CN115253754A - A simple and easy bentonite agitating unit for mortar production system - Google Patents

A simple and easy bentonite agitating unit for mortar production system Download PDF

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Publication number
CN115253754A
CN115253754A CN202210839968.8A CN202210839968A CN115253754A CN 115253754 A CN115253754 A CN 115253754A CN 202210839968 A CN202210839968 A CN 202210839968A CN 115253754 A CN115253754 A CN 115253754A
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CN
China
Prior art keywords
bentonite
stirring
pump
barrel
production system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210839968.8A
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Chinese (zh)
Inventor
王凯
韩建
代启升
施建华
陆正
郭红杰
张权磊
姚伟荣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Foundation Engineering Group Co Ltd
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Shanghai Foundation Engineering Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Foundation Engineering Group Co Ltd filed Critical Shanghai Foundation Engineering Group Co Ltd
Priority to CN202210839968.8A priority Critical patent/CN115253754A/en
Publication of CN115253754A publication Critical patent/CN115253754A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/21Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
    • B01F27/213Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts characterised by the connection with the drive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/85Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers on separate shafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • B01F35/88Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B01F35/881Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

The invention relates to a simple bentonite stirring device for a mortar production system, which is characterized in that: the bentonite stirring device comprises a stirring barrel, wherein a semicircular operating platform is welded at the top of the stirring barrel, a liquid inlet pipe is arranged on one side of the top of the stirring barrel, one end of the liquid inlet pipe is connected with a water source, and the other end of the liquid inlet pipe is fixed at the top of the stirring barrel to provide clear water for stirring bentonite solution; the agitator top central point puts two vertical major axis submerged pumps that do not have the drain pipe through the parallel fixed mounting of a root length shaped steel, as the agitator pump, one side that the operation platform center was kept away from at the agitator top is again through the vertical major axis submerged pump of a short shaped steel fixed mounting drain pipe, as out the liquid pump, and agitator pump and play liquid pump lower part extend to the agitator bottom. Compared with the prior art, the invention has the advantages that: simple manufacture, production efficiency is high, the simple operation, quick maintenance to can use with the cooperation of mortar production system.

Description

A simple and easy bentonite agitating unit for mortar production system
Technical Field
The invention relates to a bentonite stirring device, in particular to a simple bentonite stirring device for a mortar production system.
Background
With the development of engineering construction, bentonite solution is required to be mixed with mortar in more and more constructions in order to meet the sliding property and pumpability of the mortar. For example, in shield construction, synchronous grouting requires continuous supply of a large amount of mortar, so that a matched mortar production system needs an efficient bentonite solution stirring device. The existing bentonite stirring device mostly adopts a stirring impeller, a stirring disc, a stirring rod and the like for stirring, the form is complex, the device is not easy to maintain in case of failure, the general volume is small, the stirring efficiency is low, and the requirements of a mortar production system in shield construction industry on continuous and large amounts of bentonite solution can not be met.
Disclosure of Invention
In order to solve the problem that a mortar production system in the shield construction industry needs continuous and large amount of bentonite solution, the invention provides a simple bentonite stirring device for the mortar production system.
The invention is realized by the following technical scheme:
the utility model provides a simple and easy bentonite agitating unit for mortar production system which characterized in that: the device comprises a stirring barrel, wherein a semicircular operating platform is welded at the top of the stirring barrel, a liquid inlet pipe is arranged on one side of the top of the stirring barrel, one end of the liquid inlet pipe is connected with a water source, and the other end of the liquid inlet pipe is fixed at the top of the stirring barrel to provide clear water for stirring a bentonite solution; the agitator top central point puts two vertical major axis submerged pumps that do not have the drain pipe through the parallel fixed mounting of a root length shaped steel, as the agitator pump, one side that the operation platform center was kept away from at the agitator top is again through the vertical major axis submerged pump of a short shaped steel fixed mounting drain pipe, as out the liquid pump, and agitator pump and play liquid pump lower part extend to the agitator bottom.
Further, the stirring barrel is an uncovered iron barrel with the wall thickness of 5-10 mm, the diameter of the barrel bottom is 1.6m, the height is 1.5m, and the volume is 3m3And the size of the stirring barrel is adjusted according to the actual use condition.
Furthermore, a short steel bar is welded in the wall of the stirring barrel at certain intervals to be used as a scale for measuring the volume.
Furthermore, the upper parts of the stirring pump and the liquid outlet pump are respectively fixed on the section steel through hoops, one sides of the hoops are welded on the section steel, and the shaft tube (10) of the vertical long-shaft submerged pump is hooped tightly.
Furthermore, the semicircular operating platform is used for fully paving the steel skeleton reinforcing mesh, so that an operator can disperse bentonite into the barrel for use.
Furthermore, each stirring pump drives a impeller to rotate through a motor, liquid in the stirring barrel is sucked from a bottom suction port, the liquid is sprayed out from a lower outlet, the liquid in the barrel generates a rotational flow, and therefore water and bentonite powder in the stirring barrel are continuously mixed through the rotational flow of the liquid and the rotation of the impeller.
Further, two agitator pump lower part exports are arranged along opposite direction, form the opposite complicated liquid whirl of direction in the bucket for the integration of bentonite and water makes the bentonite solution more even.
Further, the bentonite solution after being stirred is pumped to a mortar stirring device or a bentonite storage pool through a liquid outlet pipe by the liquid outlet pump for being used for stirring mortar.
Furthermore, the stirring pump is the same as the liquid outlet pump in model, is installed in a dismounting mode, can be replaced immediately when the pump breaks down, and is convenient and quick to maintain.
Compared with the prior art, the invention has the beneficial effects that:
the device is simple to manufacture and convenient and fast to operate. Stirring power supply part is detachable mounting means, can change immediately when breaking down, and quick maintenance does not delay production. The device has large volume and high production efficiency, and meets the requirements of a mortar production system for continuous and large amounts of bentonite solution.
Drawings
FIG. 1 is a cross-sectional view of a bentonite agitating device of the present invention;
FIG. 2 is a top view of a bentonite agitating device of the present invention;
fig. 3 is a schematic view of the manner in which the vertical submerged pump of the present invention is installed and fixed.
Detailed Description
The invention is described in further detail below with reference to the following detailed description and accompanying drawings:
as shown in figures 1,2 and 3, the simple bentonite stirring device of the mortar production system comprises a stirring barrel 1 which is a coverless iron barrel with the wall thickness of 5-10 mm, the diameter of the barrel bottom is 1.6m, the height of the barrel bottom is 1.5m, the barrel bottom and the barrel wall are welded into a whole, and the volume of the barrel bottom and the barrel wall is about 3m3The size of the stirring barrel 1 can be adjusted according to the actual use condition. The semicircular operating platform 2 welded to the top of the stirring barrel 1 is formed by fully laying steel skeleton reinforcing mesh sheets and welding the steel skeleton reinforcing mesh sheets to the top of the stirring barrel 1. The top of the stirring barrel 1 is provided with a liquid inlet pipe 8, one end of the liquid inlet pipe is connected with a water source, and the other end of the liquid inlet pipe is fixed at the top of the stirring barrel 1. Put one and the parallel shaped steel 3 in operation platform edge of welding at 1 top central point of agitator, be fixed in this shaped steel 3 with the installation of two vertical major axis submerged pumps that do not have the drain pipe, as agitator pump 4, one side of keeping away from operation platform 2 at 1 top of agitator sets up a short shaped steel 3 again, be fixed in this shaped steel 3 with the installation of a vertical major axis submerged pump that has drain pipe 6, as drain pump 5, agitator pump 4 is fixed in shaped steel 3 through staple bolt 9 installation with 5 upper portions of drain pump, the lower part is as for agitator 1 bottom, weld in shaped steel 3 in one side of staple bolt 9, and the central siphon 10 of hooping vertical major axis submerged pump, two 4 lower part exports of agitator pump are arranged along opposite direction. A short steel bar is welded in the wall of the stirring barrel 1 at intervals of 25cm height to be used as volumeMetrological scales 7, each grid scale representing 0.5m3The volume of (2) and the setting of the scale (7) can be adjusted according to actual needs.
When the simple bentonite stirring device is used for stirring a bentonite solution, an operator firstly opens a valve of a liquid inlet pipe 8, clean water with a required volume is injected into a stirring barrel 1 according to a scale 7, then two stirring pumps 4 are started to enable liquid in the barrel to generate rotational flow, then the operator uniformly spreads bentonite powder raw materials into the stirring barrel 1 on an operation platform 2 according to the proportion of the bentonite solution, and after the bentonite powder raw materials are fully stirred and dissolved, a liquid outlet pump 5 is started to pump the stirred bentonite solution to a mortar stirring device or a bentonite storage pool through a liquid outlet pipe 6 for mixing mortar.
The foregoing shows and describes the basic composition, principles, principal objects and features of the invention. The invention is not limited to bentonite, and is suitable for fluids with various viscosities related to the construction industry. The description is only intended to illustrate the principles, features and objects of the invention, and various changes and modifications may be made without departing from the features and principles of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (9)

1. The utility model provides a simple and easy bentonite agitating unit for mortar production system which characterized in that: the bentonite stirring device comprises a stirring barrel (1), wherein a semicircular operation platform (2) is welded at the top of the stirring barrel (1), a liquid inlet pipe (8) is arranged on one side of the top of the stirring barrel (1), one end of the liquid inlet pipe (8) is connected with a water source, and the other end of the liquid inlet pipe is fixed at the top of the stirring barrel (1) to provide clear water for stirring bentonite solution; agitator (1) top central point puts two vertical major axis submerged pumps that do not have the drain pipe through a long shaped steel (3) parallel fixed mounting, as agitator pump (4), one side that operation platform (2) center was kept away from at agitator (1) top is again through the vertical major axis submerged pump of a short shaped steel (3) fixed mounting drain pipe (6), as drain pump (5), and agitator pump (4) and drain pump (5) lower part extend to agitator (1) bottom.
2. The simple bentonite stirring device for the mortar production system according to claim 1, wherein: the stirring barrel (1) is an uncovered iron barrel with the wall thickness of 5-10 mm, the diameter of the barrel bottom is 1.6m, the height is 1.5m, and the volume is 3m3And the size of the stirring barrel (1) is adjusted according to the actual use condition.
3. The simple bentonite stirring device for the mortar production system according to claim 1, wherein: a short steel bar is welded in the wall of the stirring barrel (1) at intervals of a certain height and used as a scale (7) for measuring the volume.
4. The simple bentonite stirring device for the mortar production system according to claim 1, wherein: stirring pump (4) and play liquid pump (5) upper portion are fixed in on shaped steel (3) through staple bolt (9) installation respectively, one side of staple bolt (9) welds in shaped steel (3) to cramp central siphon (10) of vertical major axis submerged pump.
5. The simple bentonite stirring device for the mortar production system according to claim 1, wherein: the semicircular operating platform (2) is used for fully paving the steel skeleton reinforcing mesh, so that an operator can disperse bentonite into the barrel.
6. The simple bentonite stirring device for the mortar production system according to claim 1, wherein: each stirring pump (4) drives the impeller to rotate through the motor, liquid in the stirring barrel is sucked from the bottom suction port, and the liquid is sprayed out from the lower outlet, so that the liquid in the barrel generates a rotational flow, and the water and bentonite powder in the stirring barrel are continuously mixed through the rotational flow of the liquid and the rotation of the impeller.
7. The simple bentonite stirring device for the mortar production system according to claim 1, wherein: two agitator pump (4) lower part exports are arranged along opposite direction, form the opposite complicated liquid whirl of direction in the bucket for the integration of bentonite and water, make bentonite solution more even.
8. The simple bentonite stirring device for the mortar production system according to claim 1, wherein: and the bentonite solution which is stirred by the liquid outlet pump (5) is pumped to a mortar stirring device or a bentonite storage pool through the liquid outlet pipe (6) for being used for stirring mortar.
9. The simple bentonite stirring device for the mortar production system according to claim 1, wherein: the stirring pump (4) is the same with play liquid pump (5) model, adopts the dismantlement mode installation, can change convenient quick maintenance immediately when the pump breaks down.
CN202210839968.8A 2022-07-18 2022-07-18 A simple and easy bentonite agitating unit for mortar production system Pending CN115253754A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210839968.8A CN115253754A (en) 2022-07-18 2022-07-18 A simple and easy bentonite agitating unit for mortar production system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210839968.8A CN115253754A (en) 2022-07-18 2022-07-18 A simple and easy bentonite agitating unit for mortar production system

Publications (1)

Publication Number Publication Date
CN115253754A true CN115253754A (en) 2022-11-01

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ID=83767920

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Application Number Title Priority Date Filing Date
CN202210839968.8A Pending CN115253754A (en) 2022-07-18 2022-07-18 A simple and easy bentonite agitating unit for mortar production system

Country Status (1)

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CN (1) CN115253754A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3806004A (en) * 1972-01-24 1974-04-23 Y Kolkovsky Mixing and dispensing apparatus
CN103114036A (en) * 2012-12-17 2013-05-22 陈喆 Hydraulic cyclone anaerobic digestion tower and using method thereof
JP2013233475A (en) * 2012-05-02 2013-11-21 Eddy Plus Co Ltd Stirring device
JP2017006897A (en) * 2015-06-24 2017-01-12 株式会社Ipms Agitation rotor and agitation device
CN213556480U (en) * 2020-10-16 2021-06-29 苏州四砂致辅研磨材有限公司 Counter-flow type mixer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3806004A (en) * 1972-01-24 1974-04-23 Y Kolkovsky Mixing and dispensing apparatus
JP2013233475A (en) * 2012-05-02 2013-11-21 Eddy Plus Co Ltd Stirring device
CN103114036A (en) * 2012-12-17 2013-05-22 陈喆 Hydraulic cyclone anaerobic digestion tower and using method thereof
JP2017006897A (en) * 2015-06-24 2017-01-12 株式会社Ipms Agitation rotor and agitation device
CN213556480U (en) * 2020-10-16 2021-06-29 苏州四砂致辅研磨材有限公司 Counter-flow type mixer

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Application publication date: 20221101