch, so that the exhaust pipe is opened, and high-pressure gas in the gas chamber is rapidly sprayed out through the gas spraying assembly;
after the gas in the gas chamber is sprayed out, the pressure is reduced, the piston piece moves back to reset, in the process, the pressing plate is separated from the exhaust switch firstly, and the exhaust pipe is changed into a closed state;
then the pressing plate is contacted with the one-way plate, so that the rotary table rotates, after the rotary table rotates, the protruding section is contacted with the air inlet switch, the air inlet pipe is opened, and normal-temperature gas is supplemented into the air chamber;
along with the continuation of clamp plate resets, the clamp plate separates with the one-way plate, and the carousel gyration resets, and the intake pipe is closed, and at this moment, the air chamber becomes encapsulated situation again, can continue to heat up the pressure boost to its inside gas, so, has realized the function of automatic cycle use, need not manual operation, simple structure, convenient to use.
The invention has the beneficial effects that:
(1) According to the invention, in the water cooling process of the roller, heat absorbed by cooling water is transferred into the air chamber for pressurization, and the generated high-pressure gas is sprayed on the surface of the roller through the gas spraying assembly, so that the function of automatically cleaning the roller is realized, the problem that the tabletting effect is influenced due to wheel sticking of materials is solved, the heat in the cooling process of the roller is used for providing scouring power, an electric driving device of the gas spraying assembly is not required to be additionally arranged, the energy is saved, the environment is protected, and the use cost is reduced.
(2) According to the invention, the piston piece is arranged in the air chamber and is matched with the detection rod, when a large temperature difference exists between the two rollers, the detection rod deflects, the control valve is triggered, and the cooling water flow in the water inlet pipe is adjusted, so that the cooling speed of the rollers is adjusted, the temperatures of the two rollers are kept consistent, and the problem of reduced particle yield caused by poor tabletting effect when a large temperature difference exists between the two rollers is solved.
(3) The roller temperature detection device detects the temperature of the roller by detecting the water temperature in the water return pipe while cooling the roller, thereby saving the trouble of additionally installing a temperature sensor.
(4) According to the invention, by arranging the adjusting component, the clamping plate is automatically loosened before the cooling speed is adjusted so as to adjust the control valve, and the control valve is automatically fixed after the adjustment is finished, so that the stability of the cooling speed after the adjustment is ensured.
(5) According to the invention, through arranging the control part, after the pressure in the air chamber rises, the exhaust pipe is automatically opened to perform air injection cleaning, and after cleaning, the air inlet pipe is opened to automatically supplement air for the air chamber, so that the automatic circulation working function is realized.
In conclusion, the invention has the advantages of automatic operation, simple structure, low use cost and the like, and can cool the rollers, simultaneously utilize the heat absorbed by cooling water, perform air injection cleaning on the roller pair, detect the temperature difference of the two rollers in real time, and adjust the cooling effect according to the temperature condition of the rollers.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the tablet compressing portion and the cooling portion;
FIG. 3 is a exploded view of the tablet portion;
FIG. 4 is a schematic view of a half section of the direction of water flow in the roll;
FIG. 5 is a schematic view of the half-section of the adjusting part and the cleaning part;
FIG. 6 is a exploded view of the water inlet pipe, the water return pipe and the half-section air chamber;
FIG. 7 is a exploded view of the sensing arm and drive assembly;
FIG. 8 is a schematic view of an adjustment assembly and a transmission assembly;
FIG. 9 is a schematic view of the air chamber and the control portion.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example one
As shown in fig. 1 to 4, the present embodiment provides a dense zirconia nozzle core production apparatus, which includes:
a pressure plate section 1 provided on a pelletizer 8, the pressure plate section 1 comprising:
a mounting seat 11 fixedly mounted on the granulator 8;
two driving shafts 12 rotatably mounted inside the mounting seat 11; and
a roll 13 provided on the drive shaft 12;
further comprising:
a cooling unit 2 for cooling the roller 13, wherein the cooling unit 2 includes a water inlet pipe 21 and a water return pipe 22 for introducing a circulating water flow into the roller 13;
an adjusting part 3 for adjusting the cooling part 2, wherein the adjusting part 3 comprises a detection component for detecting the temperature of the roller 13 and a control valve 32 for controlling the water inflow of the water inlet pipe 21;
a cleaning part 4 for cleaning the roller 13, wherein the cleaning part 4 comprises an air injection assembly 41 for blowing and brushing the roller 13;
and a control unit 5 for controlling the activation of the cleaning unit 4.
Specifically, the cooling part 2 comprises a cooling water tank 23, cooling water circularly flows between the cooling water tank 23 and the roller 13 through a water inlet pipe 21 and a water return pipe 22, the water inlet pipe 21 and the water return pipe 22 are both fixedly installed on the installation base 11, and the air injection assembly 41 can adopt a pressure air injection device;
in the working process of the granulator 8, the temperature of the roller 13 becomes high, the roller 13 is cooled by water through the cooling part 2, the temperature of the roller 13 is detected through the detection assembly, when the two rollers 13 have large temperature difference due to factors such as materials and processes, the detection assembly adjusts the water inflow of the water inlet pipe 21 through the control valve 32, so that the water inflow of the roller 13 with high temperature becomes large, the cooling of the roller 13 with high temperature is accelerated, the temperatures of the two rollers 13 are timely adjusted to be consistent, and the problem that the particle yield is reduced due to poor tabletting effect when the large temperature difference exists between the two rollers 13 is solved; the surface of the roller 13 is blown and brushed through the air injection assembly 41, materials adhered to the surface of the roller 13 are blown off, and the problem that the tabletting effect is influenced due to the fact that the materials are adhered to the roller is solved.
As shown in fig. 3 to 4, further, the cooling portion 2 further includes:
a cooling passage 24 provided in the roll 13 and having a through shape;
a circulation channel 25 disposed inside the driving shaft 12 and respectively communicated with both ends of the cooling channel 24, wherein a water inlet and a water outlet of the circulation channel 25 are respectively connected with the water inlet pipe 21 and the water return pipe 22; and
and a sealing member 26 for sealing both ends of the cooling passage 24, wherein the sealing member 26 is communicated with the circulation passage 25.
Specifically, the cooling channels 24 are uniformly distributed on the roller 13 in an annular shape, two annular grooves are formed in the roller 13, a water inlet and a water outlet of the circulating channel 25 are respectively positioned in the two annular grooves, and the part of the roller 13 provided with the annular grooves is matched with the mounting seat 11 in a dynamic sealing manner; the interior of the sealing element 26 is hollow, the inner cavity of the sealing element 26 is communicated with the circulating channel 25, and the roller 13 and the sealing element 26 are both fixedly arranged on the roller 13;
by the arrangement, cooling water flows through the circulating channel 25 and the cooling channel 24 to directly cool the roller 13, so that the cooling effect is better; the water inlet pipe 21 and the water return pipe 22 are stably installed on the installation base 11, and installation and maintenance are more convenient.
As shown in fig. 5-9, further, the detection assembly comprises:
a gas chamber 311 fixedly installed on the pelletizer 8;
a heat conduction fin 312 provided in the water return pipe 22, the heat conduction fin 312 being located inside the air chamber 311;
a piston member 313 movably inserted into the air chamber 311;
a sensing lever 314 movably mounted on the pelletizer 8 for controlling the control valve 32, the sensing lever 314 being located outside the plenum 311;
the adjusting assembly 6, the detecting rod 314 operates the control valve 32 through the adjusting assembly 6; and
the transmission assembly 7, the piston member 313 drives the detection rod 314 to move through the transmission assembly 7.
As shown in fig. 8, a pressing plate 3131 is disposed at one end of the piston 313 extending to the outside of the air chamber 311, a restoring element is mounted on the piston 313, and a sealing film is disposed at the connection between the piston 313 and the air chamber 311.
Specifically, the reset member may be a tension spring, the water return pipe 22, the heat conducting strip 312, the adjusting assembly 6 and the transmission assembly 7 are symmetrically distributed with respect to the detection rod 314, in an initial state, the air chamber 311 is a sealed structure, the temperature of the cooling water increases after cooling the roller 13 due to heat absorption, therefore, high-temperature water flows in the water return pipe 22, the high-temperature water contacts with the heat conducting strip 312 in the water return pipe 22, the temperature of the air chamber 311 is increased and pressurized, when the pressure in the air chamber 311 increases, the air chamber 311 is opened, high-pressure gas is ejected outwards through the air ejecting assembly 41, the surface of the roller 13 is cleaned by flushing, since the gas in the air chamber 311 is ejected quickly, the temperature of the roller 13 is less affected by the ejected gas, and in addition, by designing the position of the air ejecting gas on the side of the roller 13 away from the sheeting, the effect on the sheeting is reduced, and therefore, the sheeting operation is not affected; the heat in the cooling process of the roller 13 is used for providing power for flushing and cleaning, an electric driving device of the air injection assembly 41 is not required to be additionally arranged, energy is saved, the environment is protected, and the use cost is reduced;
after the pressure in the air chamber 311 rises, the air pressure pushes the piston 313 to move, and the moving piston 313 drives the detection rod 314 to move through the transmission assembly 7;
when the temperatures of the two rollers 13 are almost the same, the motion amplitudes of the two piston members 313 are approximately the same, the pushing effect on the detection rod 314 is the same, and the position of the detection rod 314 is kept unchanged;
when the two rollers 13 have a large temperature difference, a pressure difference is generated in the two air chambers 311, so that the motion amplitudes of the two piston members 313 are different, the detection rod 314 is driven to deflect, and the deflected detection rod 314 adjusts the control valve 32 through the adjusting assembly 6;
the temperature of the roller 13 is detected by detecting the temperature of the water in the water return pipe 22 while the roller 13 is cooled, so that the trouble of additionally installing a temperature sensor is saved, the structure is simple, and the use cost is reduced; because the single water return pipe 22 is only contacted with the single roller 13 and the heat conducting sheet 312 is sealed in the air chamber 311, the temperature detection of the roller 13 is more accurate, and the problem that the detection is inaccurate easily caused by the mutual influence of the temperatures of the outer sides of the two rollers 13 because the two rollers 13 are close to each other in the traditional detection method for installing the temperature sensor on the outer side of the roller 13 is solved.
As shown in fig. 5 to 9, furthermore, the transmission assembly 7 comprises:
the base 71 is slidably mounted on the granulator 8, and the detection rod 314 is rotatably mounted on the base 71;
two sliding plates 72 for pushing the detecting rod 314, wherein the two sliding plates 72 are symmetrically distributed around the detecting rod 314; and
a push plate 73 provided on the piston member 313 for pushing the slide plate 72 to move.
Specifically, a supporting table 81 is fixedly installed inside the granulator 8, the base 71 and the sliding plate 72 are both slidably installed on the supporting table 81, a round bar group for pushing the detection bar 314 to swing is arranged on the sliding plate 72, the push plate 73 comprises two inclined plane plates, and a clamping seat corresponding to the inclined plane plates is arranged on the sliding plate 72; another installation scenario is: the base 71 can also be fixedly connected with one of the sliding plates 72;
the pressure in the air chamber 311 changes and then drives the piston part 313 to move along the X axis, the single piston part 313 drives the sliding plate 72 to move on the Z axis through the push plate 73, and the moved sliding plate 72 drives the base 71 and the detection rod 314 to move through the round rod group;
if the two piston members 313 move towards each other synchronously, the two sliding plates 72 have the same effect on the detection rod 314, and the detection rod 314 keeps the position on the base 71 unchanged;
if the two piston members 313 do not move synchronously, the two slide plates 72 are displaced in the Z-axis, and the sensing rod 314 is deflected on the base 71.
As shown in fig. 5-9, further, the adjustment assembly 6 includes:
a deflector rod 61 which is slidably arranged on the granulator 8 and is used for deflecting the control valve 32, wherein the sliding track of the deflector rod 61 is vertical to the sliding track of the base 71;
a rack plate 62 slidably mounted on the base 71, wherein the rack plate 62 and the shift lever 61 are slidably mounted together;
a gear 63 rotatably mounted on the base 71 and engaged with the rack plate 62; and
a one-way ratchet 64 provided on the detection lever 314 for toggling the gear 63.
Specifically, two ends of the detection rod 314 are provided with arc plates concentric with the detection rod 314, and the one-way ratchet 64 is arranged on the arc plates; the rack plate 62 can move along the Z axis along with the base 71, and meanwhile, the rack plate 62 can slide along the X axis on the base 71, so that the deflector rod 61 is driven to slide along the X axis to adjust the control valve 32;
the cooling water tank 23 supplies water to the two water inlet pipes 21 at the same time, the control valve 32 is used for adjusting the inner radiuses of the water inlet pipes 21, and the inner radiuses of the two water inlet pipes 21 are the same in an initial state;
when two rolls 13 have great temperature difference, the detecting rod 314 deflects, and the deflected detecting rod 314 drives the rack plate 62 to move through the gear 63, so as to drive the shift lever 61 to move, and the shift lever 6 adjusts the control valve 32, wherein one of the specific adjusting schemes is as follows: the radius of the inner part of the water inlet pipe 21 with higher temperature is adjusted to be larger so as to increase the cooling speed of the high-temperature roller 13;
by the arrangement, the function that the control valve 32 can be triggered to adjust the water inflow whenever the temperature difference generated by the two rollers 13 is detected in the pressure change process of the air chamber 311 is realized, the temperature of the rollers 13 is detected in real time in the cooling process of the rollers 13, the cooling effect of the rollers 13 is automatically adjusted, and the structure is simple and convenient to use.
As shown in fig. 7-8, further, the adjusting assembly 6 further includes a clamping plate 65 movably inserted in the base 71 for clamping the gear 63, a return spring is mounted on the clamping plate 65, and a flanged section corresponding to the detecting rod 314 is disposed on the clamping plate 65.
Specifically, the arc-shaped plate is used for pushing the folding edge section; in a non-adjustment state, the clamping plate 65 clamps the gear 63, so that the stability of the gear 63, the rack plate 62, the deflector rod 61 and the control valve 32 is ensured, the cooling water flow in the roller 13 is kept stable, and the problem that the cooling effect of the roller 13 is influenced due to the fact that the control valve 32 is unstable and is easy to shake due to the fact that the control valve 32 is not stable enough is solved;
when the water inlet pipe 21 is adjusted, after the detection rod 314 deflects, the clamping plate 65 is pushed to move through the arc plate, so that the clamping plate 65 is staggered with the gear 63, then the one-way ratchet 64 is contacted with the gear 63, and the control valve 32 is adjusted;
when the temperature of two rolls 13 is unanimous, the measuring rod 314 resets, and cardboard 65 blocks gear 63 once more, fixes the control valve 32 after will adjusting once more, so, has realized that automatic unclamping cardboard 65 to adjust control valve 32, and the function of fixing control valve 32 after the adjustment is accomplished automatically, simple structure, convenient to use.
As shown in fig. 5, further, the cleaning part 4 further includes:
an exhaust pipe 42 communicated with the air chamber 311, wherein the air injection assembly 41 is mounted on the exhaust pipe 42; and
and the air inlet pipe 43 is communicated with the air chamber 311, and the air inlet pipe 43 is used for introducing normal-temperature air into the air chamber 311.
Specifically, after the high-pressure gas in the gas chamber 311 is ejected through the gas ejecting assembly 41, the gas inlet pipe 43 is opened, and the normal-temperature gas is introduced into the gas chamber 311, so that the gas chamber 311 can continue to perform the heating and pressurizing work, and the function of the circulating work is realized.
Example two
As shown in fig. 9, where the same or corresponding components as in the first embodiment are given the same reference numerals as in the first embodiment, only the differences from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment in that:
in this embodiment, the control portion 5 includes an air discharge switch 51 disposed on the air discharge pipe 42, the air discharge switch 51 is a push type structure, and the piston 313 is used for opening the air discharge switch 51.
As shown in fig. 9, the control unit 5 further includes:
an air inlet switch 52 arranged on the air inlet pipe 43, wherein the air inlet switch 52 is of a push type structure;
a turntable 53 rotatably mounted on the granulator 8, wherein the turntable 53 is provided with a protruding section for opening the air inlet switch 52; and
the one-way plate 54 is arranged on the turntable 53, the one-way plate 54 is of a one-way rotating structure, and the piston 313 is used for pushing the one-way plate 54.
Specifically, the exhaust switch 51 is used for controlling the opening and closing of the two exhaust pipes 42, the intake switch 52 is used for controlling the opening and closing of the two intake pipes 43, the turntable 53 is provided with a return torsion spring, the pressing plate 3131 on the piston part 313 can be in contact with the exhaust switch 51 and the intake switch 52, in an initial state, the intake pipes 43 and the exhaust pipes 42 are both in a closed state, and the protruding sections are staggered from the intake switch 52;
when the pressure in the air chamber 311 rises, the piston 313 moves outwards, in the process, the pressing plate 3131 contacts with the one-way plate 54 first, the one-way plate 54 is pressed to deflect, at this time, the rotating disc 53 does not rotate, and the air inlet pipe 43 is kept closed all the time;
then the pressing plate 3131 presses the air discharge switch 51, so that the air discharge pipe 42 is opened, and the high-pressure air in the air chamber 311 is rapidly discharged through the air injection assembly 41;
after the gas in the gas chamber 311 is discharged, the pressure is reduced, the piston member 313 moves back and returns, and in this process, the pressing plate 3131 is first separated from the air release switch 51, and the air release pipe 42 is closed;
then, the pressing plate 3131 contacts the one-way plate 54, so that the rotating disc 53 rotates, after the rotating disc 53 rotates, the protruding section contacts the air inlet switch 52, the air inlet pipe 43 is opened, and normal-temperature air is supplied into the air chamber 311;
with the continuous reset of the pressing plate 3131, the pressing plate 3131 is separated from the one-way plate 54, the rotating disc 53 rotates to reset, the air inlet pipe 43 is closed, at this time, the air chamber 311 becomes a sealed state again, and the temperature rise and the pressure boost of the air inside the air chamber can be continuously performed, so that the automatic recycling function is realized, the manual operation is not needed, the structure is simple, and the use is convenient.
Working procedure
Step one, starting a tabletting part 1 to tablet a zirconium oxide material;
step two, the roller 13 generates heat in the working process, cooling water enters a cooling channel 25 through a water inlet pipe 21, then passes through a cooling channel 24 in the roller 13, and finally flows out through a water return pipe 22 to directly cool the roller 13;
step three, when the cooling water absorbing heat flows through the return pipe 22, the heat is transferred into the air chamber 311 through the heat-conducting fins 312, so that the pressure inside the air chamber 311 is increased;
step four, the pressure in the air chamber 311 pushes the piston member 313 to move, when the pressure in the air chamber 311 rises to a certain degree, the pressing plate 3131 on the piston member 313 contacts with the exhaust switch 51 to open the exhaust pipe 42, and the high-pressure gas in the air chamber 311 is rapidly ejected through the exhaust pipe 42 and the air ejecting assembly 41 to flush and clean the roller 13;
step five, after the gas in the gas chamber 311 is exhausted, the pressure in the gas chamber 311 is reduced, the piston 313 moves back and returns, the pressing plate 3131 is separated from the exhaust switch 51, the exhaust pipe 42 is closed, then the pressing plate 3131 contacts the one-way plate 54, the rotating disc 53 is driven to rotate and contacts the air inlet switch 52, the air inlet pipe 43 is opened, and the gas is supplied into the gas chamber 311;
step six, repeating the step three to the step five, and continuously and automatically cleaning the roller 13;
seventhly, in the process that the two piston members 313 move, the sliding plate 72 drives the detection rod 314 to move respectively;
when the temperatures of the two rollers 313 are consistent, the two piston members 313 synchronously move towards each other, and the detection rod 314 does not deflect;
when the two rollers 313 have large temperature difference, the two piston members 313 do not move synchronously, and the two sliding plates 72 are staggered to drive the detection rod 314 to deflect;
step eight, the deflected detection rod 314 firstly pushes the clamping plate 65 to be separated from the gear 63, then the one-way ratchet 64 is contacted with the gear 63, and the control valve 32 is adjusted through the rack plate and the deflector rod 61, so that the flow of the cooling water in the water inlet pipe 21 is adjusted, the automatic adjustment of the cooling water according to the temperatures of the two rollers 13 is realized, and the temperature of the two rollers 13 is kept consistent;
step nine, when the temperatures of the two rollers 13 are consistent, the detection rod 314 is reset, the clamping plate 65 clamps the gear 63 again, and the adjusted control valve 32 is fixed again, so that the clamping plate 65 is automatically loosened to adjust the control valve 32, and the control valve 32 is automatically fixed after the adjustment is completed.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (9)

1. A dense zirconia nozzle core production facility includes:
establish the preforming portion on the granulator, the preforming portion includes:
the mounting seat is fixedly mounted on the granulator;
two driving shafts rotatably mounted inside the mounting seat; and
a roller provided on the drive shaft;
it is characterized by also comprising:
the cooling part is used for cooling the roller and comprises a water inlet pipe and a water return pipe which are used for introducing circulating water flow into the roller;
the adjusting part is used for adjusting the cooling part and comprises a detection assembly for detecting the temperature of the roller and a control valve for controlling the water inflow of the water inlet pipe;
the cleaning part is used for cleaning the roller and comprises an air injection assembly for blowing and brushing the roller; and
a control unit for controlling the start of the cleaning unit;
the detection assembly comprises:
an air chamber fixedly arranged on the granulator;
the heat conducting fin is arranged in the water return pipe and is positioned inside the air chamber;
the piston piece is movably inserted in the air chamber;
the detection rod is movably arranged on the granulator and used for controlling the control valve, and the detection rod is positioned outside the air chamber;
the detection rod controls the control valve through the adjusting assembly; and
the piston piece drives the detection rod to move through the transmission assembly;
the piston piece, the adjusting assembly and the transmission assembly are symmetrically distributed around the detection rod;
when two rolls have great temperature difference, pressure difference is generated in the two air chambers, so that the motion amplitudes of the two piston pieces are different, the detection rod is driven to deflect, and the deflected detection rod adjusts the control valve through the adjusting assembly.
2. The dense zirconia nozzle core production equipment of claim 1,
the cooling portion further includes:
a cooling channel which is arranged on the roller and is in a through shape;
the circulating channel is arranged in the driving shaft and is respectively communicated with two ends of the cooling channel, and a water inlet and a water outlet of the circulating channel are respectively connected with the water inlet pipe and the water return pipe; and
and sealing parts for blocking two ends of the cooling channel, wherein the sealing parts are communicated with the circulating channel.
3. The dense zirconia nozzle core production equipment according to claim 1,
the piston piece extends to the one end in the air chamber outside is provided with the clamp plate, install the piece that resets on the piston piece, the piston piece with the junction of air chamber is provided with the seal membrane.
4. The dense zirconia nozzle core production equipment according to claim 1,
the transmission assembly includes:
the detection rod is rotatably arranged on the base;
two sliding plates for pushing the detection rod, wherein the two sliding plates are symmetrically distributed around the detection rod; and
and the push plate is arranged on the piston piece and used for pushing the sliding plate to move.
5. The dense zirconia nozzle core production equipment according to claim 4,
the adjustment assembly includes:
the deflector rod is slidably arranged on the granulator and used for deflecting the control valve, and the sliding track of the deflector rod is vertical to the sliding track of the base;
the rack plate is slidably mounted on the base, and the rack plate and the deflector rod are slidably mounted together;
a gear rotatably mounted on the base and engaged with the rack plate; and
the one-way ratchet is arranged on the detection rod and used for shifting the gear.
6. The dense zirconia nozzle core production equipment according to claim 5,
the adjusting component further comprises a clamping plate movably inserted in the base and used for clamping the gear, a return spring is mounted on the clamping plate, and a flanging section corresponding to the detection rod is arranged on the clamping plate.
7. The dense zirconia nozzle core production equipment according to claim 1,
the cleaning part further includes:
the air injection assembly is arranged on the air outlet pipe; and
and the air inlet pipe is communicated with the air chamber and is used for introducing normal-temperature gas into the air chamber.
8. The dense zirconia nozzle core production equipment according to claim 7,
the control part comprises an exhaust switch arranged on the exhaust pipe, the exhaust switch is of a push type structure, and the piston piece is used for opening the exhaust switch.
9. The dense zirconia nozzle core production equipment according to claim 8,
the control section further includes:
the air inlet switch is arranged on the air inlet pipe and is of a push type structure;
the rotary table is rotationally arranged on the granulator, and a protruding section for opening an air inlet switch is arranged on the rotary table; and
establish the one-way board on the carousel, the one-way board is one-way revolution mechanic, the piston spare is used for promoting the one-way board.
CN202210906977.4A 2022-07-29 2022-07-29 Compact zirconia water gap core production equipment Active CN115253904B (en)

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